Heat & Glo LifeStyle AT-GRAND User Manual

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Heat-N-GloFireplace

Model:

AT-GRAND

WARNING:

IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

-What to do if you smell gas

Do not try to light any appliance.

Do not touch any electrical switch.

Do not use any phone in your building.

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire department.

-Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

Printed in U.S.A.

Copyright 1997,

Heat-N-GloFireplace Products, Inc.

6665 West Highway 13, Savage, MN 55378

Installers Guide

Patents Pending

Underwriters Laboratories Listed

READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS

INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.

1.This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes.

2.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

Please contact your Heat-N-GloFireplace dealer for any questions or concerns. For the number of your nearestHeat-N-Glodealer, please call612-890-8367.

475-980-A12/97

SAFETY AND WARNING INFORMATION

READ andUNDERSTAND all instructions carefully before starting the installation.

!FAILURE TO FOLLOW these installation instructions may result in a possible fire hazard and will void the warranty.

Prior to the first firing of the fireplace, READ the Using Your Fireplace section of the

!Owners Guide.

DO NOT USE this appliance if any part has been under water. ImmediatelyCALL a

!qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been underwater.

!THIS UNIT IS NOT FOR USE WITH SOLID FUEL.

Installation and repair should be PERFORMED by a qualified service person. The

!appliance and venting system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It isIMPERATIVE that the unit’s control compartment, burners, and circulating air passagewaysBE KEPT CLEAN to provide for adequate combustion and ventilation air.

!Always KEEP the appliance clear and free from combustible materials, gasoline, and other flammable vapors and liquids.

NEVER OBSTRUCT the flow of combustion and ventilation air. Keep the front of the

!appliance CLEAR of all obstacles and materials for sevicing and proper operations. Due to the high temperature, the appliance should beLOCATED out of traffic areas

!and away from furniture and draperies. Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.

Children and adults should be ALERTED to the hazards of high surface temperature

!and should STAY AWAY to avoid burns or clothing ignition. Young children should beCAREFULLY SUPERVISED when they are in the same room as the appliance.

!These units MUST use one of the vent systems described in the Installing the Fireplace section of theInstallers Guide.NO OTHER vent systems or components

MAY BE USED.

!This gas fireplace and vent assembly MUST be vented directly to the outside andMUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas applianceMUST USE a separate vent system. Common vent systems arePROHIBITED.

!INSPECT the external vent cap on a regular basis to make sure that no debris is interfering with the air flow.

!The glass door assembly MUST be in place and sealed, and the trim door assemblyMUST be in place on the fireplace before the unit can be placed into safe operation.

!DO NOT OPERATE this appliance with the glass door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person.DO NOT strike or slam the glass door.

!The glass door assembly SHALL ONLY be replaced as a complete unit, as supplied by the gas fireplace manufacturer.NO SUBSTITUTE material may be used.

!DO NOT USE abrasive cleaners on the glass door assembly.DO NOT ATTEMPT to clean the glass door when it is hot.

!Turn off the gas before servicing this appliance. It is recommended that a qualified service technician perform an appliance check-upat the beginning of each heating season.

!Any safety screen or guard removed for servicing must be replaced before operating

i

this appliance.

Safety and Warning Information ....................

i

Section 1: Approvals and Codes ................

1

Approval Listings and Codes ..................................

1

Appliance Certification ............................................

1

Installation Codes ...................................................

1

High Altitude Installations ........................................

1

Section 2: Getting Started............................

2

Introducing the Heat-N-GloGas Appliances ...........

2

Pre-installationPreparation ....................................

2

Venting and Installation ...........................................

3

Section 3: Installing the Insert .....................

5

Step 1 Installing the Vent System ..........................

5

 

Vent System Approvals ..............................

6

Step 2 Positioning, Leveling, and

 

 

Securing the Insert ...................................

10

Step 3

The Gas Control Systems .......................

10

Step 4 The Gas Supply Line ................................

11

Step 5

Gas Pressure Requirements ...................

12

Step 6

Wiring the Appliance ................................

12

Step 7 Installing Logs and Ember Material ..........

14

 

Positioning the Logs .................................

