Heat & Glo LifeStyle EVEREST User Manual

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Installers Guide

Everest

 

Underwriters

Laboratories Listed

READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.

WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.

-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

-What to do if you smell gas

Do not try to light any appliance.

Do not touch any electrical switch.

Do not use any phone in your building.

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire department.

-Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.

1.This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes.

2.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

In the Commonwealth of Massachusetts:

installation must be performed by a licensed plumber or gas fitter;

a CO detector shall be installed in the room where the appliance is installed.

Printed in U.S.A. Copyright 2006

Heat & Glo, a brand of Hearth & Home Technologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044

Please contact your Heat & Glo dealer with any questions or concerns. For the number of your nearest Heat & Glo dealer, please call 1-888-427-3973.

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

Heat & Glo • Everest • 750-900Rev. L • 1/06

1

SAFETY AND WARNING INFORMATION

READ andUNDERSTAND all instructions carefully

!before starting the installation. FAILURE TO FOLLOW these installation instructions may result in a possible fire hazard and will void the warranty.

!Prior to the first firing of the fireplace, READ the Using Your Fireplace section of theOwners Guide.

DO NOT USE this appliance if any part has been

!under water. Immediately CALL a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.

!THIS UNIT IS NOT FOR USE WITH SOLID FUEL.

Installation and repair should be PERFORMED by a

!qualified service person. The appliance and venting system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It isIMPERATIVE that the unit’s control compartment, burners, and circulating air passagewaysBE KEPT CLEAN to provide for adequate combustion and ventilation air.

Always KEEP the appliance clear and free from

!combustible materials, gasoline, and other flammable vapors and liquids.

!NEVER OBSTRUCT the flow of combustion and ventilation air. Keep the front of the applianceCLEAR of all obstacles and materials for servicing and proper operations.

Due to the high temperature, the appliance should

!be LOCATED out of traffic areas and away from furniture and draperies. Clothing or flammable materialSHOULD NOT BE PLACED on or near the appliance.

!Children and adults should be ALERTED to the hazards of high surface temperature and shouldSTAY AWAY to avoid burns or clothing ignition. Young children should beCAREFULLY SUPERVISED when they are in the same room as the appliance.

These units MUST use one of the vent systems

!described in the Installing the Fireplace section of the Installers Guide.NO OTHER vent systems or componentsMAY BE USED.

This gas fireplace and vent assembly MUST be

!vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas applianceMUST USE a separate vent system. Common vent systems are

PROHIBITED.

INSPECT the external vent cap on a regular basis to

!make sure that no debris is interfering with the air flow.

!The glass door assembly MUST be in place and sealed, and the trim door assemblyMUST be in place on the fireplace before the unit can be placed into safe operation.

WARNING: DO NOT OPERATE this appliance with

!the glass door removed, cracked, or broken. Broken glass may be sharp to the touch, use caution when removing. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.

!The glass door assembly SHALL ONLY be replaced as a complete unit, as supplied by the gas fireplace manufacturer.NO SUBSTITUTE material may be used.

!DO NOT USE abrasive cleaners on the glass door assembly.DO NOT ATTEMPT to clean the glass door when it is hot.

Turn off the gas before servicing this appliance. It is

!recommended that a qualified service technician perform an appliance check-upat the beginning of each heating season.

!Any safety screen or guard removed for servicing must be replaced before operating this appliance.

!DO NOT place furniture or any other combustible household objects within 36 inches of the fireplace front.

Heat & Glo • Everest • 750-900Rev. L • 1/06

2

Table of Contents

 

Safety and Warning Information. ....................................

2

Î Service Parts Lists. .........................................................

4

Section 1: Approvals and Codes. ...................................

6

Appliance Certification........................................................

6

Installation Codes ...............................................................

6

High Altitude Installations ....................................................

6

Section 2: Getting Started ..............................................

7

Introducing the Heat & Glo Gas Fireplaces ........................

7

Pre-installationPreparation ................................................

7

Section 3: Installing the Fireplace. ................................

9

Step 1

Locating the Fireplace .........................................

9

Step 2

Framing the Fireplace .........................................

9

Step 3

Installing the Vent System .................................

10

 

A. Vent System Approvals ................................

10

 

B. Installing Vent Components .........................

15

 

C. Vent Termination ..........................................

18

Step 4

Positioning, Leveling, and

 

 

Securing the Fireplace ......................................

21

Step 5

The Gas Control Systems .................................

21

Step 6

The Gas Supply Line .........................................

22

Step 7

Gas Pressure Requirements ............................

22

Step 8

Wiring the Fireplace ..........................................

