Heat & Glo LifeStyle 8000TRD User Manual

Size:
1.31 Mb
Download

Model:

Installers Guide

8000TRD

Underwriters

Laboratories Listed

WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.

-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

-What to do if you smell gas

Do not try to light any appliance.

Do not touch any electrical switch.

Do not use any phone in your building.

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire department.

-Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

Printed in U.S.A. Copyright 2003,

Heat-N-Glo,a brand of Hearth & Home Technologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044

READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.

1.This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes.

2.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

Please contact your Heat-N-Glodealer for any questions or concerns. For the number of your nearestHeat-N-Glo dealer, please call1-888-427-3973.

This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457;(New Zealand) 200265; or other U.S. and foreign patents pending.

380-900J3/03

1

SAFETY AND WARNING INFORMATION

READ andUNDERSTAND all instructions carefully! before starting the installation.FAILURE TO

FOLLOW these installation instructions may result in a possible fire hazard and will void the warranty.

Prior to the first firing of the fireplace, READ the

! Using Your Fireplace section of theOwners Guide.

DO NOT USE this appliance if any part has been! under water. ImmediatelyCALL a qualified service

technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.

! THIS UNIT IS NOT FOR USE WITH SOLID FUEL.

Installation and repair should be PERFORMED by a! qualified service person. The appliance and venting

system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It isIMPERATIVE that the unit’s control compartment, burners, and circulating air passagewaysBE KEPT CLEAN to provide for adequate combustion and ventilation air.

Always KEEP the appliance clear and free from

!combustible materials, gasoline, and other flammable vapors and liquids.

NEVER OBSTRUCT the flow of combustion and

!ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations.

Due to the high temperature, the appliance should

!be LOCATED out of traffic areas and away from furniture and draperies. Clothing or flammable materialSHOULD NOT BE PLACED on or near the appliance.

Children and adults should be ALERTED to the

!hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Young children should beCAREFULLY SUPERVISED when they are in the same room as the appliance.

These units MUST use one of the vent systems! described in the Installing the Fireplace section of

the Installers Guide.NO OTHER vent systems or componentsMAY BE USED.

This gas fireplace and vent assembly MUST be

! vented directly to the outside andMUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas applianceMUST USE a separate vent system. Common vent systems are

PROHIBITED.

INSPECT the external vent cap on a regular basis to! make sure that no debris is interfering with the air

flow.

! The glass door assemblyMUST be in place andsealed, and the trim door assemblyMUST be in

place on the fireplace before the unit can be placed into safe operation.

DO NOT OPERATE this appliance with the glass

!door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.

The glass door assembly SHALL ONLY be

!replaced as a complete unit, as supplied by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.

DO NOT USE abrasive cleaners on the glass door

!assembly. DO NOT ATTEMPT to clean the glass door when it is hot.

Turn off the gas before servicing this appliance. It is

!recommended that a qualified service technician

perform an appliance check-upat the beginning of each heating season.

Any safety screen or guard removed for servicing

!must be replaced before operating this appliance.

DO NOT place furniture or any other combustible

!household objects within 36 inches of the fireplace front.

2

TABLE OF CONTENTS

 

Safety and Warning Information ...............................................

2

Service Parts Lists ....................................................................

4

Section 1: Approvals and Codes ..............................................

6

Appliance Certification .................................................................

6

Installation Codes ........................................................................

6

u High Altitude Installations ..............................................................

6

Section 2: Getting Started ........................................................

7

Introducing the Heat-N-GloGas Fireplaces ..................................

7

Pre-installationPreparation ..........................................................

7

Section 3: Installing the Fireplace ...........................................

9

Constructing the Fireplace Chase ................................................

9

Step 1

Locating the Fireplace ..................................................

9

u Step 2

Framing the Fireplace .................................................

10

Step 3

Installing the Vent System ...........................................

12

 

A. Vent System Approvals ..........................................

12

 

B. Installing Vent Components ...................................

20

 

C. Vent Termination....................................................

23

Step 4

Positioning, Leveling, and

 

 

Securing the Fireplace ................................................

26

u Step 5

The Gas Control Systems ..........................................

26

Step 6

The Gas Supply Line ..................................................

27

Step 7

Gas Pressure Requirements ......................................

27

Step 8

Wiring the Fireplace ....................................................

28

Step 9

Finishing .....................................................................

30

Step 10 Installing Trim, Logs, and Ember Material .....................

31

 

Installing the Trim ........................................................

31

 

Positioning the Logs ...................................................

31

 

Shutter Settings ..........................................................

