Heat & Glo LifeStyle 6100PLUS User Manual

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Owner’s Manual

Installation and Operation

Models:

6100PLUS

Fresh Air Fireplace

Refractory must be ordered separately.

CAUTION

DO NOT DISCARD THIS MANUAL

• Important operating and

Read, understand and follow

Leave this manual with

maintenance instructions

these instructions for safe

party responsible for

included.

installation and operation.

use and operation.

DO DISCARDNOT

WARNING

If the information in these instructions is not followed exactly, a fire may result causing property damage, personal injury, or death.

Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.

What to do if you smell gas:

-Do not try to light any appliance.

-Do not touch any electrical switch. Do not use any phone in your building.

-Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

-If you cannot reach your gas supplier, call the fi re department.

Installation and service must be performed by a qualifi ed installer, service agency, or the gas supplier.

WARNING

HOT! DO NOT TOUCH.

SEVERE BURNS MAY RESULT.

CLOTHING IGNITION MAY RESULT.

Glass and other surfaces are hot during operation and cool down.

Keep children away.

CAREFULLY SUPERVISE children in same room as appliance.

Alert children and adults to hazards of high temperatures.

Do NOT operate with protective barriers removed or door open.

Keep clothing, furniture, draperies and other combustibles away.

In the Commonwealth of Massachusetts:

installation must be performed by a licensed plumber or gas fitter.

a CO detector shall be installed in the room where the appliance is installed.

Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies suggests NFI certified or factory-trained

professionals, or technicians supervised by an NFI certified professional.

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

1

Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference.

Congratulations

Congratulations on selecting a Heat & Glo gas appliance—anelegant and clean alternative to wood burning appliances. The Heat & Glo gas appliance you have selected is designed to provide the utmost in safety, reliability, and effi ciency.

As the owner of a new appliance, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.

This owner’s manual should be retained for future reference. We suggest you keep it with your other important documents and product manuals.

The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.

Your new Heat & Glo gas appliance will give you years of durable use and trouble-freeenjoyment. Welcome to the Heat & Glo family of appliance products!

Homeowner Reference Information

We recommend that you record the following pertinent information about your appliance:

Model Name:

 

Date purchased/installed:

 

Serial Number:

 

Location on appliance:

 

Dealership purchased from:

 

Dealer phone:

 

Notes:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Listing Label Information/Location

The model information regarding your specifi c appliance can be found on the rating plate located in the control area of the appliance.

Gas Type

Serial #

 

Hearth & Home Technologies Inc

SERIAL

XXXXXXXXX

 

Mt. Pleasant, IA 52641

NO. DE SÉRIE

 

1915 W. Saunders Street

 

 

Model #

ANSI Standard

 

 

 

 

 

 

 

 

MODEL

XXXXXX

MFG. DATE

 

 

MODÈLE

DATE DE FAB.

 

 

 

 

 

GAS TYPE/TYPE DE GAZ

NATURAL/NATUREL

PROPANE

 

ALTITUDE

 

0-20002000-4000FT/PI

0-20002000-4000FT/PI

 

MAX INPUT/DÉBIT

XX,XXX XX,XXX BTUH

XX,XXX XX,XXX BTUH

 

MIN INPUT/DÉBIT

XX,XXX XX,XXX BTUH

XX,XXX XX,XXX BTUH

 

MANIFOLD PRESSURE/PRESSION TUBULAIRE

 

 

MAX.

 

XX IN. W.C./C. D'EAU

XX IN. W.C./C. D'EAU

 

MIN.

 

XX IN. W.C./C. D'EAU

XX IN. W.C./C. D'EAU

 

MIN. INLET PRESS.

XX IN. W.C./C. D'EAU

1XX IN. W.C./C. D'EAU

 

FOR THE PURPOSE OF INPUT ADJUSTMENT

 

 

PRESS. MIN. D'ALIMENTATION

 

 

 

ORIFICE SIZE

 

 

 

 

DIAM. DE L'INJECTEUR

XX/XX DIA. in./mm

XX/XX DIA. in./mm

LESS THAN/MOINS DE 3 AMPÈRES., 115V., 60 Hz

DO NOT REMOVE OR COVER THIS LABEL.

VENTED GAS FIREPLACE - NOT FOR USE WITH SOLID FUEL.

FOYER À GAZ À ÉVACUATION - NE DOIT PAS ÊTRE UTILISÉ

AVEC UN COMBUSTIBLE SOLIDE.

XXXX

CERTIFIED

FOR CANADA

CERTIFIÉ POUR LE

CANADA

Orifice

Size

2

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

Table of Contents

1 Listing and Code Approvals

4

A. Appliance Certifi cation. . . . . . . . . . . . . . . . . . . . . . . . . 4 B. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 C. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . 4 E. Non-CombustibleMaterials . . . . . . . . . . . . . . . . . . . . . 4 F. Combustible Materials. . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Getting Started

5

A. Design and Installation Considerations . . . . . . . . . . . . 5 B. Tools and Supplies Needed. . . . . . . . . . . . . . . . . . . . . 5 C. Inspect the Appliance and Components . . . . . . . . . . . 5

3 Framing and Clearances

6

A. Select Appliance Location . . . . . . . . . . . . . . . . . . . . . . 6

B. Construct the Appliance Chase . . . . . . . . . . . . . . . . . . 7

C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

D. Mantel Projections. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4 Termination Locations

9

A. Vent Termination Minimum Clearances. . . . . . . . . . . . 9

5

Vent Information and Diagrams

10

6

Appliance Preparation

11

A. Securing and Leveling the Appliance . . . . . . . . . . . . 11

7 Gas Information

12

A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

C. Gas Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . 13

8 Electrical Information

14

A. Recommendation for Wire. . . . . . . . . . . . . . . . . . . . . 14 B. Connecting to the Appliance . . . . . . . . . . . . . . . . . . . 14 C. System Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 D. Wall Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 E. Optional Accessories Requirements . . . . . . . . . . . . . 18 F. Junction Box Installation . . . . . . . . . . . . . . . . . . . . . . 19

9 Finishing

20

A. Mantel Projections. . . . . . . . . . . . . . . . . . . . . . . . . . . 20

B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

10 Appliance Setup

21

A. Remove the Shipping Materials . . . . . . . . . . . . . . . . 21 B. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . 21 C. Lava Rock, Rockwool, Silica Rock Placement . . . . . 21 D. Grate and Log Assembly . . . . . . . . . . . . . . . . . . . . . . 23

11 Operating Instructions

24

A. Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . 24 B. Lighting the Appliance . . . . . . . . . . . . . . . . . . . . . . . . 26 C. After the Appliance is Lit . . . . . . . . . . . . . . . . . . . . . . 27

12

Troubleshooting

28

13

Maintaining and Servicing the Appliance

29

A. Annual Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 29

B. Cleaning the Burner and Control Compartment . . . . 29

C. HRV200PLUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

D. Ember Bed Bulb Replacement . . . . . . . . . . . . . . . . . . 29

14 Reference Materials

31

A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . 31

B. Service Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

C. Optional Components . . . . . . . . . . . . . . . . . . . . . . . . 36

D. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . 39

E. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Note: An arrow () found in the text signifi es change in content.

