Heat & Glo LifeStyle FB-IN User Manual

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Models:

FB-Grand

FB-IN

CFX-Grand-B

CFX-IN-B

Underwriters

Laboratories Listed

Installers Guide

WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.

-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

-What to do if you smell gas

Do not try to light any appliance.

Do not touch any electrical switch.

Do not use any phone in your building.

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire department.

-Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

Printed in U.S.A. Copyright 2002,

Heat-N-Glo,a division of Hearth Technologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044

READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.

1.This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes.

2.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

Please contact your Heat-N-Glodealer with any questions or concerns. For the number of your nearestHeat-N-Glodealer, please call1-888-427-3973.

This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457;(New Zealand) 200265; or other U.S. and foreign patents pending.

783-900C12/02

1

SAFETY AND WARNING INFORMATION

READ andUNDERSTAND all instructions carefully! before starting the installation.FAILURE TO

FOLLOW these installation instructions may result in a possible fire hazard and will void the warranty.

Prior to the first firing of the fireplace, READ the

! Using Your Fireplace section of theOwners Guide.

DO NOT USE this appliance if any part has been! under water. ImmediatelyCALL a qualified service

technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.

! THIS UNIT IS NOT FOR USE WITH SOLID FUEL.

Installation and repair should be PERFORMED by a! qualified service person. The appliance and venting

system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It isIMPERATIVE that the unit’s control compartment, burners, and circulating air passagewaysBE KEPT CLEAN to provide for adequate combustion and ventilation air.

Always KEEP the appliance clear and free from

!combustible materials, gasoline, and other flammable vapors and liquids.

NEVER OBSTRUCT the flow of combustion and

!ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations.

Due to the high temperature, the appliance should

!be LOCATED out of traffic areas and away from furniture and draperies. Clothing or flammable materialSHOULD NOT BE PLACED on or near the appliance.

Children and adults should be ALERTED to the

!hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Young children should beCAREFULLY SUPERVISED when they are in the same room as the appliance.

These units MUST use one of the vent systems! described in the Installing the Fireplace section of

the Installers Guide.NO OTHER vent systems or componentsMAY BE USED.

This gas fireplace and vent assembly MUST be

! vented directly to the outside andMUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas applianceMUST USE a separate vent system. Common vent systems are

PROHIBITED.

INSPECT the external vent cap on a regular basis to! make sure that no debris is interfering with the air

flow.

! The glass door assemblyMUST be in place andsealed, and the trim door assemblyMUST be in

place on the fireplace before the unit can be placed into safe operation.

DO NOT OPERATE this appliance with the glass

!door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.

The glass door assembly SHALL ONLY be

!replaced as a complete unit, as supplied by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.

DO NOT USE abrasive cleaners on the glass door

!assembly. DO NOT ATTEMPT to clean the glass door when it is hot.

Turn off the gas before servicing this appliance. It is

!recommended that a qualified service technician

perform an appliance check-upat the beginning of each heating season.

Any safety screen or guard removed for servicing

!must be replaced before operating this appliance.

DO NOT place furniture or any other combustible

!household objects within 36 inches of the fireplace front.

2

TABLE OF CONTENTS

 

Safety and Warning Information ...............................................

2

u Service Parts Lists ....................................................................

4

Section 1: Approvals and Codes ............................................

10

Appliance Certification ...............................................................

10

Installation Codes ......................................................................

10

u High Altitude Installations ............................................................

10

Section 2: Getting Started ......................................................

11

Introducing the Heat-N-GloGas Appliances ...............................

11

Pre-installationPreparation ........................................................

11

Venting and Installation ...............................................................

11

Section 3: Installing the Insert ...............................................

14

Step 1

Installing the Vent System ...........................................

14

Step 2

Positioning, Leveling, and Securing the Insert .............

18

Step 3

The Gas Control Systems ..........................................

18

Step 4

The Gas Supply Line ..................................................

18

Step 5

Gas Pressure Requirements ......................................

19

Step 6

Wiring the Appliance ...................................................

19

Step 7

Installing Logs and Ember Material .............................

21

 

Shutter Settings ..........................................................

21

 

Positioning the Logs ...................................................

21

 

Placing the Ember Material .........................................

21

Step 8

Installing Trim Surround ..............................................

21

Step 9

Before Lighting the Appliance ......................................

22

Step 10

Lighting the Appliance .................................................

22

After the Installation ....................................................................

22

Section 4: Maintaining and Servicing Your Appliance ........

23

u = Contains updated information.

 

3

 

Service Parts

FB-GRAND,CFX-GRAND-B

 

(NG, LP) Exploded Parts Diagram

CFX-Grand-B:Manufacturing Dates:9-01to12-02

u

(GN, PL) Vue éclatée des pièces

FB-Grand-B:ManufacturingDates:8-02to _____

 

FB-GRANDSHOWN

13

12

 

 

20 19

21

1

3

2

22

16

917

10

18 11 15

14

4 Log Set Assembly

*Part number list on following page.

*La liste des numéros de pièce se trouve à la page suivante.

8

5

6

7

4

(NG, LP) Service Parts List / Liste des pièces de rechange

FB-GRAND

IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealers VIP site. When ordering, supply serial and model numbers to ensure correct service parts. /IMPORTANT : L'information fournie dans cette brochure n'est valide que pendant une courte période. Les sites VIP des distributeurs disposent des renseignements les plus récents. Lors d'une commande, veuillez fournir les numéros de série et de modèles pour un remplacement adéquat des pièces.

 

ITEM /

 

 

 

 

 

 

 

 

 

 

 

Description

PART NUMBER

 

PIÈCE

 

 

 

 

 

 

 

 

 

 

 

/ N° DE PIÈCE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON/OFF Rocker Switch / Interrupteur à bascule marche/arrêt

680-528

 

 

 

 

 

 

 

 

Burner Orifice NG (.125)

/

Orifice de brûleur GN (.125)

768-801

 

 

 

 

 

 

 

 

Burner Orifice LP (#49)

/

Orifice de brûleur PL (#49)

065-801

 

 

 

 

 

1

Glass Door Assembly, Ceramic / Porte en verre

GLA-FBG

 

 

 

 

 

 

 

 

2

Burner NG

/

Brûleur GN

 

778-176A

 

 

 

 

 

 

 

 

 

2

Burner LP

/

Brûleur PL

 

 

768-175A

 

 

 

 

 

 

 

3

Log Grate

/

Grille de Bûche

768-360A

 

 

 

 

 

4

Log Set Assembly / Jeu de Bûches

LOGS-CFXGB

 

 

 

 

 

 

 

 

 

 

 

 

5

Log 1

/

Bûche 1

 

 

 

 

 

SRV768-701

 

 

 

 

 

 

 

 

 

 

 

 

6

Log 2

/

Bûche 2

 

 

 

 

 

SRV768-704

 

 

 

 

 

 

 

 

 

 

 

 

7

Log 3

/

Bûche 3

 

 

 

 

 

SRV768-705

 

 

 

 

 

 

 

 

 

 

 

8

Log 4

/ Bûche 4

 

 

 

