Heat & Glo LifeStyle EM-485TH User Manual

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Owner’s Manual

Installation and Operation

Models:

EM-415,EM-415H,36”

EM-485T,EM-485TH,42”

Circulating

Wood Burning Fireplace

NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating •

Read, understand

• Leave this manual with

a n d m a i n t e n a n c e

and follow these

party responsible for

instructions included.

instructions for safe

use and operation.

 

i n s t a l l a t i o n a n d

 

 

operation.

 

DO DISCARDNOT

WARNING

If the information in these instructions is not followed exactly, a fire may result causing property damage, personal injury, or death.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

Do not overfire. Overfiring will void your warranty.

Comply with all minimum clearances to combustibles as specified. Failure to comply may cause house fire.

Installation and service of this fireplace should be performed by qualified personnel. Hearth & Home Technologies suggests NFI certified or factory-trainedprofessionals, or technicians supervised by an

NFI certified professional.

WARNING

HOT SURFACES!

Screen/mesh, glass doors and other surfaces are hot during operation AND cool down.

Hot screen/mesh and glass doors will cause burns.

DO NOT touch screen/mesh or glass doors until cooled

NEVER allow children to touch screen/mesh or glass doors

Keep children away

CAREFULLY SUPERVISE children in same room as fireplace.

Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other flammable materials.

Keep clothing, furniture, draperies and other flammable materials away.

WARNING

Fire Risk

For use with solid wood fuel or decorative gas appliance only.

DO NOT install unvented gas logs.

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

1

Read this manual before installing or operating this fireplace. Please retain this owner’s manual for future reference.

Congratulations!

Congratulations on selecting a Heat & Glo wood burning fireplace. The Heat & Glo fireplace you have selected is designed to provide the utmost in safety and reliability.

As the owner of a new fireplace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.

This owner’s manual should be retained for future reference. We suggest you keep it with your other important documents and product manuals.

Your new Heat & Glo wood burning fireplace will give you years of durable use and trouble-freeenjoyment. Welcome to the Heat & Glo family of fireplace products!

 

Homeowner Reference Information

We recommend that you record the following pertinent

 

 

 

 

 

 

 

information about your fireplace:

 

 

Model Name:

 

 

Date purchased/installed:

 

 

 

Serial Number:

 

 

Location on fireplace:

 

 

 

Dealership purchased from:

 

 

Dealer phone:

 

 

 

Notes:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Listing Label Information/Location

The model information regarding your specific fireplace can be found on the rating plate located on the smoke shield of the fireplace.

Serial

Grate

Fireplace

Number

Model

 

FIREPLACE NO.

FIRE DAMAGE. REPLACE MODEL NO.

MODEL NO.

MFG. DATE

 

WARNING: RISK OF

 

 

 

GRATE WITH HEARTH & HOME

 

 

 

TECHNOLOGIES INC.

 

 

FIRECHAMBER INTENDED FOR USE WITH HEARTH & HOME TECHNOLOGIES INC. LISTED FIREPLACE PARTS. SEE INSTALLATION AND OPERATING INSTRUCTIONS FOR THIS MODEL. ONLY HEARTH & HOME TECHNOLOGIES INC. GLASS DOOR KITS CAN BE INSTALLED ON THIS UNIT.

FIREPLACE ALSO FOR USE

YES

 

NO

 

 

 

 

 

CLEARANCE TO

CHIMNEY

FIREBOX

 

 

IN.

 

IN MANUFACTURED HOMES

 

 

 

 

 

 

COMBUSTIBLES:

2 IN. MIN.

 

 

MIN.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FAN KIT

 

 

 

&

 

 

 

 

 

RATED AT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MODEL NO.

 

 

 

 

 

 

 

 

115 VOLTS, 50/60 Hz.,

 

 

 

AMP.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DO NOT OVERFIRE. USE ONLY: SOLID WOOD FUEL OR

 

WARNING! THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED

 

 

 

LISTED DECORATIVE GAS APPLIANCE. DO NOT USE A

 

GAS LOG SET. TO REDUCE THE RISK OF FIRE OR INJURY, DO NOT

 

FIREPLACE INSERT OR OTHER PRODUCTS NOT

 

INSTALL AN UNVENTED GAS LOG SET INTO FIREPLACE.

 

SPECIFIED FOR USE WITH THIS PRODUCT. IF DOORS

 

WARNING! THIS APPLIANCE IS NOT FOR USE AS COOKING EQUIPMENT.

 

ARE USED OPERATE FIREPLACE WITH DOORS FULLY

 

 

OPEN OR CLOSED ONLY. WHEN BURNING A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IF INSTALLATION OR OPERATING INSTRUCTIONS ARE MISSING

 

DECORATIVE GAS APPLIANCE IN THE FIREPLACE,

 

 

 

CONTACT: HEARTH & HOME TECHNOLOGIES INC.,

 

 

 

ADJUST DAMPER TO THE FULLY OPEN POSITION.

 

 

 

 

 

1915 W. SAUNDERS ST., MT. PLEASANT, IA 52641.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

Safety Alert Key:

! DANGER! Indicates a hazardous situation which, if not avoidedwill result in death or serious injury.

WARNING! Indicates a hazardous situation which, if not avoidedcould result in death or serious injury.

CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE: Indicates practices which may cause damage to the fireplace or to property.

Table of Contents

Congratulations!

2

1 Listing and Code Approvals

5

A.

Appliance Certification

5

B.

Non-CombustibleMaterials

5

C.

Combustible Materials

5

User Guide

2 Operating Instructions

6

A.

Your Fireplace

6

B.

Seasoned Wood

7

C.

Starting a Fire

7

D.

Grate

7

E.

Firescreen

7

F.

Flue Damper

7

G.

Refractory

7

H.

Glass Doors

8

I.

Outside Air (optional)

8

J.

Fan Kit (optional)

8

K.

Vented Gas Log Sets & Gas Log Lighters

8

L.

Optional Components

8

M.

Clear Space

8

N.

Wood Fuel

9

3

Maintainance and Service

10

 

A.

Disposal of Ashes

10

 

B.

Chimney Inspection/Cleaning

10

 

C.

Check Firebox Refractory

11

 

D.

Inspect Grate

11

 

E.

Glass Cleaning

11

4

Troubleshooting Guide

12

Installer Guide

5 Getting Started

13

A.

Typical Fireplace System

13

B.

Design and Installation Considerations

14

C.

Draft

14

D.

Negative Pressure

14

E.

Locating Fireplace & Chimney

15

F.

Tools and Supplies Needed

16

G.

Typical Fireplace System

16

H.

Inspect Fireplace and Components

16

6 Framing & Clearances

17

A.

Select Fireplace Location

17

B.

Clearances

18

C.

Sidewalls/Surrounds

19

D.

Frame the Fireplace

19

7 Installation of Fireplace

20

A.

Things to Consider

20

B.

Position the Fireplace

20

C.

Place Protective Metal Hearth Strips

20

D.

Level Fireplace

20

E.

Install Outside Air Kit

22

F.

Junction Box Installation

22

G.

Installation of Fan

23

8 Chimney Assembly

24

A.

Chimney Requirements

25

B.

Using Offsets/Returns

26

C.

Assembling Chimney Sections

27

D.

Install Chimney Air Kit

27

E.

Installing Ceiling Firestops

27

F.

Installing Attic Insulation Shield

28

G.

Cut out Hole in Roof

29

H.

Complete Installation

29

I.

Install Flashing

29

J.

Chimney Termination Requirements

30

9 Chase Installations

31

A.

Construct the Chase

31

B.

Install Fireplace & Chimney

32

C.

Install Chase Top

32

D.

Install Termination Cap

33

10

Shrouds

35

 

A.

Radiation Shield

35

 

B.

Field Constructed Shrouds

35

11

Finishing

37

 

A.

Non-CombustibleMaterials

37

 

B.

Combustible Materials

37

 

C.

Hearth Extension

37

 

D.

Finishing Material

38

 

E.

Combustible Mantel

39

 

F.

Sidewalls/Surrounds

39

12

Accessories

40

 

A.

Gas Log/Lighter Provision

40

 

B.

Wood Burning Inserts

40

 

C.

Install Fan

40

13

Reference Materials

41

 

A.

Fireplace Dimensions

41

 

B.

Fireplace Components

42

 

C.

Chimney Components

44

 

D.

Service Parts

48

 

E.

Contact Information

52

Note: An arrow (¨) found in the text signifies change in content.

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

3

WARRANTY

FOR HEAT & GLO FIREPLACES

The limited warranty will not become effective until you have mailed the completed warranty card to:

Hearth & Home Technologies Inc.

20802 Kensington Blvd., Lakeville, MN 55044.

This card must be mailed within 60 days of the fireplace installation.

Subject to the conditions set forth herein, HEARTH & HOME TECHNOLOGIES INC. (HHT) extends the following limited warranty with respect to your Heat & Glo fireplace, excluding accessories, chimney components and glass doors.

If HHT is satisfied that any part or portion of the fireplace covered by this warranty is defective in material or workmanship under normal use and service as described in the operating instructions, HHT will take the following actions:

1.Within the first five (5) years from the date of installation, HHT shall, at its option, replace or repair any such defect in material or workmanship, at HHT’s expense. HHT SHALL NOT BE RESPONSIBLE FOR ANY OTHER LABOR COSTS, OR EXPENSES, INCLUDING INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES.

2.During the sixth (6th) through the (10th) years after the date of installation, HHT shall supply replacement parts or parts at no charge, but SHALL NOT BE RESPONSIBLE FOR ANY LABOR, TRANSPORTATION, OR OTHER INDIRECT DAMAGES.

3.During the eleventh (11th) through the fifteenth (15th) years after date of installation, HHT will send to you, FOB its factory, replacement parts (if available) at the current minimum wholesale price, but HHT SHALL NOT BE RESPONSIBLE FOR ANY LABOR, TRANSPORTATION OR OTHER INDIRECT DAMAGES.

4.During the first six (6) months after installation, HHT shall, at its option, replace or repair the glass doors and any electrical components, if operation is faulty. (This does not include glass panels broken during shipment, misuse or careless handling.) After the first six (6) months, HHT will sell to you, FOB its factory, replacement parts at the current list price, but HHT SHALL NOT BE RESPONSIBLE FOR ANY LABOR, TRANSPORTATION OR OTHER INDIRECT DAMAGES. IF GLASS DOORS OTHER THAN FACTORY DOORS ARE USED ALL WARRANTY AND LIABILITY ON THE FIREPLACE IS VOIDED.

HHT may discharge its entire warranty liability by refunding the price of the product.

Products made by other manufacturers, sold with the fireplace or thereafter are not covered by this limited warranty.

This limited warranty will be void if the fireplace is not installed according to the installation instructions. The limited warranty also is void if the fireplace is not operated, at all times, according to the operating instructions furnished. The limited warranty will also be void if the fireplace is removed from the place originally installed.

EXCEPT TO THE EXTENT PROVIDED BY LAW, NO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND NO IMPLIED WARRANTIES SHALL APPLY TO THE FIREPLACE AFTER THE ABOVE LIMITED WARRANTY HAS EXPIRED.

In states that do not allow limitations on how long implied warranty lasts, or do not allow exclusion of indirect damages, those limitations or exclusions may not apply to you. You may also have additional rights not covered in this limited warranty.

HHT reserves the right to make changes at anytime, without notice, in design, material, specifications and prices and the right to discontinue styles and products.

Feb 2006

4

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

1 Listing and Code Approvals

A. Appliance Certification

This fireplace system has been tested and listed in accordance with UL 127 and ULC-S610standards by Underwriters Laboratories Inc. for installation and operation in the United States and Canada.

This fireplace may be installed in sleeping rooms EXCEPT in manufactured homes. If installed with a gas log set, provisions for the National Fuel Gas Code must be met.

This fireplace has been tested and listed for use with the optional components specified in this manual. These optional components may be purchased separately and installed at a later date. Installation of an outside air kit will require significant reconstruction and is best if installed at the time of fireplace installation.

Heat & Glo is a registered trademark of Hearth & Home Technologies Inc.

WARNING! Risk of Fire! Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the following actions.