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

3

1 Listing and Code Approvals

A. Appliance Certification

B. BTU Specifications

MODELS: 6100PLUS

LABORATORY: Underwriters Laboratories, Inc. (UL)TYPE: Vented Gas Appliance

STANDARD: ANSIZ21.50-2000• ANSIZ21.47-1998

CSA 2.22-2000• CGA2.3-M98

 

Max Input

Min Input

 

Model

BTUH

BTUH

Orifice Size

6100PLUS-LP

47,000

34,000

.082 in./2.08 mm

6100PLUS-NG

47,000

34,000

.136 in./3.45 mm

C. High Altitude Installations

NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE. This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.

Note: This installation must conform with local codes. In the absence of local codes you must comply with theNational Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and theCAN/CGA B149 Installation Codes in Canada.

WARNING

This is a power-ventedgas appliance. Do not burn wood or materials other than as listed on the rating plate in this fresh air fi replace.

The 6100PLUS is power vented. High altitude gas appliance considerations are no longer of concern, as long as the gas appliance is properly installed with the HRV200PLUS properly balanced (refer to HRV200PLUS manual).

Note: This applianceCANNOT be installed at an elevation above 6,200 ft (1,890 meters)

WARNING

Do NOT use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

E. Non-CombustibleMaterials

Materials that are reported as passing ASTM E 136, Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750° C, shall be considerednon-combus-tible materials.

F. Combustible Materials

Materials made of or surfaced with wood, compressed paper, plant fi bers, plastics, or other material that can ignite and burn, whether fl ame proofed or not, or whether plastered or unplastered shall be considered combustible materials.

4

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

2 Getting Started

A. Design and Installation Considerations

Heat & Glo vented gas appliances are designed to operate with all exhaust gases expelled to the outside of the building.

CAUTION

Sharp Edges

Wear protective gloves and safety glasses during installation.

CAUTION

Check building codes prior to installation.

Installation MUST comply with local, regional, state and national codes and regulations.

Consult insurance carrier, local building, fire offi cials or authorities having jurisdiction about restrictions, installation inspection, and permits.

When planning an appliance installation, it’s necessary to determine the following information before installing:

Where the appliance is to be installed.

The vent system confi guration to be used.

Gas supply piping.

Electrical wiring.

Framing and fi nishing details.

Whether optional accessories—devicessuch as a fan, wall switch, or remotecontrol—aredesired.

WARNING

Keep appliance dry.

Mold or rust may cause odors.

Water may damage controls.

B.Tools and Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Reciprocating saw

Framing material

Pliers

Hi temp caulking material

Hammer

Gloves

Phillips screwdriver

Framing square

Flat blade screwdriver

Electric drill and bits (1/4 in.)

Plumb line

Safety glasses

Level

Manometer

Voltmeter

Tape measure

Non-corrosiveleak check solution

1/2 - 3/4 in. length, #6 or #8 Self-drillingscrews

One 1/4 in. female connection (for optional fan).

C. Inspect the Appliance and Components

WARNING

Inspect appliance and components for damage. Damaged parts may impair safe operation.

Do NOT install damaged components.

Do NOT install incomplete components.

Do NOT install substitute components.

Report damaged parts to dealer.

Carefully remove the appliance and components from the packaging.

The vent system components and trim doors are shipped in separate packages.

The gas logs may be packaged separately and must be fi eld installed.

Report to your dealer any parts damaged in shipment, particularly the condition of the glass.

Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit.

WARNING

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

Installation and use of any damaged appliance or vent system component.

Modifi cation of the appliance or vent system.

Installation other than as instructed by Hearth & Home Technologies.

Improper positioning of the gas logs or the glass door.

Installation and/or use of any component part not approved by Hearth & Home Technologies.

Any such action may cause a fire hazard.

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

5

3 Framing and Clearances

Note:

Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONLY.

Illustrations/diagrams are not drawn to scale.

Actual installation may vary due to individual design preference.

WARNING

Fire Risk

Provide adequate clearance:

Around air openings.

For service access.

Locate appliance away from traffi c areas.

A. Select Appliance Location

When selecting a location for your appliance it is important to consider the required clearances to walls (See Figure 3.1).

Note: For actual appliance dimensions refer to Section 14.

1/2 in. (13 mm)

50-5/8in.

 

 

min.

 

 

appliance

(1286 mm)

 

23-1/2in.

to combustibles

 

 

(597 mm)

 

 

42 in.

48 in.

 

Drywall

(1067 mm)

 

(1219 mm max.)

 

 

43 in.

 

 

 

50-5/8in.

42 in.

(1092 mm)

 

 

 

(1286 mm)

Alcove

 

(1067 mm)

 

 

 

 

Installation

 

 

 

 

 

In addition to these framing dimensions, also reference the

 

following sections:

 

 

Clearances and Mantel Projections (Sections 3.C. and 3.D.)

Vent Clearances and Framing (Section 6)

42 in.

(1067 mm)

23-1/2in.

(597 mm)

Figure 3.1 Appliance Locations

6

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

B. Construct the Appliance Chase

A chase is a vertical boxlike structure built to enclose the gas appliance and/or its vent system. Vertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase.

Construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Local building codes MUST be checked.

Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.

Walls, ceiling, base plate and cantilever fl oor of the chase should be insulated. Vapor and air infi ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in reagions where cold air infi ltration may be an issure, the inside surfaces be sheetrocked and taped for maximum air tightness.

To further prevent drafts, the ceiling fi restops should be caulked with high temperature caulk to seal gaps. Gas line holes and other openings should be caulked with high temperature caulk or stuffed with unfaced insulation. If the appliance is being installed on a cement slab, a layer of plywood may be placed underneath to prevent conducting cold up into the room.

WARNING

Fire Risk

Construct chase to all clearance specifi cations in manual.

Locate and install appliance to all clearance specifi cations in manual.

WARNING

Fire Risk

Odor Risk

Install appliance on hard metal or wood surfaces extending full width and depth of appliance.

Do NOT install appliance directly on carpeting, vinyl, tile or any combustible material other than wood.

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

7

C. Clearances

 

 

32-7/8in.

 

 

 

(835 mm)

 

 

 

 

38-3/4in.

 

0 in.

 

(984 mm)

 

 

23-1/2in.

 

to floor

 

 

1/2 in.

(597 mm)

 

 

 

 

 

 

 

(13 mm)

 

 

0 in. to combustibles

 

42 in.

 

 

(1067 mm)

 

in front of the FAF

0 in.

 

 

 

 

 

Figure 3.2

Clearances to Combustibles

 

 

D. Mantel Projections

 

 

Top of

 

 

 

32-7/8in. minimum

Appliance

 

Drywall

 

 

 

 

to ceiling

 

 

 

 

 

 

 

A

 

 

 

 

48 in.

 

 

 

 

(1219 mm)

 

 

 

B

max.

 

 

 

 

 

12

 

 

Mantel Leg or

10

11

 

 

19-3/4

 

 

Perpendicular Wall

9

19-3/4

 

 

 

819-3/4

716-3/4

 

 

6

 

 

16-

3/4

A 1 in. (25 mm) min.