 

 

SRV582-705

 

 

 

 

 

 

 

 

 

 

9

Pilot Control Knob

 

 

 

 

 

571-530

 

 

 

 

 

 

 

 

 

10

Flame Control Knob

 

 

 

 

571-531

 

 

 

 

 

 

 

 

 

 

11

Valve Cover Plate

 

 

 

 

 

768-120

 

 

 

 

u

12

Air Passage: Slide Plate Assembly with Handle /

783-108A

Assemblée de Plat de Diapositive(Glissade) avec Poignée

 

 

 

u

13

Slide Plate Handle /

 

Poignée de Plat de Diapositive(Glissade)

768-351

 

 

 

 

 

 

 

 

14

Piezo Ignitor

/

 

Allumage Piézo

418-513

 

 

 

 

 

 

 

15

Burner Tube

/

Tube de brûleur

477-301A

u

 

 

 

 

16

Flex Ball Valve Assembly

/ Fléchir l'Assemblée de Soupape de Balle

302-320A

 

 

 

 

 

 

 

 

17

Valve NG /

Valve GN

 

 

060-522

 

 

 

 

 

 

 

 

 

17

Valve LP

/

Valve PL

 

 

060-523

 

 

 

 

 

 

 

18

Pilot Assembly NG

/

Module de veilleuse GN

485-510A

 

 

 

 

 

 

 

18

Pilot Assembly LP /

 

Module de veilleuse PL

485-511A

u

 

 

 

 

 

19

Glass Tab - Right

/

Étiquette de Verre - Droit

783-133

u

 

 

 

 

20

Glass Tab - Left

/ Étiquette de Verre - Gauche

783-134

u

 

 

 

 

21

Baffle - top

/ Déconcertez le Sommet

768-148

u

 

 

 

 

22

Baffle - bottom /

Déconcertez - le fond(bas)

768-146

 

 

 

 

 

u

 

Pilot Bracket Gasket

/ Joint de Parenthèse Pilote

768-432

 

 

 

 

 

 

 

 

Pilot Orifice NG

/

Orifice de veilleuse GN

446-505

 

 

 

 

 

 

 

 

Pilot Orifice LP

/

Orifice de veilleuse PL

446-517

 

 

 

 

 

 

 

Thermocouple

/ Thermocouple

446-511

 

 

 

 

 

 

 

 

 

 

Thermopile

 

/

Thermopile

 

060-512

u

 

 

 

 

 

 

Pilot Tube

/

Tube de veilleuse

SRV485-301

 

 

 

 

 

 

 

 

 

Fan/Blower /

Ventilateur

 

 

GFK-160A

 

 

 

 

 

 

Junction Box (Required if installing blower) / Boîtier de dérivation (Exigé, s'installant la soufflerie)

040-250A

 

 

 

 

 

 

 

 

Conversion Kit

NG /

Module de conversion GN

NGK-FBG

 

 

 

 

 

 

 

 

 

Conversion Kit LP

/

 

Module de conversion PL

LPK-FBG

5

(NG, LP) Service Parts List / Liste des pièces de rechange

CFX-GRAND-B

IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealers VIP site. When ordering, supply serial and model numbers to ensure correct service parts. /IMPORTANT : L'information fournie dans cette brochure n'est valide que pendant une courte période. Les sites VIP des distributeurs disposent des renseignements les plus récents. Lors d'une commande, veuillez fournir les numéros de série et de modèles pour un remplacement adéquat des pièces.

 

ITEM /

 

 

 

 

 

 

 

 

 

Description

 

PART NUMBER

 

PIÈCE

 

 

 

 

 

 

 

 

 

 

/ N° DE PIÈCE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON/OFF Rocker Switch / Interrupteur à bascule marche/arrêt

 

680-528

 

 

 

 

 

 

 

 

Burner Orifice NG (.125)

/ Orifice de brûleur GN (.125)

 

768-801

 

 

 

 

 

 

 

 

Burner Orifice LP (#49) /

Orifice de brûleur PL (#49)

 

065-801

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

Glass Door Assembly, Ceramic

(NG) /

Porte en verre

PRE 002108516

GLA-CFXGB

 

POST 002108516

GLA-FBG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

Glass Door Assembly, Ceramic

(LP) /

Porte en verre

PRE 002106948

GLA-CFXGB

 

POST 002106948

GLA-FBG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Burner NG

/

Brûleur GN

 

 

 

 

778-176A

 

 

 

 

 

 

 

 

 

 

 

2

Burner LP

/

Brûleur PL

 

 

 

 

768-175A

 

 

 

 

 

 

 

 

 

 

3

Log Grate

/

Grille de Bûche

 

 

 

768-360A

 

 

 

 

 

 

 

 

4

Log Set

Assembly / Jeu de Bûches

 

 

LOGS-CFXGB

 

5

Log 1

/

Bûche 1

 

 

 

 

 

 

SRV768-701

 

6

Log 2

/

Bûche 2

 

 

 

 

 

 

SRV768-704

 

 

 

 

 

 

 

 

 

 

 

 

 

7

Log 3

/

Bûche 3

 

 

 

 

 

 

SRV768-705

 

 

 

 

 

 

 

 

 

 

 

 

 

8

Log 4

/

Bûche 4

 

 

 

 

 

 

SRV582-705

 

 

 

 

 

 

 

 

 

 

 

9

Pilot Control Knob

 

 

 

 

 

 

571-530

 

 

 

 

 

 

 

 

 

 

10

Flame Control Knob

 

 

 

 

 

571-531

 

 

 

 

 

 

 

 

 

 

 

11

Valve Cover Plate

 

 

 

 

 

 

768-120

 

 

 

 

 

u

12

Air Passage: Slide Plate Assembly with Handle /

 

783-108A

Assemblée de Plat de Diapositive(Glissade) avec Poignée

 

 

 

 

 

u

13

Slide Plate Handle /

Poignée de Plat de Diapositive(Glissade)

 

768-351

 

 

 

 

 

 

 

 

 

 

14

Piezo Ignitor /

 

Allumage Piézo

 

 

 

418-513

 

 

 

 

 

 

 

 

 

 

15

Burner Tube

/

Tube de brûleur

 

 

 

477-301A

 

 

 

 

 

 

u

16

Flex Ball Valve Assembly

/ Fléchir l'Assemblée de Soupape de Balle

 

302-302A

 

 

 

 

 

 

 

 

 

 

 

17

Valve NG

/

Valve GN

 

 

 

 

060-522

 

 

 

 

 

 

 

 

 

 

 

 

17

Valve LP

 

/

Valve PL

 

 

 

 

060-523

 

 

 

 

 

 

 

18

Pilot Assembly NG /

Module de veilleuse GN

 

485-510A

 

 

 

 

 

 

 

18

Pilot Assembly LP /

Module de veilleuse PL

 

485-511A

u

 

 

 

 

 

 

19

Glass Tab - right

/

Étiquette de Verre - droit

 

783-133

u

 

 

 

 

 

20

Glass Tab - Left

/ Étiquette de Verre - Gauche

 

783-134

 

 

 

 

 

 