31

 

Placing the Ember Material .........................................

31

 

Glass Specifications ...................................................

32

u Step 11

Before Lighting the Fireplace ......................................

32

Step 12

Lighting the Fireplace ..................................................

32

After the Installation ....................................................................

32

u Section 4: Maintaining and Servicing Your Fireplace .........

33

u = Contains updated information.

 

3

u

19

8

3

Service Parts

 

 

 

8000TRD

(NG, LP) Exploded Parts Diagram

 

8000TRD Beginning Manufacturing Date: 6-01

(GN, PL) Vue éclatée des pièces

 

8000TRD-IPIBeginning Manufacturing Date:8-01

 

Ending Manufacturing Date: ________________

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

6

7 1

5

2

18

9 Log Set Assembly

 

 

10

 

17

 

 

12

14

11

 

15

 

 

* Part number list on following page.

13

16

* La liste des numéros de pièce se

 

 

trouve à la page suivante.

4

Service Parts List / Liste des pièces de rechange

8000TRD

IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealers VIP site. When ordering, supply serial and model numbers to ensure correct service parts. /IMPORTANT : L'information fournie dans cette brochure n'est valide que pendant une courte période. Les sites VIP des distributeurs disposent des renseignements les plus récents. Lors d'une commande, veuillez fournir les numéros de série et de modèles pour un remplacement adéquat des pièces.

 

ITEM /

 

 

 

 

 

 

 

 

 

ENGLISH / FRENCH DESCRIPTION

SERIAL # /

PART NUMBER

 

PIÈCE

 

 

 

 

 

 

 

 

 

N° DE SÉRIE

/ N° DE PIÈCE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COMMON PARTS / PIÉCES COMMUNES

 

 

 

 

ON/OFF Rocker Switch

/

Interrupteur à bascule marche/arrêt

 

060-511

 

 

Burner Orifice NG (#31)

/

Orifice de brûleur GN (#31)

 

582-831

 

 

Burner Orifice LP (1.8mm)

/ Orifice de brûleur PL (1.8mm)

 

582-818

 

2

Burner

/

Brûleur

 

 

 

 

 

 

380-378A-UM

 

3

Glass Door Assembly / Porte en verre

 

GLA-8TRD

 

4

Log Grate

/

Grille de Bûche

 

582-360A

 

5

Refractory Base

/ Réfractaire Base

 

SRV582-370-UM

 

6

Refractory Left Base

/

Réfractaire

 

SRV582-376-UM

 

7

Refractory Right Base

/ Réfractaire

 

SRV582-377-UM

 

8

Hood

/

Hotte

 

 

 

 

 

 

 

 

SRV560-175

 

9

Log Set

Assembly / Jeu de Bûches

 

LOGS-8TRC

 

10

Log 1

/

Bûche 1

 

 

 

 

 

 

SRV582-701

 

11

Log 2

/

Bûche 2

 

 

 

 

 

 

SRV582-703

 

12

Log 3

/

Bûche 3

 

 

 

 

 

 

SRV582-702

 

13

Log 4

/

Bûche 4

 

 

 

 

 

 

SRV582-704

 

14

Log 5

/

Bûche 5

 

 

 

 

 

SRV402-701

 

15

Log 6

/

Bûche 6

 

 

 

 

 

SRV582-706

 

16

Log 7

/

Bûche 7

 

 

 

 

 

SRV582-707

 

17

Log 8

/

Bûche 8

 

 

 

 

 

SRV582-705

 

18

Surround / Entourage

 

 

 

380-130

u

19

Insulation Board

 

/

Conseil d'Isolation

 

380-401

 

 

Flue Restrictor / Restricteur de conduite de cheminée

 

385-128

 

 

Flex Ball Valve Assembly

/ Fléchir l'Assemblée de Soupape de Balle

 

302-320A

 

 

Tube Assembly

/

Module de Tube

 

477-301A

 

 

STANDING PILOT IGNITION / D’ALLUMAGE PAR VEILLEUSE

 

 

 

 

Piezo Ignitor /

 

Allumage Piézo

 

418-513

 

1

Junction Box - Pilot /

Boîtier de raccordement - de veilleuse

 

100-250A

 

 

Valve NG

/

Valve GN

 

 

 

060-522

 

 

Valve LP

/

Valve PL

 

 

 

060-523

 

 

Pilot Assembly NG

/

Module de veilleuse GN

 

485-510A

 

 

Pilot Assembly PL

/

Module de veilleuse PL

 

485-511A

 

 