14

 

Placing the Ember Material ......................

14

Step 8 Installing Trim and Surrounds ..................

16

Step 9

Before Lighting the Appliance ...................

18

Step10 Lighting the Appliance ..............................

18

 

After the Installation ..................................

18

Section 4: Maintenance and Servicing .....

19

Section 5: Replacement Parts

 

and Accessories .........................................

21

Replacement Parts ..............................................

21

Accessories .........................................................

24

Table of

Contents

ii

1

Approvals

and Codes

1

Approval Listings Appliance Certification

and Codes

The Heat-N-Glomodels discussed in thisInstallers

 

Guide have been tested to certification standards and

 

listed by the applicable laboratories.

 

 

 

 

 

 

 

CERTIFICATION

MODEL

LABORATORY

TYPE

STANDARD

 

 

 

 

AT-GRAND

Underwriters

Direct Vent

ANSI Z21.44•CGA2.19/IR#41

 

Laboratories

Wall Furnace

 

 

 

 

 

Installation Codes

The appliance installation must conform to local codes. Before installing the appliance, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.

In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGAB149 Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSA C22.1 Canadian Electric Code (in Canada).

These models may be installed in a bedroom or bed-sittingroom in the U.S.A. and Canada.

High Altitude Installations

U.L. Listed gas appliances are tested and approved for elevations from 0 to 2,000 feet in the U. S. A. and are tested and approved for elevations from 0 to 4,500 feet in Canada.

When installing this appliance at an elevation above 2,000 feet (in the United States), it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input should be reduced four percent (4%) for each 1,000 feet above sea level, unless the heating value of the gas has been reduced, in which case this general rule will not apply. To identify the proper orifice size, check with the local gas utility.

When installing this appliance at an elevation between 2,000 and 4,500 feet (in Canada), the input rating must be reduced by ten percent (10%).

When installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.

Consult your local gas utility for assistance in determining the proper orifice for your location.

Introducing the

Heat-N-Glo

Gas Appliances

Pre-installation

Preparation

Heat-N-Glodirect vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.

The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems.

Gas appliance diagrams, including the dimensions, are shown in this section.

This gas insert and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass.Do not install any unit with damaged, incomplete, or substitute parts.

The vent system components and trim surrounds are shipped in separate packages. The gas logs are packaged separately and must be field installed. Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owner’s warranty and may present a fire hazard.

The Heat-N-GloFireplace Products, Inc. Warranty will be voided by, andHeat-N-GloFireplace Products, Inc. disclaims any responsibility for, the following actions:

Installation of any damaged fireplace or vent system component.

Modification of the fireplace or direct vent system.

Installation other than as instructed by Heat-N-GloFireplace Products, Inc.

Improper positioning of the gas logs or the glass door.

Installation and/or use of any component part not manufactured and approved by Heat-N-GloFireplace Products, Inc., not withstanding any independent testing laboratory or other party approval of such component part or accessory.

ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.

2

Getting

Started

2

VENTING AND INSTALLATION

1.Heat -N-Glogas inserts are designed for recessed installations into solid fuel Masonry or Factory Built Non Combustible fireplaces that have been installed in accordance with the National, Provincial, State and local building codes.

2.Minimum fireplace opening requirements are shown in Figure 1 of this installation manual. The firebrick (refactory) can be removed from a factory built fireplace in order to gain minimum gas insert opening requirements.

3.To assure top performance, safety and efficiency, inserts must be installed with an approved flue liner as per CAN/CGA B-149or National Fuel Code ANSI Z223 and these instructions.

!WARNING

THE SOLID FUEL FIREPLACE HAS BEEN CONVERTED FOR USE WITH GAS ONLY AND CANNOT BE USED FOR BURNING WOOD OR SOLID FUELS UNLESS ALL ORIGINAL PARTS HAVE BEEN REPLACED AND THE FIREPLACE HAS BEEN REAPPROVED BY THE AUTHORITY HAVING JURISDICTION.

4.The solid fuel fireplace’s flue damper must be fully locked in the open position or removed for installation.

5.The chimney must be cleaned and in good working order and constructed of noncombustible materials.