 

 

 

4

5

 

16-3/4

 

to perpendicular wall

 

 

 

13-

3/4

 

 

 

 

3

 

13-

 

3/4

 

 

 

 

 

B 3-1/2in. (89 mm) min.

 

 

 

 

 

13-

3/4

 

 

 

 

 

 

 

10-3/4

 

 

 

 

 

 

 

 

 

from fireplace opening

 

 

 

 

 

 

 

 

 

 

to perpendicular wall

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Measured from top of fireplace opening (in inches)

Figure 3.3 Clearances to Mantels or Other Combustibles Above

Figure 3.4 Clearances to Mantel Legs or Wall Projections (Accept-

Appliance

able on both sides of opening)

8

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

4 Termination Locations

A. Vent Termination Minimum Clearances

WARNING

Fire Risk

Explosion Risk

Maintain vent clearance to combustibles as

specifi ed.

Do not pack air space with insulation or other materials.

Failure to keep insulation or other materials away from vent pipe may cause fi re.

Note: Refer to the HRV200PLUS installation manual for additional installation and venting instructions.

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

9

5 Vent Information and Diagrams

Note: Refer to the HRV200PLUS installation manual for additional installation and venting instructions.

WARNING

Fire Risk

Fumes Risk

This unit MUST be vented with the

HRV200PLUS.

Do not connect to a chimney fl ue.

The 6100PLUS will not vent correctly unless it is connected to the HRV200PLUS.

10

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

6 Appliance Preparation

A.Securing and Leveling the Appliance

WARNING

Fire Risk!

Prevent contact with sagging, loose insulation.

Do NOT install against combustible materials such as exposed insulation, plastic and insulation backer.

The diagram shows how to properly position, level, and secure the appliance. Nailing tabs are provided to secure the appliance to the framing members.

Place the appliance into position.

Level the appliance from side to side and front to back.

• Shim the appliance as necessary. It is acceptable to use wood shims.

Bend out nailing tabs on each side.

Keep nailing tabs fl ush with the framing.

Secure the appliance to the framing by using nails or screws through the nailing tabs.

WARNING

Fire Risk

ALWAYS maintain specifi ed clearances around the appliance.

Do NOT notch into the framing around the appliance spacers.

Failure to keep insulation or other materials away from vent pipe may cause fi re.

Figure 6.1 Proper Positioning, Leveling and Securing of an

Appliance

CAUTION

Do NOT notch into the framing around the appliance spacers.

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

11

7 Gas Information

A. Fuel Conversion

C. Gas Connection

Before making gas connections ensure appliance being installed is compatible with the available gas type.

Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a quali- fi ed technician using Hearth & Home Technologies specifi ed and approved parts.

Note: Have the gas supply line installed in accordance with local building codes, if any. If not, followANSI 223.1. Installation should be done by a qualifi ed installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter.)

B. Gas Pressure

 

Note: A listed (and Commonwealth of Massachusetts

Proper input pressures are required for optimum appliance

approved) 1/2 in. (13 mm) T-handlemanualshut-offvalve

performance. Gas line sizing requirements need to be made

and fl exible gas connector are connected to the 1/2 in.

following NFPA51.

(13 mm) control valve inlet.

 

 

 

 

• If substituting for these components, please consult local

WARNING

 

codes for compliance.

Fire Risk

 

 

Explosion Risk

Refer to Reference Section 14 for location of gas line access

High pressure will damage valve.

in appliance.

Disconnect gas supply piping BEFORE

pressure testing gas line at test pressures Note: Gas line may be run from the left side of appliance

above 1/2 psig.

 

 

using the knockout provided. Hole in outer shell NOT to

• Close the manual shutoff valve BEFORE

exceed 2-1/2in. and should never penetrate the fi rebox.

pressure testing gas line at test pressures

 

 

equal to or less than 1/2 psig.

 

 

 

 

 

WARNING

 

 

 

 

 

 

 

 

 

 

 

 

Gas Leak Risk

 

WARNING

 

 

 

 

 

• Support control when attaching pipe to

Fire Risk

 

 

 

 

 

prevent bending gas line.

 

 

 

 

 

 

Explosion Risk

 

 

 

Verify inlet pressures.

 

 

 

 

Note: The gap between supply piping and gas access hole

• High

pressure may cause

overfire

 

may be caulked with high temperature caulk or stuffed

condition.

 

 

 

 

with non-combustible,unfaced insulation to prevent cold

• Low pressure may cause explosion.

 

 

air infi ltration.

• Verify minimum pressures when other

 

 

 

 

household gas appliances are operating.

 

• Ensure that gas line does not come in contact with outer

Install regulator upstream of valve if line

 

 

wrap of appliance. Follow local codes.

pressure is greater than 1/2 psig.

 

 

 

 

• Incoming gas line should be piped into the valve

 

 

 

 

 

 

compartment and connected to the 1/2 in. connection on

Pressure requirements for appliance are shown in table be-

the manual shutoff valve.

 

low. Minimum pressures must be met when other household

 

gas appliances are operating.

 

 

 

 

 

 

 

 

 

 

Pressure

 

Natural Gas

 

Propane

 

 

Minimum Inlet Pressure

 

5.0 in. w.c.

 

11.0 in. w.c.

 

 

Maximum Inlet Pressure

 

7.0 in. w.c.

 

14.0 in. w.c.

 

 

Manifold Pressure

 

3.5 in. w.c.

 

10.0 in. w.c.

 

 

12

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

WARNING

Fire Risk

Explosion Risk

Gas build-upduring line purge may ignite.

Purge should be performed by qualifi ed technician.

Ensure adequate ventilation.

Ensure there are no ignition sources such as sparks or open fl ames.

A small amount of air will be in the gas supply lines. When

rst lighting appliance it will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.

WARNING

CHECK FOR GAS LEAKS

Fire Risk

Explosion Risk

Asphyxiation Risk

Check all fi ttings and connections.

Do not use open fl ame.

After the gas line installation is complete, all connections must be tightened and checked for leaks with a commercially available, non-corrosiveleak check solution. Be sure to rinse off all leak check solution following testing.

Fittings and connections may have loosened during shipping and handling.

WARNING

Fire Risk

Do NOT change the valve settings.

This valve has been preset at the factory.

Changing valve settings may result in fire hazard or bodily injury.

D.High Altitude Installations

The 6100PLUS is power vented. High altitude gas appliance considerations are no longer of concern, as long as the gas appliance is properly installed with the HRV200PLUS properly balanced (refer to HRV200PLUS manual).

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

13

8 Electrical Information

A. Recommendation for Wire

Requires 110 VAC to be wired to the junction box for proper operation of the appliance.

B. Connecting to the Appliance

Low voltage and 110 VAC voltage cannot be shared within the same wall box.

CAUTION

Battery polarity must be correct or module damage will occur.

CAUTION

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

WARNING

Shock Risk

Explosion Risk

Do NOT wire 110V to valve.

Do NOT wire 110V to wall switch

Incorrect wiring will damage millivolt values.

Incorrect wiring will override IPI safety lockout and may cause explosion.