DO NOT:

install or operate damaged fireplace

modify fireplace

install other than as instructed by Hearth & Home Technologies

operate the fireplace without fully assembling all components

overfire

install an unvented gas log set

install any component not approved by Hearth & Home Technologies

install parts or components not Listed or approved

B. Non-CombustibleMaterials

Materials which will not ignite and burn, composed of any combination of the following:

-

Steel

-

Iron

-

Brick

-

Tile

-

Concrete

-

Slate

-

Glass

-

Plasters

Materials reported as passing ASTM E 136, Standard

Test Method for Behavior of Metals, in a Vertical Tube Furnace at 750° C

C. Combustible Materials

Materials made of or surfaced with any of the following materials:

-

Wood

-

Compressed paper

-

Plant fibers

-

Plastic

Any material that can ignite and burn; flame proofed or not, plastered or un-plastered

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified installer, service agency or your dealer.

NOTICE: This fireplace is tested and approved as a decorative fireplace. It should not be factored as a primary heat source in residential heating calculations.

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

5

User Guide

2 Operating Instructions

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

DO NOT touch glass until it is cooled

NEVER allow children to touch glass

Keep children away

CAREFULLY SUPERVISE children in same room as fireplace.

Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other flammable materials.

Keep clothing, furniture, draperies and other flammable materials away.

If you expect that children may come into contact with this appliance, we recommend a barrier such as a decorative screen. See your dealer for suggestions.

A. Your Fireplace

WARNING! DO NOT operate fireplace before reading and understanding operating instructions. Failure to operate fireplace according to operating instructions could cause fire or injury.

 

 

 

 

Flue Damper

 

 

 

 

Control

 

Refractory

 

 

Section 2.F.

 

 

 

Close

Open

 

Section 2.G.

 

 

 

 

 

 

 

 

Man

 

 

 

 

 

tel

 

 

 

 

 

Grate

 

 

 

 

 

Section 2.D.

 

 

 

 

 

 

Gas Log Set

 

 

 

 

 

Gas Log Lighters

 

 

 

 

 

(not shown)

 

 

 

 

 

Section 2.K.

 

 

 

 

Wood Fuel

Firescreen

 

 

 

 

Section 2.N.

(not shown)

Open

Close

 

 

 

Section 2.E.

Outside Air Kit

 

 

Hearth

 

 

 

Glass Doors

Control

 

 

 

 

 

 

(not shown)

Section 2.I.

 

 

 

Section 2.H.

 

 

 

 

 

Fan Control

 

 

 

 

Clear Space

Section 2.J.

 

 

 

 

Section 2.M.

 

 

 

 

Figure 2.1 General Operating Parts

 

 

 

 

6

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

 

B. Seasoned Wood

Properly seasoned wood is important for successful operation of your fireplace. Most woodburning fireplace problems are caused by burning wet, unseasoned wood.

Seasoned firewood is wood that is cut to size, split and air dried to a moisture content of around 20%.

Imagine a wooden bucket that weighs about eight pounds. Fill it with a gallon of water, put it in the fireplace and try to burn it. This sounds ridiculous but that is exactly what you are doing if you burn unseasoned wood.

A tree cut down a year ago and not split is likely to have almost as high a moisture content now as it did when it was cut.

Please refer to Section 2.N. for more detail.

C. Starting a Fire

NOTICE: You must establish a good draft to prevent smoke spillage into the room.

WARNING! Risk of Fire! Keep combustible materials, gasoline and other flammable vapors and liquids clear of the fireplace.

DO NOT:

store flammable materials close to the fireplace

use gasoline, lantern fuel, kerosene, charcoal lighter fluid or similar liquids to start or “freshen up” a fire in this fireplace.

Keep all flammable liquids well away from the fireplace while it is in use. Combustible materials may ignite.

The first three or four fires should be of moderate size to allow the oils and binders to be burned from the fireplace and the refractory and paint to cure. You may notice an industrial odor the first few fires. This is considered normal.

Use well-seasonedwood (see Section 2.N.).

Open the flue damper to a fully open position.

Place crumpled or twisted paper under the fireplace grate.

Loosely arrange kindling or small pieces of wood to form a ‘tent’ on the fireplace grate.

Pre-warmthe flue to establish a draft to help reduce smoke spillage duringstart-up.Hold a rolled up piece of burning newspaper under the flue damper for a few moments.

Light the crumpled paper to ignite the kindling.

Add small pieces of wood until a hot bed of embers has been established.

Add a minimum of three average size pieces of split firewood, placed to allow combustion air and flames between them.

CAUTION! Odors and vapors released during initial operation may be irritating to sensitive individuals.

Open windows for air circulation.

D. Grate

This fireplace is designed to be used with the grate supplied with this unit or one approved by HHT. The grate will break down over time and will need occasional replacement.

WARNING! Risk of Fire! Use only thefactory-suppliedintegral grate.

Keeps logs in place.

Allows proper air circulation around the fire.

E. Firescreen

The firescreen is provided to control sparks. Keep it closed when the fireplace is in use.

WARNING! Risk of Fire or Burns!

Screen will not prevent burning materials from falling out.

Screen pulls or handles may be hot.

F. Flue Damper

Refer to Figure 2.1 for location of control.

Must be in fully open position (handle up toward the top of the fireplace) during operation of the fireplace.

Before lighting the fireplace, verify fully open position by looking up from the inside of the fireplace.

WARNING! Risk of Fire and Asphyxiation! Open damper prior to operating fireplace. A closed damper overfires the fireplace and spills smoke and flames into the room.

G. Refractory

The refractory is supplied to contain heat and provide an attractive interior.

It will break down over time and will need occasional replacement. Small hairline cracks and discoloration are normal and do not affect its safety.

(See refractory maintenance Section 3.C.)

WARNING! Risk of Fire! DO NOT burn fireplace without refractory. Use only refractory supplied by Hearth & Home Technologies, Inc.

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

7

H. Glass Doors

Glass doors are optional.

Refer to Figure 2.2 for how to properly use them.

WARNING! Risk of Fire! Install ONLY doors approved by Hearth & Home Technologies, Inc.

WARNING! Risk of Fire and Smoke! Fireplaces equipped with doors should be operated only with doors fully open or doors fully closed. If doors are left partly open, gas and flame may be drawn out of the fireplace opening.

FULLY OPEN

PARTLY OPEN

CORRECT

INCORRECT

FULLY CLOSED

PARTLY CLOSED

CORRECT

INCORRECT

Figure 2.2 Operating Positions of Bi-foldDoors

I. Outside Air (optional)

The outside air kit supplies some fresh combustion air for your fireplace. It may help reduce the effects of negative air pressure. (See Section 5.D.)

Refer to Figure 2.1 for location of control

Close the inlet to prevent cold drafts when the fireplace is not being used.

CAUTION! Risk of Burns! The outside air control handle is HOT when fireplace is in operation. Adjust BEFORE lighting fire.

J. Fan Kit (optional)

Refer to instructions included with fan kit.

K. Vented Gas Log Sets & Gas Log Lighters

Optional.

Vented gas logs or gas log lighters can be installed in this fireplace. Follow the instructions provided with the accessory for operation.

WARNING! Risk of Fire or Asphyxiation!

DO NOT install unvented gas logs.

Damper must be locked open.

Gas flame may generate fumes.

L. Optional Components

Other options may be available

Consult your dealer/distributor

WARNING! Risk of Fire! DO NOT install and or use any component not approved by Hearth & Home Technologies Inc.

M. Clear Space

Do not place combustible objects within 48 in. (1219 mm) of the front of fireplace. See Figure 2.3.

WARNING! DO NOT place combustible objects in front of the fireplace. High temperatures may ignite clothing, furniture or draperies.

Mantel - avoid placing candles and other heat-sensitiveobjects on mantel or hearth. Heat may damage these objects.

48 in. (1219 mm)

Clear Space Front of Fireplace

12 in. (305 mm) Clear Space Sides of Fireplace (from the FP opening)

Figure 2.3 Clear Space

8

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

N. Wood Fuel

Hardwood vs Softwood

Your fireplace performance depends on the quality of the firewood you use.

Seasoned wood contains about 8,000 BTUs per pound

.

Hard woods are more dense than soft woods.

Hard woods contain 60% more BTUs than soft woods.

Hard woods require more time to season, burn slower and are harder to ignite.

Soft woods require less time to dry, burn faster and are easier to ignite.

Start the fire with soft wood to bring the fireplace up to operating temperature and to establish draft.

Add hard wood for slow, even heat and longer burn time.

Soft woods

Hard woods

Douglas Fir

Oak

Pine

Maple

Spruce

Apple

Cedar

Birch

Poplar

 

 

Aspen

 

 

Alder

 

 

Moisture

WARNING! Risk of Fire!

DO NOT burn wet or green wood.

Wet, unseasoned wood can cause accumulation of creosote.

The majority of the problems fireplace owners experience are caused by trying to burn wet, unseasoned wood.

Wet, unseasoned wood requires energy to evaporate the water instead of heating your home, and

Evaporating moisture cools your chimney, accelerating formation of creosote.

Seasoned Wood

Cut logs to size

Split to 6 in. (152 mm) or less

Air dry to a moisture content of around 20%

-Soft wood - about nine months

-Hard wood - about eighteen months

NOTICE: Seasoning time may vary depending on drying conditions.

Storing Wood

Steps to ensure properly seasoned wood:

Stack wood to allow air to circulate freely around and through woodpile.

Elevate wood pile off ground to allow air circulation underneath.

Smaller pieces of wood dry faster. Any piece over 6 in. (152 mm) in diameter should be split.

Wood (whole or split) should be stacked so both ends of each peice are exposed to air. More drying occurs through the cut ends than the sides.

Store wood under cover to prevent water absorbtion from rain or snow. Avoid covering the sides and ends completely.

WARNING! Fire Risk! DO NOT store wood:

In front of the fireplace.

In space required for loading or ash removal.

Processed Solid Fuel Firelogs

Manufactured firelogs may be used with this fireplace. Hearth & Home Technologies Inc. recommends the use of UL Classified processed fuel firelogs. Follow the manufacturer’s lighting and safety instructions.

Using firelogs may require more frequent chimney inspection and cleaning.

Do not poke or stir the logs while they are burning. Use only firelogs that have been evaluated for the application in manufactured fireplaces and refer to firelog warnings and caution markings on packaging prior to use.

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

9

3 Maintainance and Service

A. Disposal of Ashes

Frequency: When they reach bottom of grateBy: Homeowner

WARNING! Risk of Fire! Ashes could contain hot embers.

Place ashes in a metal container with a tight-fittinglid.

The closed container should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal.

If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled

B. Chimney Inspection/Cleaning

Frequency: At least twice a year during heating season or as recommended by a certified chimney sweep

By: Certified chimney sweep

WARNING! Risk of Fire! Ignited creosote is extremely HOT. Prevent creosote buildup.

Refer to Figure 3.1 to remove/reinstall termination caps.

Creosote - Formation and Need for Removal

When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burningfire. As a result, creosote residue accumulates on the flue lining. When ignited this creosote makes an extremely hot fire.

WARNING! Risk of Fire! A chimney fire can permanently damage your chimney system and nearby structures.

In the event of a chimney fire, Hearth & Home Technologies Inc. recommends

replacement of the chimney, and

inspection of the adjacent structure to the provisions of NFPA Level III inspection criteria.

The chimney shall be inspected at least twice a year during the heating season to determine when a creosote buildup has occurred.

When creosote has accumulated it shall be removed to reduce the risk of a chimney fire.

Remove 8 screws (9 for King), lift top cover.

Cap Top

Remove screws,

Remove 4 screws

(Be sure

lift top cover.

and lift top pan off.

holes in

Top Cover

 

cap top

 

 

 

and cap

 

 

base are

Cap

Cap

aligned.)

 

 

Cap Base

Chimney

 

 

 

 

 

Slip

 

 

Section

European Copper Series

TR344/TR342

ST375

Termination Cap

Round

Square

(CT-Kingshown)

Termination Cap

Termination Cap

1.Remove the 4 screws.

2.Remove the screen.

3.Remove the baffle.

Cap

Chase

Remove 2 screws from the front and back and lift the top off.

TS345/TS345P

TCT375

Square

Terra Cotta

Termination Caps

Termination Cap

Figure 3.1 Chimney & Termination Cap Cleaning

10

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

C. Check Firebox Refractory

Frequency: After each ash removal

By: Homeowner

WARNING! Risk of Fire! Inspect fireplace refractory. Crumbling, deteriorated refractory can allow overheating of surrounding materials.

Expansion and contraction will cause minor cracking of the refractory. This is normal. The refractory will require periodic replacement depending on use.

The panels should be replaced if

Cracks exceed ¼ inch (6 mm) in width,

Metal is exposed behind the refractory,

Large pieces of refractory fall out.