6.Make sure that all chimney cleanouts fit properly so air cannot leak into the chimney.

7.Install the insert without the trim surround and make all gas, venting, and electrical connections.

!WARNING

Under no circumstances cutting of sheet metal surfaces are allowed for installation.

If the factory built fireplace has no gas access holes provided, an

!access hole of 1” diameter (25mm) or less may be drilled through the lower sides or bottom of the combustion chamber in a proper workmanship like manner.

8.Install decorative trim surround. Please refer to instructions included with the trim surround.

!Ensure there are no obstructions to side air passages of decorative trim once installed on insert.

3

When planning a fireplace insert installation, it’s necessary to determine:

The vent system configuration to be used.

Gas supply piping.

Whether optional accessories—devicessuch as a wall switch, or remotecontrol—aredesired.

SURROUND

 

 

ON/OFF

 

 

 

SWITCH

 

 

 

LOW

 

 

 

VOLTAGE

 

 

 

WIRES

 

 

24

 

 

 

 

MINIMUM FIREPLACE SIZE

 

 

FRONT WIDTH: 33” (839mm)

13 1/2

TOP VIEW

REAR WIDTH : 24” (610mm)

DEPTH

: 131/2” (343mm)

 

 

 

 

* HEIGHT

: 24” (610mm)

 

 

NOTE: If exhaust collar on insert and fireplace damper

 

 

* do not line up, add 4 inches (102mm) to minimum

 

33

fireplace height for bends in vent pipe.

Figure 1.

Diagram of the AT-GRAND

 

4

 

 

3Step 1 Installing the Vent System

Installing the

Insert

5

Vent System Installation Precautions

Before starting installation of vent kits, the installer should read these instructions and the Vent Kit Instructions to ensure that a proper vent installation is completed.

Consult your local Building Codes before beginning the Installation.

WARNING

THIS GAS INSERT AND VENT ASSEMBLY MUST BE VENTED DIRECTLY TO THE OUTSIDE AND MUST NEVER BE ATTACHED TO A CHIMNEY SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE. EACH GAS APPLIANCE MUST USE A SEPARATE VENT SYSTEM. COMMON VENT SYSTEMS ARE PROHIBITED.

Vent System Approvals

Table 1 and Figure 3 through 5 shows the vent termination caps and systems approved for the use with these models. Approved vent system terminations are labeled for identification. 3-inchdiameter listed flexible aluminum or stainless steel gas vent is used for both the incoming combustion air and exhaust vent pipes. NO OTHER VENTING SYSTEMS OR COMPONENTS MAY BE USED. Detailed installation instructions are included with each vent termination kit and should be used in conjunction with this manual.

Horizontal Venting

The vent system on this model CANNOT be terminated horizontally.

Vertical Venting

The vent pipes MUST be connected to the proper collars on the unitAND the exhaust vent pipeMUST be connected to the termination cap or the unit will not operate. The combustion air vent pipe CAN be connected to the termination cap or it can terminate inside the chimney. The bottom opening of the chimney must be sealed around the vent pipes if the combustion air vent is NOT connected to the termination cap. See Figures 3, 4 and 5.

NOTE: The minimum vertical rise (exhaust vent) is 14 feet and the maximum vertical rise is 50 feet. These dimensions are measured from the starting collars of the unit to the end of the last section of vent pipe See dimension V in Figure 3.

A vertical vent termination system installed on this model will include one (1) length of 3-inchflexible vent pipe for the combustion air, one (1)pipe-to-capadaptor, and one (1)SLK-991DAorSLK-980DVertical termination Cap.

NOTE: The damper of the masonry chimney may need to be removed to allow installation of the flexiblevent pipe.

This fireplace has been altered to accommodate an insert and should be inspected by a qualified person prior to re-useas a conventional fireplace.

NOTE: The above label, located in the instruction package, must be affixed to the existing fireplace prior to installation ofModelAT-GRAND.

For zero clearance, factory built woodburning fireplaces, the use of kit LINK-ZC-ADP,in place of the standard square flashing, will allow you to mount the adaptor and cap on metal pipe. Additionally, the use of kitFLASH-DAMPwill seal off the damper opening when terminating the inlet air vent pipe just above the damper. These two kits are recommended for zero clearance, factory built woodburning fireplaces.