CAUTION

Shock Risk

Replace damaged wire with type 105° C rated wire.

Wire must have high temperature insulation.

14

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

C. System Wiring

6100PLUS Requirements

This gas appliance requires a 110VAC supply to the gas appliance junction box for operation. A wiring diagram is shown in Figure 8.1.

The 6100PLUS is equipped with an intermittent pilot control valve which operates on a 3 volt system. See ignition wiring diagram, Figure 8.1.

The 6100PLUS is supplied with a 3 volt AC transformer, which requires the installation of the supplied junction box. It is highly recommended that the junction box be installed at this time to avoid future reconstruction.

Note: Wire terminal latch can become damaged if excessive force is used when releasing wire. Please use caution in pressing retainer.

Figure 8.1 Intermittent Pilot Ignition Wiring Diagram

Note: The 6100PLUS must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, withNational Electric Code ANSI/NFPA 70-latest edition or theCanadian Electric Code,

CSA C22.1.

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

15

HRV200PLUS Control Wiring

The 6100PLUS is designed to operate as a system with the HRV200PLUS. Six low-voltagewires are required to electrically connect the two appliances. Common 24 gauge solid conductor thermostat wire, or equivalent may be used.

The connections are illustrated in Figure 8.2. A short jumper wire is required to be fi eld installed between R2 and 12V on the HRV200PLUS control board.

OFF/ON

EMBER LIGHTS

HI/EMBER

 

 

 

 

 

 

FIRE

 

 

T14

T13

T12

T11

T10

T9

 

 

P1

 

 

 

 

 

 

 

K3

 

 

 

 

REM

 

 

 

 

 

 

 

 

 

 

 

 

 

REM

 

 

 

 

 

 

Not Used

LOW

 

 

 

 

T8

T7

 

 

 

 

 

 

P2

 

 

K2

LINE

NEU

 

LO

 

 

 

 

 

 

 

HI

 

 

 

 

T6

T5

 

12V

 

 

 

 

 

 

 

C1

 

 

 

 

EMBER

 

 

 

 

 

 

 

 

C2

 

 

 

 

 

 

 

COM

 

 

K1

 

T4

T3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R1

 

 

 

 

SOLENOID

 

 

 

 

 

 

 

 

T16

T15

T2

T1

 

 

LED1

 

 

 

 

 

 

 

R1

 

 

 

 

 

 

 

 

PRESS. SW

 

IPI

 

 

 

 

 

 

 

 

 

 

Install Jumper

 

 

 

 

 

 

 

between R2 & 12V.

Figure 8.2 6100PLUS & HRV200PLUS Boards Wired Together

16

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

Figure 8.3 Appliance Circuit Board Wiring

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

17

D. Wall Switch

This appliance comes with a triple-gangwall switch which controls the following functions:

Flame - On/Off

Turns the appliance burner operation on and off. This switch may be overridden by the use of a wall switch, remote control or hearth thermostat connected to the REM terminals.

Electric Embers - On/Off

Turns electric ember lights on and off. Electric ember lights are optional only when the appliance burners are not in use. Electric ember lights are always on during fl ame operation.

Hi Fire/Low Fire

Turns gas valve solenoid off for 100% rate operation and on for 70% rate operation.

Note: When wired as shown the appliance will operate when any of the following actions occur:

1.The wall switch is placed in the “ON” position, or

2.The remote control is placed in the “ON” mode, or

3.The hearth room thermostat is placed in the “ON” position.

Figure 8.4 Circuit Board to Switches

E. Optional Accessories Requirements

Wiring for optional accessories should be done now to avoid reconstruction. These controls must be connected to the appliance using the REM terminals on the control board. A wiring diagram is shown in Figure 8.4.

Note: Accessory circulating fans CANNOT be used with the 6100PLUS.

18

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

F. Junction Box Installation

If the box is being wired from the OUTSIDE of the appliance:

Remove the cover plate located on the outer shell - right side (see Figure 8.5).

Install the supplied Romex™ connector in the cover plate.

Feed the necessary length of wire through the connector.

Make all necessary wire connections and reattach the cover plate to the outer shell.

If the box is being wired from the INSIDE of the appliance:

Remove the screw attaching the junction box/receptacle to the outer shell, rotate the junction box inward to disengage it from the outer shell (see Figure 8.5).

Pull the electrical wires from outside the appliance through this opening into the valve compartment.

Feed the necessary length of wire through the connector.

Make all necessary wire connections to the box/receptacle and reassemble the box/receptacle to the outer shell.

WHT BLK

WHT

BLK

 

Romex

Connector

14/2WG

Cover Plate

outside firebox

 

Copper

GRN wire

ground attached

to GRN screw with

inside box

GRN wire

 

Figure 8.5 Junction Box Detail

Figure 8.6 Junction Box

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

19

9 Finishing

A. Mantel Projections

Figure 9.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance.

32-7/8in. minimum to ceiling

 

 

 

 

12

 

 

10

11

 

 

 

 

9

 

 

19-

3/4

 

 

 

19-

 

3/4

 

 

 

8

 

19-

3/4

 

 

 

 

716-3/4

616-3/4

516-3/4

4

 

 

13-3/4

 

3

 

13-

 

3/4

 

 

13-

 

3/4

 

 

 

10-3/4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Measured from top of fireplace opening (in inches)

Figure 9.1 Clearances to Mantels or Other Combustibles Above

Appliance

Top of

 

 

Appliance

 

Drywall

 

 

 

 

A

 

 

48 in.

 

 

(1219 mm)

 

B

max.

 

 

 

 

Mantel Leg or

 

 

Perpendicular Wall

A1 in. (25 mm) min. to perpendicular wall

B3-1/2in. (89 mm) min. from fireplace opening to perpendicular wall

Figure 9.2 Mantel Leg or Wall Projections (Acceptable on both sides of opening)

B. Facing Material

WARNING

Fire Risk

Do NOT obstruct air inlets.

Finishing materials must not interfere with:

Air fl ow through inlets.

Access for service.

WARNING

Fire Risk

Finish all edges and fronts to clearances and specifi cations listed in manual.

Metal appliance front may be covered with noncombustible material only.

Do NOT overlap combustible materials onto appliance front.

• Install combustible materials only up to specifi ed clearances on top, front and sides.

Seal joints between the fi nished wall and appliance top and sides using only a 300° F minimum sealant.

WARNING

Fire Risk

Explosion Risk

Facing and/or finishing materials must never overhang into the glass opening.

Overhanging materials may ignite.

May interfere with proper operation of glass assembly.

High

These surfaces

Temperature

may be covered with

Sealant

noncombustible

 

material.

These surfaces

may be covered with noncombustible material.

Figure 9.3 Noncombustible Facing Diagram

20

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

10 Appliance Setup

A. Remove the Shipping Materials

Remove shipping materials from inside or underneath the fi rebox.

WARNING

Shock Risk

Fire Risk

Use ONLY optional accessories approved for this appliance.

Using non-listedaccessories voids warranty.

Using non-listedaccessories may result in a safety hazard.

Only Hearth & Home Technologies approved accessories may be used safely.