D. Inspect Grate

Frequency: After each ash removal

By: Homeowner

Inspect grate for:

Warping or sagging 1-1/2in. (38 mm) or more

Broken welds

Burn-throughof grate bars

For safe operation, replace only with an approved grate from Hearth & Homes Technologies Inc.

E. Glass Cleaning

Frequency: As desired

By: Homeowner

CAUTION! Handle glass assembly with care. Glass is breakable.

Avoid striking, scratching or slamming glass

Avoid abrasive cleaners

DO NOT clean glass while it is hot

Clean glass with a non-abrasivecommercially available cleaner or ashes:

Light deposits

-Use household glass cleaner

Heavy deposits

-Use wood ash on damp cloth or,

-Use commercial fireplace glass cleaner (consult with your dealer)

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

11

4 Troubleshooting Guide

Start Fire Problems

Possible Cause

Solution

Can’t get fire started

Not enough kindling/paper or no

Use dry kindling, more paper. Arrange kindling &

Excessive smoke or spillage

kindling/paper

wood for air movement.

Burns too slowly

 

 

Damper closed/not fully open

Open damper.

Smolders, sizzles

 

 

 

Not enough air for fire to ignite

Check for restricted cap/shroud.

 

 

 

 

 

Open air kit (if installed).

 

 

 

 

 

Check for flue blockage.

 

 

 

 

 

Pre-warmflue before starting fire (refer to starting

 

 

fire section).

 

 

 

 

 

Check for adequate vent height (refer to chimney

 

 

assembly section).

 

 

 

 

 

Open window below the fireplace towards the

 

 

wind.

 

 

 

 

Wood condition is too wet, too

Use dry, seasoned wood (refer to wood fuel

 

large

section).

 

 

 

 

Bed of coals not established

Start with paper & kindling to establish bed of

 

before adding wood

coals (refer to starting fire section).

 

 

 

 

Flue blockage such as birds’

Have chimney inspected for creosote and cleaned

 

nests or leaves in termination

by a certified chimney sweep.

 

cap

 

 

 

 

 

Down draft or negative pressure

Do not use exhaust fans during start-up(refer to

 

Competition with exhaust

negative pressure section).

 

devices

 

 

Open window below the fireplace towards the

 

 

 

 

wind.

 

 

 

Fire burns too fast

Extremely dry or soft wood

Mix in hardwood.

 

 

 

 

 

Mix in less seasoned wood after fire is established

 

 

(refer to wood fuel section).

 

 

 

 

No glass doors

Add glass doors to slow down air flow.

 

 

 

 

Overdrafting

Check for correct vent height; too much vertical

 

 

height creates overdrafting.

 

 

 

 

 

Check location of vent termination (refer to

 

 

chimney assembly section).

 

 

 

12

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

Installer Guide

5 Getting Started

A. Typical Fireplace System

Additional lateral support for chimney above roof (or enclosed in chase) if needed (Section 8)

Non-combustible

roof flashing maintains minimum clearance around chimney

Support straps on rafter support

chimney (not shown)

Ceiling firestop on floor of attic (Section 8)

Chimney system (Section 8)

Combustible framing/header on top of V-shapedstandoffs (Section 6)

Chimney Air Kit (Section 8) Required in Canada. Outlet must be no less than 6 ft. (1.83m) off ground level.

Outside combustion air (Section 7)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

))))))

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

))

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

))

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

))

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

))

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

))

 

 

 

 

 

 

)))))))))))))

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Protective metal hearth strip(s) (Section 7)

NOTICE:

Illustrations and photos reflect typical installations and are for design purposes only.

Illustrations/diagrams are not drawn to scale.

Actual product may vary from pictures in manual.

Termination cap (Section 8 & 9)

Storm Collar (Section 8)

Chimney penetrates roof preferably without affecting roof rafters (Section 8)

Offset & Return (with hanger straps) (Section 8)

Attic insulation shield (not shown) must be used here to keep

insulation away from chimney if attic is insulated (Section 8)

Framing headed off in ceiling joists (Section 8)

Enclosed space above and around fireplace (Section 6)

Mantel and surround (Section 11)

Decorative facing and trim (Section 11)

Hearth extension (Section 11)

Factory-builtfireplace

Figure 5.1 Typical Fireplace System

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

13

B. Design and Installation Considerations

NOTICE: Check building codes prior to installation.

Installation MUST comply with local, regional, state and national codes and regulations.

Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection and permits.

Before installing, determine the following:

Where the fireplace is to be installed.

The vent system configuration to be used.

Gas supply piping.

Electrical wiring.

Framing and finishing details.

Whether optional accessories—devicessuch as a fan, wall switch or remotecontrol—aredesired.

C. Draft

Draft is the pressure difference needed to vent fireplaces successfully. When a fireplace is drafting successfully, all combustion byproducts are exiting the home through the chimney.

Considerations for successful draft include:

Preventing negative pressure

Location of fireplace and chimney

NOTICE: Hearth & Home Technologies assumes no responsibility for the improper performance of the fireplace system caused by:

Inadequate draft due to environmental conditions

Downdrafts

Tight sealing construction of the structure

Mechanical exhausting devices

Improper location of the chimney

D. Negative Pressure

WARNING! Risk of Asphyxiation! Negative pressure can cause spillage of combustion fumes and soot. Fire must draft properly for safe operation.

Negative pressure results from the imbalance of air available for the fireplace to operate properly. It can be strongest in lower levels of the house.

Causes include:

Exhaust fans (kitchen, bath, etc.)

Range hoods

Combustion air requirements for furnaces, water heaters and other combustion appliances

Clothes dryers

Location of return-airvents to furnace or air conditioning

Imbalances of the HVAC air handling system

Upper level air leaks such as:

-Recessed lighting

-Attic hatch

-Duct leaks

To minimize the effects of negative air pressure:

Install the outside air kit with the intake facing prevailing winds during the heating season

Ensure adequate outdoor air for all combustion appliances and exhaust equipment

Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the fireplace

Avoid installing the fireplace near doors, walkways or small isolated spaces

Recessed lighting should be a “sealed can” design

Attic hatches weather stripped or sealed

Attic mounted duct work and air handler joints and seams taped or sealed

Basement installations should be avoided

NOTICE: Hearth & Home Technologies Inc. recommends the use of direct vent fireplaces in basements.

14

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

E. Locating Fireplace & Chimney

Location of the fireplace and chimney will affect performance.

Install through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-downof the fire.

Penetrate the highest part of the roof. This minimizes the effects of wind loading.

Locate termination cap away from trees, adjacent structures, uneven roof lines and other obstructions.

Minimize the use of chimney offsets.

Consider the fireplace location relative to floor and ceiling and attic joists.

Take into consideration the termination requirements in Section 8 and Section 9.

NOTICE: Locating the fireplace in a basement or in a location of considerable air movement can cause intermittent smoke spillage from fireplace. Do not locate fireplace near

frequently open doors

central heat outlets or returns

 

Recommended Location:

Recommended Location:

Above peak

• Above peak

Inside heated space

Marginal Location:Marginal Location: • Wind loading possible

• Below peak

Location NOT recommended:

• Not the highest point of the roof

• Wind loading possible

 

Location NOT recommended:

 

Too close to tree

Recommended:

Below adjacent structure

• Insulated exterior chase

Lower roof line

in cooler climates

Avoid outside wall

Windward

Leeward

Multi-levelRoofs

Figure 5.2 Recommended Chimney Locations

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

15

F. Tools and Supplies Needed

Before beginning the installation be sure the following tools and building supplies are available:

Reciprocating saw

Framing material

Pliers

High temp caulking material

Hammer

Gloves

Phillips screwdriver

Framing square

Flat blade screwdriver

Electric drill and bits

Plumb line

Safety glasses

Level

Tape measure

1/2-3/4in. length, #6 or #8self-drillingscrews Misc. screws and nails

G. Typical Fireplace System

This fireplace system requires:

Fireplace/integral grate/refractory/outside air system

Chimney system and termination cap

Hearth extension

H. Inspect Fireplace and Components

WARNING! Risk of Fire and/or Explosion! Damaged parts could impair safe operation. DO NOTinstall damaged, incomplete or substitute components. Keep fireplace dry.

Remove fireplace and components from packaging and inspect for damage.

Vent system components and doors are shipped in separate packages.

Report to your dealer any parts damaged in shipment.

Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit.

16

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

6 Framing & Clearances

A. Select Fireplace Location

F

 

 

 

 

Note: 3/4 in. (19 mm) min. air

 

 

 

G

space from fireplace to

E

 

 

 

combustible materials. 1/2

 

 

 

 

 

 

 

 

in. (13 mm) allowed at

 

 

 

 

 

 

 

B

 

 

nailing flanges.

 

 

 

 

 

 

 

 

A

 

 

Note: In addition to these

 

 

 

H

 

 

 

In an exterior chase

 

framing dimensions, also

 

Across a

 

 

reference the following

B

or projecting into a

 

 

 

 

sections:

C

corner

garage

 

 

Clearances (Section

 

 

 

 

 

D

 

 

 

 

 

6.B.)

 

 

 

 

Mantel Projections

 

 

 

 

 

 

 

 

 

 

 

(Sections 11.E. & 11.F.)

 

G

 

 

 

Fireplace Dimensions

As a

 

 

 

 

 

(Section 13.A.)

 

 

 

 

 

 

room

 

 

 

 

 

 

divider

 

 

 

 

 

 

 

Along a wall

H

A

B

48 in.

A

5/8 in. (16 mm) all

B

(1219 mm)

configurations

minimum

 

 

H

 

G

 

 

Note: Measurements are FRAMING dimensions only and do not include drywall either in the cavity or on the interior walls.

Model #

A

B

C

D

E

F

G

H

EM-415

in.

51

43

74 7/8

35 3/4

15 3/4

53

23

12 in. (305 mm)

 

 

 

 

 

 

 

 

Minimum from FP

mm

1295

1092

1902

908

400

1346

584

 

 

opening to any

 

 

 

 

 

 

 

 

 

 

in.

57

49

77 1/2

38 7/8

18

54 7/8

23

EM-485

perpendicular wall.

mm

1448

1245

1969

987

457

1394

584

 

 

 

Figure 6.1 Fireplace Locations (Framing dimensions shown)

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

17

B. Clearances

WARNING! Risk of Fire! You must comply with all minimum air space clearances to combustibles as specified in Figure 6.2.DO NOT pack required air spaces with insulation or other materials.

Storm Collar

Roof Flashing

(attic)

(insulation)

(roof)

Shaded areas represent

2 in. (51 mm) min. air space clearance required around pipe

Attic

Insulation

Shield

(ceiling)

2 in. (51 mm) min.

Ceiling Firestop

Adapter attached here (not shown)

Offset/Return (secured with hanger straps)

(ceiling)

Must have 2 in. (51 mm) minimum clearance

to header

0 in. to level of standoffs

Combustible Object

48 in.

1219 mm

3/4 in. (19 mm) to back &

sides of appliance (except at nailing flanges

where it is 1/2 in. [13 mm]) 0 in.

to floor

Figure 3.2 Clearances to Combustible Materials

Note: Chimney air kit not shown, but required in Canada.

18

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

C. Sidewalls/Surrounds

Adjacent combustible sidewalls must be located a minimum of 12 in. (305 mm) (may be 24 in) from the fireplace opening.

Combustible and noncombustible mantel legs, surrounds and stub walls may be constructed per Figure 6.3.

10 3/4 in. [273 mm]

 

 

Grid represents 1 in. scale

 

FLUSH

 

 

BRICK

FRONT

 

 

FRONT

 

angle

A

 

50°

39°

angle

 

 

 

 

 

 

B

 

 

 

 

 

A

B

 

 

 

Model #

 

Fireplace Opening

Outside Dimensions

 

 

 

EM-415

in.

36

42

 

4 in.

mm

914

1067

 

 

 

 

 

 

 

[102 mm]

EM-485

in.

42

48

 

 

 

mm

1067

1219

 

 

 

 

 

 

9 3/4 in.

 

 

 

 

 

 

 

 

 

 

[248 mm]

 

 

 

 

 

 

 

 

 

 

12 in.

12 in.

[305 mm]

[305 mm]

Figure 6.3 Mantel Leg or Wall Projections (Acceptable on both sides of opening)

D. Frame the Fireplace

Figure 6.4 shows typical framing using combustible materials (2x4 lumber shown).

Observe all required air space clearances to combustible materials as shown in Figure 6.2.

Framing across the top of fireplace must be above top standoffs.

2 in. (51 mm) min. air space clearance from chimney.