 

Connecting the Vent Pipe

 

Install the 3-inchflexible vent pipes down through the

 

chimney. Attach and secure the bottom ends of the

 

flex pipes to the starting collars on the unit with 3

 

sheetmetal screws on each collar. Slide the gas insert

 

into place, and position any excess flex vent pipe back

 

up into the chimney.

 

Attach the pipe-to-capadaptor to the termination cap

 

and the top of the flexible vent pipe and set the cap in

 

place at the top of the chimney. See Figures 3, 4 & 5.

CAUTION

TO AVOID DOWNDRAFTS AND/OR COLD AIR

 

PROBLEMS, IT IS RECOMMENDED TO SEAL

 

OFF THE AREA BETWEEN THE TERMINATION

 

CAP AND THE TOP OF THE SOLID-FUEL

 

CHIMNEY OPENING INTO WHICH THE VENT

 

CAP HAS BEEN INSTALLED.

 

When using the LINK-DV4-30vent system, it is required

 

to seal around the flexible vent pipes in the damper

 

area. See Figure 3. Use fiberglass insulation or other

 

suitable non-combustiblematerial.

 

 

 

 

VENT SYSTEM APPROVALS

 

 

AT-GRANDLINK-DV30

 

 

LINK-DV4-30

 

 

 

 

 

TABLE 1

6

WARNING

MAJOR U.S. BUILDING CODES

SPECIFY MINIMUM CHIMNEY AND/OR

VENT HEIGHT ABOVE THE ROOF TOP.

THESE MINIMUM HEIGHTS ARE

NECESSARY IN THE INTEREST OF

SAFETY. FIGURE 2 SHOWS MINIMUM

HEIGHTS, PROVIDED THE

TERMINATION CAP IS AT LEAST 8-

FEET FROM A VERTICAL WALL.

NOTE: This also pertains to vertical vent systems installed on the outside of the building.

TERMINATION

C A P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Roof Pitch

 

 

 

H (min.) ft.

flat to 6/12

1.0

 

 

6/12 to 7/12

1.25

 

 

over 7/12 to 8/12

1.5

 

 

over 8/12 to 9/12

2.0

 

 

over 9/12 to 10/12

2.5

 

 

over 10/12 to 11/12

3.25

 

 

over 11/12 to 12/12

4.0

 

 

over 12/12 to 14/12

5.0

 

 

over 14/12 to 16/12

6.0

 

 

over 16/12 to 18/12

7.0

 

 

over 18/12 to 20/12

7.5

 

 

over 20/12 to 21/12

8.0

 

 

Figure 2. Minimum Height from Roof to Lowest Discharge Opening

7

This option shows

TERMINATION CAP both exhaust and inlet air vent pipes attached the adaptor.

ADAPTOR

EXHAUST VENT PIPE

V= 14FT. MINIMUM 50FT. MAXIMUM

WARNING: Do not block pipe end with insulation or any other sealing material.

INLET AIR

VENT PIPE

Figure 3.

WARNING

 

THE EXHAUST PIPE MUST ONLY BE

 

CONNECTED TO THE EXHAUST

 

STARTING COLLAR OF THE UNIT

 

AND THE CENTER COLLAR OF THE

 

TERMINATION CAP.

 

THE INLET AIR PIPE MUST ONLY BE

 

CONNECTED TO THE INLET AIR

 

COLLAR OF THE UNIT AND EITHER

 

ATTACHED TO THE INLET AIR

 

COLLAR OF THE TERMINATION CAP

8

OR TERMINATED IN THE CHIMNEY.

 

Figure 4

 

INLET AIR

EXHAUST

STARTING

COLLAR

STARTING

 

COLLAR

 

 

Figure 5

9

Step 2

Positioning,

Leveling, and

Securing the

Insert

Step 3

The Gas Control

Systems

1.Place the insert into position.

2.Level the insert from side to side and from front to back.

• If necessary use the legs included in the manual bag. Screw the legs into the nuts installed in the bottom rear of the insert. Turn legs in until insert is level.

