Heat & Glo LifeStyle 6100PLUS User Manual

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Owner’s Manual

Installation and Operation

Models:

6100PLUS

Fresh Air Fireplace

Refractory must be ordered separately.

CAUTION

DO NOT DISCARD THIS MANUAL

• Important operating and

Read, understand and follow

Leave this manual with

maintenance instructions

these instructions for safe

party responsible for

included.

installation and operation.

use and operation.

DO DISCARDNOT

WARNING

If the information in these instructions is not followed exactly, a fire may result causing property damage, personal injury, or death.

Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.

What to do if you smell gas:

-Do not try to light any appliance.

-Do not touch any electrical switch. Do not use any phone in your building.

-Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

-If you cannot reach your gas supplier, call the fi re department.

Installation and service must be performed by a qualifi ed installer, service agency, or the gas supplier.

WARNING

HOT! DO NOT TOUCH.

SEVERE BURNS MAY RESULT.

CLOTHING IGNITION MAY RESULT.

Glass and other surfaces are hot during operation and cool down.

Keep children away.

CAREFULLY SUPERVISE children in same room as appliance.

Alert children and adults to hazards of high temperatures.

Do NOT operate with protective barriers removed or door open.

Keep clothing, furniture, draperies and other combustibles away.

In the Commonwealth of Massachusetts:

installation must be performed by a licensed plumber or gas fitter.

a CO detector shall be installed in the room where the appliance is installed.

Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies suggests NFI certified or factory-trained

professionals, or technicians supervised by an NFI certified professional.

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

1

Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference.

Congratulations

Congratulations on selecting a Heat & Glo gas appliance—anelegant and clean alternative to wood burning appliances. The Heat & Glo gas appliance you have selected is designed to provide the utmost in safety, reliability, and effi ciency.

As the owner of a new appliance, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.

This owner’s manual should be retained for future reference. We suggest you keep it with your other important documents and product manuals.

The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.

Your new Heat & Glo gas appliance will give you years of durable use and trouble-freeenjoyment. Welcome to the Heat & Glo family of appliance products!

Homeowner Reference Information

We recommend that you record the following pertinent information about your appliance:

Model Name:

 

Date purchased/installed:

 

Serial Number:

 

Location on appliance:

 

Dealership purchased from:

 

Dealer phone:

 

Notes:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Listing Label Information/Location

The model information regarding your specifi c appliance can be found on the rating plate located in the control area of the appliance.

Gas Type

Serial #

 

Hearth & Home Technologies Inc

SERIAL

XXXXXXXXX

 

Mt. Pleasant, IA 52641

NO. DE SÉRIE

 

1915 W. Saunders Street

 

 

Model #

ANSI Standard

 

 

 

 

 

 

 

 

MODEL

XXXXXX

MFG. DATE

 

 

MODÈLE

DATE DE FAB.

 

 

 

 

 

GAS TYPE/TYPE DE GAZ

NATURAL/NATUREL

PROPANE

 

ALTITUDE

 

0-20002000-4000FT/PI

0-20002000-4000FT/PI

 

MAX INPUT/DÉBIT

XX,XXX XX,XXX BTUH

XX,XXX XX,XXX BTUH

 

MIN INPUT/DÉBIT

XX,XXX XX,XXX BTUH

XX,XXX XX,XXX BTUH

 

MANIFOLD PRESSURE/PRESSION TUBULAIRE

 

 

MAX.

 

XX IN. W.C./C. D'EAU

XX IN. W.C./C. D'EAU

 

MIN.

 

XX IN. W.C./C. D'EAU

XX IN. W.C./C. D'EAU

 

MIN. INLET PRESS.

XX IN. W.C./C. D'EAU

1XX IN. W.C./C. D'EAU

 

FOR THE PURPOSE OF INPUT ADJUSTMENT

 

 

PRESS. MIN. D'ALIMENTATION

 

 

 

ORIFICE SIZE

 

 

 

 

DIAM. DE L'INJECTEUR

XX/XX DIA. in./mm

XX/XX DIA. in./mm

LESS THAN/MOINS DE 3 AMPÈRES., 115V., 60 Hz

DO NOT REMOVE OR COVER THIS LABEL.

