Heat & Glo LifeStyle ST-38HV-AU User Manual

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INSTALLATION AND OPERATION

INSTRUCTIONS

MODEL: ST-38HV-AU

AUSTRALIAN GAS ASSOCIATION APPROVED

APPROVAL NUMBER 6027

THIS MANUAL MUST BE USED FOR INSTALLATION AND RETAINED

BY HOMEOWNER FOR OPERATION AND MAINTENANCE.

HEAT & GLO, a brand of Hearth & Home Technologies Inc.

20802 Kensington Blvd., Lakeville, MN 55044, USA • (952) 985-6000

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

675-900D11/05

1

INSTALLATION AND OPERATION INSTRUCTIONS

PLEASE READ THIS MANUAL BEFORE INSTALLING AND

USING THIS APPLIANCE.

MODEL ST-38HV-AU

IS AUSTRALIAN GAS ASSOCIATION APPROVED FOR NATURAL GAS OR PROPANE AS A BALANCED FLUE HEATER.

Refer to the appliance data plates for gas consumptions and pressures.

Installation of this appliance should only be carried out by an authorized person in accordance with the manufacturers instructions. All relevant codes and regulations laid down by the gas fitting authorities, municipal building regulations, electrical wiring regulations, and the requirements of the AGA Gas Installation

Code must be observed.

This appliance and its components are tested and safe when installed in accordance with this Installation Manual. Report to your dealer any parts damaged in shipment, specifically check glass condition. Read all instructions before starting installation and follow these in-

structions carefully during installation to ensure maximum benefit and safety. Failure to follow them will void your warranty and may present a fire hazard.

The Heat & Glo warranty will be voided by, and Heat & Glo disclaims any responsibility for the following actions:

Installation of any damaged heater or flue system component

Modification of the heater or balanced flue system installation other than as instructed by Heat & Glo.

Improper positioning of the gas logs or the glass door

Installation and/or use of any component part not manufactured or approved by Heat

& Glo , not withstanding any independent testing laboratory or other party approval of such component part or accessory.

IMPORTANT: Read all instructions carefully before starting installation. Failure to follow these installation instructions may result in a possible fire hazard and will void the warranty. Save this manual for future reference.

Heat & Glo, a brand of Hearth & Home Technologies, Inc. 20802 Kensington Blvd., Lakeville, MN 55044, USA

Copyright 2005 • Printed in U.S.A.

Heat & Glo Quality Systems

registered by SGS ICS

2

TABLE OF CONTENTS

1.0

INSTALLATION INSTRUCTIONS. ...................................................................

4

 

1.1

Locating the Heater .....................................................................................

5

 

1.2

Framing the Heater .....................................................................................

6

 

1.3

Flue System Approvals and Installation ........................................................

8

 

1.4

Connecting the Gas Supply .........................................................................

17

 

1.5

Fan .............................................................................................................

17

 

1.5.1 Installing the Electrical Service to the Junction Box ....................................

19

 

1.6

Mantel Clearances ......................................................................................

19

 

1.7

Log Installation ............................................................................................

19

 

1.8

Installer Testing ............................................................................................

23

2.0

OPERATING INSTRUCTIONS. ........................................................................

23

 

2.1

Safety and Lighting Information ....................................................................

24

 

2.2

Safety Information ........................................................................................

25

 

2.3

Lighting Instructions .....................................................................................

25

 

2.4

Fan Operation .............................................................................................

26

3.0

SERVICING AND MAINTENANCE. .................................................................

26

 

3.1

Removal of Covers for Servicing .................................................................

27

 

3.2

Removal of Components for Service ...........................................................

27

 

3.3

Parts Replacement ......................................................................................

27

 

3.4

Adjustments and Replacement Parts ...........................................................

27

 

3.5

Troubleshooting ...........................................................................................

28

Î 4.0

REPLACEMENT PARTS. ................................................................................

32

 

Limited Warranty ...............................................................................................

34

Î= Contains updated information.

3

1.0 INSTALLATION INSTRUCTIONS

When planning a heater installation, it’s necessary to determine:

Where the unit is to be installed.

The vent system configuration to be used.

Gas supply piping.

Electrical supply wiring.

Framing and finishing details.

Whether optional accessories—devicessuch as wall switch, or remotecontrol—aredesired.