WARNING

Explosion Risk

Follow rockwool placement instructions in this manual.

Do NOT place rockwool directly over burner ports.

Replace rockwool material annually.

Improperly placed rockwool interferes with proper burner operation.

B. Clean the Appliance

Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity.

The appliance is shipped with the burner in place with the boxed up log set sitting on it. See Figure 10.1. Remove box.

The refractory is not shipped with the appliance. The refractory must be ordered separately. Install the refractory following the installation instructions supplied with the kit.

The grate is shipped on top of the appliance. See Figure 10.2. Remove the grate.

C. Lava Rock, Rockwool, Silica Rock Placement

Placing the Lava Rock

Place the lava rock generously around the ember bed and up to the front lip of the hearth pan. You do not need ot use the whole bag; save the remaining amount for future use.

Figure 10.3 Placing the Lava Rock

Figure 10.1 /Boxed Logs

Figure 10.2 Shipping Location of Grate

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

21

Placing the Rock Wool

• Place the silica rock so that it completely covers the ember

• Place a small amount of 1/2 in. diameter pieces (dime-size)

bed. See Figure 10.7.

of rock wool on the burner pan so the rock wool touches but

 

 

 

does not cover the holes in the burner pan. This will provide the

 

 

 

“glowing embers” look. It is not necessary to use the entire bag.

 

 

 

Save the remaining amount for future use. See Figure 10.4.

 

 

 

Figure 10.7 Placing the Silica Rocks

Figure 10.4 Placing the Rock Wool

Placing the Silica Rock (Techno Sil)

You will need to paint the silica rocks with the supplied spray paint to create the most realistic look. See Figures 10.5-10.6.

Figure 10.5 Silica Rocks

Figure 10.6 Painting the Rocks

22

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

D. Grate and Log Assembly

Place the Grate

Place the grate around the burner. Push back the grate until the left middle piece of the grate comes in contact with the burner assembly. See Figure 10.8.

Place the Right Front Log

Place the right front log along the right side of the grate so the notch in the log rests on the right side of the grate and the left side rests on the burner. See Figure 10.11.

Figure 10.8 Place Grate

Figure 10.11 Right Front Log

Place the Back Log

Place the Top Log

• Place the back log along the back of the burner so the

• Place the top log so the right side of the log fi ts into the

notches in the log rest on the grate as shown The top

notch on the right front log and the left side rests on the

back corners of the log will touch the refractory. See

top of the back log. See Figure 10.12.

Figure 10.9.

 

Figure 10.9 Back Log

Figure 10.12 Top Log

Place the Left Front Log

Place the left front log in front of the back log so the notches rest on the grate. See Figure 10.10.

Figure 10.10 Left Front Log

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

23

11 Operating Instructions

A. Sequence of Operation

The 6100PLUS must be installed with an HRV200PLUS. The appliance and ventilator operate as a system. The HRV200PLUS controls many of the operational sequences for the system, and the 6100PLUS gas appliance maintains safety control for the combustion process.

The sequence of operation for the system is as follows:

Appliance Mode

The user creates a demand for system operation using the remote control, wall switch or thermostat.

A 12V DC signal is sent from the HI terminal on the appliance circuit board to the HRV200PLUS.

The HRV200PLUS does the following:

-Blower motor on HIGH for system pre-purge.

-C2 terminal is energized 12VDC activating the electric ember lights on the Fresh Air Fireplace.

-Fifteen-secondpre-purgetimer activates while the HRV closes the alternate exhaust damper.

-C1 terminal is energized 12VDC to override pressure switch in the Fresh Air Fireplace.

R1 is energized 12VDC activating the IPI ignition circuit to initiate the fi replace ignition process. In the HRV, the R2 terminal must be jumpered to 12V to supply power to R1 at the Fresh Air Fireplace.

Thirty-seconddraft-provingdelay timer activates.

The Fresh Air Fireplace lights.

The thirty-seconddraft-provingdelay timer expires, C1 terminal isde-energizedand the Fresh Air Fireplace

pressure switch is monitored for suffi cient fl ow at the fl ue collar for proper operation. IF SUFFICIENT FLOW

IS NOT SENSED AT THE FLUE COLLAR OF THE FRESH AIR FIREPLACE AFTER THIRTY SECONDS OF OPERATION, THE FRESH AIR FIREPLACE FLAMES WILL EXTINGUISH LEAVING THE ELECTRIC EMBERS ILLUMINATED ONLY. THE FRESH AIR FIREPLACE WILL NOT SUSTAIN NORMAL OPERATION UNTIL THE LACK OF FLOW IS CORRECTED!

When there is adequate draft at the flow sensor and 12VDC is present at the R1 terminal on the circuit board, the green LED on the lower left side of the board illuminates.

When the user demand for appliance operation is removed, the HRV200PLUS de-energizesC1 and R1 terminals, terminating burner operation.

There is a 20 second delay (post-purge).

The HRV200PLUS de-energizesC1, turning the ember bed lights off.

The HRV200PLUS executes a five-minutelow speed post purge.

WARNING

Fire Risk

Burn Risk

HOT! DO NOT TOUCH. SEVERE BURNS MAY RESULT.

CLOTHING IGNITION MAY RESULT

Glass and other surfaces are hot during operation and cool down.

Keep children away.

CAREFULLY SUPERVISE children in same room as appliance.

Alert children and adults to hazards of high temperatures.

Do NOT operate with protective barriers open or removed.

Keep clothing, furniture, draperies and other combustibles away.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualifi ed installer, service agency or the gas supplier.

WARNING

Do NOT use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

24

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

HRV200PLUS Defrost Mode

The HRV200PLUS demands gas appliance operation for defrost. This occurs when the following conditions exist:

-The appliance is not in use.

-The outdoor temperature falls below 25° F.

-The DEFC1 jumper is not installed on the HRV200PLUS circuit board.

The HRV200PLUS does the following:

-Turns blowers on to high speed.

-Sends a 12VDC signal to the C2 terminal to light the ember bed lights (by energizing relay K3 on the appliance circuit board). This acts to notify the user the appliance is preparing to operate.

-Positions HRV200PLUS dampers (if installed) for appliance operations.

-Performs a 15 second delay (pre-purge)before the burners are lit.

-Sends a 12VDC signal to the R1 terminal to initiate the ignition sequence (by energizing relay K1 on the circuit board).

-Sends a 12VDC signal to the C1 terminal to override the pressure switch for the fi rst thirty seconds of ignition.

The 6100PLUS senses adequate draft in the fl ow sensor (located in the appliance fl ue collar) to close the fl ow pressure switch.

The intermittent pilot ignition (IPI) system activates and lights the burner.

After thirty seconds, the HRV200PLUS de-energizesC1, placing the pressure switch into the 6100PLUS control circuit. The pressure switch monitors the fl ow at the fl ue collar of the 6100PLUS and shuts the appliance burner off if adequate fl ow is not present.

When the user demand for appliance operation is removed, the HRV200PLUS de-energizesthe R1 terminal terminating burner operation.

There is a 20 second delay (post-purge).

The HRV200PLUS de-energizesC1, turning the ember bed lights off.