VENTED GAS FIREPLACE - NOT FOR USE WITH SOLID FUEL.

FOYER À GAZ À ÉVACUATION - NE DOIT PAS ÊTRE UTILISÉ

AVEC UN COMBUSTIBLE SOLIDE.

XXXX

CERTIFIED

FOR CANADA

CERTIFIÉ POUR LE

CANADA

Orifice

Size

2

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

Table of Contents

1 Listing and Code Approvals

4

A. Appliance Certifi cation. . . . . . . . . . . . . . . . . . . . . . . . . 4 B. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 C. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . 4 E. Non-CombustibleMaterials . . . . . . . . . . . . . . . . . . . . . 4 F. Combustible Materials. . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Getting Started

5

A. Design and Installation Considerations . . . . . . . . . . . . 5 B. Tools and Supplies Needed. . . . . . . . . . . . . . . . . . . . . 5 C. Inspect the Appliance and Components . . . . . . . . . . . 5

3 Framing and Clearances

6

A. Select Appliance Location . . . . . . . . . . . . . . . . . . . . . . 6

B. Construct the Appliance Chase . . . . . . . . . . . . . . . . . . 7

C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

D. Mantel Projections. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4 Termination Locations

9

A. Vent Termination Minimum Clearances. . . . . . . . . . . . 9

5

Vent Information and Diagrams

10

6

Appliance Preparation

11

A. Securing and Leveling the Appliance . . . . . . . . . . . . 11

7 Gas Information

12

A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

C. Gas Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . 13

8 Electrical Information

14

A. Recommendation for Wire. . . . . . . . . . . . . . . . . . . . . 14 B. Connecting to the Appliance . . . . . . . . . . . . . . . . . . . 14 C. System Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 D. Wall Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 E. Optional Accessories Requirements . . . . . . . . . . . . . 18 F. Junction Box Installation . . . . . . . . . . . . . . . . . . . . . . 19

9 Finishing

20

A. Mantel Projections. . . . . . . . . . . . . . . . . . . . . . . . . . . 20

B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

10 Appliance Setup

21

A. Remove the Shipping Materials . . . . . . . . . . . . . . . . 21 B. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . 21 C. Lava Rock, Rockwool, Silica Rock Placement . . . . . 21 D. Grate and Log Assembly . . . . . . . . . . . . . . . . . . . . . . 23

11 Operating Instructions

24

A. Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . 24 B. Lighting the Appliance . . . . . . . . . . . . . . . . . . . . . . . . 26 C. After the Appliance is Lit . . . . . . . . . . . . . . . . . . . . . . 27

12

Troubleshooting

28

13

Maintaining and Servicing the Appliance

29

A. Annual Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 29

B. Cleaning the Burner and Control Compartment . . . . 29

C. HRV200PLUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

D. Ember Bed Bulb Replacement . . . . . . . . . . . . . . . . . . 29

14 Reference Materials

31

A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . 31

B. Service Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

C. Optional Components . . . . . . . . . . . . . . . . . . . . . . . . 36

D. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . 39

E. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Note: An arrow () found in the text signifi es change in content.

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

3

1 Listing and Code Approvals

A. Appliance Certification

B. BTU Specifications

MODELS: 6100PLUS

LABORATORY: Underwriters Laboratories, Inc. (UL)TYPE: Vented Gas Appliance

STANDARD: ANSIZ21.50-2000• ANSIZ21.47-1998

CSA 2.22-2000• CGA2.3-M98

 

Max Input

Min Input

 

Model

BTUH

BTUH

Orifice Size

6100PLUS-LP

47,000

34,000

.082 in./2.08 mm

6100PLUS-NG

47,000

34,000

.136 in./3.45 mm

C. High Altitude Installations

NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE. This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.

Note: This installation must conform with local codes. In the absence of local codes you must comply with theNational Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and theCAN/CGA B149 Installation Codes in Canada.