 

u

21

Baffle Top

/ Déconcertez le Sommet

 

 

786-148

u

22

Baffle - bottom /

Déconcertez - le fond(bas)

 

768-146

u

 

 

 

 

 

 

Pilot Bracket Gasket

/ Joint de Parenthèse Pilote

 

768-432

 

 

 

 

 

 

 

 

 

Pilot Orifice NG

/

Orifice de veilleuse GN

 

446-505

 

 

 

 

 

 

 

 

 

Pilot Orifice LP

/

Orifice de veilleuse PL

 

446-517

 

 

 

 

 

 

 

 

 

 

 

Thermocouple

/

Thermocouple

 

 

 

446-511

 

 

 

 

 

 

 

 

 

 

 

 

Thermopile

/

Thermopile

 

 

 

 

060-512

 

 

 

 

 

 

 

 

 

 

 

Pilot Tube

/

Tube de veilleuse

 

 

 

SRV485-301

 

 

 

 

 

 

 

 

 

 

Junction Box

/

Boîtier de dérivation

 

 

040-250A

 

 

 

 

 

 

 

Conversion Kit NG / Module de conversion GN

 

NGK-CFXGB

 

 

Conversion Kit LP / Module de conversion PL

 

LPK-CFXGB

6

Service Parts

(NG, LP) Exploded Parts Diagram (GN, PL) Vue éclatée des pièces

FB-IN,CFX-IN-B

CFX-IN-B:Manufacturing Dates:12-02to9-01FB-IN:Manufacturing Dates:8-02to ____

u

FB-INSHOWN

12

 

20

19

21

22

2 3

1

 

16

9

17

 

18

10

15

11

14

4 Log Set Assembly

 

 

8

5

 

 

* Part number list on following page.

6

7

* La liste des numéros de pièce se trouve

 

à la page suivante.

 

 

7

Service Parts List / Liste des pièces de rechange

FB-IN

IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealers VIP site. When ordering, supply serial and model numbers to ensure correct service parts. /IMPORTANT : L'information fournie dans cette brochure n'est valide que pendant une courte période. Les sites VIP des distributeurs disposent des renseignements les plus récents. Lors d'une commande, veuillez fournir les numéros de série et de modèles pour un remplacement adéquat des pièces.

 

ITEM /

 

 

 

 

 

 

 

 

 

 

DESCRIPTION

PART NUMBER

 

PIÈCE

 

 

 

 

 

 

 

 

 

 

/ N° DE PIÈCE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON/OFF Rocker Switch / Interrupteur à bascule marche/arrêt

680-528

 

 

 

 

 

 

 

 

Burner Orifice NG (#31)

/

Orifice de brûleur GN (#31)

506-800

 

 

 

 

 

 

 

 

Burner Orifice LP (#49)

/

Orifice de brûleur PL (#49)

065-801

 

 

 

 

 

1

Glass Door Assembly, Ceramic / Porte en verre

GLA-FBIN

 

 

 

 

 

 

 

 

2

Burner NG

/

Brûleur GN

 

773-176A

 

 

 

 

 

 

 

 

 

2

Burner LP

/

Brûleur PL

 

 

773-175A

 

 

 

 

 

 

 

3

Log Grate

/

Grille de Bûche

773-360A

 

 

 

 

 

 

4

Log Set

Assembly / Jeu de Bûches

LOGS-CFXINB

 

 

 

 

 

 

 

 

 

 

 

 

5

Log 1

/

Bûche 1

 

 

 

 

 

SRV773-701

 

 

 

 

 

 

 

 

 

 

 

 

6

Log 2

/

Bûche 2

 

 

 

 

 

SRV773-702

 

 

 

 

 

 

 

 

 

 

 

 

7

Log 3

/

Bûche 3

 

 

 

 

 

SRV768-704

 

 

 

 

 

 

 

 

 

 

 

 

8

Log 4

/

Bûche 4

 

 

 

 

 

SRV573-702

 

 

 

 

 

 

 

 

 

 

9

Pilot Control Knob

 

 

 

 

 

571-530

 

 

 

 

 

 

 

 

 

10

Flame Control Knob

 

 

 

 

571-531

 

 

 

 

 

 

 

 

 

 

11

Valve Cover Plate

 

 

 

 

 

768-120

 

 

 

 

u

12

Air Passage: Slide Plate Assembly with Handle /

783-108A

Assemblée de Plat de Diapositive(Glissade) avec Poignée

 

 

 

u

13

Slide Plate Handle /

 

Poignée de Plat de Diapositive(Glissade)

768-351

 

 

 

 

 

 

 

14

Piezo Ignitor

/

Allumage Piézo

418-513

 

 

 

 

 

 

15

Burner Tube

/ Tube de brûleur

477-301A

 

 

 

 

 

u

16

Flex Ball Valve Assembly

/ Fléchir l'Assemblée de Soupape de Balle

302-320A

 

 

 

 

 

 

 

17

Valve NG / Valve GN

 

 

060-522

 

 

 

 

 

 

 

 

17

Valve LP /

Valve PL

 

 

060-523

 

 

 

 

 

 

 

18

Pilot Assembly NG

/

Module de veilleuse GN

485-510A

 

 

 

 

 

 

 

18

Pilot Assembly LP /

 

Module de veilleuse PL

485-511A

 

 

 

 

 

 

u

19

Glass Tab - Right

/

Étiquette de Verre - Droit

783-133

 

 

 

 

 

u

20

Glass Tab - Left

/ Étiquette de Verre - Gauche

783-134

 

 

 

 

 

u

21

Baffle - top

/ Déconcertez le Sommet

768-148

u

 

 

 

 

22

Baffle - bottom /

Déconcertez - le fond(bas)

768-146

 

 

 

 

 

u

 

Pilot Bracket Gasket

/ Joint de Parenthèse Pilote

768-432

 

 

Pilot Orifice NG

/

Orifice de veilleuse GN

446-505

 

 

 

 

 

 

 

 

Pilot Orifice LP

/

Orifice de veilleuse PL

446-517

 

 

 

 

 

 

Thermocouple / Thermocouple

446-511

 

 

 

 

 

 

 

 

 

Thermopile

/

Thermopile

 

060-512

 

 

 

 

 

 

 

 

Pilot Tube

/

Tube de veilleuse

SRV485-301

 

 

 

 

 

 

 

 

Junction Box

/

Boîtier de dérivation

040-250A

 

 

 

 

 

 

 

Conversion Kit

NG / Module de conversion GN

NGK-FBIN

 

 

 

 

 

 

 

 

Conversion Kit LP /

 

Module de conversion PL

LPK-FBIN

 

 

 

 

 

 

 

Fan Kit

/ Module de ventilateur

GFK-160A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

(NG, LP) Service Parts List / Liste des pièces de rechange

CFX-IN-B

IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealers VIP site. When ordering, supply serial and model numbers to ensure correct service parts. /IMPORTANT : L'information fournie dans cette brochure n'est valide que pendant une courte période. Les sites VIP des distributeurs disposent des renseignements les plus récents. Lors d'une commande, veuillez fournir les numéros de série et de modèles pour un remplacement adéquat des pièces.