Note: The HRV200PLUS can use indoor air instead of the gas appliance for defrost if the optional defrost kit (part # HRV99DEFKIT) is installed.

Note: The appliance may operate to defrost the HRV200PLUS when the flame switch is in the “OFF” position. The appliance will only operate in “EMBER FIRE” mode during HRV200PLUS defrost.

The electric ember bed will light for fifteen seconds then the ember fi re fl ame will ignite to defrost the HRV core.

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

25

B. Lighting the Appliance

26

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

C. After the Appliance is Lit

Initial Break-inProcedure

When you light the appliance, you may notice that it produces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used in the manufacturing process. Condensation of the glass is normal

Note: This appliance should be run three to four hours on the initialstart-up.Turn it off and let it cool completely. Remove and clean the glass. Replace the glass and run the appliance for an additional 12 hours. This will help cure the products used in the paint and logs.

During this break-inperiod it is recommended that some windows in the house be opened for air circulation. This will help avoid setting off smoke detectors, and help eliminate any odors associated with the appliance’s initial burning.

CAUTION

Prevent accidental appliance operation when not attended.

Unplug or remove batteries from remote control if absent or if appliance will not be used for an extended period of time.

Property damage possible from elevated temperatures.

CAUTION

Smoke and odors are released during initial operation.

Open windows for air circulation.

Leave room during initial operation.

Smoke may set off smoke detectors.

Smoke and odors may be irritating to sensitive individuals.

WARNING

Fire Risk

High Temperatures

Keep combustible household items away from appliance.

Do NOT obstruct combustion and ventilation air.

Do NOT place combustible items on top of or in front of appliance.

Keep furniture, draperies away from appliance.

WARNING

Fire Risk

Keep combustible materials, gasoline and other fl ammable vapors and liquids clear of appliance.

Do NOT store flammable materials in the vicinity of the appliance.

Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter fl uid or similar liquids in this appliance.

Combustible materials may ignite.

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

27

12 Troubleshooting

With proper installation, operation and maintenance your gas appliance will provide years of trouble-freeservice. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualifi ed service technician.

TROUBLESHOOTING GUIDE

Issues & Notes

Possible Causes

Solution

1.

Blue fl ames

1.

Cold start

This is normal operation and the fl ames will begin to yellow as the burners and

 

 

 

 

logs heat.

 

 

2.

Glowing embers not installed

Ensure rockwool is placed per the installation instructions.

 

 

 

 

2. Odor from the appli-

1.

New appliance

The appliance may release an odor for the fi rst several hours of operation from

 

ance

 

 

paint curing and manufacturing oils burning off. This is normal and will dissipate

 

 

 

 

with time.

 

 

 

 

 

3.

Appliance does not

1.

No power to appliance

Check breaker and disconnects to the appliance.

 

turn on

 

 

 

 

2.

No power to HRV200PLUS

Check breaker to HRV200PLUS and ensure ventilator is plugged in with the door

 

 

 

 

 

 

closed.

 

 

3.

No signal from the appliance to the

Check the wall control ON/OFF switch. Check any accessory switches con-

 

 

 

HRV200PLUS; i.e., 12V DC not pres-

nected to REM terminals. Replace as needed.

 

 

 

ent at “H1” terminal

 

 

 

 

 

 

 

 

4.

No signal from the HRV200PLUS to

Check HRV200PLUS circuit board for jumper between 12V and R2 terminals.

 

 

 

the appliance; i.e., 12V DC not present

Install as needed.

 

 

 

at “R1” terminal

 

 

 

5.

Control wiring between appliance and

Check wiring for correct connections and continuity.

 

 

 

HRV200PLUS incorrect

 

 

 

6.

Appliance circuit board wired incor-

Check appliance wiring per wiring diagram.

 

 

 

rectly

 

 

 

7.

Inadequate draft

Check HRV200PLUS fi lters - clean as needed.

 

 

 

 

 

 

 

 

 

Check HRV200PLUS exhaust termination - repair, clean or replace as needed.

 

 

 

 

 

 

 

 

 

Check appliance exhaust venting and connections. Ensure venting is not kinked

 

 

 

 

or crushed. Ensure all connections are properly installed and secured.

 

 

 

 

 

 

 

 

 

Check HRV200PLUS blower motor. Ensure motor is operating on high speed.

 

 

 

 

 

 

 

 

 

Check HRV200PLUS blower wheels. Ensure blower wheels are clean - service

 

 

 

 

as necessary per HRV200PLUS manual.

 

 

 

 

Check HRV200PLUS heat exchanger core. Clean and service as necessary per

 

 

 

 

HRV200PLUS manual.

 

 

 

 

Check any dampers installed in the appliance exhaust or HRV200PLUS exhaust

 

 

 

 

venting. Ensure dampers are properly set.

 

 

8.

Pressure switch hose cracked or dis-

Check hose connecting fl ow sensor tube to pressure switch connector. Ensure

 

 

 

connected.

no cracks or kinks exist. Replace as needed.

 

 

9.

Pressure switch bad

Install a T-connectorinto the pressure switch tubing and connect a digital

 

 

 

 

manometer or magnahelic gauge. If pressure reads 0.15 in. w.c. or greater and

 

 

 

 

the pressure switch electrical contacts remain open, replace pressure switch.

 

 

 

 

 

 

 

10.

Appliance circuit board bad

Check appliance circuit board per the schematic shown in Figure 8.3. Replace

 

 

 

 

as necessary.

 

 

11.

Flow sensor plugged

Attach a hose to the fl ow sensor tube and attempt to blow through the sensor.

 

 

 

 

If the sensor is plugged, apply suffi cient pressure to clear the sensor. Always

 

 

 

 

assess the cause for fl ow sensor plugging.

 

 

 

 

 

CAUTION

If sooting occurs in the appliance or if combustible material is burned, the pressure switch ports could close and prevent the appliance from operating. Refer to HRV200PLUS manual.

28

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

13 Maintaining and Servicing the Appliance

Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualifi ed service technician should perform an appliance check-upat the beginning of each heating season.

WARNING

Risk of injury or property damage

Before servicing:

Turn off gas.

Turn off electricity to appliance.

Disable remote control, if one is present.

Ensure appliance is completely cooled.

After Servicing:

Replace any screen or barrier that was removed.

Reseal and reinstall any venting removed for servicing.

WARNING

Fire Risk

Explosion Risk

Inspect external vent cap regularly.

Ensure no debris blocks cap.

Combustible materials blocking cap may ignite.

Restricted air flow affects burner operation.

A.Annual Maintenance

To ensure that your gas appliance operates in a safe and effi cient manner, it needs to be inspected at least on an annual basis by a qualifi ed fi eld service person. Like any gas appliance, This gas appliance must be tuned up to ensure optimum performance.

Note: After extended periods of burning, fi lm may build up on the fl ame sensor. The fl ame sensor should be cleaned annually with emery cloth to remove this build up.

B. Cleaning the Burner and Control Compartment

Keep the burner and control compartment clean by brushing and vacuuming at least once a year. Always turn the wall (or dashboard switch) and the gas valve off before cleaning.

