Heat & Glo LifeStyle OGL-42 User Manual

Size:
1.25 Mb
Download

INSTALLATION & OPERATING

INSTRUCTIONS

OGL-42-NG,OGL-42-LP

OUTDOOR GAS LOG SET

WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

— What to do if you smell gas

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

— Installation and service must be performed by a qualified installer, service agency or the gas supplier.

WARNINGS!

For outdoor use only!

This appliance is tested and listed for use only with the optional accessories listed in these instructions. Use of optional accessories not specifically tested for this appliance could void the warranty and/or result in a safety hazard.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information, consult a qualified installer, service agency or the gas supplier.

01/04

4036-903Rev C

1

OGL-42INSTALLATION INSTRUCTIONS

 

 

Table of Contents

 

A.

Listings and Code Approvals .........................................................................................................................................

2

B.

Service Parts List ...........................................................................................................................................................

3

C.

Installation of the Log Set ..............................................................................................................................................

5

D.

Lighting Instructions for the “S” Series ..........................................................................................................................

8

E.

Maintenance Instructions ...............................................................................................................................................

9

F.

Troubleshooting - “S” Series ........................................................................................................................................

10

 

Index ............................................................................................................................................................................

12

 

Note: An arrow () found in the text and in the index signifies change in content.

 

Safety Precautions

1.Please read these installation instructions completely before beginning installation procedures. Failure to follow them could cause an appliance malfunction resulting in serious injury and/or property damage.

2.Always check your local building codes prior to installation. The appliance installation must comply with all local, regional, state and national codes and regulations.

3.NEVER leave children unattended when there is a fire burning in the appliance.

4.This gas appliance is not built for solid fuel. NEVER use gasoline, gasoline type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids in this appliance. Keep any flammable liquids a safe distance from the appliance.

5.DO NOT use chimney cleaners or flame colorants in your appliance.

6.While servicing this appliance, always shut off any electricity or gas to the appliance. This will prevent possible electric shock or burns. Also, make sure the appliance is completely cooled before servicing.

7.To avoid the risk of damaging appliance materials and increasing the risk of spreading a fire, do not use the appliance to cook or warm food.

A. LISTINGS AND CODE APPROVALS

This appliance has been tested and listed in accordance with CSA

4-96U.S. (2nd edition), Outdoor Gas Fireplaces and UL127,Factory-BuiltFireplacesstandards, and has been listed by Underwriters Laboratories Inc. for installation and operation in the United States and Canada as described in this manual.

Check with your local building code agency prior to installing this appliance to ensure compliance with local codes, including the need for permits and follow-upinspections. In the absence of local codes, comply with theNatural Fuel Gas Code, ANSI Z223.1- Latest Edition in the United States andCAN/CGA B149 Installation Codes in Canada.

If you need assistance during installation, please contact your local dealer or the Heat-N-GloTechnical Services Department, Hearth & Home Technologies Inc. at1-888-427-3973.

OGL

Natural Gas

Propane Gas

 

 

 

Minimum Pressure

7.0 in. w.c.

11.0 in. w.c.

 

 

 

Maximum Pressure

10 in. w.c.

14.0 in. w.c.

 

 

 

Max. Input BTUH

61,000

52,000

 

 

 

WARNING!

This appliance and its components are designed to be installed and operated as a system. Any alteration to or substitution for items in this system, unless allowed by these installation instructions, will void the Underwriters Laboratories listing and may void the product warranty. It may also create a hazardous installation. Read through these instructions thoroughly before starting your installation and follow them carefully throughout your project.

2

4036-903Rev C

01/04

OGL-42INSTALLATION INSTRUCTIONS

This page left blank intentionally.

01/04

4036-903Rev C

3

OGL-42INSTALLATION INSTRUCTIONS

B. SERVICE PARTS LIST

See following page for parts’ descriptions.

4

4036-903Rev C

01/04

OGL-42INSTALLATION INSTRUCTIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

!

"

"

 

 

 

 

 

 

 

 

 

#$#%%

 

 

 

 

 

 

 

 

 

 

 

& '()*$% +$ $, +

 

 

 

 

 

 

 

 

 

 

 

-.

 

 

 

 

 

 

 

 

 

 

 

-

 

 

 

 

 

 

 

 

 

 

 

! /0 .

 

 

 

 

 

 

 

 

 

 

 

.

 

 

 

 

 

 

 

 

 

 

"

1 )) /. ! ! %-

 

 

 

 

 

 

 

 

 

 

 

(2 (22$+

 

 

 

 

 

 

 

 

 

 

 

34 4 5 . ( .