C

B

Figure 6.4 Framing the Fireplace

Note: Framing must be extended straight up,

all the way to the ceiling.

Header MUST NOT be notched!

D = extra space needed for outside air connection.

If outside air duct has no bend, this dimension may be

reduced as long as minimum clearances are met.

D

A

Model #

A

B*

C**

D

EM-415

in.

43

23

41 1/2

8

mm

1092

584

1054

203

 

EM-485

in.

49

23

41 1/2

8

 

 

 

 

 

mm

1245

584

1054

203

 

* If interior of chase will be drywalled, add the thickness to this measurement. ** Adjust header height for a raised floor under fireplace.

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

19

7 Installation of Fireplace

CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

A. Things to Consider

Location of chimney air kit (see Figure 7.4)

Location(s) of outside air kit

Electrical connections and/or wall switch

Gas line piping

B. Position the Fireplace

Place the fireplace on a continuous flat surface.

Follow framing instructions in Section 6.

WARNING! Risk of Fire! Prevent contact with sagging, loose insulation.

DO NOT install against vapor barriers or exposed insulation.

Secure insulation and vapor barriers.

Provide minimum air space clearances at the sides and back of the fireplace assembly as outlined in Section 6.

C. Place Protective Metal Hearth Strips

WARNING! Risk of Fire! Protective metal hearth strips MUST be installed. Sparks or embers may ignite flooring.

Refer to Figures 7.1 and 7.2.

Locate the two protective metal hearth strips measuring approximately 26 in. x 4 in. (660 mm x 102 mm) included with this fireplace.

Slide each metal strip 2 in. (51 mm) under front edge of fireplace.

Overlap strips in the middle of fireplace opening by 1 in. (25 mm) minimum..

Metal strips must extend beyond the front and sides of the fireplace opening by at least 2 in. (51 mm).

Protect the front of a platform elevated above the hearth extension with metal strips (not included with fireplace) per Figure 7.2. See Section 11 for hearth extension instructions.

D. Level Fireplace

Level fireplace side-to-sideandfront-to-back.

Shim with non-combustiblematerial as necessary.

Secure fireplace to framing with nailing flanges with a minimum of two fasteners per nailing flange.

Check fireplace opening for square to ensure proper fit of glass doors. Measure diagonals of fireplace opening to make sure they are equal.

1 in. (25 mm) overlap

Protective metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in. (51 mm).

Figure 7.1 Position the Protective Metal Hearth Strips

 

Top piece must overlap

 

bottom piece

 

Raised Platform

2 in.

1 in. (25 mm) min.

(51 mm)

overlap

Floor

2 in. (51 mm)

Figure 7.2 Protect the Front of an Elevated Platform

20

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

3 ft min. from top of uppermost chimney section to air inlet.

)))) )

)

 

 

))))

 

))

)

 

)

 

)

 

 

))

)

 

 

)

 

 

)

 

 

)

 

 

)

 

 

)

 

 

)

 

 

)

 

 

)

 

 

)))

 

 

)

 

 

))

 

 

)

 

 

)

 

 

)

 

 

))))

 

 

)

 

 

))

 

 

)

 

 

)

 

 

)

 

 

)

 

 

)

 

 

)

 

 

)

 

 

)

 

 

)

 

 

)

 

 

)

 

 

))

 

 

)

 

 

)

 

 

)

 

 

)

 

 

))

 

 

)

 

 

))

 

 

))

 

 

)

 

 

)

 

 

)

 

 

)

 

 

)

 

 

)

 

 

)

 

 

)

 

 

)

 

 

)

 

 

)))))

 

 

))

 

))

))

 

)))))))

 

 

 

Note: Chimney air kit

 

 

not shown, but required

 

 

in Canada.

 

 

Figure 7.3 Possible Outside Air Inlet Locations

 

 

NO

NO

 

 

Garage or

NO

 

Outlet blocked by

combustible

 

snow, leaves, etc.

liquids storage

Attic space

 

 

 

NO

 

 

 

Outlet placed

 

 

 

higher than 3 ft

 

 

 

below the

 

 

 

termination cap

 

YES

Factory-built

 

Clear area

 

fireplace

 

 

outside

 

 

 

 

 

house or in

 

 

 

ventilated

 

 

 

crawl space

 

 

 

Figure 7.4 Outside Combustion Air Placement

 

 

 

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

21

E. Install Outside Air Kit

Keep duct runs short and straight to minimize restriction. A small dip is acceptable for a cold air trap.

The outside air kit must be installed on the left hand side of the fireplace.

Locate the air inlet in a clear area, preferably into prevailing wind during the heating season. Refer to Figure 5.2.

Install as shown in Figures 7.3, 7.4 and 7.5.

The air duct may be run vertically.

The outside air inlet must be at least 3 ft (.91 m) below the top of the uppermost chimney section.

CAUTION! Risk of Fire or Asphyxiation! DO NOT draw outside combustion air from wall, floor or ceiling cavity, or enclosed spaces such as an attic or garage.

DO NOT place outside air inlet close to exhaust vents or chimneys. Fumes or odor could be drawn into the room through the fireplace.

Locate outside air inlet to prevent blockage from leaves, snow/ice, or other debris. Blockages could cause combustion air starvation.

Flexible Duct (not supplied)

 

 

Outside Air

Outside Air

 

Plate

 

Assembly

Hood

2 Wire Ties

 

Hearth & Home Technologies Inc recommends using UL181 Class 0 or Class I rigid or flexible ducting.

Secure flex duct with metal tape, screws or wire ties.

Figure 7.5 Outside Air Installation

F. Junction Box Installation

NOTICE: Junction box should be installed during initial setup to avoid major reconstruction.

Your appliance is supplied with a junction box kit. We recommend the junction box be installed and wired at this time to avoid reconstruction.

The junction box kit is to be installed on the right side of the appliance; remove and discard the metal knockout.

Attach the junction box bracket to the junction box as shown in Figures 7.6 - 7.10.

Bring the electrical wires to the inside of the junction box and secure in place with the Romex connector.

Install the duplex receptacle in the junction box and attach the cover plate.

Prior to attaching the junction box to the appliance, the heat shield supplied with your appliance must be installed. Insert the top flange of the heat shield through the electrical knockout hole from the inside (Figure 7.9).

Attach the junction box bracket to the side of the appliance. See Figure 7.10. Secure with the screws provided in the fastener package.

22

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

Bend this tab down Bend this half tab 90 degrees

down 90 degrees

Figure 7.6 Prepare Junction Box Bracket

Slide the flanges of the junction box through the slots in the bracket.

Figure 7.7 Position Bracket on Junction Box

Bend remaining half tab down 90 desgrees.

Figure 7.8 Secure Bracket to Junction Box

Figure 7.9 Attach the Heat Shield

Figure 7.10 Attach the Junction Box

G. Installation of Fan

Follow installation instructions supplied with fan kit.

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

23

8 Chimney Assembly

NOTICE: Chimney performance may vary.

Trees, buildings, roof lines and wind conditions affect performance.

Chimney height may need adjustment if smoking or overdraft occurs.

Chimney must extend beyond combustible roof structure

Maintain minimum height of chimney above roof

Install roof flashing according to minimum requirements

Offsets/returns may not exceed 30° from vertical

Lock chimney sections together firmly to resist movement

Termination Cap

Additional support for tall chimneys

Storm Collar

Maintain minimum clearances to combustibles as specified

Support straps for returns must be secured to adequate framing

Offsets and returns must be secured with the screws provided (outer pipe only)

Ceiling firestops are required where chimney passes through ceiling or floor

Figure 8.1 Typical Chimney System - Guidelines for Chimney System Installation

24

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

A. Chimney Requirements

Measure vertical distances from the base of the fireplace as shown in Figure 8.2.

Minimum overall straight height

16.5 ft

(5.03 m)

Minimum height with offset/return

16.5 ft

(5.03 m)

• Maximum height

90 ft

(27.43 m)

• Maximum chimney length between an offset

20 ft

(6.1 m)

 

and return

 

 

• Maximum distance between chimney

35 ft

(10.67 m)

 

stabilizers

 

 

Double offset/return minimum height

20 ft

(6.1 m)

• Maximum unsupported chimney length

6 ft

(1.83 m)

 

between the offset and return

 

 

• Maximum unsupported chimney height above

35 ft

(10.67 m)

 

the fireplace

 

 

• Maximum unsupported chimney above roof

6 ft

(1.83 m)

WARNING! Risk of Fire! You must maintain 2 in. (51 mm) air space clearance to insulation and other combustible materials around the chimney system. Failure to do so may cause overheating and fire.

Table 8.1

HEIGHT OF CHIMNEY COMPONENTS

in.

mm

Chimney Stabilizer

 

 

 

SL3

4-3/4

121

 

 

 

 

Ceiling Firestops

 

 

 

FS338

0

0

 

FS339

0

0

 

 

 

 

 

FS340

0

0

Offsets/Returns

 

 

 

SL315

13-3/8

340

 

SL330

15-1/2

394

Roof Flashing

 

 

 

RF370

0

0

 

RF371

0

0

 

 

 

 

Chimney Sections*

 

 

 

SL306

4-3/4

121

 

SL312

10-3/4

273

 

 

 

 

 

SL318

16-3/4

425

 

SL324

22-3/4

578

 

SL336

34-3/4

883

 

 

 

 

 

SL348

46-3/4

1187

* Dimensions reflect effective height.

 

 

Determine the chimney components needed to complete your particular installation:

Measure the total vertical height of the fireplace installation from the base of the fireplace assembly to the approximate location of the bottom of the termination cap.

Subtract the effective height of the fireplace assembly (see Figure 8.2) from the total vertical height to determine the overall height of the chimney installation.

Create a schematic for your application similar to Figure 8.2 showing components required (referring to Table 8.1). Figure 8.1 identifies those components and where used.

Install a ceiling firestop whenever the chimney penetrates a floor/ceiling.

NOTICE: A maximum of two pairs of offsets and returns may be used.

CAUTION! Risk of Fire and/or Asphyxiation! DO NOT connect this fireplace to a chimney flue servicing another appliance. DO NOTconnect to any air distribution duct or system. These actions could cause overheating/fire in the chimney flue, or release of exhaust fumes into the living areas.

20 ft (6.10 m) max. pipe between an offset & return

Ceiling firestop

41-1/4in.

(1048 mm) Effective Height

6 ft (1.83 m) max. unsupported chimney above roof

35 ft (10.7 m) max. straight unsupported chimney height

16.5 ft (5.03 m) min. height/single offset-return

20 ft. (6.10 m) min. height/double offset-return

90 ft (27.4 m) max. height

Figure 8.2 Chimney Requirements

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

25

B. Using Offsets/Returns

Use an offset/return to bypass overhead obstructions.

An offset and return can be used as a single entity or separated by chimney section(s).

WARNING! Risk of Fire! DO NOT use offset/returns greater than 30°. Chimney draft will be restricted and could cause overheating and fire.

Measure the shift needed to avoid the overhead obstruction. Refer to dimension A in Figure 8.3.

Find the appropriate A dimension listed in Table 8.2.

The B dimension coinciding with the A dimension measurement in Table 8.2 represents the required vertical clearance needed to complete the offset/return.

Read across the chart to find the number of chimney sections/model numbers needed between the offset and return.

A

B

1-1/4in. (32 mm) OVERLAP

Figure 8.3 Chimney Offset/Return

Example:

Your “A” dimension from Figure 8.3 is 14 1/2 in. (368 mm). Using Table 8.2 the dimension closest to, but not less than 14 1/2 in. (368 mm) is 14 1/2 in. (368 mm) using a 30° offset/return.

You determine from the table that you need 34 1/8 in. (867 mm) (Dimension “B”) between the offset and return.

The chimney component that best fits your application is one SL324.

Table 8.2

 

 

15-degree

 

 

 

 

 

 

 

 

 

 

30-degree

 

 

 

A

 

B

 

 

 

 

 

 

 

A

 

B

Offset

Height

 

 

 

 

 

 

Offset

Height

in.

 

mm

in.

 

mm

SL306

SL312

SL318

SL324

SL336

SL348

in.

 

mm

in.