WARNING

This is a power-ventedgas appliance. Do not burn wood or materials other than as listed on the rating plate in this fresh air fi replace.

The 6100PLUS is power vented. High altitude gas appliance considerations are no longer of concern, as long as the gas appliance is properly installed with the HRV200PLUS properly balanced (refer to HRV200PLUS manual).

Note: This applianceCANNOT be installed at an elevation above 6,200 ft (1,890 meters)

WARNING

Do NOT use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

E. Non-CombustibleMaterials

Materials that are reported as passing ASTM E 136, Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750° C, shall be considerednon-combus-tible materials.

F. Combustible Materials

Materials made of or surfaced with wood, compressed paper, plant fi bers, plastics, or other material that can ignite and burn, whether fl ame proofed or not, or whether plastered or unplastered shall be considered combustible materials.

4

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

2 Getting Started

A. Design and Installation Considerations

Heat & Glo vented gas appliances are designed to operate with all exhaust gases expelled to the outside of the building.

CAUTION

Sharp Edges

Wear protective gloves and safety glasses during installation.

CAUTION

Check building codes prior to installation.

Installation MUST comply with local, regional, state and national codes and regulations.

Consult insurance carrier, local building, fire offi cials or authorities having jurisdiction about restrictions, installation inspection, and permits.

When planning an appliance installation, it’s necessary to determine the following information before installing:

Where the appliance is to be installed.

The vent system confi guration to be used.

Gas supply piping.

Electrical wiring.

Framing and fi nishing details.

Whether optional accessories—devicessuch as a fan, wall switch, or remotecontrol—aredesired.

WARNING

Keep appliance dry.

Mold or rust may cause odors.

Water may damage controls.

B.Tools and Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Reciprocating saw

Framing material

Pliers

Hi temp caulking material

Hammer

Gloves

Phillips screwdriver

Framing square

Flat blade screwdriver

Electric drill and bits (1/4 in.)

Plumb line

Safety glasses

Level

Manometer

Voltmeter

Tape measure

Non-corrosiveleak check solution

1/2 - 3/4 in. length, #6 or #8 Self-drillingscrews

One 1/4 in. female connection (for optional fan).

C. Inspect the Appliance and Components

WARNING

Inspect appliance and components for damage. Damaged parts may impair safe operation.

Do NOT install damaged components.

Do NOT install incomplete components.

Do NOT install substitute components.

Report damaged parts to dealer.

Carefully remove the appliance and components from the packaging.

The vent system components and trim doors are shipped in separate packages.

The gas logs may be packaged separately and must be fi eld installed.

Report to your dealer any parts damaged in shipment, particularly the condition of the glass.

Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit.

WARNING

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

Installation and use of any damaged appliance or vent system component.

Modifi cation of the appliance or vent system.

Installation other than as instructed by Hearth & Home Technologies.

Improper positioning of the gas logs or the glass door.

Installation and/or use of any component part not approved by Hearth & Home Technologies.

Any such action may cause a fire hazard.

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

5

3 Framing and Clearances

Note:

Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONLY.

Illustrations/diagrams are not drawn to scale.

Actual installation may vary due to individual design preference.

WARNING

Fire Risk

Provide adequate clearance:

Around air openings.

For service access.

Locate appliance away from traffi c areas.

A. Select Appliance Location

When selecting a location for your appliance it is important to consider the required clearances to walls (See Figure 3.1).

Note: For actual appliance dimensions refer to Section 14.

1/2 in. (13 mm)

50-5/8in.

 

 

min.

 

 

appliance

(1286 mm)

 

23-1/2in.

to combustibles

 

 

(597 mm)

 

 

42 in.

48 in.

 

Drywall

(1067 mm)

 

(1219 mm max.)

 

 

43 in.

 

 

 

50-5/8in.

42 in.

(1092 mm)

 

 

 

(1286 mm)

Alcove

 

(1067 mm)

 

 

 

 

Installation

 

 

 

 

 

In addition to these framing dimensions, also reference the

 

following sections:

 

 

Clearances and Mantel Projections (Sections 3.C. and 3.D.)