 

ITEM /

 

 

 

 

 

 

 

 

 

DESCRIPTION

 

 

PART NUMBER

 

PIÈCE

 

 

 

 

 

 

 

 

 

 

 

/ N° DE PIÈCE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON/OFF Rocker Switch / Interrupteur à bascule marche/arrêt

 

680-528

 

 

 

 

 

 

 

 

 

 

Burner Orifice NG (#31)

/

Orifice de brûleur GN (#31)

 

 

506-800

 

 

 

 

 

 

 

 

 

 

Burner Orifice LP (#49)

/

Orifice de brûleur PL (#49)

 

 

065-801

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

Glass Door Assembly, Ceramic

(NG) /

Porte en verre

(GN)

PRE 002131269

GLA-CFXINB

 

POST 002131269

GLA-FBIN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

Glass Door Assembly, Ceramic

(LP) /

Porte en verre

(GN)

PRE 002133705

GLA-CFXINB

 

POST 002133705

GLA-FBIN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Burner NG

/

Brûleur GN

 

 

 

 

 

773-176A

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Burner LP

/

Brûleur PL

 

 

 

 

 

 

773-175A

 

 

 

 

 

 

 

 

 

 

 

3

Log Grate

/

Grille de Bûche

 

 

 

 

773-360A

 

 

 

 

 

 

 

 

4

Log Set Assembly / Jeu de Bûches

 

 

 

LOGS-CFXINB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

Log 1

/

Bûche 1

 

 

 

 

 

 

 

 

SRV773-701

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

Log 2

/

Bûche 2

 

 

 

 

 

 

 

 

SRV773-702

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

Log 3

/

Bûche 3

 

 

 

 

 

 

 

 

SRV768-704

 

 

 

 

 

 

 

 

 

 

 

 

 

8

Log 4 / Bûche 4

 

 

 

 

 

 

 

 

SRV573-702

 

 

 

 

 

 

 

 

 

 

 

 

 

9

Pilot Control Knob

 

 

 

 

 

 

 

 

571-530

 

 

 

 

 

 

 

 

 

 

 

 

10

Flame Control Knob

 

 

 

 

 

 

 

571-531

 

 

 

 

 

 

 

 

 

 

 

 

 

11

Valve Cover Plate

 

 

 

 

 

 

 

 

768-120

 

 

 

 

 

 

u

12

Air Passage: Slide Plate Assembly with Handle /

 

 

783-108A

Assemblée de Plat de Diapositive(Glissade) avec Poignée

 

u

 

 

 

13

Slide Plate Handle /

Poignée de Plat de Diapositive(Glissade)

 

768-351

 

 

 

 

 

 

 

 

 

 

 

14

Piezo Ignitor

/

Allumage Piézo

 

 

 

 

418-513

 

 

 

 

 

 

 

 

 

 

15

Burner Tube

/ Tube de brûleur

 

 

 

 

477-301A

u

 

 

 

 

 

16

Flex Ball Valve Assembly

/ Fléchir l'Assemblée de Soupape de Balle

 

302-320A

 

 

 

 

 

 

 

 

 

 

 

17

Valve NG / Valve GN

 

 

 

 

 

 

060-522

 

 

 

 

 

 

 

 

 

 

 

 

 

17

Valve LP

/

Valve PL

 

 

 

 

 

 

060-523

 

 

 

 

 

 

 

 

18

Pilot Assembly NG

/ Module de veilleuse GN

 

 

485-510A

 

 

 

 

 

 

 

 

18

Pilot Assembly LP /

Module de veilleuse PL

 

 

485-511A

u

 

 

 

 

 

 

 

19

Glass Tab - Right

/

Étiquette de Verre - Droit

 

 

783-133

u

 

 

 

 

 

 

20

Glass Tab - Left

/ Étiquette de Verre - Gauche

 

 

783-134

 

 

 

 

 

 

 

 

u

21

Baffle - top

/ Déconcertez le Sommet

 

 

 

768-148

u

22

Baffle - bottom /

Déconcertez - le fond(bas)

 

 

768-146

 

 

 

 

 

 

u

 

Pilot Bracket Gasket / Joint de Parenthèse Pilote

 

 

768-432

 

 

Pilot Orifice NG

/

Orifice de veilleuse GN

 

 

446-505

 

 

 

 

 

 

 

 

 

 

Pilot Orifice LP

/

Orifice de veilleuse PL

 

 

446-517

 

 

 

 

 

 

 

 

 

 

Thermocouple / Thermocouple

 

 

 

 

446-511

 

 

 

 

 

 

 

 

 

 

 

 

 

Thermopile

/

Thermopile

 

 

 

 

 

060-512

 

 

 

 

 

 

 

 

 

 

 

 

Pilot Tube

/

Tube de veilleuse

 

 

 

 

SRV485-301

 

 

 

 

 

 

 

 

 

 

 

Junction Box

/

Boîtier de dérivation

 

 

 

040-250A

 

 

 

 

 

 

 

 

 

 

Conversion Kit

NG

/ Module de conversion GN

 

 

NGK-CFXINB

 

 

 

 

 

 

 

 

 

 

Conversion Kit LP

/

Module de conversion PL

 

 

LPK-CFXINB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

Approvals and

Codes

Appliance Certification

The Heat-N-Gloappliance models discussed in thisInstallers Guide have been tested to certification standards and listed by the applicable laboratories.

Certification

MODELS: FB-GRAND,FB-INCFX-GRAND-B,CFX-IN-B

LABORATORY: Underwriters LaboratoriesTYPE: Vented Gas Fireplace Heaters

STANDARD:

ANSI Z21.88-2002•CSA2.33-2002•UL307B

Installation Codes

The appliance installation must conform to local codes. Before installing the appliance, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.

In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSA C22.1 Canadian Electric Code (in Canada).

These models may be installed in a bedroom or bed-sitting

Heat-N-GloQuality Systems registered by SGS ICS

room in the U.S.A. and Canada.

 

High Altitude Installations

u

U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.

When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifice size, check with the local gas utility.

If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.

10

Getting Started

Introducing the Heat-N-GloGas Appliances

Heat-N-Glodirect vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.

The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas appliance diagrams, including the dimensions, are shown in this section.

Pre-installPreparation

This gas insert fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass.Do not install any unit with damaged, incomplete, or substitute parts.

The vent system components and trim surrounds are shipped in separate packages. The gas logs are packaged separately and must be field installed.

Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owner’s warranty and may present a fire hazard.

The Heat-N-GloWarranty will be voided by, andHeat-N-Glodisclaims any responsibility for, the following actions:

Installation of damaged fireplace or vent system component.

Modification of the fireplace or direct vent system.

Installation other than as instructed by Heat-N-Glo.

Improper positioning of the gas logs or the glass door.

Installation and/or use of any component part not manufactured and approved by Heat-N-Glo,not withstanding any independent testing laboratory or other party approval of such component part or accessory.

ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.