 

mm

1-5/8

 

41

13-3/8

 

340

-

-

-

-

-

-

3-5/8

 

92

15-1/2

 

394

2-7/8

 

73

17-3/4

 

451

1

-

-

-

-

-

5-1/2

 

140

18-5/8

 

473

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4-1/8

 

102

22-3/8

 

568

2

-

-

-

-

-

7-1/4

 

184

21-3/4

 

552

4-1/2

 

114

23-5/8

 

600

-

1

-

-

-

-

8-1/2

 

216

23-3/4

 

603

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5-3/4

 

146

28-1/4

 

718

1

1

-

-

-

-

10-1/4

 

260

27

 

686

6

 

152

29-3/8

 

746

-

-

1

-

-

-

11-1/2

 

292

29

 

737

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7-1/4

 

184

34

 

864

-

2

-

-

-

-

13-1/4

 

337

32-1/8

 

816

7-3/4

 

197

36-1/8

 

918

-

-

-

1

-

-

14-1/2

 

368

34-1/8

 

867

8-3/4

 

222

39-3/4

 

1010

1

-

-

1

-

-

16-1/4

 

413

37-3/8

 

949

10-3/8

 

264

45-5/8

 

1159

-

-

2

-

-

-

19-1/4

 

489

42-1/2

 

1080

10-5/8

 

270

46-3/4

 

1187

-

-

-

-

1

-

20-1/2

 

521

44-5/8

 

1133

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11-7/8

 

302

51-3/8

 

1305

1

-

-

-

1

-

22-1/4

 

565

47-3/4

 

1213

13-1/2

 

243

57-1/4

 

1454

-

-

-

2

-

-

25-1/4

 

641

52-7/8

 

1343

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13-3/4

 

349

58-3/8

 

1483

-

-

-

-

-

1

26-1/2

 

673

55

 

1397

15

 

381

63

 

1600

1

-

-

-

-

1

28-1/4

 

718

58-1/8

 

1476

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16-1/2

 

419

68-3/4

 

1746

-

1

-

-

-

1

31-1/4

 

794

63-1/4

 

1607

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18

 

457

74-5/8

 

1895

-

-

1

-

-

1

34-1/4

 

870

68-1/2

 

1740

19-5/8

 

498

80-3/8

 

2042

-

-

-

1

-

1

37-1/4

 

946

73-3/4

 

1873

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20-5/8

 

524

84-1/8

 

2137

1

-

-

1

-

1

39-1/8

 

994

76-7/8

 

1953

22-3/4

 

578

91-7/8

 

2334

-

-

-

-

1

1

43-1/4

 

1099

84-1/8

 

2137

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24

 

610

96-1/2

 

2451

1

-

-

-

1

1

45-1/8

 

1146

87-1/4

 

2216

25-7/8

 

657

103-1/2

 

2629

-

-

-

-

-

2

49-1/4

 

1251

94-1/2

 

2400

Proper assembly of air-cooledchimney parts result in an overlap at chimney joints of1-1/4in. (32 mm). Effective length is built into this chart.

26

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

C. Assembling Chimney Sections

WARNING! Risk of Fire! DO NOT install substitute or damaged chimney components.

Use only those components described in this manual.

Substitute or damaged chimney components could impair safe operation and cause overheating and fire.

Support the pipe during construction and check to be sure inadvertent loading has not dislodged the chimney section from the fireplace or at any chimney joint.

Attach a straight chimney section or an offset to the top of the fireplace.

Place inner flue to the inside of the chimney section below it. Place the outer casing outside the outer casing of the chimney section below it. Refer to Figure 8.4.

NOTICE: Chimney sections cannot be disassembled once locked together. Plan ahead!

Lock chimney sections and/or offsets/returns together by pushing downward until the top section meets the stop bead on the lower section.

Pull on the top section to make sure it is fully engaged and will not separate.

You may use #6 or #8 sheet metal screws no longer than 1/2 in. (13 mm) to fasten chimney sections together. Do not penetrate inner flue.

WARNING! Risk of Fire! You MUST use screws (provided) to fasten offset/returns to chimney sections to keep the chimney parts from twisting. Failure to do so could cause fire.

Fasten offset/returns to chimney sections. Insert the screws (provided) through the predrilled holes. Do not penetrate inner flue.

Secure chimney returns with hanger straps provided; fasten to studs or joists.

Vertical straight runs of chimney must be supported every 35 ft (10.7 m).

Figure 8.4 Assembling Chimney Sections

D. Install Chimney Air Kit

Required in Canada.

Follow instructions provided with this accessory.

E. Installing Ceiling Firestops

CAUTION! Risk of Fire! Ceiling firestops must be used whenever the chimney penetrates a ceiling/floor.

Chase construction requires ceiling firestops at each floor or every 10 ft (3.05 m) of clear space.

The ceiling firestop slows spread of fire and reduces cold air infiltration.

Install a ceiling firestop whenever chimney penetrates ceiling/floor.

Mark and cut an opening in ceiling as shown in Figure 8.5.

Frame the opening with the same size lumber used in the ceiling joists.

Nail the ceiling firestop to the bottom of the ceiling joists when there is a room above.

Use an attic insulation shield if the ceiling is insulated. The ceiling firestop may then be attached above or below the joists.

WARNING! Risk of Fire! DO NOT seal area between

firestop opening and chimney pipe. Restricting air flow around chimney may cause fire.

ROOM ABOVE (non-insulatedceiling)

B

A

Ceilng firestop from bottom

ATTIC ABOVE (insulated ceiling)

Ceiling firestop from

When attic insulation

top

shield not used

Note: Use same dimensional lumber for framing ceiling firestop and joists.

 

 

A

 

B

 

Catalog #

in.

 

mm

in.

 

mm

Angle

FS338

14-1/2

 

368

14-1/2

 

368

FS339

14-1/2

 

368

18-3/8

 

467

15°

 

 

 

 

 

 

 

 

FS340

14-1/2

 

368

23

 

584

30°

Figure 8.5 Installing the Ceiling Firestop

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

27

F. Installing Attic Insulation Shield

WARNING! Risk of Fire! You MUST install an attic insulation shield when there is any possibility of insulation or other combustible material coming into contact with the chimney.

DO NOT pack insulation between the chimney and the attic insulation shield.

Failure to keep insulation and other materials away from chimney pipe could cause fire.

DO NOT offset chimney inside insulation shield.

Installation of a ceiling firestop is required

Refer to Figures 8.6 - 8.8.

Roll the shield (around the chimney if already installed) until you have a 3 in. (76 mm) overlap and the three holes on each side match up (large holes on top).

Insert three screws into the matching holes to form a tube.

Bend three tabs on the bottom of the tube inward to 90° to maintain chimney air space as shown in Figure 8.6.

Rest the insulation shield on the ceiling firestop below.

Bend the three short tabs at the top of the shield inward to 90° to maintain the 2 in. (51 mm) air space from the chimney.

Bend the remaining top tabs to just meet the pipe.

If you wish to make a custom shield or barrier, follow these guidelines:

Metal is preferred, although any material stiff enough to hold back the insulation can be used.

WARNING! Risk of Fire! Use of cardboard or other materials that can deflect under humidity or other environmental conditions is not recommended.

The shield or barrier must be tall enough to extend above the insulation and prevent blown-ininsulation from spilling into the cavity.

Maintain specified air spaces around chimney.

Check instructions and local codes for further details.

 

Bend remaining tabs

 

to rest against pipe to

Bend inward

prevent insulation

90°

from falling in.

 

Insert three

 

screws

3 in. (76 mm) overlap

Figure 8.6 Prepare Attic Insulation Shield

 

 

Tabs bent in to

 

Pipe

rest against pipe

 

 

 

 

Attic Insulation Shield

 

 

14-1/2in. (368 mm)

 

6 Tabs bent

diameter

 

in 90°

Ceiling Firestop

 

 

Insulation

Pipe

Insulation

10-1/2in.

(267 mm)

Figure 8.7 Install Attic Insulation Shield (firestop above ceiling)

 

 

Tabs bent in to

 

 

rest against pipe

 

Pipe

 

 

 

Attic Insulation Shield

 

 

14-1/2in. (368 mm)

 

 

diameter

 

6 Tabs bent

 

 

in 90°

 

Insulation

 

Insulation

10-1/2in.

Pipe

Ceiling Firestop

(267 mm)

 

 

Figure 8.8 Install Attic Insulation Shield (firestop below ceiling)

28

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

G. Cut out Hole in Roof

Refer to Figure 8.9.

Plumb from roof to center of chimney.

Drive a nail up through roof to mark center of pipe.

Measure to either side of nail and mark the 14-1/2in. x14-1/2in. (368 mm x 368 mm) opening required.

Measure opening on the horizontal; actual length may be larger depending on roof pitch.

Cut out and frame opening.

Refer to Chapter 25of the Uniform Building Codefor roof framing details.

H. Complete Installation

WARNING! Risk of Fire! You MUST maintain 2 in. (51 mm) air space to insulation and other combustible materials around the chimney system. Failure to do so could cause overheating and fire.

Keep chimney sections from separating or twisting.

You may secure straight chimney sections at the joints with screws no longer than 1/2 in. (13 mm).

The following steps should be skipped if using a chase.

Install roof flashing appropriate to roof pitch.

Install round termination cap and storm collar following instructions shipped with the cap.

I. Install Flashing

Assemble chimney so it passes through the framed opening.

Slip the flashing over the chimney.

NOTICE: Roofing shingles must be below the flashing plate on the lower side of a sloped roof and over the flashing plate on the sides and top.

Nail the flashing to the roof. Keep gaps between the flashing plate and the roof to a minimum.

Caulk the flashing plate and roof junction as well as the vertical seam on the flashing. All nail heads must be caulked with a roofing sealant.

Figure 8.9 Ceiling/Attic Construction

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

29

J. Chimney Termination Requirements

Install a cap approved and listed for this fireplace system.

Locate cap where it will not become plugged by snow or other materials.

Locate cap away from trees or other structures.

The bottom of the termination cap must be at least 3 ft (.91 m) above the roof AND at least 2 ft (.61 m) above any portion of roof within 10 ft (3.05 m) as shown in Figure 8.10.

The distance required between caps is shown in Figure 8.10.

Slanted Roofs

 

 

 

Chimney must extend 2 ft (.6 m)

 

 

 

Chimney must

 

 

above any portion of the roof or

 

 

 

 

 

adjacent structures within

 

 

 

extend 3 ft (.9 m)

 

 

10 ft (3 m) of the chimney

 

 

 

above the roof

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flat Roofs

Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within

10 ft (3 m) of the chimney

Chimney must extend 3 ft (.9 m) above the roof

Termination Requirements

Gas, Wood or Fuel

Gas, Wood or Fuel

Oil Termination

Oil Termination

 

See

 

A

illustration

 

18 in.

above for wood

See

(457 mm)

 

B

 

illustration

Wood

above for wood

 

20 in. min. *

 

Gas

(508 mm)

Gas

Fuel Oil

 

Termination

Termination

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Termination Caps Staggered Height

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Termination Caps Same Height

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* If using decorative cap cover(s), this distance may

A

Gas Termination

Wood or Fuel Oil Termination

need to be increased. Refer to the installation instruc-

B

6 in. (152 mm) min.

 

 

 

20 in. (508 mm) min.

 

tions supplied with the decorative cap cover.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Multiple Chimney Locations

Figure 8.10 Multiple Chimney Locations

30

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

9 Chase Installations

A. Construct the Chase

A chase is a vertical boxlike structure built to enclose the fireplace and/or its vent system. Vertical chimneys that run on the outside of a building must be installed inside a chase.

Construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Local building codes MUST be checked.

A chase should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner. All outer walls need to be insulated.

Building codes require false ceiling and ceiling firestops at each floor of the chase or every 10 ft (3.05 m) of clear space to control spread of fire.

Walls, ceiling, base plate and cantilever floor at the first level of the chase should be insulated. See Figure 9.1. Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, Hearth & Home Technologies recommends that the inside surfaces be sheet rocked and taped (or the use of an equivalent method) for maximum air tightness.

Round Termination Cap

 

Metal Chase Top

 

 

Firestop

 

 

Spacer

 

 

False Ceiling

 

 

Attic

 

Tabs

Insulation

 

Shield

 

 

 

 

Firestop

Insulation in the

 

outside walls

 

Spacer

 

of the chase

 

 

Insulation

Insulation

 

False Ceiling

False Ceiling

 

 

Chimney

 

Figure 9.1

Chase Assembly

 

Gas line holes and other openings should be caulked with high temperature caulk or stuffed with unfaced fiberglass insulation. If the fireplace is being installed on a cement slab, we recommend that in cold climates, a sheet of plywood or other raised platform be placed underneath to prevent conducting cold up into the room.

Three examples of chase applications are shown in Figure 9.2.

1.Fireplace and chimney enclosed in an exterior chase.