C. HRV200PLUS

Please refer to the HRV200PLUS manual for additional maintenance requirements for the ventilation portion of the 6100PLUS.

WARNING

Annual inspection by qualified technician recommended.

Check:

Condition of doors, surrounds and fronts.

Condition of glass, glass assembly and glass seal.

Obstructions of combustion and ventilation air.

Condition of logs.

Condition of fi rebox.

Burner ignition and operation.

Burner air shutter adjustment.

Gas connections and fi ttings.

Obstructions of termination cap.

Clean:

Glass.

Air passageways, grilles, control compartment.

Burner, burner ports.

Risk of:

Fire

Delayed ignition or explosion

Exposure to combustion fumes

Odors

D.Ember Bed Bulb Replacement

Remove two screws from dash plate holding each bulb bracket.

Pull socket down and forward to access bulb, replace the bulb and return to installed position. See Figure 13.1.

Figure 13.1 Bulb Replacement

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

29

This page intentionally left blank.

30

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

14 Reference Materials

A. Appliance Dimension Diagram

Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3.

 

 

6-3/4in.

24-1/2in.

 

 

 

 

(171 mm)

 

 

 

 

(622 mm)

 

 

 

 

 

 

 

 

 

23 in.

 

15 in.

 

 

 

(584 mm)

 

 

 

 

 

 

(381 mm)

 

 

 

 

41 in.

 

 

 

 

 

(1041 mm)

 

 

Gas Line

 

 

 

30-5/8in.

Electric

Pass-Through

 

38 in.

 

(778 mm)

Pass-Through

3-5/8in.

 

(965 mm)

 

32-1/4in.

2-1/2in.

 

 

 

(92 mm)

 

 

 

(819 mm)

(64 mm)

 

6-3/8in.

 

36 in.

1-5/8in.

 

9-1/4in.

(162 mm)

 

6 in.

 

(914 mm)

 

(41 mm)

(235 mm)

 

 

41 in.

(152 mm) 14-3/8in.

 

 

 

 

 

 

(104 mm)

 

(365 mm)

Figure 14.1 Appliance Dimensions

 

 

 

 

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

31

B. Service Parts List

 

Service Parts

6100PLUS

 

 

 

 

Exploded Parts Diagram

Beginning Manufacturing Date: 02/04

 

 

Ending Manufacturing Date: Active

 

 

 

 

 

 

32

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

 

 

Service Parts

 

6100PLUS

 

 

 

 

 

 

 

 

 

Service Parts List

Beginning Manufacturing Date: 02/04

 

 

 

Ending Manufacturing Date: Active

 

 

 

 

 

 

1

Grate

370-361A

370-361A

1

 

2

Burner Assembly

4041-006

4041-006

1

 

3

Valve Assembly - Natural Gas

4041-003

4041-011

1

 

4

Light Film

4041-101

4041-101

2

 

5

36-in.Lava Rock Retainer

4041-113

4041-113

1

 

6

Mesh

4041-115

4041-115

1

 

7

Dashboard

4041-122

4041-122

1

 

8

Refractory Assembly, Traditional

TB6100

TB6100

1

 

9

Refractory, Back

4041-123

4041-123

1

 

10

Refractory, Right Side

4041-124

4041-124

1

 

11

Refractory, Left Side

4041-125

4041-125

1

 

12

Collar Shield Assembly

4034-034

4034-034

1

 

13

Junction Box (plastic)

4021-013

4021-013

1

 

14

Refractory Retainer

11847

11847

4

 

15

Light Plate (solid)

33927

33927

2

 

16

Log Set

LOGS-GEM36

LOGS-GEM36

1

 

17

Rear Log

SRV370-700

SRV370-700

1

 

18

Front Double Log

SRV370-701

SRV370-701

1

 

19

Right Twig

SRV370-702

SRV370-702

1

 

20

Twig Left Top

SRV582-705

SRV582-705

1

 

 

 

 

 

 

 

 

 

For ventilator replacement parts, refer to HRV200PLUS parts listing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

33

 

Service Parts

6100PLUS

 

 

 

 

Exploded Parts Diagram

Beginning Manufacturing Date: 02/04

 

 

Ending Manufacturing Date: Active

 

 

 

 

 

 

34

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

 

 

Service Parts

 

6100PLUS

 

 

 

 

 

 

 

 

 

Service Parts List

Beginning Manufacturing Date: 02/04

 

 

 

Ending Manufacturing Date: Active

 

 

 

 

 

#

Description of Part

6100PLUS

6100PLUS-LP

Qty.

 

1

IPI Pilot-NG

385-510A

 

1

 

1

IPI Pilot-LP

 

385-511A

1

 

2

Orifi ce, Burner #29

582-829

 

1

 

2

Orifi ce, Burner #45

 

582-845

1

 

3

Control Module

593-592

593-392

1

 

4

3V Adapter Plug

593-593A

593-593A

1

 

5

Variable Dexen Valve

750-500

750-501

1

 

6

Orifi ce Bracket Flex Tube

2005-009

2005-009

1

 

7

Circuit Board

4034-085

4034-085

1

 

8

Pressure Switch

4034-103

4034-103

1

 

9

Silicone Tube

4034-109

4034-109

1

 

10

Wire Assembly

4034-124

4034-124

1

 

11

Valve Plate Gasket

4041-102

4041-102

1

 

12

Brass Connector 90 - Flex

14326

14326

2

 

13

ON/OFF Valve

15697

15697

1

 

14

22-in.Stainless Flex Tube

29737

29737

1

 

15

Halogen Bulb

33961

33961

2

 

 

Velcro-Hook

17439

17439

4

 

 

Velcro-Loop

17440

17440

4

 

 

Modular Term Block-Gray

4030-812

4030-812

1

 

 

Terminal Block End Cap

4030-813

4030-813

1

 

 

Modular Term Block-LtGray

4030-836

4030-836

1

 

 

Modular Term Block-Orange

4030-837

4030-837

1

 

 

Modular Term Block-Blue

4030-839

4030-839

1

 

 

Wire Assembly LOBLK8FF

4034-026

4034-026

1

 

 

Wire Assembly LOBLK24FF

4034-029

4034-029

1

 

 

Wire Assembly LOWHT24FF

4034-031

4034-031

1

 

 

White Jumper Wire

4034-032

4034-032

1

 

 

Black Jumper Wire

4034-033

4034-033

1

 

 

Wire Assembly LOWHT8FF

4034-035

4034-035

1

 

 

Wire Assembly LOBLK8FFK

4034-039

4034-039

2

 

 

Wire Assembly LOBLK18F

4041-013

4041-013

1

 

 

Wire Assembly LOWHT18F

4041-014

4041-014

1

 

 

Wire Assembly LOGRN18F

4041-015

4041-015

1

 

 

Wire Assembly HIBLU18F

4041-016

4041-016

1

 

 

Solenoid-110Volt HI/LO

HTI-17-006

HTI-17-006

1

 

 

Wall Switch and Cover Plate

4041-128

4041-128

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

35

C. Optional Components

6100PLUS

 

Service Parts

 

 

 

 

Exploded Parts Diagram

Beginning Manufacturing Date: 02/04

 

Optional Components

Ending Manufacturing Date: Active

1 - Remote Control

2 - Wall Switch

3 - Essence Series

4 - Prism Series

Cabinet Door

Cabinet Door

5 - SPCL*

6 - SPFL*

7 - SPMN*

Decorative Panel

Decorative Panel

Decorative Panel

8 - SPVN*

9 - SPWD*

10 - SPWV*

Decorative Panel

Decorative Panel

Decorative Panel

36

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

 

 

Service Parts

 

 

 

6100PLUS

 

 

 

 

 

 

 

 

 

 

Optional Components

 

Beginning Manufacturing Date: 02/04

 

 

 

 

Ending Manufacturing Date: Active

 

 

 

 

 

 

 

 

#

Optional Components

 

6100PLUS

6100PLUS-LPQty.