Vent Clearances and Framing (Section 6)

42 in.

(1067 mm)

23-1/2in.

(597 mm)

Figure 3.1 Appliance Locations

6

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

B. Construct the Appliance Chase

A chase is a vertical boxlike structure built to enclose the gas appliance and/or its vent system. Vertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase.

Construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Local building codes MUST be checked.

Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.

Walls, ceiling, base plate and cantilever fl oor of the chase should be insulated. Vapor and air infi ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in reagions where cold air infi ltration may be an issure, the inside surfaces be sheetrocked and taped for maximum air tightness.

To further prevent drafts, the ceiling fi restops should be caulked with high temperature caulk to seal gaps. Gas line holes and other openings should be caulked with high temperature caulk or stuffed with unfaced insulation. If the appliance is being installed on a cement slab, a layer of plywood may be placed underneath to prevent conducting cold up into the room.

WARNING

Fire Risk

Construct chase to all clearance specifi cations in manual.

Locate and install appliance to all clearance specifi cations in manual.

WARNING

Fire Risk

Odor Risk

Install appliance on hard metal or wood surfaces extending full width and depth of appliance.

Do NOT install appliance directly on carpeting, vinyl, tile or any combustible material other than wood.

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

7

C. Clearances

 

 

32-7/8in.

 

 

 

(835 mm)

 

 

 

 

38-3/4in.

 

0 in.

 

(984 mm)

 

 

23-1/2in.

 

to floor

 

 

1/2 in.

(597 mm)

 

 

 

 

 

 

 

(13 mm)

 

 

0 in. to combustibles

 

42 in.

 

 

(1067 mm)

 

in front of the FAF

0 in.

 

 

 

 

 

Figure 3.2

Clearances to Combustibles

 

 

D. Mantel Projections

 

 

Top of

 

 

 

32-7/8in. minimum

Appliance

 

Drywall

 

 

 

 

to ceiling

 

 

 

 

 

 

 

A

 

 

 

 

48 in.

 

 

 

 

(1219 mm)

 

 

 

B

max.

 

 

 

 

 

12

 

 

Mantel Leg or

10

11

 

 

19-3/4

 

 

Perpendicular Wall

9

19-3/4

 

 

 

819-3/4

716-3/4

 

 

6

 

 

16-

3/4

A 1 in. (25 mm) min.

 

 

 

4

5

 

16-3/4

 

to perpendicular wall

 

 

 

13-

3/4

 

 

 

 

3

 

13-

 

3/4

 

 

 

 

 

B 3-1/2in. (89 mm) min.

 

 

 

 

 

13-

3/4

 

 

 

 

 

 

 

10-3/4

 

 

 

 

 

 

 

 

 

from fireplace opening

 

 

 

 

 

 

 

 

 

 

to perpendicular wall

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Measured from top of fireplace opening (in inches)

Figure 3.3 Clearances to Mantels or Other Combustibles Above

Figure 3.4 Clearances to Mantel Legs or Wall Projections (Accept-

Appliance

able on both sides of opening)

8

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

4 Termination Locations

A. Vent Termination Minimum Clearances

WARNING

Fire Risk

Explosion Risk

Maintain vent clearance to combustibles as

specifi ed.

Do not pack air space with insulation or other materials.

Failure to keep insulation or other materials away from vent pipe may cause fi re.

Note: Refer to the HRV200PLUS installation manual for additional installation and venting instructions.

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05

9

5 Vent Information and Diagrams

Note: Refer to the HRV200PLUS installation manual for additional installation and venting instructions.

WARNING

Fire Risk

Fumes Risk

This unit MUST be vented with the

HRV200PLUS.

Do not connect to a chimney fl ue.

The 6100PLUS will not vent correctly unless it is connected to the HRV200PLUS.

10

Hearth & Home Technologies • 6100PLUS • 4041-127Rev D • 09/05