WARNING

THIS UNIT IS NOT FOR USE WITH

SOLID FUEL.

The gas control systems used with this model is Standing Pilot Ignition.

Standing Pilot Ignition System

This system includes millivolt control valve, standing pilot, thermopile/thermocouple flame sensor, and piezo ignitor.

WARNING

110-120VAC MUST NEVER BE CONNECTED TO A CONTROL VALVE IN A MILLIVOLT SYSTEM.

STANDING PILOT

3/8" (10 mm)

Figure 6. Gas Controls Systems

10

Step 4

The Gas

Supply Line

The gas line should be installed by a qualified service technician.

11

NOTE: Have the gas supply line installed by a qualified service technician in accordance with all building codes.

NOTE: Before the first firing of the fireplace, the gas supply line should be purged of any trapped air.

NOTE: Consult local building codes to properly size the gas supply line leading to the 1/2 inch (13 mm) hook-upat the unit.

This gas fireplace is designed to accept a 1/2 inch (13 mm) gas supply line.

To install the gas supply line:

A listed 1/2 inch (13 mm) manual shut-offvalve and a listed flexible gas connector are connected to the 1/2 inch (13 mm) inlet of the control valve.

A 1/8 inch (3 mm) N.P.T. plugged tapping, accessible for test gauge connection, should be provided for in the gas supply line leading to the unit’s shutoff valve.

Locate the gas line access hole in the outer casing of the insert.

Open the lower grille, insert the gas supply line through the gas line hole, and connect it to the shutoff valve.

When attaching the pipe, support the control so that the lines are not bent or torn.

After the gas line installation is complete, use a soap solution to carefully check all gas connections for leaks.

WARNING

DO NOT USE AN OPEN FLAME TO

CHECK FOR GAS LEAKS.

USE A WRENCH ON

SHUT-OFFVALVE WHEN

TIGHTENING GAS LINE.

MANUAL SHUT-OFF

VALVE

GAS VALVE

FLEX CONNECTOR

Figure 7. Gas Supply Line

Step 5

Gas Pressure

Requirements

Step 6

Wiring the

Fireplace

Pressure requirements for Heat-N-Glogas appliances are shown in the table below.

Pressure

Natural Gas

Propane

 

 

 

Minimum

5.0 inches

11.0 inches

Inlet Pressure

w.c.

w.c.

 

 

 

Maximum Inlet

14.0 inches

14.0 inches

Gas Pressure

w.c.

w.c.

 

 

 

Manifold

3.5 inches

10.0 inches

Pressure

w.c.

w.c.

 

 

 

A one-eighth(1/8) inch (3 mm) N.P.T. plugged tapping is provided on the outlet side of the gas control for a test gauge connection to measure the manifold pressure. To measure inlet pressure, provisions must be made to attach a test gauge to aone-eighth(1/8) inch (3 mm) N.P.T. plugged tapping immediately upstream of the gas supply connection to the fireplace. On some models there may be a tap for the manifold and inlet pressure on the face of the valve. Use a small flat blade screwdriver to crack open the screw in the center of the tap. Position a rubber hose over the tap to obtain the pressure reading.

The fireplace and its individual shut-offvalve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess ofone-half(1/2) psig (3.5 kPa).

The fireplace must be isolated from the gas supply piping system by closing its individual shut-offvalve during any pressure testing of the gas supply piping system at test pressures equal to or less thanone-half(1/2) psig (3.5 kPa).

NOTE: Electrical wiring must be installed by a licensed electrician.

DISCONNECT REMOTE CONTROLS IF YOU ARE ABSENT FOR EXTENDED TIME PERIODS. THIS WILL PREVENT ACCIDENTAL FIREPLACE OPERATION.

For Standing Pilot Ignition Wiring

Appliance Requirements

This appliance DOES NOT require110-120VAC to operate.

WARNING

DO NOT CONNECT 110-120VAC TO THE

GAS CONTROL VALVE OR THE

APPLIANCE WILL MALFUNCTION AND

THE VALVE WILL BE DESTROYED.