VENTING AND INSTALLATION

1.Heat-N-Glogas inserts are designed for recessed installations into solid fuel masonry or factory builtnon-com-bustible fireplaces that have been installed in accordance with the National, Provincial, State and local building codes.

2.Minimum fireplace opening requirements are shown in Figures 1 and 2 of this installation manual. The firebrick (refractory) can be removed from a factory built fireplace in order to gain minimum gas insert opening requirements.

!

WARNING: Under no circumstances is cutting

 

of sheet metal surfaces allowed for installation.

! If the factory built fireplace has no gas ac-cess holes provided, an access hole of 1” diameter (25mm) or less may be drilled through the lower sides or bottom of the combustion chamber

in a proper workmanship like manner.

3.To assure top performance, safety and efficiency, inserts must be installed with an approved flue liner as per CAN/ CGA B-149or National Fuel Code ANSI Z223 and these instructions.

! WARNING: A HEARTH OR HEARTH EXTEN-SION (IF PRESENT)MUST COMPLY WITH EITHER OF THE FOLLOWING: 1) THESOLID-FUELBURNING FIREPLACE MANUFACTURER’S SPECIFICATION, OR 2) LOCAL BUILDING CODES REQUIRED BY AUTHORITY HAVING JURISDICTION.

WARNING: THE SOLID FUEL FIREPLACE HAS ! BEEN CONVERTED FOR USE WITH GAS ONLY AND CANNOT BE USED FOR BURNING WOOD OR SOLID FUELS UNLESS ALL ORIGINAL PARTS HAVE BEEN REPLACED AND THE FIREPLACE HAS BEEN REAPPROVED BY THE AUTHOR-

ITY HAVING JURISDICTION.

4.The solid fuel fireplace’s flue damper must be fully locked in the open position or removed for installation.

5.The chimney must be cleaned and in good working order and constructed of noncombustible materials.

6.Make sure that all chimney cleanouts fit properly so air cannot leak into the chimney.

7.Install the insert without the trim surround and make all gas, venting, and electrical connections.

WARNING: Modification of any sheetmetal or

!fiber surfaces is strictly PROHIBITED in the installation of this appliance.

Only trim kit(s) supplied by the manufacturer shall be used in the installation of this appliance.

8.Install decorative trim surround. The surround is tested AND approved with this gas insert AND may cover existing air circulation vents or grills on the solid fuel fireplace into which it is installed. Should the surround not cover all ventilation grill surfaces, the grill should be left open.

NOTE: DECORATIVE TRIM SURROUND HAS BEEN TESTED AND APPROVED TO COVER EXISTING AIR CIRCULATION VENTS OR GRILLS.

! WARNING: Only the surround, as supplied,may be used to cover integral grills on the solid fuel burning fireplace. No other components such as shrouds, sheet metal plates, etc. may be used to seal off vents. Remote grills or openings outside of the surround MUST NOT be covered or

sealed.

11

 

INLET AIR STARTING COLLAR

SURROUND

EXHAUST STARTING

COLLAR

 

DOOR

ON/OFF

SWITCH

GLASS

ASSEMBLY

LOWER GRILLE

 

RATING PLATE

 

GAS CONTROL VALVE

 

LOW VOLTAGE

 

WIRES

ELECTRICAL JUNCTION

GAS ACCESS

BOX ACCESS

B

TOP VIEW

C

2”

(50.8mm)

A

MINIMUM FIREPLACE SIZE

 

Location

CFX-GRAND-BandFB-GRAND

CFX-IN-BandFB-IN

 

 

 

 

 

 

 

Inches

Millimeters

Inches

Millimeters

 

 

 

 

 

 

A

Front Width

35

889

30-1/4

768.4

 

 

 

 

 

 

B

Rear Width

22-5/8

574.7

19

482.6

 

 

 

 

 

 

C

Depth

14-1/8

358.8

14-1/8

358.8

 

 

 

 

 

 

*

Height

25-3/4

654

22-1/2

571.5

 

 

 

 

 

 

* NOTE: If exhaust collar on insert and fireplace damper do not line up, add 4 inches (102mm) to minimum fireplace height for bends in vent pipe. /

Figure 1. Diagram of insert

12

Dimensions in brackets

 

 

 

 

are millimeters.

 

A

 

 

 

 

5-9/16

 

 

 

 

[142]

 

 

 

 

B

 

 

 

 

2-1/2

 

 

 

2-1/16

[64]

4

REF

 

 

 

 

[102]

 

 

[52]

 

 

 

 

 

 

 

13-3/4

 

[350]

3-1/8

 

[80]

 

C

 

D

ø 2-13/16(2)

[71]

 

F

E

H

G

 

 

1-1/16

 

[28]

 

 

 

 

 

GAS INLET

ELECTRICAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-9/16

 

 

 

 

 

6-5/8

 

 

 

3-9/16

 

 

 

 

 

 

 

 

 

 

 

 

ACCESS

 

 

 

 

[40]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[169]

(IF EQUIPPED)

[91]

 

 

 

 

 

MODEL DIMENSIONS

CFX-GRAND-BandFB-GRAND

CFX-IN-BandFB-IN

Location

 

Inches

Millimeters

Inches

Millimeters

A

22-1/2

571

18

457

 

 

 

 

 

B

8-3/4

222

6-1/2

165

 

 

 

 

 

C

33-3/4

857.2

29-3/8

746.1

 

 

 

 

 

D

30-9/16

776

26-1/16

661

 

 

 

 

 

E

23-7/8

606

20-5/8

524

 

 

 

 

 

F

18-7/16

468

15-3/16

385

 

 

 

 

 

G

25-3/8

644

22-1/8

562

 

 

 

 

 

H

24-1/2

622

21-1/4

540

Figure 2. Diagram and dimension of all models

13

Installing the Insert

Step 1. Installing the Vent System

Vent System Installation Precautions

Before starting installation of vent kits, the installer should read these instructions and the Vent Kit Instructions to ensure that a proper vent installation is completed.

Consult your local building codes before beginning the installation.

WARNING: THIS GAS INSERT AND VENT AS- ! SEMBLY MUST BE VENTED DIRECTLY TO THE OUTSIDE AND MUST NEVER BE ATTACHED TO A CHIMNEY SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE. EACH GAS APPLIANCE MUST USE ASEPARATE VENT SYSTEM. COMMON VENT SYSTEMS ARE PROHIBITED.

Vent System Approvals

Models CFX-Grand-B,CFX-IN-B,FB-INandFB-GRANDis approved with vent termination kitsLINK-DV-30,LINK-DV-30B,LINK-DV4-30andLINK-DV4-30B.Approved vent system terminations are labeled for identification.3-inchdiameter listed flexible aluminum and stainless steel gas vent is used for both the incoming combustion air and exhaust vent pipes. NO OTHER VENTING SYSTEMS OR COMPONENTS MAY BE USED. Detailed installation instructions are included with each vent termination kit and should be used in conjunction with this manual.

Horizontal Venting

The vent system on this model CANNOT be terminated horizontally.