2.Chimney offset through exterior wall and enclosed in chase.

3.Chase constructed on roof.

Note: In cooler climates, all chase walls should be insulated.

1

2

3

Figure 9.2 Chase Constructions

WARNING! You must install false ceilings and ceiling firestops at each floor of the chase or every 10 ft (3.05 m) to control spread of fire.

WARNING! Risk of Fire! DO NOT seal area between fire stop opening and chimney pipe. Restricting air flow around chimney may cause fire.

WARNING! Risk of Fire! You must maintain a minimum 2 in. (51 mm) air space clearance to insulation and other materials surrounding the chimney system.

Insulation and other materials must be firmly secured to prevent accidental contact with chimney system.

The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fireplace or chimney.

Failure to prevent contact between insulation or other materials and chimney system may cause overheating and fire.

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

31

B. Install Fireplace & Chimney

Install as per Sections 7 and 8.

C. Install Chase Top

You MUST use a chase top in a chase installation. Chase tops are available from your Heat & Glo dealer or may be field constructed.

Include a turndown and drip edge to prevent water from seeping into the chase.

Include a 2 in. (51 mm) soldered, welded or spun collar around pipe opening to keep water out.

Provide a 1/8 in. (3 mm) gap around the flue pipe.

Slope the chase top downward away from the opening.

WARNING! DO NOT caulk the pipe to the chase top collar. Restricting air flow around chimney may cause fire.

Caulk all seams to prevent leaks.

Refer to Figure 9.3.

Slope Downward (1/4 in. per foot minimum)

2 in. (51 mm) Collar on Chase Top

Turn-down

Drip Edge

Chase

.018 (26 ga) min. Galvanized Chase Top

Figure 9.3 Chase Top Construction

32

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

D. Install Termination Cap

Install the chimney sections up through the chase enclosure.

Refer to termination cap instructions.

WARNING! Risk of Fire! The minimum overlap of cap to pipe (as shown in the following illustrations) MUST be met or chimney may separate from cap. Separation allows sparks, heat and embers to escape.

NOTICE: Paint the termination cap with arust-resistantpaint to protect against the effects of corrosion on those parts exposed to the weather.

TR344 Round Termination Cap

Termination

Cap

Slip storm collar

around chimney pipe before termination cap pipe is snapped into the chimney pipe.

Caulk gaps between

Storm

storm collar & pipe,

Collar

and storm collar

 

& chase top.

 

Collar

 

2 in. (51 mm)

Chimney

Minimum Height

Pipe

 

Chase Top

 

Do NOT block air holes

6 in. (153 mm) Minimum top of chase to top of chimney pipe

Chase

Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1-1/2in. (38 mm).

Figure 9.4 Installing a TR344 Round Termination Cap

TR342 Round Telescoping Termination Cap

Assemble

Termination

storm collar

Cap

around extended

 

termination cap

 

pipe

 

once cap is

 

installed.

Do NOT

 

Caulk gaps between

block air

holes

storm collar & pipe,

Storm

and storm collar

Collar

& chase top.

3 clip brackets.

 

Slip over chase collar

 

and attach with screws

 

provided.

Collar

2 in. (51 mm)

Minimum Height 14 1/2 in. (368 mm) Maximum

Chase Top

Chase

Chimney

Pipe

Termination cap pipe and chimney section must overlap 1-1/2in. (38 mm)

Figure 9.5 Installing a TR342 Round Telescoping Termination

Cap

ST375 Square Termination Cap

Termination Cap

Collar

2 in. (51 mm) Minimum Height

Chase Top

Chimney

Pipe

Place waterproof caulk or sealer under each flange of the termination cap and on top of each screw to help prevent leaks.

Flange

4 3/4 in. (121 mm) Maximum

top of chase to top of

chimney section

Chase

Termination cap pipe and chimney section must overlap 1-1/2in. (38 mm)

Figure 9.6 Installing an ST375 Square Termination Cap

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

33

TS345/TS345P Square Termination Cap

Termination Cap

Collar

2 in. (51 mm) Minimum Height

Chase Top

Chimney

Pipe

Place waterproof sealer under each flange of the termination cap and on top of each screw to help prevent leaks.

3 in. (76 mm) Maximum top of chase to top of

chimney section

Chase

Termination cap pipe and chimney section must overlap 1-1/2in. (38 mm).

Figure 9.7 Installing a TS345/TS345P Square Termination Cap

TCT375 Terra Cotta Cap

Collar

2 in. (51 mm) Minimum Height

Chase Top

Place waterproof sealer under each flange of the termination cap and on top of each screw to help prevent leaks.

Termination Cap

The last section of pipe must stop between 2 in. (51 mm) above top of chase and 7 in. (178 mm) below top of chase

2 in. (51 mm)

7 in. (178 mm)

Chase

Chimney

Pipe

Termination cap pipe and chimney section must overlap 1-1/2in. (38 mm)

Figure 9.8 Installing a TCT375 Terra Cotta Cap

European Copper Series Termination Cap

Cap top comes assembled in place.

Cap Top

(Be sure holes in cap top and

cap base are aligned.)

Cap Base

bracket (8)* screw (8)*

chase top

(metal or masonry)

CT-3A

Adapter

SL pipe

brass screw (8)

(9 for the King-Style)

bolt (8)*

nut (8)*

washer (8)*

2 in. (51 mm) typical collar height

14-1/2in.

(368 mm)

Figure 9.9 Installing an Adapter for European Copper Cap Series (CT-Kingshown)

34

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

10 Shrouds

A. Radiation Shield

Some shrouds require a radiation shield. Use where specified.

B. Field Constructed Shrouds

WARNING! Risk of Fire! Shrouds must be constructed as specified. Improper construction may overheat chase top.

Chase top shrouds may be field constructed where permitted by regional building codes.

NOTICE: Some regional codes require anagency-Listedshroud. Consult your local building officials.

Ø 17 1/2 in. (444.5 mm) Round Hole to fit over cap

3 in. (76 mm) tall legs

Length x Width to fit inside shroud

Figure 10.1 Radiation Shield

Hearth & Home Technologies Inc. supplies UL listed shrouds. See your dealer for details.

Shrouds must be constructed of minimum 26 ga sheet metal.

Different shroud designs have been tested for Hearth Technologies fireplace systems using the TR11 and TR11T termination caps.

The shrouds must be constructed from a minimum .018 in. (26 ga) thick aluminized steel.

The wire mesh is optional but recommended and must be .018 in. thick minimum.

Open Top Shroud (TR342 & TR11/TR11T caps require radiation shield)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Min.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Top Dim.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Min.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Top Dim.

 

 

 

 

 

 

Min. Opening

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Width

 

 

 

 

3 in (76 mm)

 

 

 

 

 

 

 

 

 

 

 

minimum

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Min. Opening

 

 

 

 

 

Min.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Width

 

 

 

 

 

 

Base Dim.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Min.

 

 

 

 

 

 

 

 

TS345

 

TR342

TR342/344TV

 

 

 

 

 

 

Base Dim.

 

 

 

 

 

 

 

Min. Base Dims.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

in

23 x 23

 

28 x 28

26 x 26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

mm

584 x 584

 

711 x 711

660 x 660

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Radiation Shield

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Required

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Min. Top Dims.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

in

20 x 20

 

25 x 25

23 x 23

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

mm

508 x 508

 

635 x 635

584 x 584

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Min. Opening Width

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

in

17 x 17

 

22 x 22

20 x 20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

mm

432 x 432

 

559 x 559

508 x 508

Figure 10.2 Open Top Shroud Dimensions

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

35

Mailbox Style Shroud (radiation shield required)

3 in. (76 mm) Min. Opening Height

Min. Height

 

 

 

 

 

above radiation

 

 

 

 

 

shield

 

 

 

 

 

 

Min. Base Dim

 

 

 

 

Min.

 

 

TS345

TR342

TR342/344TV

Base Dim

Min. Opening Width

 

 

 

Min. Base Dims.

 

 

 

 

 

 

 

 

 

 

 

3 in. (76 mm) Min.

in

N/A

26-1/2x 28

28 x 30

 

mm

N/A

673 x 711

711 x 762

Radiation Shield Height

 

from top of Chase

 

Min. Height Above Radiation Shield

 

 

in

N/A

21-1/4

20-1/2

 

 

mm

N/A

540

521

 

 

 

Min. Opening Width

 

 

 

in

N/A

20-1/2x 22

22 x 24

 

 

mm

N/A

521 x 559

559 x 610

Figure 10.3 Mailbox Style Shroud Dimensions

Roofed Style Shroud (radiation shield required)

Minimum

Height above

Radiation Shield

 

Termination

3 in. (76 mm)

Cap

 

Radiation

Radiation Shield

Shield Height

 

 

Chase Top

 

Min.

 

Base Dimension

Figure 10.4 Roofed Style Shroud Dimensions

Minimum

Opening

Height

Minimum

Base Dimension

 

 

 

TR342/344

 

Min. Opening Width

 

TS345/445

TR442/444

TR342/344TV

 

Min. Base Dims.

 

 

 

 

 

in

N/A

27 x 27

27 x 27

 

 

 

 

 

 

mm

N/A

686 x 686

686 x 686

 

 

Min. Height Above Radiation Shield

 

in

N/A

16

16

 

mm

N/A

406

406

 

 

Min. Opening Width

 

 

in

N/A

21

21

 

mm

N/A

533

533

 

 

Min. Opening Height

 

 

in

N/A

12

12

 

mm

N/A

305

305

36

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

11 Finishing

A. Non-CombustibleMaterials

Materials which will not ignite and burn, composed of any combination of the following:

-

Steel

-

Iron

-

Brick

-

Tile

-

Concrete

-

Slate

-

Glass

-

Plasters

Materials reported as passing ASTM E 136, Standard

Test Method for Behavior of Metals, in a Vertical Tube Furnace at 750° C

B. Combustible Materials

Materials made of or surfaced with any of the following materials:

-

Wood

-

Compressed paper

-

Plant fibers

-

Plastic

Any material that can ignite and burn; flame proofed or not, plastered or un-plastered

C. Hearth Extension

WARNING! Risk of fire! High temperatures, sparks, embers or other burning material falling from the fireplace may ignite flooring or concealed combustible surfaces.

Protective metal hearth strips MUST be installed (Section 7.C.).

Hearth extensions MUST be installed exactly as specified.

Table 11.1

R = 1/k x inches of thickness

Table 11.2

You MUST use a hearth extension with this fireplace.

This fireplace has been tested and approved for use with a hearth extension insulated to a minimum R value of 1.03.

The hearth extension material MUST be covered with tile, stone or other non-combustiblematerial.

Manufactured hearth materials will usually have a published R value (resistance to heat) ork value (conductivity of heat). Refer to the formula in Table 11.1 to convert a k value to an R value,

Refer to Table 11.2 for hearth extension insulation alternatives.

C

A

C

D

Hearth Extension Dimensions

Model #

 

A

B

C

EM-415

in.

52

16

8

(HX3)

mm

1321

406

203

EM-485

in.

66

20

8

(HX4)

mm

1676

508

203

Figure 11.1 Hearth Extension Dimensions

Hearth Extension Insulation Alternatives-Totalminimum R Value must equal 1.03

 

 

 

Minimum

 

k per inch

r per inch

thickness

Material

thick

thick

required

Hearth & Home HX3, HX4 (Micore 300™)

0.49

2.06

1/2 in.

 

 

 

 

USG Micore 160™

0.39

2.54

1/2 in.

USG Durock™ Cement Board

1.92

0.52

2 in.

Cement Mortor

5.0

0.20

5-1/8in.

 

 

 

 

Common Brick

5.0

0.20

5-1/8in.

Ceramic Tile

12.50

0.08

12-1/4in.

 

 

 

 

Armstrong™ Privacy Guard Plus

0.46

2.18

1/2 in.

Marble

14.3-20.0

0.07-0.05

14-5/8in. -20-3/8in.

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

37

D. Finishing Material

Refer to Section 11 for combustible/noncombustible materials. Refer to Figure 11.9 for noncombustible zone.

WARNING! Risk of Fire! You must maintain clearances.

Use only non-combustibleframing material below standoffs.

Sheetrock, wood or other combustibles must NOT be used as sheathing or facing in the noncombustible zone.

DO NOT cover metal fireplace front with combustible materials.

Install combustible materials only to specified clearances on top front and side edges.

WARNING! Risk of Fire!

DO NOT obstruct air inlets or outlets.

DO NOT modify grilles. Modifying or covering grilles could cause temperature rise and fire hazard.