 

 

 

 

 

 

 

 

 

 

 

3 *& . ! 6 # 7

 

 

 

 

 

 

 

 

 

 

 

&!) ! +&

 

 

 

 

 

 

 

 

 

 

 

&!) ! +&

 

 

 

 

 

 

 

 

 

 

 

8 %-+&

 

 

 

 

 

 

 

 

 

 

 

&!) ! +&$( . ! /0 .

 

 

 

 

 

 

 

 

 

 

 

(! 4'&..!

 

 

 

 

 

 

 

 

 

 

 

34 4 5 . ( .

 

 

 

 

 

 

 

 

 

 

 

34 4 5 . ( .

 

 

 

 

 

 

 

 

 

 

 

4/! 9- $4,4 : 1 ;$<= 1

 

 

 

 

 

 

 

 

 

 

"

1 2! ( ) &.

 

 

 

 

 

 

 

 

 

 

 

#!(5(/ 6 7

 

 

 

 

 

 

 

 

 

 

 

#!(5(/ 6 7

 

 

 

 

 

 

 

 

 

 

 

> &.$

 

 

 

 

 

 

 

 

 

 

 

$4 % ! :-(22

 

 

 

 

 

 

 

 

 

 

 

8 & ()& +&

 

 

 

 

 

 

 

 

 

 

 

// ; !

"

"

 

 

 

 

 

 

 

 

 

 

"

"

 

 

 

* %! ). 5.

"

"

 

 

 

 

 

 

 

 

 

* 5. 1 ). !

"

"

 

 

 

 

 

 

 

 

 

* 3 !

"

"

 

 

 

 

 

 

 

 

 

* 3(*'. 1 ). !

"

"

 

 

 

 

 

 

 

 

 

* %! ). 3(*'.

"

"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

&!) ! 4&22 !.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

? %( ! ' @

"

"

 

 

 

 

 

 

 

 

 

? 3 /0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

!" #$%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

01/04

4036-903Rev C

5

OGL-42INSTALLATION INSTRUCTIONS

C.INSTALLATION OF THE LOG SET

1.Gas Line and Valve Assembly Installation

SAFETY:

This outdoor gas log set must be installed in a UL-listedoutdoor fireplace that has a gas knockout on the right side with the following minimum firebox dimensions:

Depth: 19 inches Height: 23 inches Rear Width: 23 inches Front Width: 42 inches

Suitable fireplaces would be STS42, OUT42, Montana.

Note: Although knockouts are provided on both sides of the fireplace, the gas inlet should be routed to the right side of the fireplace.

a.Place the burner assembly in the appliance, hand-bendthe flexible stainless steel gas line as shown in Figure 1 and feed the thermocouple line, pilot line and stainless steel flexible gas line through the hole in the right side of the appliance.Make sure the excess pilot and thermocouple line is OUTSIDE the box.

b.The appliance is provided with a stainless steel flexible connector and a listed (and Commonwealth of Massachusetts approved) tee-handlemanual shutoff valve.

c.Remove the right side of the valve box for easier installation of the gas line. Set aside.

1)Bend the flanges of the remaining three sides of the valve box 90° at the perforations (Figure 2), place a bead of silicone (not provided) on the back side of the flanges and slide the valve box into the square hole on the side of the FPS enclosure. (If you are not using an FPS enclosure, the valve must be located in an accessible position where one person can operate the valve and light the pilot simultaneously.) All connections within the enclosure need to be accessible for future maintenance or troubleshooting.

2)Secure the 3-sidedvalve box to the FPS enclosure with the drywall screws provided. See Figure 3.

d.Remove the valve from the valve box for ease of assembly by removing the two screws holding the valve to the valve bracket.

Note: Have the gas supply line installed in accordance with building codes by a qualified installer approved and/or licensed as required by the locality. In the Commonwealth of Massachusetts, installation must be performed by a licensed plumber or gas fitter.

Figure 1 - Placing the Burner Assembly

Figure 2 - Remove Right Side of Valve Box & Bend Flanges

Figure 3 - Secure Valve Box to FPS

6

4036-903Rev C

01/04

OGL-42INSTALLATION INSTRUCTIONS

e.Reach through the back access hole of the enclosure and feed the thermocouple line, aluminum gas line and pilot line through the rear of the valve box assembly. Connect to the valve. See Figure 4. Tighten fittings to eliminate gas leaks.