Pilot Orifice NG

/

Orifice de veilleuse GN

 

446-505

 

 

Pilot Orifice PL

/

Orifice de veilleuse PL

 

446-517

 

 

Thermocouple

/

Thermocouple

 

446-511

 

 

Thermopile

/

Thermopile

 

 

060-512

u

 

Pilot Control Knob

/

Piloter le Bouton de Contrôle

 

570-530

u

 

Flame Control Knob

/ Flamber le Bouton de Contrôle

 

570-531

 

 

Conversion Kit NG

/

Module de conversion GN

Pre 2300

NGK-8TRD

 

 

Post 2300

NGK-8TRD-A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Conversion Kit LP

/

Module de conversion PL

Pre 1326

LPK-8TRD

 

 

Post 1326

LPK-8TRD-A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IPI IGNITION /

ALLUMAGE IPI

 

 

 

1

Junction Box

/

Boîtier de dérivation

 

383-250A

 

 

Valve NG

/

Valve GN

 

 

 

750-500

 

 

Valve LP

/

Valve PL

 

 

 

750-501

 

 

Pilot Assembly NG

/

Module de veilleuse GN

 

385-510A

 

 

Pilot Assembly LP

/

Module de veilleuse PL

 

385-511A

 

 

Module

/

Module

 

 

 

 

 

593-592

 

 

Conversion Kit - IPI

LP

/

Module de conversion - IPI PL

 

LPK-8TRD-IPI

 

 

Wire Assembly

/ Module de fil

 

593-590A

 

 

3V Transformer

/

3V Transformateur

 

593-593A

 

 

Battery Pack /

Paquet de Batterie(Pile)

 

593-594A

5

Approvals and

Codes

Appliance Certification

The Heat-N-Glofireplace models discussed in thisInstallers Guide have been tested to certification standards and listed by the applicable laboratories.

Certification

MODEL: 8000TRD

LABORATORY: Underwriters Laboratories

TYPE: Direct Vent Gas Fireplace

STANDARD:

ANSI Z21.50b-2000•CSA2.22b-2000•UL307B

Installation Codes

The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.

In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSA C22.1 Canadian Electric Code (in Canada).

These models may be installed in a bedroom or bed-sittingroom in the U.S.A. and Canada.

Heat-N-GloQuality Systems registered by SGS ICS

High Altitude Installations

u

U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.

When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifice size, check with the local gas utility.

If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.

6

Getting Started

Introducing the Heat-N-GloGas Fireplaces

Heat-N-Glodirect vent gas fireplaces are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.

The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas fireplace diagrams, including the dimensions, are shown in this section.

Pre-installPreparation

This gas fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass.Do not install any unit with damaged, incomplete, or substitute parts.

The vent system components are shipped in separate packages. The gas logs may be packaged separately and must be field installed.

Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owner’s warranty and may present a fire hazard.

The Heat-N-GloWarranty will be voided by, andHeat-N-Glodisclaims any responsibility for, the following actions:

Installation of any damaged fireplace or vent system component.

Modification of the fireplace or direct vent system.

Installation other than as instructed by Heat-N-Glo.

Improper positioning of the gas logs or the glass door.

Installation and/or use of any component part not manufactured and approved by Heat-N-Glo,not withstanding any independent testing laboratory or other party approval of such component part or accessory.

ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.

When planning a fireplace installation, it’s necessary to determine:

Where the unit is to be installed.

The vent system configuration to be used.

Gas supply piping.

Electrical wiring.

Framing and finishing details.

Whether optional accessories—devicessuch as a fan, wall switch, or remotecontrol—aredesired.

If the fireplace is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace.

7

35 1/2 (902mm)

17 3/4 (450mm)

ØØ8 5/8 (219mm)

21 1/2 (548mm)

 

11 3/4 (297mm)

GAS LINE

Ø8 5/8

(219mm)

ACCESS

ELECTRICAL

 

 

ACCESS

40 3/8

 

36 3/4

 

(1026mm)

 

 

 

(932mm)

 

 

26 7/8

 

 

 

29 1/8

2 1/4

(681mm)

 

 

 

(740mm)

(56mm)

 

 

 

 

 

 

43 (1091mm)

3 1/2

8 3/8

9 1/8

 

(89mm)

(233mm)

48 3/8 (1229mm)

 

(212mm)

 

 

 

TOP STANDOFFS

TOP VENT

COLLARS

HOOD

 

RATING PLATE

 

AND LABELS

GAS CONTROLS

 

 

ELECTRICAL

GAS LINE ACCESS

ACCESS

 

Figure 1. Diagram of the 8000TRD

8

Installing the Fireplace

Constructing the Fireplace Chase

A chase is a vertical box-likestructure built to enclose the gas fireplace and/or its vent system. Vertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase.