Finishing materials must not interfere with: air flow through grilles or louvers; operation of louvers or doors; access for service.

Complete framing and apply facing material (drywall) over framing.

A bead of 300-degF minimumnon-combustiblesealant must be used to close off any gaps at the top and sides between the fireplace and facing to prevent cold air leaks.

Large gaps can be bridged with fiberglass rope gasket.

Only non-combustiblematerials may be used to cover the metal fireplace front.

These surfaces may be covered with noncombustible material.

High temperature sealant.

Figure 11.9 Noncombustible Facing

Finished combustible wall

 

 

Flat 2 x 4 stud wall

Combustible material

2 x 4 header, flush with

front of stand-offs

 

Non-combustible

 

decorative facing

 

(up to full brick depth)

 

High temperature (300°F min.) continuous, non-combustiblesealant

Tile, stone or other non-combustiblematerial

Hearth

4 in. (102 mm) min.

Refractory

between bottom of fireplace

 

opening and finished hearth

HX3 or HX4 Hearth Ext or equivilent insulation

Metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in. (51 mm)

Floor constructed of wood or other combustible material

Figure 11.10 Decorative Facing

38

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

E. Combustible Mantel

See Figure 11.11.

A combustible mantel may be positioned no lower than 20 in. (508 mm) above the top of the fireplace opening.

A combustible mantel may have a maximum depth of 12 in. (305 mm).

Combustible trim and mantels cannot be placed within 6 in. (152 mm) of the fireplace opening (top or sides).

Combustible materials projecting more than 1-1/2in. (38 mm) shall not be placed within 12 in. (305 mm) from the top of the fireplace opening.

Combustible trim must not cover the metal surfaces of the fireplace.

Mantel clearance is in accordance with Section 7-3.3.3 ofANSI/NFPA211.

F. Sidewalls/Surrounds

Adjacent combustible sidewalls must be located a minimum of 12 in. (305 mm) from the fireplace opening.

Combustible or noncombustible mantel legs, surrounds and stub walls may be constructed per Figure 11.12.

 

6 ft (1829 mm

 

MINIMUM

 

base of fireplace

 

to ceiling

Combustible Wall

Noncombustible Decorative Facing

2 x 4 stud wall

12 in./305 mm MAXIMUM

Standoffs

 

 

12 in.305 mm MINIMUM

 

Measured from top of fireplace opening

 

Seal Joint

Figure 11.11 Clearances to Mantels or other Combustibles above Fireplace

10 3/4 in. [273 mm]

Grid represents 1 in. scale

FLUSH

BRICK

FRONT

FRONT

 

angle

A

 

50°

39°

angle

 

 

 

 

 

 

B

4 in. [102 mm]

9 3/4 in. [248 mm]

12 in.

12 in.

 

 

[305 mm]

[305 mm]

 

 

 

 

 

A

B

 

Model #

Fireplace Opening

Outside Dimensions

 

EM-415

in.

36

42

 

mm

914

1067

 

 

 

 

 

 

 

 

EM-485

in.

42

48

 

mm

1067

1219

 

 

Figure 11.12 Mantel Leg or Wall Projections (acceptable on both sides of opening)

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

39

12 Accessories

A. Gas Log/Lighter Provision

WARNING! Fire and/or Asphyxiation Risk! Use with solid wood fuel or decorative gas appliance only. Gas fire generates fumes.

DO NOT install unvented gas logs

Damper must be locked fully open when gas logs are installed

A certified gas log lighter or decorative gas log set can be installed in this fireplace.

Maximum input is 100,000 BTU/hr.

Decorative gas appliance must be certified to ANSI Z21.60 “Standard for Decorative Gas Appliances for Installation in Vented Fireplaces”.

Must be installed in accordance with the National Fuel

Gas Code, ANSI Z223.1.

A gas log set must incorporate a gas shutoff.

Gas Log set requires the damper to be locked fully open.

Knockouts are provided on both sides of the fireplace and in refractories for 1/2 in. (13 mm) iron pipe.

Seal refractory around pipe with fireplace mortar or a high temperature, noncombustible sealant.

B. Wood Burning Inserts

WARNING! Risk of Fire! Improper installation of wood inserts may cause fireplace or chimney system to overheat.

If a wood burning insert is being installed in this fireplace, Hearth & Home Technologies recommends full reline of the chimney.

Cooling air openings at the top of the chimney must not be obstructed in any manner.

Hearth & Home Technologies recommends securing the reline at the top of the flue and using the cap certified for use with this fireplace system.

C. Install Fan

Optional.

Follow instructions included with fan kit.

WARNING! Risk of Electric Shock! DO NOT remove grounding prong from plug or route cord under or in front of appliance. Plug directly into a properly grounded three-prong receptacle and route cord away from appliance.

Firebox

Refractory

Seal with fireplace mortaror high tempnoncombustiblesealant

Outer Shell

of Fireplace

Maintain air clearanceto combustibles.

Combustible

Materials

Gas Line

Repack

Insulation

Knockout

 

 

 

 

 

 

 

 

 

 

 

1-1/2in.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(38 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas Line

 

 

 

 

 

air space

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Combustible materials

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

may be located at zero

 

 

 

 

 

 

 

 

 

 

 

 

clearance to gas line

 

 

 

 

 

 

 

 

 

 

 

 

beyond 4 in. (102 mm)

 

 

 

4 in.

 

 

from fireplace side.

 

 

 

 

 

 

(102 mm)

 

 

 

 

 

 

Figure 12.1 Gas Line Installation

40

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

 

Model #

A

B

C

D

 

in.

36

42

28 1/4

14 1/8

 

EM-415

914

1067

718

359

 

mm

 

in.

42

48

30 7/8

15 1/2

 

EM-485

1067

1219

784

394

C

mm

 

 

 

 

 

D

 

 

 

 

 

05/08 • V Rev • 33056 • 485-EM415,-EM• Glo & Heat

 

 

8-3/4in.

 

 

 

(222 mm)

 

 

 

22-3/4in.

 

 

 

(578 mm)

 

 

 

 

B

 

 

 

10-1/2in.

 

 

 

(267 mm)

 

 

 

dia.

Gas Knockout

 

 

 

Outside

23-3/8in.

 

9-1/4in.

Air

 

(594 mm)

 

(235 mm)

 

 

 

 

 

 

9-5/8in.

 

 

 

(244 mm)

 

 

4-1/4in.

8-5/8in.

8-1/8in.

A

(219 mm)

(206 mm)

 

(108 mm)

13-1/2in.

 

 

 

 

 

 

(343 mm)

 

 

3-7/8in.

(92 mm)

41-1/4in.

Gas Knockout

41-3/8in.

(1048 mm)

 

(1051 mm)

(effective height)

Junction

9-1/4in.

 

 

Box

(235 mm)

7-1/2in.

4-1/4in.

(191 mm)

(108 mm)

 

13-1/2in.

 

(343 mm)

41

Dimensions Fireplace .A

 

Materials Reference 31

 

 

 

 

B. Fireplace Components

Catalog #

Description

EM-415

Circulating Fireplace with Integral Grate, Hearth Protection

 

Strips, Traditional Brick Pattern Refractory and junction box

EM-415H

CirculatingFireplace with Integral Grate, Hearth Protection Strips,

 

Herringbone Pattern Refractory and junction box

DM1736

Bi-FoldGlass Door - Clear View - Black

DM1736B

Bi-FoldGlass Door - Clear View - Polished Brass

 

 

DM1736S

Bi-FoldGlass Door - Clear View - Stainless Steel

 

 

AK22

Outside Air Kit

HX3

Hearth Extension

 

 

GR23

Integral Grate (included with fireplace)

FK23

Fan Kit

 

 

JK9

Junction Box (should be installed during initial installation to

 

avoid considerable reconstruction)

BC-10

Fan Speed Control Kit

TK301B

Polished brass trim kit (6 bars, 1 hood)

 

 

TK401B

Polished brass trim kit (6 bars, 1 hood)

TK6B

Polished brass louver trim kit (4 pieces)

 

 

TK6S

Stainless steel louver trim kit (4 pieces)

Catalog #

Description

EM-485T

Fireplace with Integral Grate, Hearth Protection Strips and

 

Traditional Brick Pattern Refractory

EM-485TH

Fireplace with Integral Grate, Hearth Protection Strips and

 

Herringbone Pattern Refractory

DM1742

Bi-FoldGlass Door - Clear View - Black

DM1742B

Bi-FoldGlass Door - Clear View - Polished Brass

 

 

DM1742S

Bi-FoldGlass Door - Clear View - Stainless Steel

AK22

Outside Air Kit

HX4

Hearth Extension

GR24

Integral Grate (included with the fireplace)

FK23

Fan Kit

 

 

JK9

Junction Box (should be installed during initial installation to

 

avoid considerable reconstruction)

BC-10

Fan Speed Control Kit

TK401B

Polished brass trim kit (6 bars, 1 hood)

TK7B

Polished brass louver trim kit (4 pieces)

TK7S

Stainless steel louver trim kit (4 pieces)

42

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

B. Fireplace Components (continued)

52 in.

(1321 mm)

16 in.

(406 mm)

HX3 Hearth Extension

1/2 in. (13 mm)

66 in.

(1676 mm)

20 in.

(508 mm)

HX4 Hearth Extension

1/2 in. (13 mm)

AK22 Outside Air Kit

FK23 Fan Kit

BC-10

Fan Speed Motor Control

JK9

Junction Box

GR23 & GR24Inte-

gral Grate

Bi-foldGlass Doors

DM1736

DM1742

Herringbone Pattern Refractory

Traditional Brick Pattern Refractory

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

43

C. Chimney Components

The following pictures show only those chimney components which may be safely used with this fireplace.

CAK4A

Chimney Air Kit

ID4

Insulated Duct/Outside Air

UD4

Uninsulated Duct/Outside Air

SL306

Chimney Section - 6 in. (152 mm) long

 

 

SL312

Chimney Section - 12 in. (305 mm) long

SL318

Chimney Section - 18 in. (457 mm) long

 

 

SL324

Chimney Section - 24 in. (610 mm) long

SL336

Chimney Section - 36 in. (914 mm) long

SL348

Chimney Section - 48 in. (1219 mm) long

SL3

Chimney Stabilizer

SL315

Chimney Offset/Return - 15 deg

 

 

SL330

Chimney Offset/Return - 30 deg

FS338

Ceiling Firestop - Straight

 

 

FS339

Ceiling Firestop - 15 deg

FS340

Ceiling Firestop - 30 deg

AS8

SL300 Straight Attic Insulation Shield, 24 in. (610 mm)

 

 

JB877

Chimney Joint Band

CB876

Chimney Bracket

 

 

RF370

Roof Flashing - Flat to 6/12 Pitch

RF371

Roof Flashing - 6/12 to 12/12 Pitch

 

 

TR344

Round Termination Cap

TR342

Round Telescoping Termination Cap

 

 

ST375

Square Termination Cap

 

 

TS345

Square Termination Cap

TS345P

Square Termination Cap - Painted

 

 

TCT375

Terra Cotta Termination Cap

CT35

Chase Top

 

 

LDS33

Decorative Shroud - 3 ft x 3 ft (.91 m x .91 m)

LDS46

Decorative Shroud - 4 ft x 6 ft (1.22 m x 1.83 m)

 

 

LDS-BV

Decorative Shroud - 26 in. x 26 in. (660 mm x 660 mm)

 

Field Constructed Shrouds (See “Woodburning Termina-

 

tion Cap”)

CT-3A

Adapter

 

 

CT-King

European Copper Termination Cap - King Style

CT-Queen

European Copper Termination Cap - Queen Style

 

 

CT-Bishop-I

European Copper Termination Cap - Bishop Style

CT-Bishop-II

European Copper Termination Cap - Bishop Style

CT-Knight-I

European Copper Termination Cap - Knight Style

 

 

ID4 Insulated Duct

4 in. (102 mm) i

42 in.

(1067 mm)

UD4 Uninsulated Duct

4 in. (102 mm) i

42 in.

 

A

8 in.

10-1/2in.

(267 mm)

(203 mm)

 

 

B

 

Chimney Sections

 

A

 

 

B

Catalog #

in

 

mm

in

 

mm

SL306

6

 

152

4-3/4

 

121

SL312

12

 

305

10-3/4

 

273

SL318

18

 

457

16-3/4

 

425

SL324

24

 

610

22-3/4

 

578

SL336

36

 

914

34-3/4

 

883

 

 

 

 

 

 

 

SL348

48

 

1219

46-3/4

 

1187

A = Actual Length

B = Effective Length (length of

chimney part after it has

been snapped to another)

 

 

 

Inside

12 in.