Vertical Venting

The vent pipes MUST be connected to the proper collars on the unitAND the exhaust vent pipeMUST be connected to the termination cap or the unit will not operate. The combustion air vent pipe CAN be connected to the termination cap (LINK-DV30,LINK-DV30B)or it can terminate inside the chimney(LINK-DV4-30,LINK-DV4-30B).The bottom opening of the chimney must be sealed around the vent pipes if the combustion air vent is NOT connected to the termination cap. See Figures 3 and 4.

NOTE: The minimum vertical rise (exhaust vent) is 14 feet and the maximum vertical rise is 40 feet. These dimensions are measured from the starting collars of the unit to the end

of the last section of vent pipe. See dimension V in Figure 4.

A vertical vent termination system installed on this model will include one (1) length of 3-inchflexible vent pipe for the combustion air, one (1) length of3-inchflexible vent pipe for the exhaust air, one (1)pipe-to-capadaptor, and one (1)SLK-991DAorSLK-980DVertical Termination Cap.

NOTE: The damper of the masonry chimney may need to be removed to allow installation of theflexible-ventpipe.

This fireplace has been altered to accommodate an insert and should be inspected by a qualified person prior to re-useas a conventional fireplace.

NOTE: The above label, located in the instruction package, must be affixed to the existing fireplace prior to installation.

For zero clearance factory built woodburning fireplaces, the use of kit LINK-ZC-ADPin place of the standard square flashing will allow you to mount the adaptor and cap on metal pipe. Additionally, the use of kitFLASH-DAMPwill seal off the damper opening when terminating the inlet air vent pipe just above the damper. These 2 kits are recommended for zero clearance, factory built woodburning fireplaces.

Connecting the Vent Pipe

Install the 3” flexible vent pipe(s) down through the chimney. Secure the end of the flexible vent pipe for exhaust to the provided 3’ section of stainless steel flexible vent pipe. A 3” collar is factory installed on one end for mating the two ends of flexible pipe.

WARNING: THE 3’ SECTION OF STAINLESS ! STEEL FLEXIBLE PIPE MUST BE ATTACHED DIRECTLY TO THE EXHAUST COLLAR OF THE UNIT.

Attach either 4’ or 30’ section of intake liner to the intake collar on the collar slide-plateusing 3 screws. This assembly may be removed from the unit to aid installation. Slide insert into position, while pulling intake collar assembly towards the front of the unit. Slide the gas insert into place, and position any excess flexible vent pipe back up into the chimney. This assembly will be secured in place when the pull handle can be locked into position at locking brackets.

14

Slide the gas insert into place, and position any excess flexible vent pipe back up into the chimney. Attach the pipe-to-cap adaptor to the termination cap and to the top of the flexible vent pipe and set the cap in place at the top of the chimney. See Figures 4 and 5.

CAUTION: TO AVOID DOWNDRAFTS AND/OR COLD AIR PROBLEMS, IT IS RECOMMENDED TO SEAL OFF THE AREA BETWEEN THE TERMINATION CAP AND THE TOP OF THE SOLIDFUEL CHIMNEY OPENING INTO WHICH THE VENT CAP HAS BEEN INSTALLED.

WHEN USING THE LINK-DV4-30VENT SYSTEM, IT IS REQUIRED TO SEAL AROUND THE FLEXIBLE VENT PIPES IN THE DAMPER AREA. SEE FIGURE 5. USE FIBERGLASS INSULATION OR OTHER SUITABLENON-COMBUSTI-BLE MATERIAL.

WARNING: MAJOR U.S. ! BUILDING CODES SPECIFY MINIMUM CHIMNEY AND/OR VENT HEIGHT ABOVE THE ROOF TOP. THESE MINIMUM HEIGHTS ARE NECESSARY IN THE INTEREST OF SAFETY. SEE THE FOLLOWING DIAGRAM FOR MINIMUM HEIGHTS, PROVIDED THE TERMINATION CAP IS AT LEAST2-FEETFROM A VERTICAL WALL AND2-FEETBELOW

A HORIZONTAL OVERHANG.

NOTE: This also pertains to vertical vent systems installed on the outside of the building.

HORIZONTAL OVERHANG

2 FT. MIN.

TERMINATION CAP

2 FT. MIN.

VERTICAL WALL

 

LOWEST

 

DISCHARGE

 

OPENING

 

 

X

 

12

 

ROOF PITCH IS X/ 12

H (MIN.) - MINIMUM HEIGHT FROM ROOF

TO LOWEST DISCHARGE OPENING

Roof Pitch

H (min.) ft.

flat to 6/12

1.0

6/12 to 7/12

1.25

over 7/12 to 8/12

1.5

over 8/12 to 9/12

2.0

over 9/12 to 10/12

2.5

over 10/12 to 11/12

3.25

over 11/12 to 12/12

4.0

over 12/12 to 14/12

5.0

over 14/12 to 16/12

6.0

over 16/12 to 18/12

7.0

over 18/12 to 20/12

7.5

over 20/12 to 21/12

8.0

Figure 3. Minimum Height from Roof to Lowest Discharge Opening

15

This option shows both exhaust and inlet air vent pipes attached to the adaptor.

TERMINATION

CAP

ADAPTOR

EXHAUST COLLAR

INLET AIR COLLAR

EXHAUST

VENT PIPE

V= 14 FT. MINIMUM

40FT. MAXIMUM

3 INCH COLLAR

(Factory installed to

stainless steel section)

WARNING: DO NOT

BLOCK PIPE END WITH

INSULATION OR ANY OTHER

SEALING MATERIAL

STAINLESS STEEL

PIPE - 3 FT. MIN.

REQUIRED (INCLUDED)

INLET AIR

VENT PIPE

COLLAR ATTACHMENT

BRACKET

Figure 4.

!

WARNING: THE EXHAUST VENT PIPE MUST

!

THE INLET AIR PIPE MUST ONLY BE

ONLY BE CONNECTED TO THE EXHAUST

CONNECTED TO THE INLET AIR COLLAR OF

 

 

 

STARTING COLLAR OF THE UNIT AND THE

 

THE UNIT AND EITHER ATTACHED TO THE

 

CENTER COLLAR OF THE TERMINATION CAP.

 

INLETAIR COLLAR OF THE TERMINATION CAP

 

A 3 FOOT SECTION OF STAINLESS STEEL

 

OR TERMINATED IN THE CHIMNEY.

 

 

 

!FLEXIBLE LINER MUST BE ATTACHED DIRECTLY TO THE EXHAUST COLLAR ON COLLAR SLIDE PLATE.

16

LOCKING

TABS

LOCKING

HANDLE

SLIDING

PLATE

Note: Inspect for exhaust collar gasket to insure positive exhaust seal.

TERMINATION

CAP

ADAPTOR

EXHAUST VENT PIPE SUPPLIED

WITH TERMINATION KIT

INLET AIR VENT COLLAR (LINK-DV30SHOWN)

INLET AIR VENT PIPE

STAINLESS STEEL

3 INCH

COLLAR

ADAPTER FOR EXHAUST

(MUST BE INSTALLED)

 

Figure 5. Typical configuration of vent liners.

17

Step 2. Positioning, Leveling, and

Securing the Insert

Remote Control

The receiver for the remotes must be installed BETWEEN the base pan of the insert and the firebox of thewood-burn-ing fireplace (see photo below).