23

Step 9

Finishing ............................................................

24

Step 10

Installing Trim, Logs, and Ember Material .........

25

 

Installing the Trim ..............................................

25

 

Positioning the Logs ..........................................

25

 

Placing the Ember Material ...............................

25

Step 11

Before Lighting the Fireplace .............................

26

Step 12

Lighting the Fireplace ........................................

26

After the Installation ..........................................................

26

Battery Backup ..................................................................

26

Section 4: Maintaining and Servicing

 

 

Your Fireplace. ............................................

27

 

Î= Contains updated information.

 

Heat & Glo • Everest • 750-900Rev. L • 1/06

3

Service Parts

EVEREST

 

 

 

(NG, LP) Exploded Parts Diagram

Beginning Manufacturing Date: 8-00

 

Ending Manufacturing Date: ______

Î

 

 

2

 

 

 

19

 

1

 

6

9 5

21

 

18

10

 

 

 

22

 

8

 

23

 

 

 

 

7

3

20

11 Log Set Assembly

4

 

13

Part number list on following page.

16 15 14

12 Back Log (not shown)

17

 

Heat & Glo • Everest • 750-900Rev. L • 1/06

4

Service Parts List

EVEREST

IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealers VIP site. When ordering, supply serial and model numbers to ensure correct service parts.

ITEM

 

IPI IGNITION

 

SERIAL #

PART NUMBER

1

Log Burner Orifice

NG (#53A)

PRE

5000

060-801

POST 5000

582-853

 

 

 

1

Log Burner Orifice

LP (#64A)

PRE

5000

750-800

POST 5000

582-864

 

 

 

2

Main Burner Orifice NG (#45A)

PRE

5000

062-801

POST 5000

582-845

 

 

 

2

Main Burner Orifice LP (#56)

PRE

5000

045-802

POST 5000

582-856

 

 

 

3

Glass Door Assembly

 

 

GLA-Everest

4

Standard Door

 

 

 

DF-Everest

5

Burner NG, LP

 

 

 

750-175A

6

Log Grate

 

 

 

750-360A

7

Refractory, Base

 

 

 

SRV750-733

8

Refractory, Right Side

 

 

SRV750-731

9

Refractory, Left Side

 

 

SRV750-730

10

Refractory, Back

 

 

 

SRV750-732

11

Log Set Assembly

 

 

 

LOGS-Everest

12

Log 1 Back Log

 

 

 

SRV750-703

13

Log 2 Left Burner Log

 

 

SRV750-701A

14

Log 3 Right Burner Log

 

 

SRV750-702A

15

Log 4 Right Inside Log

 

 

SRV750-705

16

Log 5 Small Log

 

 

 

SRV750-706

17

Log 6 Left Inside Log

 

 

SRV750-704

 

Valve NG

 

PRE 5000

060-522

 

 

POST 5000

750-500

 

 

 

 

Valve LP

 

PRE 5000

060-523

 

 

POST 5000

750-501

 

 

 

18

Junction Box

 

 

 

4021-013

19

Pilot Assembly NG (must order whole assembly)

PRE

5000

485-510A

POST 5000

593-512A

 

 

 

19

Pilot Assembly LP (must order whole assembly)

PRE

5000

485-511A

POST 5000

593-513A

 

 

 

20

Surround

 

PRE 7-1-03

750-130

 

POST 7-1-03

750-132

 

 

 

21

Flex Ball Valve Assembly

 

 

302-320A

22

Flame Control Knob

 

 

 

571-531

23

ON/OFF Rocker Switch

 

 

060-511

 

Module

 

 

 

593-592

 

Wire Assembly

 

 

 

593-590A

 

3V Adaptor Plug

 

 

 

593-593A

 

Battery Pack

 

 

 

593-594A

 

Trim Door Mesh

 

 

 

MESH-Everest

 

ON/OFF Rocker Switch

 

 

750-556A

 

Glass Latch Assembly

 

 

386-122A

 

Mineral Wool Embers

 

 

050-721

 

Lava Rock Bag

 

 

 

705-420

 

ACCESSORIES

 

 

 

 

 

Remote Control Kit

 

 

 

RC-SMART-HNG

 

Remote Control Kit

 

 

 

SMART-STAT-HNG

 

Wall Switch Kit, Off White

 

 

WSK-21

 

Wall Switch Kit, White

 

 

WSK-21-W

 

Conversion Kit LP SPI

PRE 5000

LPK-Everest

 

POST 5000

LPKP-Everest

 

 

 

 

Conversion Kit NG SPI

PRE 5000

NGK-Everest

 

POST 5000

NGKP-Everest

 

 

 

Heat & Glo • Everest • 750-900Rev. L • 1/06

5

1Approvals and Codes

Appliance Certification

The Heat & Glo fireplace model discussed in this Installers Guide have been tested to certification standards and listed by the applicable laboratories.