If the heater is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the heater should be installed on a metal or wood panel that extends the full width and depth of the heater.

 

 

Ø 8 5/8

 

 

 

 

(219mm)

 

 

 

 

 

25 7/8

 

 

 

11 5/16

(657mm)

 

 

 

 

 

 

 

(287mm)

 

 

40 5/8

 

 

 

35 5/16

 

 

 

(897mm)

(1032mm)

 

 

 

 

 

 

 

35 1/8

 

29 1/8

 

 

 

(740mm)

 

 

(892mm)

 

 

 

 

 

 

 

 

 

2

 

 

 

 

(52mm)

 

 

 

31 3/16 (792mm)

 

1 1/2

2

 

38 1/4 (972mm)

 

(38mm)

(52mm)

 

 

 

3 1/16

 

40 3/4 (1034mm)

3 3/8

22 11/16

 

(79mm)

 

(85mm)

(576mm)

 

 

 

 

TOP STANDOFFS

 

 

 

FLUE COLLAR

 

 

FLUE COLLAR

 

 

 

 

 

 

TOP

 

 

 

 

GRILL

 

 

 

 

GLASS

 

 

 

 

DOOR

 

 

 

 

BOTTOM

 

 

 

 

GRILL

 

 

 

 

GAS CONTROLS

 

 

 

 

& LABELS

 

 

 

 

GAS LINE

ELECTRICAL

 

 

 

ACCESS

 

 

 

ACCESS

 

 

 

 

 

 

Figure 1. Diagram of ST-38HV-AU

 

 

 

 

 

4

 

 

 

1.1 Locating the Heater

The diagram (See figure 2) shows space and clearance requirements for locating a heater within a room.

Clearance Requirements

36” (914mm)

 

The top, back, and sides of the heater are defined by stand-offs.

The minimum clearance to a perpendicular wall extending past the face of the heater is one inch (25mm). The metal ends of the heater may NOT be recessed into combustible construction.

1” (25mm)

36” (914mm)

Figure 2. Heater Dimensions, Locations,

and Space Requirements

Minimum Clearances from the Heater to

Combustible Materials

Glass

Floor

Exhaust Side

Opposite Side

Top of

Ceiling

Front

of Heater

of Heater

Heater

 

 

 

 

 

 

36 inches

0

2-1/2inch

0

5-1/2inches

36 inches

(914 mm)

 

(64 mm)

 

(127 mm)

(914 mm)

 

 

 

 

 

 

NOTE: The clearance to the ceiling is measured from the top of the unit excluding standoffs.

5

Minimum Clearances from the Flue Pipe to

Combustible Materials

 

For Horizontal Sections

For Vertical

At Wall Firestops

 

Sections

 

 

 

 

 

 

 

 

 

Top

Bottom

Sides

 

Top

Bottom

Sides

 

 

 

 

 

 

 

 

 

3 inches

1 inch

1 inch

1 inch

2-1/2inches

1/2 inch

1 inch

 

(75mm)

(25mm)

(25mm)

(25mm)

(64mm)

(13mm)

(25mm)

 

 

 

 

 

 

 

 

For minimum clearances, see the direct vent termination clearance diagrams on page 7.

1.2 Framing the Heater

CAUTION: MEASURE HEATER DIMENSIONS AND VERIFY FRAMING METHODS AND WALL COVERING DETAILS, BEFORE FRAMING CONSTRUCTION BEGINS.

Framing can be built before or after the heater is set in place. Framing should be positioned to accommodate wall coverings and heater facing material. The diagram below shows framing reference dimensions.

!WARNING: FRAMING DIMENSIONS ASSUME USE OF 1/2 INCH THICK WALL COVERING MATERIALS ON EXTERIOR OF

FRAMING ONLY AND NO SHEETROCK ON INTERIOR OF FRAMING.

Shows center of 12" x 12” (305mm x 305mm) flue framing holes. The center of the hole is 25mm above the center of the horizontal flue pipe. Framing should be constructed of 2" x 4" (51mm x 102mm) lumber or heavier.