CAUTION: TREATMENT OF FIRESTOP SPACERS AND CONSTRUCTION OF THE CHASE MAY VARY WITH THE TYPE OF BUILDING. THESE INSTRUCTIONS ARE NOT SUBSTITUTES FOR THE REQUIREMENTS OF LOCAL BUILDING CODES. THEREFORE, YOUR LOCAL BUILDING CODESMUST BE CHECKED TO DETERMINE THE REQUIREMENTS FOR THESE STEPS.

Factory-builtfireplace chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.

This means that the walls, ceiling, base plate and cantilever floor of the chase should be insulated. Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, Heat-N-Glorecommends that the inside surfaces be sheetrocked and taped for maximum air tightness.

To further prevent drafts, the firestops should be caulked to seal gaps. Gas line holes and other openings should be caulked or stuffed with insulation. If the unit is being installed on a cement slab, we recommend that a layer of plywood be placed underneath to prevent conducting cold up into the room. Be sure to include spark arrestors for woodburning units if they are required.

THE CHASE SHOULD BE CONSTRUCTED SO THAT ALL CLEARANCES TO THE FIREPLACE ARE MAINTAINED AS SPECIFIED WITHIN THIS INSTALLERS GUIDE.

Step 1. Locating the Fireplace

The following diagram shows space and clearance requirements for locating a fireplace within a room.

Clearance Requirements

The top, back, and sides of the fireplace are defined by stand-offs.The minimum clearance to a perpendicular wall extending past the face of the fireplace is one inch (25 mm). The back of the fireplace may be recessed 21 1/2 inches (546 mm) into combustible construction.

1” MIN. (25mm)

 

B

 

A

 

E

D

 

C

 

1/2” MIN. (13mm)

 

A

B

C

D

E

49”

22”

39 1/2”

56”

79”

Figure 2. Fireplace Dimensions, Locations,

 

and Space Requirements

 

Minimum Clearances

 

from the Fireplace to Combustible Materials

 

 

Inches

mm

Glass Front

........................

36 .....................

 

914

Floor ....................................

 

0 ........................

 

0

Rear ...................................

 

1/2 .....................

 

13

Sides .................................

 

1/2 .....................

 

13

Top ....................................

 

3 1/2 ....................

 

89

Ceiling** ..............................

 

31 .....................

 

787

*See Figure 3.

**The clearance to the ceiling is measured from the top of the unit, excluding the standoffs (see Figure 40).

The distance from the unit to combustible construction is to be measured from the unit outer wrap surface to the combustible construction, NOT from the screw heads that secure the unit together.

Minimum Clearances

from the Vent Pipe to Combustible Materials

 

Inches

mm

Vertical Sections...............

1.................

25

Horizontal Sections

 

 

Top ......................................

3.................

75

Bottom ................................

1.................

25

Sides ..................................

1.................

25

At Wall Firestops

 

 

Top ...................................

2 1/2 .............

63.7

Bottom ..............................

1/2 ...............

13

Sides ..................................

1.................

25

For minimum clearances, see the direct vent termination clearance diagrams on pages 23 and 24 in this manual.

9

Step 2. Framing the Fireplace

Fireplace framing can be built before or after the fireplace is set in place. Framing should be positioned to accommodate wall coverings and fireplace facing material. The diagram below shows framing reference dimensions.

Shows center of 12” x 12” vent framing holes for top and rear venting. The center of the hole is one (1) inch (25.4mm) above the center of the horizontal vent pipe.

CAUTION: MEASURE FIREPLACE DIMENSIONS AND VERIFY FRAMING METHODS AND WALL COVERING DETAILS BEFORE FRAMING.

A.

.............

49”*

B. .........

40

1/2”

C. ...............

 

22”

D. .........

43

1/8”

E. .........

30

1/8”

Framing should be constructed of 2 X 4 lumber or heavier.

 

 

B

 

E

D

C

u

 

 

 

 

A

 

1/2” CLEARANCE FROM BACK OF FIREPLACE TO COMBUSTIBLE

1/2” CLEARANCE FROM BOTH SIDES OF FIREPLACE TO COMBUSTIBLE

FRAMING

MEMBER

0” CLEARANCE

0” CLEARANCE TO

FRAMING MEMBER

Figure 3. Framing Dimensions

10