Certification

MODEL: EVEREST

LABORATORY: Underwriters Laboratories

TYPE: Direct Vent Gas Fireplace Heater

STANDARD: ANSIZ21.88-1998/CSA2.33-M98•UL307B

Installation Codes

The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.

In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSA C22.1Canadian Electric Code (in Canada).

These models may be installed in a bedroom or bed-sittingroom in the U.S.A. and Canada.

High Altitude Installations

U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.

When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifice size, check with the local gas utility.

If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.

Heat & Glo Quality Systems registered by SGS ICS

Heat & Glo • Everest • 750-900Rev. L • 1/06

6

2Getting Started

Introducing the Heat & Glo Gas Fireplaces

Heat & Glo direct vent gas fireplaces are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.

The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas fireplace diagrams, including the dimensions, are shown in this section.

Pre-installPreparation

This gas fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass.Do not install any unit with damaged, incomplete, or substitute parts.

The vent system components and trim doors are shipped in separate packages. The gas logs may be packaged separately and must be field installed.

Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owner’s warranty and may present a fire hazard.

When planning a fireplace installation, it’s necessary to determine:

Where the unit is to be installed.

The vent system configuration to be used.

Gas supply piping.

Electrical wiring.

Framing and finishing details.

Whether optional accessories devices such as a fan, wall switch, or remote control are desired.

If the fireplace is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace.

Warranty

The Heat & Glo Warranty will be voided by, and Heat & Glo disclaims any responsibility for, the following actions:

Installation of any damaged fireplace or vent system component.

Modification of the fireplace or direct vent system.

Installation other than as instructed by Heat & Glo.

Improper positioning of the gas logs or the glass door.

Installation and/or use of any component part not manufactured and approved by Heat & Glo, not withstanding any independent testing laboratory or other party approval of such component part or accessory.

ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.

Heat & Glo • Everest • 750-900Rev. L • 1/06

7

 

 

 

8-15/16

 

8

 

 

 

 

(227mm)

 

 

 

 

 

 

(203mm)

 

 

 

 

 

 

 

 

 

20-7/8

 

 

 

 

(531mm)

 

 

 

 

 

 

 

Ø8

 

 

 

 

 

 

(203.1)

 

 

54-1/2

 

 

 

 

 

 

(1384mm)

 

 

 

 

 

 

 

47-7/16

 

 

 

49-7/8

 

45-7/16

(1205mm)

 

 

 

(1266mm)

 

 

36-1/8

 

 

 

(1154mm)

 

 

 

 

ELECTRICAL

 

 

 

(918mm)

 

 

 

 

 

 

 

ACCESS

 

 

 

 

 

 

2-18

 

 

 

 

4-11/16

2-5/16

(55mm)

 

 

 

 

 

 

 

 

(118mm)

 

 

 

 

(59mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

23-3/8

 

 

 

GAS LINE

 

 

(593mm)

 

 

 

 

 

 

 

 

 

ACCESS

5-12

 

28-13/16

 

 

4-11/16

 

(139mm)

 

(732mm)

 

 

(119mm)

 

 

 

34-1/8

 

 

 

 

 

 

(866mm)

 

 

 

 

 

 

TOP VENT COLLARS

 

 

 

 

 

 

TOP STANDOFFS

 

 

 

 

 

 

TRIM DOOR

 

 

 

 

 

 

RATING PLATE

 

 

 

 

 

 

AND LABELS

 

 

 

GAS LINE

 

 

 

 

 

 

ACCESS

 

 

 

 

 

 

 

GAS CONTROLS

ELECTRICAL

 

 

 

 

 

 

ACCESS

 

 

 

Figure 1. Diagram of the Everest

 

 

 

 

 

 

Heat & Glo

Everest • 750-900Rev. L •

1/06

 

8

3Installing the Fireplace

Step 1. Locating the Fireplace

The diagram below shows space and clearance requirements for locating a fireplace within a room.

 

4” (102mm)

 

 

 

 

 

 

B

 

A

 

 

 

 

 

 

E

D

 

 

 

 

 

 

 

 

C

 

 

 

1/2” (13mm)

A

B

C

D

E

35 1/2”

21 3/4”

30 1/2”

43 1/4”

61 3/16”

(902mm)

(552mm)

(775mm)

(1099mm)

(1554mm)

Figure 2. Fireplace Dimensions, Locations,

 

and Space Requirements

 

Clearance Requirements

The top, back, and sides of the fireplace are defined by stand-offs.The minimum clearance to a perpendicular wall extending past the face of the fireplace is 4 inches (102mm). The back of the fireplace may be recessed 23 (584mm) inches (546mm) into combustible construction.