12 in.

20-3/4in.

Diameter

(305 mm)

8 in.

(305 mm)

 

(527 mm)

(203 mm)

5-1/4in.

 

 

 

(133 mm)

4 in. (102 mm)

 

Outside

10-1/2in.

4-3/4in. (121 mm)

 

Diameter

(287 mm)

 

Effective Height

10-1/2in.

 

 

 

(267 mm)

CAK4A Chimney Air Kit

SL3 Vent Stabilizer

 

44

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

 

Inside

 

Diameter

 

8 in. (203 mm)

Effective

Outside

Height

Diameter

4-3/4in.

10-1/2in.

(121 mm)

(267 mm)

SL315/SL330 Offset/Return

Assembled

Diameter: 14 1/2 in./368 mm

Height: 24 in./610 mm

AS8 Straight Attic Insulation Shield

10-1/2in.

(267 mm)

2 in. (51 mm)

JB877 Chimney Joint Band

10-1/2in.(267 mm)

CB876 Chimney Joint Band

A

B

 

14-1/2in.

 

 

(368 mm)

 

Ceiling Firestop

 

 

 

 

 

 

 

Catalog #

A

 

B

FS338

0-deg.

14-1/2in.

 

368 mm

FS339

15-deg.

18-3/8in.

 

467 mm

 

 

 

 

 

FS340

30-deg.

23 in.

 

584 mm

12 in.

(305 mm)

27-3/8in.

24-5/8in.

(695 mm)

(625 mm)

RF370 Roof Flashing

12 in.

(305 mm)

31 in.

24-5/8in.

(625 mm)

(787 mm)

 

RF371 Roof Flashing

 

TR-TVK

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

45

15-3/4in.

(400 mm)

TR344 Round Termination Cap

34-3/4in.

(883 mm)

32-1/2in.

(826 mm)

TR342 Round Telescoping Termination Cap

23 in.(584 mm)

19 in.

(483 mm)

15-5/8in.

(397 mm)

ST375 Square Termination Cap

13-1/4in.(337 mm)

16-1/4in.

(413 mm)

22 in.

(559 mm)

23-1/8in.

(587 mm)

18 in.(457 mm)

TS345/TS345P Square Termination Cap

20 in.

(508 mm)

 

17 in.

 

(432 mm)

 

9-3/8in.

 

(238 mm)

 

9-1/4in.

 

(235 mm)

TCT375 Terra Cotta Cap

72 in.

36 in.

(1829 mm)

(914 mm)

10-7/8in.

(276 mm)

2 in. (51 mm)

CT35 Chase Top

 

C

 

 

 

 

 

 

 

 

D

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

LDS33/LDS46 Decorative Shroud

 

 

 

 

A

 

B

 

C

 

D

Catalog #

in.

mm

in.

mm

in.

mm

in.

mm

LDS33

36

914

36

914

8-1/2

216

11

279

LDS46

48

1219

72

1829

8-1/2

216

11

279

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

D

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

LDS-BVDecorative Shroud

 

 

Catalog #

 

A

B

C

D

E

 

LDS-BV

in.

26

12-1/2

15-1/2

22

23

 

mm

660

318

394

533

584

 

 

 

 

46

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

European Copper Caps

20-3/4in.21 in.(527 mm)

(533 mm)

20-3/4in.(527 mm)

47-3/4in.

(1213 mm) 52 in.

(1321 mm)

38-5/8in.

(981 mm)

 

 

 

24 in.

 

 

 

 

 

 

 

 

 

 

 

 

 

20 in.

 

 

 

 

 

 

 

 

 

 

 

 

26 in.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(610 mm)

 

 

 

 

 

 

 

 

 

(508 mm)

 

 

 

 

 

 

 

(660 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CT-King

 

 

 

 

 

 

 

 

CT-BishopII

 

CT-BishopI

 

 

 

 

 

 

21 in.

 

 

 

 

 

 

 

 

 

 

 

18-1/4in.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(533 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(464 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21 in.

(533 mm)

41-1/8in.

43-3/4in. (1045 mm)

(1111 mm)

25-3/4in.

(654 mm)

 

21 in.

 

 

 

 

 

 

 

 

 

20 in.

 

 

 

 

 

 

20-5/8in.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(533 mm)

 

 

 

 

 

 

(508 mm)

 

 

 

(524 mm)

 

 

 

 

 

CT-KnightI

 

 

 

 

 

 

CT-Queen

 

 

 

CT-Pawn

 

 

 

 

 

 

 

 

 

 

7 3/4 in.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

26 in.

CT-3A

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

47

48

 

 

 

Service Parts

EM-415SERIES

 

 

 

 

Service Parts List

 

Beginning Manufacturing Date: N/A

 

 

 

 

 

Ending Manufacturing Date: Active

 

 

 

 

Accelerator Woodburning Fireplaces

 

 

 

 

 

 

 

 

 

 

 

 

11

 

#

Description of Part

 

EM-415

EM-415H

Qty.

 

 

 

 

 

Refractory Retainer

 

11847

11847

3

 

 

 

 

 

 

 

 

 

 

9

 

1

Traditional Brick Back Refractory - pre 34/98

 

29245

 

1

 

 

10

 

1

Traditional Brick Back Refractory - post 34/98

 

29992

 

1

 

 

 

 

 

 

 

 

15

 

 

2

Traditional Brick Hearth Refractory - pre 34/98

 

29244

 

1

 

 

 

 

2

Traditional Brick Hearth Refractory - post 34/98

 

29993

 

1

 

 

18

 

 

 

 

 

 

 

 

3

Traditional Brick Side Refractory

 

28393

 

2

Heat

 

 

 

 

 

 

 

(Damper Control Handle)

 

 

4

Herringbone Brick Back Refractory

 

 

4010-016

1

 

 

 

5

Herringbone Brick Hearth Refractory

 

 

4010-019

1

 

 

 

 

 

 

&

 

 

 

 

6

Herringbone Brick Side Refractory - Right

 

 

4010-013

1

Glo

 

8

14

 

7

Herringbone Brick Side Refractory - Left

 

 

4010-014

1

 

 

 

Firescreen Rod

 

12052

12052

2

 

 

 

 

 

 

 

 

1

 

8

Firescreen Assembly

 

28417

28417

2

-EM

 

 

 

 

 

 

 

 

 

Firescreen Ring

 

11857B

11857B

7/8

415,

 

 

 

 

 

Firescreen Handle

 

4021-149

4021-149

1

 

 

2

 

9

Top Standoff

 

4044-111

4044-111

4

-EM

 

 

 

 

10

Drywall Flange

 

29238

29238

1

 

 

 

12

 

Door Track

 

15425

15425

1

 

17

13

 

Door Pivot Clip

 

31527

31527

2

485

 

 

 

Strip Protector

 

18320

18320

2

 

 

 

 

 

 

 

16

 

 

11

8 in. Starter Section Assembly

 

22069B

22069B

1

 

 

 

 

Junction Box Cover Plate

 

26548

26548

3

• 33056

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Junction Box Kit

 

JK9

JK9

1

 

 

 

 

12

Junction Box

 

21878

21878

1

 

1

4

 

 

Romex Connector

 

32536

32536

1

Rev

 

 

 

Junction Box Installation Instructions

 

31166

31166

1

 

 

 

 

 

13

Hearth Filler

 

30331

30331

1

• V

 

 

 

 

14

Smoke Shield

 

31191

31191

1

 

 

 

 

 

Smoke Diverter

 

30559

30559

1

05/08

 

 

 

 

 

 

 

 

 

 

 

Damper Repair Kit

 

4010-001

4010-001

1

 

 

 

 

 

 

Nailing Flange

 

31190

31190

4

 

3

3

 

 

15

Hood

 

31682

31682

1

 

 

7

 

6

16

Grate

 

GR23

GR23

1

 

 

 

17

Lower Grille Assembly

 

31679

31679

1

 

 

2

5

 

 

 

 

 

 

18

Upper Grille Assembly

 

31696

31696

1

 

 

 

 

 

 

 

 

Traditional Brick

Herringbone Brick

 

 

Installation Pack

 

31699

31699

1

 

 

 

 

Velcro Strips

 

17439A,17440A

17439A,17440A

2ea

 

 

 

 

 

 

 

 

 

 

 

 

 

Installation Instructions and Owner’s Manual

 

31317

31317

1

 

 

 

 

 

 

Exterior Touch-upPaint

 

71479

71479

1

 

 

 

 

 

 

Herringbone Brick Refractory option available week 03/04.

 

 

1

Parts Service .D

Service Parts

EM-485SERIES

 

 

Service Parts List

Beginning Manufacturing Date: N/A

Ending Manufacturing Date: Active

Accelerator Woodburning Fireplaces

 

 

 

 

11

 

10

 

9

 

 

 

 

15

 

 

 

18

 

 

& Heat

(Damper Control Handle)

 

 

8

 

14

• Glo

 

 

 

1

-EM

 

 

 

415,

 

 

2

 

 

 

-EM

17

 

12

 

13

• 485

 

 

16

 

 

 

 

• 33056

1

 

4

05/08 • V Rev

 

3

3

 

 

 

 

2

7

6

 

 

5

 

 

 

 

Traditional Brick

 

Herringbone Brick

49

 

 

 

#

Description of Part

EM-485T

EM-485TH

Qty.

 

Refractory Retainer

11847

11847

3

1

Traditional Brick Back Refractory

28394

 

1

2

Traditional Brick Hearth Refractory

28391

 

1

 

 

 

 

 

3

Traditional Brick Side Refractory

28393

 

2

4

Herringbone Brick Back Refractory

 

4010-015

1

 

 

 

 

 

5

Herringbone Brick Hearth Refractory

 

4010-020

1

6

Herringbone Brick Side Refractory - Right

 

4010-013

1

 

 

 

 

 

7

Herringbone Brick Side Refractory - Left

 

4010-014

1

 

Firescreen Rod

28404

28404

2

 

 

 

 

 

8

Firescreen Assembly

32441

32441

2

 

Firescreen Ring

11857B

11857B

7/8

 

Firescreen Handle

4021-149

4021-149

1

9

Top Standoff

4044-111

4044-111

4

10

Drywall Flange

28388

28388

1

 

 

 

 

 

 

Door Track

15427

15427

1

 

Door Pivot Clip

31527

31527

2

 

 

 

 

 

 

Strip Protector

18320

18320

2

11

8 in. Starter Section Assembly

22069B

22069B

1

 

 

 

 

 

 

Junction Box Cover Plate

26548

26548

3

 

Junction Box Kit

JK9

JK9

1

 

 

 

 

 

12

Junction Box

21878

21878

1

 

Romex Connector

32536

32536

1

 

 

 

 

 

 

Junction Box Installation Instructions

31166

31166

1

13

Hearth Filler

30332

30332

1

 

 

 

 

 

14

Smoke Shield

35221

35221

1

 

Smoke Shield Extension Kit

35397

35397

1

 

 

 

 

 

 

Smoke Baffle

35265

35265

1

 

Smoke Baffle

35266

35266

1

 

 

 

 

 

 

Damper Repair Kit

4010-001

4010-001

1

 

Nailing Flange

31190

31190

4

 

 

 

 

 

15

Hood

31683

31683

1

16

Grate

GR24

GR24

1

 

 

 

 

 

17

Lower Grille Assembly

31680

31680

1

18

Upper Grille Assembly

31697

31697

1

 

 

 

 

 

 

Installation Pack

31699

31699

1

 

Velcro Strips

17439A,17440A

17439A,17440A

2ea

 

Installation Instructions and Owner’s Manual

33056

33056

1

 

Exterior Touch-upPaint

71479

71479

1

Herringbone Brick Refractory option available week 03/04.

This page intentionally left blank.

50

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

This page intentionally left blank.

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08

51

E. Contact Information

Please contact your Heat & Glo dealer with any questions or concerns.

For the number of your nearest Heat & Glo dealer, please visit www.heatnglo.com.

– NOTES –

CAUTION

DO NOT DISCARD THIS MANUAL

• Important operating •

Read, understand

• Leave this manual with

a n d m a i n t e n a n c e

and follow these

party responsible for

instructions included.

instructions for safe

use and operation.

 

i n s t a l l a t i o n a n d

 

 

operation.

 

DO DISCARDNOT

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

52

Heat & Glo • EM-415,EM-485• 33056 • Rev V • 05/08