12

Optional Accessories

Optional fan and remote control kits require that 110120 VAC be supplied to the factory installed junction box. Run the cord out the notch in the surround and plug into a convenient outlet.

Remote Wall Switch

Position the remote wall switch in the desired position on a wall. Run a maximum of 25 feet (7.8 m) or less length of 18 A.W.G. minimum wire and connect it to the fireplace valve pigtails.

 

WARNING

 

DO NOT CONNECT 110-120VAC TO THE

 

REMOTE WALL SWITCH OR THE

 

CONTROL VALVE WILL BE

 

DESTROYED.

CAUTION

LABEL ALL WIRES PRIOR TO DISCONNECTION

 

WHEN SERVICING CONTROLS. WIRING

 

ERRORS CAN CAUSE IMPROPER AND

 

DANGEROUS OPERATION. VERIFY PROPER

 

OPERATION AFTER SERVICING.

 

 

 

 

Figure 8. Standing Pilot Ignition Wiring Diagram

13

 

 

FAN WIRING DIAGRAM

 

 

 

VARIABLE SPEED CONTROL

 

NOTE: IF ANY OF THE ORIGINAL WIRE

 

 

 

AS SUPPLIED WITH THE APPLIANCE

 

 

 

 

BLK

 

BLK

 

MUST BE REPLACED, IT MUST BE

 

 

REPLACED WITH TYPE 105 DEGREE C

 

 

JUNCTION BOX

 

RATED WIRE.

BLK

BLK

 

 

BLOWER RECEPTACLE

 

BLK

 

 

 

 

BLK

 

 

 

BLK

 

BLK

 

 

 

 

 

WHT

 

 

WHT

 

 

 

 

 

 

 

BLK

 

 

 

 

GROUND

 

 

TEMPERATURE

 

 

 

 

SENSOR SWITCH

 

 

 

BLOWER

 

 

GRN

 

 

 

 

BLK

WHT

 

 

 

 

 

 

 

110-120VAC

 

 

 

 

JUNCTION

 

TEMPERATURE

 

 

BOX

 

SENSOR SWITCH

 

 

 

 

FAN

SPEED CONTROL (RHEOSTAT)

Figure 9. Fan Wiring Diagram

Step 7

Positioning the Logs

 

If the gas logs have been factory installed they should

 

Installing Logs

not need to be positioned.

 

and Ember

If the logs have been packaged separately, refer to the

 

Material

installation instructions that accompany the logs.

 

 

Save the log instructions with this manual.

 

 

If sooting occurs, the logs might need to be

 

 

repositioned slightly to avoid excessive flame

 

 

impingement.

 

 

Placing the Ember Material

 

 

Two separate bags of ember material are shipped

 

 

with this gas appliance:

 

 

• The bag labeled Golden Ember (GE-93)is flame

 

 

colorant material.

 

 

• The bag labeled Glowing Ember (050-721)is

 

 

standard glowing ember material.

 

 

To place the ember material:

 

 

• Remove the trim door by lifting up and removing

 

 

from the unit.

 

 

• Pull out and rotate the four glass release eye bolts

14

 

at the top and bottom of the glass.

1.Lift the top trim door up and out of the unit.

2.Pull out and rotate the glass release eye bolts at the top and bottom edges and remove the glass door from the unit.

1.Place the ember material onto the top of the burner.

15

Remove the glass door from the unit.

Cover the top of the burner with a single layer of ember material. Then sprinkle GE-93on top of the burner.

Save the remaining ember materials for use during fireplace servicing.

Replace the glass door.

Reset the four glass eye bolts, be sure they are securely latched.

Replace the trim door.

GLASS DOOR

Figure 10. Glass Assembly

Figure 11. Placement of the Ember Material

Step 8

Installing Trim Combustible materialsMUST NEVER overlap onto the front face.

Surrounds

WARNING - WHEN FINISHING THE FIREPLACE

INSERT, NEVER OBSTRUCT OR MODIFY THE

AIR INLET/OUTLET GRILLES ON THE INSERT IN

ANY MANNER.