Minimum Clearances

from the Fireplace to Combustible Materials

 

Inches

mm

Glass Front

........................ 36 ..............

914

Floor ............................

0 .................

0

Rear ...........................

1/2 ...............

13

Sides ...........................

1/2 ...............

13

Top .........................

4 1/2 ............

114

Ceiling* ...........................

31 ..............

787

*The clearance to the ceiling is measured from the top of the unit, excluding the stand-offsand collar. See Figure 24 for further details.

Minimum Clearances

from the Vent Pipe to Combustible Materials

 

Inches

mm

Vertical Sections. .............

1 ................

25

Horizontal Sections

 

 

Top .....................................

3 ................

75

Bottom ...............................

1 ................

25

Sides .................................

1 ................

25

At Wall Firestops

 

 

Top .....................................

3 ................

76

Bottom ...............................

1 ................

25

Sides .................................

1 ................

25

For minimum clearances, see the direct vent termination clearance diagrams on pages 20 and 21 in this manual.

The distance from the unit to combustible construction is to be measured from the unit outer wrap surface to the combustible construction, NOT from the screw heads that secure the unit together.

Step 2. Framing the Fireplace

Fireplace framing can be built before or after the fireplace is set in place. Framing should be positioned to accommodate wall coverings and fireplace facing material. The diagram below shows framing reference dimensions.

CAUTION: MEASURE FIREPLACE DIMENSIONS, AND VERIFY FRAMING METHODS AND WALL COVERING DETAILS, BEFORE FRAMING.

Shows center of

10” x 12” vent framing holes for venting.

D

Framing should be constructed of 2 X 4 lumber or heavier.

A. .....

35 1/8”

(892mm)

B. .....

50 1/2”

(1283mm)

C. .....

21 3/8”

(542mm)

D. .....

55 1/2”

(1372mm)

(Center of 12 x 10)

B C

A

Figure 3. Framing Dimensions

Heat & Glo • Everest • 750-900Rev. L • 1/06

9

Step 3. Installing the Vent System A. Vent System Approvals

These models are approved to use DVP-seriesdirect vent pipe components and terminations.Approved vent system components are labeled for identification. This pipe is tested and listed as an approved component of the fireplace. The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall. There is no required pitch for horizontal vent runs.NO OTHER VENTING SYSTEMS OR COMPONENTS MAYBE USED.

Detailed installation instructions are included with each vent termination kit and should be used in conjunction with this Installers Guide. The drawing below shows vent system components and terminations.

The flame and ember appearance may vary based on the type of fuel burned and the venting configuration used.

Identifying Vent Components

The vent systems installed on this gas fireplace may include one, two, or three 90°elbow assemblies. The relationships of vertical rise to horizontal run in vent configurations using 90° elbows MUST BE strictly adhered to. The rise to run relationships are shown in the venting drawings and tables. Refer to the diagrams on the next several pages.

NOTE: Two 45° elbows may be used in place of one 90° elbow. rise to run ratios in the vent systemmust be followed if 45° elbows are used.

4

6

12

DVP4

DVP6

DVP12

 

14-1/4

12-3/16

2

MAX.

MIN.

 

24

DVP12A

36

48

9-7/8

DVP24

 

 

45.0O

10-1/4DVP45

 

DVP36

 

11-1/4

 

7-1/4

 

1-1/4TYP

 

DVP48

8-9/16

1/2 TYP

12-9/16

NOTE: PIPES OVERLAP1-1/4

DVP90ST

INCHES (31.8mm)AT EACH JOINT.

Figure 4. DVP-SeriesDirect Vent Component Specifications(5-inchinner pipe /8-inchouter pipe)

 

 

Vent system components

 

VERTICAL

 

 

TERMINATION

STORM COLLAR

 

 

Vent system

 

 

termination kits

HORIZONTAL

ROOF FLASHING

 

TERMINATION

 

PIPE LENGTH

DVP-TRAP

DVP-TVHW

 

 

WALL FIRESTOP

 

 

90 DEGREE

CEILING

 

FIRESTOP

DVP-TV

ELBOW

 

 

 

Figure 5. Vent Components and Terminations

To Unit

 

Heat & Glo • Everest • 750-900Rev. L • 1/06

10