 

1

Remote Control

 

RC-SMART-HNG

RC-SMART-HNG

 

 

1

Remote Control - Multi-Function

 

RCT-MLT-HNG

 

RCT-MLT-HNG

 

 

1

Remote Control - with Thermostat Control

 

SMART-STAT-HNG

SMART-STAT-HNG

 

 

2

Wall Switch - Multi-Function

 

WSK-MLT-HNG

 

WSK-MLT-HNG

 

 

3

Arched Cabinet Doors - Essence Series

 

 

 

 

 

 

 

Black

 

DF-6-ESSENCE-BK

DF-6-ESSENCE-BK

 

 

 

Pewter

 

DF-6-ESSENCE-PT

DF-6-ESSENCE-PT

 

 

 

Polished Brass

 

DF-6-ESSENCE-PB

DF-6-ESSENCE-PB

 

 

 

Brushed Nickel

 

DF-6-ESSENCE-BN

DF-6-ESSENCE-BN

 

 

4

Arched Cabinet Doors - Prism Series

 

 

 

 

 

 

 

Black

 

DF-6-PRISM-BK

 

DF-6-PRISM-BK

 

 

 

Pewter

 

DF-6-PRISM-PT

 

DF-6-PRISM-PT

 

 

 

Polished Brass

 

DF-6-PRISM-PB

 

DF-6-PRISM-PB

 

 

 

Brushed Nickel

 

DF-6-PRISM-BN

DF-6-PRISM-BN

 

 

 

 

 

 

 

 

 

 

 

 

Decorative Panel Kit (avail for both Prism & Essence Series

 

 

 

5

Classic Decorative Panel Kit

 

SPCL-*

 

SPCL-*

 

 

6

Floral Decorative Panel Kit

 

SPFL-*

 

SPFL-*

 

 

7

Mission Decorative Panel Kit

 

SPMN-*

 

SPMN-*

 

 

8

Victorian Decorative Panel Kit

 

SPVN-*

 

SPVN-*

 

 

9

North Woods Decorative Panel Kit

 

SPWD-*

 

SPWD-*

 

 

10

Waverly Decorative Panel Kit

 

SPWV-*

 

SPWV-*

 

 

 

 

 

 

 

 

 

 

 

 

* Available in: BK (Black), PT (Pewter), PB (Polished Brass),

and BN (Brushed Nickel)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

37

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38

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

D. Limited Lifetime Warranty

6100PLUS Gas Appliance

Limited Warranty

Hearth & Home Technologies Inc. (“HHT”) extends the following warranty forHeat-N-Glo®6100PLUS (“Appliance”) products installed in homes in the United States of America and Canada. Dealers and employees of HHT have no authority to make any warranty or authorize any remedies in addition to or inconsistent with the terms of this warranty. This warranty gives you specifi c legal rights. You may also have other rights, which vary from state to state, regarding limitations on how long an implied warranty lasts, or that do not allow exclusion or limitation of incidental or consequential damages.

Limited 5-YearWarranty

HHT warrants that all components of your Appliance, except for the combustion chamber, burner tubes and logs, will be free from defects in material and workmanship for fi ve years from the date of installation. The Limited 5-YearWarranty specifi ed above is subject to the conditions, exclusions and limitations listed below, is for the original user only, and is nontransferable.

Limited 20-YearWarranty

HHT warrants that the combustion chamber, burner tubes and logs of your Appliance will be free from defects in material and workmanship for twenty years from the date of installation. The Limited 20-YearWarranty specifi ed above is subject to the conditions, exclusions and limitations listed below, is for the original owner only, and is nontransferable.

Conditions, Exclusions, & Limitations of Liability

A.The Limited Warranties supplied by HHT apply only while the Appliance is in its location of original installation. These Limited Warranties do not extend to defects caused by: (1) installation, operation or maintenance of the Appliance not in accordance with the Installation Instructions, Operating Instructions, and the Listing Agent Identifi cation Label furnished with the Appliance; (2) installation which does not comply with local building codes; (3) shipping, improper handling, improper operation, abuse, accident or unworkmanlike repairs; (4) environmental conditions, additional air handling devices such as exhaust fans or forced air furnaces, or other causes; (5) interconnection with other appliances such as central vacuums or clothes dryers;

(6) installation or use of components not supplied with the Appliance or any other components not expressly authorized and approved by HHT; and/or (7) modifi cation of the Appliance not expressly authorized and approved by HHT in writing. This warranty does not extend to products not manufactured or supplied by HHT.

B.This warranty is limited to the replacement or repair of defective components or workmanship. Your sole remedy, and HHT’s sole obligation under this warranty shall be HHT repairing or, at its discretion, replacing the defective components. In no event shall HHT be liable for any incidental or consequential damages caused by your Appliance.

C.EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTIES SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE WARRANTY OF THE APPLICABLE COMPONENTS SPECIFIED ABOVE. TO THE EXTENT PERMITTED BY LAW, HHT DISCLAIMS ALL IMPLIED WARRANTIES, INCLUDING SPECIFICALLY THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

How to Obtain Service

To obtain service under this warranty you must:

1.Send written notice of the claimed condition to Heat-N-GloTechnical Service Department, Hearth & Home Technologies Inc. You may also register your claim online atwww.heatnglo.com/contact.asp.

2.Provide proof of purchase, proof of date of installation, model number and serial number to HHT.

3.Provide HHT reasonable opportunity to investigate the claim, including reasonable opportunity to inspect the Appliance prior to any repair or replacement work and before the Appliance or any component of the Appliance has been removed from the place of original installation.

4.Obtain HHT’s consent to any warranty work before the work is done.

Additional Information

If you would like information on current Heat-N-Gloproducts or want to locate a dealer in your area, call:

1-888-427-3973.

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

39

E. Contact Information

Hearth & Home Technologies Inc.

800 W. Jefferson

Lake City, MN 55041

Please contact your Heat & Glo dealer with any questions or concerns.

For the number of your nearest Heat & Glo dealer, place call 1-888-427-3973.

- NOTES -

CAUTION

DO NOT DISCARD THIS MANUAL

• Important operating

Read, understand

Leave this manual with

and maintenance

and follow these

party responsible for

instructions included.

instructions for safe

use and operation.

 

installation and

 

 

operation.

 

DO DISCARDNOT

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403,

1418504 or other U.S. and foreign patents pending.

40

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05