FIREBOX

SURROUND

WITH TRIM

SURROUND

TRIM

DOOR

ON/OFF

SWITCH

LOW

VOLTAGE

WIRES

Figure 12

NOTE: REMOVE FRONT TRIM DOOR AND GLASS

DOOR ASSEMBLIES FROM THE INSERT BEFORE

SURROUND INSTALLATION.

1.Find the coiled low voltage wires and ON/OFF switch attached to outer right side of the insert. See Figure 12.

2.Disconnect the ON/OFF switch from the low voltage wire leads, and insert the short wires of the ON/OFF switch through the hole at the upper right corner of the surround and push the back of the switch through the hole - it will be retained in the hole.

16

3.Run the low voltage lead wires up the back of the right side of the surround and secure them with the three wire ties found there. Re-connectthe low voltage wires to the short wires of the ON/OFF switch.

4.Remove and retain the four surround attachment screws at the corners of the face of the unit. See Figure 12.

5.Slide the surround against the face of the unit, aligning the holes in upper and lower, right and left corners and secure the surround to the unit with the attachment screws.

NOTE: PLACE THE THREE INSULATION PIECES

INTO THE CAVITIES AT THE BACK OF THE

SURROUND BEFORE POSITIONING THE INSERT

INTO THE FACTORY-BUILTOR MASONRY

FIREPLACE. THIS INSULATION WILL HELP SEAL

FOR COLD AIR LEAKS.

12” MAX.

MANTEL

12” MAX.

TOP OF UNIT

Figure 13

Figure 13 shows the minimum vertical and corresponding maximum horizontal dimensions of mantels or other combustible projections above the gas fireplace.

17

Step 9

Before Lighting

the Appliance

Step 10

Lighting the

Appliance

After the

Installation

Before lighting the appliance, be sure to do the following:

Review safety warnings and cautions

Read the Safety and Warning Informationsection at the beginning of this Installers Guide.

Double-checkfor gas leaks

Before lighting the appliance, double-checkthe unit for possible gas leaks.

Double-checkvent terminations and front grilles for obstructions.

Before lighting the appliance, double-checkthe unit for possible obstructions that could be blocking the vent terminations or the front grilles.

Double-checkfor faulty components

Any component that is found to be faulty MUST BE replaced with an approved component. Tampering with the appliance components isDANGEROUS and voids all warranties.

A small amount of air will be in the gas supply lines. When first lighting the appliance, it will take a few minutes for the lines to purge themselves of this air. Once the purging is complete, the appliance will light and will operate normally.

Subsequent lightings of the appliance will not require this purging of air from the gas supply lines, unless the gas valve has been turned to the OFF position, in which case the air would have to be purged.

You’ve reviewed all safety warnings, you’ve checked the appliance for gas leaks, you know the vent system is unobstructed, and you’ve checked for faulty components. Now you’re ready to light the appliance.

WARNING

PLEASE REFER TO THE USER’S

MANUAL FOR ALL CAUTIONS, SAFETY,

AND WARNING INFORMATION

PERTAINING TO THE LIGHTING AND

OPERATION OF THE APPLIANCE.

LEAVE THIS INSTALLATION MANUAL

WITH THE APPLIANCE FOR FUTURE REFERENCE.

18

4

Maintaining and Servicing Your Appliance

19

Appliance

Maintenance

Although the frequency of servicing and maintenance will depend on use and the type of installation, you should have a qualified service technician perform an appliance check-upat the beginning of each heating season. See the table below for specific guidelines regarding each maintenance task.

IMPORTANT

TURN OFF THE GAS BEFORE SERVICING

 

 

YOUR APPLIANCE.

 

 

 

 

 

Type of

 

 

 

 

Fireplace

 

 

 

Fireplace Maintenance Task To

Maintenance

 

Frequency

By

Be Completed

 

 

 

 

Replacing

Once annually,

Qualified

Brush away loose ember material near

Old Ember

during the

Service

the burner. Replace old ember

Material

annual check-up

Technician

material with new dime-sizeand-shape

 

 

 

 

pieces of Golden Ember (GE-93)and

 

 

 

 

Glowing Ember (050-721).New ember

 

 

 

 

material should be placed alternately on

 

 

 

 

top of the burner—alayer of Golden

 

 

 

 

Ember, a layer of Glowing Ember,

 

 

 

 

and so on. Save the remaining ember

 

 

 

 

material and repeat this procedure at

 

 

 

 

your next servicing. For more

 

 

 

 

information, see Placing Ember

 

 

 

 

Material in the INSTALLERS GUIDE.