EXISTING SIDE

REFRACTORY

REMOTE

RECEIVER

UNIT

EXISTING BOTTOM

OFFIREPLACE

Place the insert into position.

Level the insert from side to side and from front to back. Use the leveling legs included with the manual

bag if necessary to set each corner of the base.

Step 3. The Gas Control System

!

WARNING: THIS UNIT IS NOT FOR USE WITH

 

SOLID FUEL.

These models use a standing pilot ignition type of gas control system.

Standing Pilot Ignition System

This system includes millivolt control valve, standing pilot, thermopile/thermocouple flame sensor, and piezo ignitor.

WARNING: 110-120VAC MUST NEVER BE

!CONNECTED TO A CONTROL VALVE IN A MILLIVOLT SYSTEM.

STANDING PILOT

Figure 6. Gas Controls System

Step 4. The Gas Supply Line

NOTE: Have the gas supply line installed in accordance with local building codes by a qualified installer approved and/or licensed as required by the locality. (In the state of Massachusetts installation must be performed by a licensed plumber or gas fitter).

NOTE: Before the first firing of the fireplace, the gas supply line should be purged of any trapped air.

NOTE: Consult local building codes to properly size the gas supply line leading to the 1/2 inch (13 mm) hook-upat the unit.

This gas fireplace is designed to accept a 1/2 inch (13 mm) gas supply line. To install the gas supply line:

A listed (and State of Massachusetts approved) 1/2 inch (13mm) tee-handlemanualshut-offvalve and a listed flexible gas connector are connected to the 1/2 inch (13mm) inlet of the control valve.NOTE: If substituting for these components, please consult local codes for compliance.

Locate the gas line access hole in the outer casing of the fireplace.

Open the lower grille, insert the gas supply line through the gas line hole, and connect it to the shut-offvalve.

When attaching the pipe, support the control so that the lines are not bent or torn.

After the gas line installation is complete, use a soap solution to carefully check all gas connections for leaks.

!

WARNING: DO NOT USE AN OPEN FLAME

TO CHECK FOR GAS LEAKS.

 

 

GAS

FLEXIBLE

CONTROLS

SHUT-OFF

GAS LINE

 

Figure 7. Gas Supply Line

18

Step 5. Gas Pressure Requirements

Pressure requirements for these gas appliances are shown in the table below.

Pressure

Natural Gas

Propane

Minimum

5.0 inches

11.0 inches

Inlet Pressure

w.c.

w.c.

Maximum Inlet

14.0 inches

14.0 inches

Gas Pressure

w.c.

w.c.

Manifold

3.5 inches

10.0 inches

Pressure

w.c.

w.c.

Inlet and outlet pressure taps are provided on the front face of the gas control for a test gauge connection to measure the manifold pressure. Use a small flat blade screwdriver to crack open the screw in the center of the tap. Position a rubber hose over the tap to obtain the pressure reading.

THE FIREPLACE AND ITS INDIVIDUAL SHUT-OFFVALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY PIPING SYSTEM AND ISOLATED DURING ANY PRESSURE TESTING OF THE SYSTEM AT TEST PRESSURES EQUAL TO OR IN EXCESS OFONE-HALF(1/2) PSIG (3.5 KPA).

Step 6. Wiring the Fireplace

NOTE: Electrical wiring must be installed by a licensed electrician.

CAUTION: DISCONNECT REMOTE CONTROLS IF ABSENT FOR EXTENDED TIME PERIODS. THIS WILL PREVENT ACCIDENTAL APPLIANCE OPERATION.

For Standing Pilot Ignition Wiring

Appliance Requirements

This appliance DOES NOT require110-120VAC to operate.

Models FB-GrandandFB-INrequire110-120VAC if optional blower is added to the system.

! WARNING: DO NOT CONNECT110-120VAC TOTHE GAS CONTROL VALVE OR THE APPLIANCE WILL MALFUNCTION AND THE VALVE

WILL BE DESTROYED.

Wall Switch

Position the wall switch in the desired position on a wall. Run a maximum of 25 feet (7.8 m) or less length of 18 A.W.G. minimum wire and connect it to the fireplace valve pigtails.

! WARNING: DO NOT CONNECT110-120VACTO THE WALL SWITCH OR THE CONTROL

VALVE WILL BE DESTROYED.

CAUTION: LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. VERIFY PROPER OPERATION AFTER SERVICING.

THERMOCOUPLE

THERMOPILE

 

 

ON

 

OFF

 

ROCKER

RED T1

SWITCH

GAS

 

VALVE

WHITE T2

OPTIONAL WALL SWITCH

THERMOSTAT OR REMOTE

Figure 8. Standing Pilot Ignition Wiring Diagram

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INSERT STRAIN RELIEF

AROUND CORD IN THIS END

FROM OUTSIDE OF UNIT

FEED PLUG

 

THROUGH HOLE

SIDEWALL

 

JUNCTION

BOX

SCREW

Figure 9. PROVIDED

Junction box installation

Optional Accessories

Installation of the electrical junction box is required if using a blower or remote. To install:

Uncoil the junction box cord and feed the end of the cord through the hole on the right side of the base pan.

Turn the junction box at a 45-degreeangle and insert it into the sidewall of the base pan.

Turn junction box so it is flush with sidewall and screw into place with the screw provided in the manual bag.

Gently pull the end of the cord until cord is tight. Place the strain relief on the cord and then place it into hole on base pan.

Plug the cord into a convenient outlet. An electrician may install an outlet box inside the fireplace. Place the outlet in the lower, back corner of the fireplace supplied. Make sure fan doesn’t touch back wall.

WARNING: MUST USE THE CORD SUPPLIED

!WITH THE J-BOX.

Fan Option (FB-IN&FB-GrandONLY)

On units already installed removal of decorative front, surround and gas insert is required.

Detach flexible liner from back of unit.

Remove the four screws on the coverplate (see Figure 11).

Bend up the tabs on the base pan (see Figure 10).

Place the blower in between the bend up tabs.

Install and wire the blower per instruction shipped with the fan.

The ground wire of the fan can clip on the side of the base pan.

Reinstall the cover plate back on the unit. Make sure the fan does not make contact with the back wall.

FAN COVER

PLATE

Figure 11.

GROUND

WIRE

 

VARIABLE SPEED CONTROL

 

 

 

JUNCTION BOX

 

 

BLK

BLK

 

 

 

 

 

 

BLK

 

BLOWER RECEPTACLE

 

 

BLK

 

BLK

 

 

 

BLK

BLK

 

 

 

 

 

 

WHT

WHT

 

 

BLK

 

 

 

GROUND

 

 

TEMPERATURE

 

 

BLOWER

 

 

 

SENSOR SWITCH

GRN

 

 

 

BLK

WHT

 

 

 

FAN

JUNCTION

 

 

 

 

110-120VAC

 

BOX

NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE 1050 C RATED WIRE.