B

A

C

B

D

A

C

Model: ST-38HV-AU

A

B

 

C

D

450

Elbow (Horizontal) Flue

41"

43 1/4"

21

9/16"

37 1/8"

 

 

(1041mm)

(1099mm)

(548mm)

(943mm)

450

Elbow (Vertical) Flue

42 3/4"

40 3/4"

21

9/16"

-

 

 

(1086mm)

(1035mm)

(548mm)

 

 

 

 

 

 

 

 

 

 

Figure 3. Framing Dimensions

6

 

 

 

 

 

 

a

 

 

j

 

t

 

 

 

 

 

h

 

c

 

 

 

 

 

 

 

 

j

j

e

e

d

 

 

 

 

 

 

 

 

OPENABLE

 

h

 

 

 

 

WINDOW

 

 

 

 

 

 

 

P

 

 

 

 

 

h

 

 

n

 

DOOR

 

 

 

 

 

 

 

f

 

k

 

t

 

M

 

 

 

 

 

 

 

 

 

 

 

c

I

 

 

 

d

 

 

 

 

b

 

 

 

 

 

 

 

 

 

g

 

 

 

 

k

 

 

 

 

SEE NOTE 2

SEE NOTE 3

g

t

T

=

Flue terminal

M

=

Gas meter

 

Shading indicates prohibited

I

=

Mechanical air inlet

P

=

Electricity meter

 

areas for flue terminals

 

 

 

 

 

or fuse box

 

 

a

- Below eaves, balconies or other projections:

MIN. CLEARANCE(mm)

 

Appliances up to 50 MJ/h input ...........................................................................................

300

 

Appliances over 50 MJ/h input ............................................................................................

500

b

- From the ground or above a balcony ......................................................................................

300

c

- From a return wall or external corner .....................................................................................

500

d

- From a gas meter (M) ...........................................................................................................

1000

e

- From an electricity meter or fuse box (P) ...............................................................................

500

f

- From a drain or soil pipe .........................................................................................................

150

g

- Horizontally from any building structure (unless appliance approved

 

 

for closer installation) or obstruction facing a terminal .........................................................

500

h

- From any other flue terminal, cowl, or combustion air intake ...............................................

500

j- Horizontally from an openable window, door, non-mechanicalair inlet, or any other opening into a building, with the exception ofsub-floorventilation:

Appliances up to 150 MJ/h input .........................................................................................

500

Appliances over 150 MJ/h input ........................................................................................

1500

k - From a mechanical air inlet, including a spa blower .........................................................

1500

n- Vertically below an openable window, non-mechanicalair inlet or any other opening into a building, with the exception of

sub-floorventilation .............................................................................................See table below

CLEARANCES

Space Heaters

 

All other Appliances

 

 

 

 

 

Up to 50 MJ/h

Up to 50 MJ/h

Over 50 MJ/h and

Over 1 50 MJ/h

Input

Input

up to 150 MJ/h Input

Input

 

 

 

 

150

500

1000

1500

 

 

 

 

NOTES: 1. All distances are measured vertically or horizontally along the wall to a point in line with the nearest part of the terminal.

2.Prohibited area below electricity meter or fuse box extends to ground level.

3.See clause 5.13.6.6 for restrictions on a flue terminal under a roofed area.

4.See Appendix J, Figure J1(a) and J2(a) for clearances required from a flue

terminal to a LP Gas cylinder. A flue terminal is considered to be a source of ignition.

MINIMUM CLEARANCES REQUIRED FOR BALANCED FLUE TERMINALS

OR THE FLUE TERMINALS OF OUTDOOR APPLIANCES

Figure 4

7

MODEL

FLUE TERMINATION APPROVALS

ST-38HV-AU

DVK-01DA,DVK-01TR

 

 

DVK-03DADVK-TVCD

 

 

 

TABLE 1

 

 

1.3 FLUE SYSTEM APPROVALS AND INSTALLATIONS

This model is approved to use D-Seriesflue pipe components. ADVK-01DA,DVK-03DAorDVK-01TRTermination Cap must be used to terminate vent systems in a horizontal position.DVK-TVCDvertical Termination Caps must be used to terminate vent systems in a vertical position.

Figures 6 through 10 show the flue systems approved for use with these models. Approved flue system components are labeled for identification. NO OTHER FLUE SYSTEMS OR COMPONENTS MAY BE USED. Detailed installation instructions are included with each flue termination kit and should be used in conjunction with this manual.