Figure 4 - Connect Lines to Valve

f.Place the valve back on the valve bracket in the valve box and secure using the two screws previously removed.

g.Reach through the back access hole of the enclosure and connect the flexible stainless steel gas line to the soft aluminum gas line with the male flare connector supplied. See Figure 5.

Figure 5 - Connect Flexline

h.Connect the main gas line to the manual shutoff valve using ½” male pipe thread (not supplied).

Bend the flange of the right side of the of the valve box 90° at the perforations, place a bead of silicone on the back side of the flange and replace in the valve box. Fasten with remaining screws.

i. All connections must be tightened and checked for leaks with a commercially available,non-corrosiveleak check solution. Be sure to rinse off the solution when done leak testing.

j.Place a bead of silicone around the inside flanges and the holes in the corners of the valve access door. Place the valve box cover on the valve box and secure using the mounting holes on the edge of the box.

2. Grate Assembly and Fiber Ash Bed

Note: The GR21 grate assembly used in theSTS-42,OUT42, and Montana is not supplied with the OGL42 log set. If you are installing the log set in anotherUL-listedfireplace the GR21 grate can be ordered fromHeat-N-GloLifestyle products.

a.Position the burner tube on the stainless burner supports. See Figure 1.

b.Place the fiber ash bed on the floor of the firebox, ensuring that it does not cover the burner.

c.Position the grate assembly over the burner assembly and fiber ash bed, and center from left to right. The back legs will be located in the grate brackets.

d.Attach the burner to the grate with the enclosed stainless steel wire to hold the burner in position. Wrap the wire around the burner and the grate bar. See Figure 6.

Figure 6 - Fiber Ash Bed

01/04

4036-903Rev C

7

OGL-42INSTALLATION INSTRUCTIONS

3.Log Placement

a.Rear Log

The rear log is placed on the grate against the back wall of the appliance. See Figure 7.

b.Front Right Log

Place the front right log on the grate against the front tines of the grate. See Figure 8.

c.Front Left Log

The front left log will be located on the grate with the left side of the log against the left front tine of the grate. The right side of the log will angle toward the center of the grate. See Figure 9.

d.Left Center Log

Place the left center log on the grate behind the front left log. See Figure 10.

e.Right Center Log

Place the right center log on top of the front right log and the rear log. See Figure 11.

Figure 7 - Rear Log

Figure 8 - Front Right Log

Figure 9 - Front Left Log

Figure 10 - Left Center Log

Figure 11 - Right Center Log

4.Lava Rock

Spread a two-poundbag of lava rock (included) between the burner and the ashlip. See Figure 12.

Figure 12 - Lava Rock

8

4036-903Rev C

01/04

OGL-42INSTALLATION INSTRUCTIONS

D. LIGHTING INSTRUCTIONS FOR THE “S” SERIES

01/04

4036-903Rev C

9

OGL-42INSTALLATION INSTRUCTIONS

E. MAINTENANCE INSTRUCTIONS

1.Cleaning the Burner and Control Compartment

Keep the burner and control compartment clean by brushing and vacuuming at least once a year. Always turn off the gas valve before cleaning.

2.Checking Flame Patterns

Check the flame of the burner periodically, making sure the flames are steady, not lifting or floating. Adjust the air shutter if necessary. The flame color should be blue with yellow tips. The thermocouple tip should be covered with flame. See Figure 13.

Figure 13 - Thermocouple

3.Adjusting the Air Shutter

To adjust the air shutter, remove the logs from the appliance. Loosen the screw on the burner air shutter and rotate the shutter to open. Tighten the screw and reinstall the logs.

4.Logs

a.Cleaning the Logs

Your gas logs require little care. Keep the burner assembly, logs and burner area surrounding the logs clean by vacuuming or brushing with a dry paint brush at least twice a year or as necessary.

CAUTION:

The logs can get very hot. Handle only when they are cool.

After burning, the logs become fragile, so take care in handling.

Note:

Always turn off the gas to the pilot before cleaning. For relighting, refer to lighting instructions in this manual.

Always keep the appliance clear and free from combustible materials, gasoline, and other flammable vapors and liquids.

Never obstruct the flow of combustion and ventilation air. Keep the front of the appliance clear of all obstacles and materials.

Leave clearance of at least 36” from the front of the appliance.

The air shutter should not be blocked.

b.Removing the Logs

Remove the logs in reverse order of placement (see “Log Placement”).

5.Stainless Steel Parts

Weather and heat exposure may cause discoloration of stainless steel parts. This is normal and not warranted.

10

4036-903Rev C

01/04