TEMPERATURE

SENSOR SWITCH GROUND WIRE

(ATTACH TO ANY

METAL SURFACE) SPEED CONTROL (RHEOSTAT)

Figure 10. Fan Wiring Diagram

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Step 7. Installing Logs and Ember Material

Shutter Settings

 

 

Burner

NG

LP

___________________________________________

CFX-GRAND-B,FB-GRAND

3/8”

Set

___________________________________________

CFX-IN-B,FB-IN

1/2”

Set

Positioning the Logs

The logs have been packaged separately. Refer to the installation instructions that accompany this manual. Save the log instructions with this manual.

If sooting occurs, the logs might need to be repositioned slightly to avoid excessive flame impingement.

Placing the Ember Material

Two separate bags of ember material are shipped with this gas appliance. The bag labeled Glowing Ember (050-721)is standard glowing ember material. To place the ember material:

• Remove the glass door from the unit (see Figure 12).

PULL AND RELEASE

CLIPS TO OPEN

Figure 12. Glass Assembly

BURNER PAN

EMBER MATERIAL (TOP SURFACE, AND FRONT)

Figure 13. Placement of the Ember Material

Place a dime size piece of GLOWING EMBER material near port holes in burner top, sides and front (see Figure 13).

Space dime size ember pieces about a 1/2 inch apart. Never press embers into burner ports. Do not cover burner ports. Place dime size pieces around front and sides of burner pan.

Save the remaining ember materials for use during fireplace servicing. The embers provided are sufficient for 2 to 4 applications.

Place MYSTIC EMBERS over burner surface and around base of the burner, do not cover any burner port holes. Can be used on floor of firebox for a realisticash-bed.

Replace the glass door on the fireplace.

Re-installand latch the decorative front.

Step 8. Installing Trim

Surrounds

LOCATING TABS

Combustible materials MUST NEVER overlap onto the front face.

1.Find the coiled low voltage wires and ON/OFF switch attached to outer right side of the insert (see Figure 14).

2.Disconnect the ON/OFF switch from the low voltage wire leads, and insert the ON/OFF switch through the hole at the upper right corner of the surround - it will be retained in the hole.

Figure 14.

SURROUND

WITH TRIM

ON/OFF

SWITCH

FIREBOX

LOCATING SLOTS

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3.Reconnect the low voltage wires to the ON/OFF switch.

4.Attach surround assembly by hooking the support bracket on the locating tabs on top of the gas insert fireplace (see Figure 14.) Once the surround assembly is on the locating tabs, ensure the bottom hooks are resting on the locating pins at the base. Reposition the fireplace if necessary. Refer to surround instructions provided with the decorative surround.

NOTE: PLACE THE THREE INSULATION PIECES INTO THE CAVITIES AT THE BACK OF THE SURROUND BEFORE POSITIONING THE INSERT INTO THE FACTORYBUILT OR MASONRY FIREPLACE. THIS INSULATION WILL HELP SEAL FOR COLD AIR LEAKS.

12” MAX.

MANTEL

12” MIN.

TOP OF

UNIT

Figure 15

Figure 15 shows the minimum vertical and corresponding maximum horizontal dimensions of mantels or other combustible projections above the gas fireplace.

Step 9. Before Lighting the Appliance

Before lighting the appliance, be sure to do the following:

Remove all paperwork from underneath the fireplace.

Review safety warnings and cautions

Read the Safety and Warning Informationsection at the beginning of this Installers Guide.

Double-checkfor gas leaks

Before lighting the appliance, double-checkthe unit for possible gas leaks.

Double-checkvent terminations for obstructions.

Before lighting the appliance, double-checkthe unit for possible obstructions that could be blocking the vent terminations.

Double-checkfor faulty components

Any component that is found to be faulty MUST BE replaced with an approved component. Tampering with the appliance components isDANGEROUS and voids all warranties.

A small amount of air will be in the gas supply lines. When first lighting the appliance, it will take a few minutes for the lines to purge themselves of this air. Once the purging is complete, the appliance will light and will operate normally.

Subsequent lightings of the fireplace will not require this purging of air from the gas supply lines, unless the gas valve has been turned to the OFF position, in which case the air would have to be purged.

NOTE: The fireplace should be run 3 to 4 hours on the initialstart-up.Turn it off and let it cool completely. Remove and clean the glass. Replace the glass and run the fireplace for an additional 8 hours. This will help to cure the chemicals used in the paint and logs.

Step 10. Lighting the Appliance

You’ve reviewed all safety warnings, you’ve checked the appliance for gas leaks, you know the vent system is unobstructed, and you’ve checked for faulty components. Now you’re ready to light the appliance.

WARNING: PLEASE REFER TO THE USER’S ! MANUAL FOR ALL CAUTIONS, SAFETY, AND WARNING INFORMATION PERTAINING TO THE LIGHTING AND OPERATION OF THE APPLIANCE.

After the Installation

LEAVE THIS INSTALLATION MANUAL WITH

!THE APPLIANCE FOR FUTURE REFERENCE.

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Maintaining and Servicing Your Appliance

Appliance Maintenance

Although the frequency of servicing and maintenance will depend on use and the type of installation, you should have a qualified service technician perform an appliance checkup at the beginning of each heating season. See the table below for specific guidelines regarding each fireplace maintenance task.

IMPORTANT: TURN OFF THE GAS BEFORE SERVICING YOUR FIREPLACE.

Replacing old ember material

Frequency: Once annually, during the checkup.By: Qualified service technician.

Task: Brush away loose ember material near the burner. Replace old ember material with newdime-sizeand shape pieces of Golden Ember(DE-93)and Glowing Ember (050721). New ember material should be placed alternately on top of the burner - a layer of Golden Ember, a layer of Glowing Ember, and so on. Save the remaining ember material and repeat this procedure at your next servicing. For more information, seePlacing Ember Material.

Cleaning Burner and Controls Frequency:Once annually. By:Qualified service technician.

Task: Brush or vacuum the control compartment, fireplace logs and burner areas surrounding the logs.

Checking Flame Patterns, Flame Height

Frequency: Periodically.

By: Qualified service technician/Home owner.

Task: Make a visual check of your fireplace’s flame patterns. Make sure the flames are steady - not lifting or floating. See Figure 16. The thermopile/thermocouple (standing pilot) tips should be covered with flame. See Figure 6.

MAKE SURE THE FLAMES

ARE STEADY—NOT

LIFTING OR FLOATING.

Figure 16. Burner Flame Patterns

Checking Vent System

Frequency: Before initial use and at least annually thereafter, more frequently if possible.

By: Qualified service technician/Home owner.

Task: Inspect the external vent cap on a regular basis to ensure that no debris is interfering with the flow of air. Inspect entire vent system for proper function.

Cleaning Glass Door

Frequency: After the first 3 to 4 hours of use. As necessary after initial cleaning.

By: Home owner.

Task: Remove and clean glass after the first 3 to 4 hours of use. After the initial cleaning, clean as necessary, particularly after adding new ember (flame colorant) material. Film deposits on the inside of the glass door should be cleaned off using a household glass cleaner.NOTE: DO NOT handle or attempt to clean the door when it is hot and DO NOT use abrasive cleaners.

23