WARNING: THIS GAS APPLIANCE AND FLUE ASSEMBLY MUST BE FLUED DIRECTLY TO THE OUTSIDE AND MUST NEVER BE ATTACHED TO A CHIMNEY SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE. EACH GAS APPLIANCE MUST USE A SEPARATE FLUESYSTEM-COMMONFLUE SYSTEMS ARE PROHIBITED.

CAUTION: UNDER NO CONDITION SHOULD COMBUSTIBLE MATERIAL BE CLOSER THAN 3 INCHES (2 1/2 INCHES AT WALL FIRESTOPS) FROM THE TOP OF THE 85/8-INCHPIPE OR1-INCHTO THE SIDES AND THE BOTTOM FOR HORIZONTAL SECTIONS OF THIS FLUE SYSTEM. VERTICAL SECTIONS OF THIS SYSTEM REQUIRE A MINIMUM OF1-INCHCLEARANCE TO COMBUSTIBLE MATERIALS ALLAROUND THE 8 5/8 - INCH PIPE.

For alternative installations, other than depicted, contact your dealer for further information.

Refer to Figure 4 for required clearances to flue terminals.

STRAIGHT OUT HORIZONTAL FLUE SYSTEM

Figure 6 shows straight out horizontal flue systems and straight up vertical flue systems approved for use on this model.

ELBOWS

The flue systems installed on this gas heater may also include one (1), two (2), or three (3) 90 - degree elbow assemblies, in addition to the 45 - degree elbow required at the unit.

Figures 7 through 10 and their corresponding tables show examples of vent configurations using elbows. The relationships of vertical rise to horizontal run in vent configurations using elbows MUST be strictly adhered to.

ONE (1) 90-DEGREEELBOW

Figure 7 shows an installation using one (1) 90-degreeelbow. Dimension V is listed asMINIMUM vertical dimensions and dimension H is listed as correspondingMAXIMUM horizontal dimensions.

TWO (2) 90-DEGREEELBOWS

Figure 8 shows examples of possible installations using two (2) 90-degreeelbows. Dimension V is listed asMINIMUM vertical dimensions, dimension H is listed asMAXIMUM beginning horizontal dimensions, and dimension H+H1 is listed as correspondingTOTAL MAXIMUM horizontal dimensions.

THREE (3) 90-DEGREEELBOWS

Figures 9 and 10 show examples of possible installations using three (3) 90-degreeelbows. Dimensions V are listedMINIMUM first vertical dimensions and dimensions H are listed as beginningMAXIMUM horizontal dimensions. Dimensions H+H1 andH+H1+H2 are listed asTOTAL MAXIMUM horizontal dimensions. Dimensions V+V1 are listed asTOTAL MAXIMUM vertical dimensions.

NOTE: When the 450 elbow is attached horizontally, the supplied heat shield must be installed (see Figure 5).

HEAT SHIELD

Figure 5

8

CAP

V

STRAIGHT UP

VERTICAL FLUEING

V (FT.)

40' MAX. (12.4 M)

STRAIGHT OUT

HORIZONTAL FLUEING

H

Max. Run

24" (610 mm)

H

HEAT SHIELD

NOTE: When the 450 elbow is attached horizontally, the supplied heat shield must be installed.

Figure 6

9

FLUEING WITH ONE (1) 90° ELBOW

V (FT.)

H (FT.)

4.5' MIN. (1.37m)

3'

MAX. (.914m)

6' MIN. (1.86m)

4'

MAX. (1.22m)

8' MIN. (2.4m)

5'

MAX. (1.5m)

32' MAX. (9.75m)

5'

MAX. (1.5m)

V + H = 37’ MAX. (11.3m)

NOTE: When the 450 elbow is attached horizontally, the supplied heat shield must be installed.

V

H

H

HEAT SHIELD

V

FLUEING WITH ONE (1) 90° ELBOW

V (FT.)

H (FT.)

1' MIN. (305mm)

2' MAX. (610mm)

2' MIN. (610mm)

4' MAX. (1.22m)

3' MIN. (914mm)

6' MAX. (1.86m)

4' MIN. (1.22m)

8' MAX. (2.44m)

5’ MIN. (1.5m)

10’ MAX. (3.05m)

6’ MIN. (1.86m)

12’ MAX. (3.6m)

7’ MIN. (2.13m)

14' MAX. (4.27m)

32' MAX. (9.75m)

14' MAX. (4.27m)

V + H = 37’ MAX. (11.3m)

Figure 6

10