 

 

 

 

Cleaning

Once annually

Qualified

Brush or vacuum the control

Burner

 

 

Service

compartment, fireplace logs, and

& Controls

 

 

Technician

burner areas surrounding the logs.

 

 

 

 

Checking

Periodically

Qualified

Make a visual check of your fireplace’s

Flame

 

 

Service

flame patterns. Make sure the flames

Patterns,

 

 

Technician/

are steady—notlifting or floating. See

Flame Height

 

 

Owner

the picture in Figure 14. The flame

 

 

 

 

sensor(DSI) or thermopile/thermocouple

 

 

 

 

(standing pilot) tips should be covered

 

 

 

 

with flame. See the picture in Figure15.

 

 

 

 

Checking

Before initial use

Qualified

Inspect the external vent cap on a

Vent System

and at least

Service

regular basis to ensure that no debris is

 

annually thereafter,

Technician/

interfering with the flow of air. Inspect

 

more frequently

Owner

venting system for proper function.

 

if

possible

 

 

 

 

 

 

Cleaning

As necessary

Homeowner

Clean as necessary, particularly after

Glass Door

 

 

 

adding new ember (flame colorant)

 

 

 

 

material. Film deposits on the inside of

 

 

 

 

the glass door should be cleaned off

 

 

 

 

using a household glass cleaner.

 

 

 

 

NOTE: DO NOT handle or attempt to

 

 

 

 

clean the door when it is hot and

 

 

 

 

DO NOT use abrasive cleaners.

 

 

 

 

 

MAKE SURE THE FLAMES

ARE STEADY—NOT

LIFTING OR FLOATING.

Figure 14. Burner Flame Patterns

STANDING PILOT

3/8" (10 mm)

Figure 15. Pilot/Ignitor Flame Patterns

20

5

 

All parts listed in this INSTALLERS GUIDE may be

 

ordered from an authorized dealer. When requesting

 

service or replacement parts for your appliance, please

 

provide the model number and the serial number.

Standing Pilot Only

 

PART

PART DESCRIPTION

PART NUMBER

 

Valve LP

SRV60–523

 

Valve NG

SRV60–522

Replacement

 

 

 

Parts and

 

 

 

Accessories

 

Piezo Ignitor

SRV418-513

 

 

Thermopile

SRV60–512

 

 

Thermocouple

SRV446-511

 

 

Pilot Orifice LP

SRV446–517

 

 

Pilot Orifice NG

SRV446–505

 

 

Pilot Assembly LP

SRV485-511A

 

 

Pilot Assembly NG

SRV485-510A

 

 

Pilot Tube

SRV446-301

 

 

Burner Tube

SRV438-300

21

Standing Pilot Continued

PART

PART DESCRIPTION

PART NUMBER

 

Burner

SRV475-328A

Burner Orifice NG

SRV57-800

Burner Orifice LP

SRV60-801

Rotory Switch

SRV436-525A

Glass Door Assembly

GLA-ATG

Grate Assembly

SRV475-360A

Refractory

SRV459-337

22

Standing Pilot (Cont.)

PA R T

PA R T

PAR T N U M B E R

D E S C R IP T IO N

 

 

 

Trim D oor

D F -ATG

 

Log #1

S RV 446 -701

 

Log #2

S RV 446 -702

 

Log #3

S RV 446 -703

 

Log #4

S RV 446 -704

 

Log #5

S RV 446 -705

 

Log #6

S RV 446 -706

Accessories

ACCESSORY

PART DESCRIPTION

PART NUMBER

 

Remote Control Kit

RCH-09A

 

 

RC-SMART

 

 

RC-SMART

 

 

SMART-STAT

 

 

SMART-STAT

 

 

RC-MLT

 

 

RC-MLT

 

Wall Switch Kit

 

 

- Off White

WSK-21

 

- White

WSK-21-W

23