Heat & Glo LifeStyle 6000XLS User Manual

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Heat-N-Glo

Models:

6000TR 6000XLT-CDN6000ARCH 6000XLS

Installers Guide

Underwriters

Laboratories Listed

WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.

-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

-What to do if you smell gas

Do not try to light any appliance.

Do not touch any electrical switch.

Do not use any phone in your building.

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire department.

-Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

Printed in U.S.A. Copyright 2000,

Heat-N-Glo,a division of Hearth Technologies Inc. 20802 Kensington Boulevard, Lakeville, Mn 55044

READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH THE APPLIANCE FOR FUTURE REFERENCE.

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.

1.This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes.

2.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

Please contact your Heat-N-Glodealer for any questions or concerns. For the number of your nearestHeat-N-Glodealer, please call612-985-6000.

This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792;1 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico)97-0457;(New Zealand) 200265; or other U.S. and foreign patents pending.

525-983C1/00

SAFETY AND WARNING INFORMATION

!READ andUNDERSTAND all instructions carefully before starting the installation.FAILURE TO FOLLOW these installation instructions may result in a possible fire hazard and will void the warranty.

Prior to the first firing of the fireplace, READ the Using Your Fireplace section of the

!Owners Guide.

DO NOT USE this appliance if any part has been under water. ImmediatelyCALL a

!qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.

!THIS UNIT IS NOT FOR USE WITH SOLID FUEL.

Installation and repair should be PERFORMED by a qualified service person. The

!appliance and venting system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It isIMPERATIVE that the unit’s control compartment, burners, and circulating air passagewaysBE KEPT CLEAN to provide for adequate combustion and ventilation air.

!Always KEEP the appliance clear and free from combustible materials, gasoline, and other flammable vapors and liquids.

NEVER OBSTRUCT the flow of combustion and ventilation air. Keep the front of the

!appliance CLEAR of all obstacles and materials for servicing and proper operations. Due to the high temperature, the appliance should beLOCATED out of traffic areas

!and away from furniture and draperies. Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.

Children and adults should be ALERTED to the hazards of high surface temperature

!and should STAY AWAY to avoid burns or clothing ignition. Young children should beCAREFULLY SUPERVISED when they are in the same room as the appliance.

!These units MUST use one of the vent systems described in the Installing the Fireplace section of theInstallers Guide.NO OTHER vent systems or componentsMAY BE USED.

!This gas fireplace and vent assembly MUST be vented directly to the outside andMUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas applianceMUST USE a separate vent system. Common vent systems arePROHIBITED.

!INSPECT the external vent cap on a regular basis to make sure that no debris is interfering with the air flow.

!The glass door assembly MUST be in place and sealed, and the trim door assemblyMUST be in place on the fireplace before the unit can be placed into safe operation.

DO NOT OPERATE this appliance with the glass door removed, cracked, or broken.

!Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.

!The glass door assembly SHALL ONLY be replaced as a complete unit, as supplied by the gas fireplace manufacturer.NO SUBSTITUTE material may be used.

!DO NOT USE abrasive cleaners on the glass door assembly.DO NOT ATTEMPT to clean the glass door when it is hot.

Turn off the gas before servicing this appliance. It is recommended that a qualified

!service technician perform an appliance check-upat the beginning of each heating season.

Any safety screen or guard removed for servicing must be replaced before operating

!this appliance.

2

Safety and Warning Information .........................

2

Section 1: Approvals and Codes ......................

4

Approval Listings and Codes ...................................

4

Appliance Certification .............................................

4

Installation Codes ....................................................

4

HighAltitude Installations..........................................

4

Section 2: Getting Started ................................

5

Introducing the Heat-N-GloGas Fireplaces ..............

5

Pre-installationPreparation......................................

5

Section 3: Installing the Fireplace ....................

8

Step 1

Locating the Fireplace ...............................

8

Step 2

Framing the Fireplace ...............................

9

Step 3

Installing the Vent System ........................

10

 

A. Vent System Approvals ........................

10

 

B. Installing Vent Components .................

20

 

C. Vent Termination .................................

26

Step 4

Positioning, Leveling, and

 

 

Securing the Fireplace .............................

31

Step 5

The Gas Control Systems .......................

31

Step 6

The Gas Supply Line ...............................

32

Step 7

Gas Pressure Requirements ...................

33

Step 8

Wiring the Fireplace ................................

34

Step 9

Finishing .................................................

36

Step 10

Installing Trim, Logs, and

 

 

Ember Material ........................................

37

 

Installing the Trim.....................................

37

 

Positioning the Logs ................................

38

 

Placing the Ember Material ......................

38

Step 11 Before Lighting the Fireplace....................

40

Step 12 Lighting the Fireplace ...............................

40

Step 13 Heating Control - 6000XLT-CDN ..............

41

Step 14

Relief Ports - 6000ARCH .........................

41

After the Installation ...............................................

41

Section 4: Maintenance and Servicing ..........

42

Section 5: Replacement Parts

 

and Accessories .................................................

44

Replacement Parts ...............................................

44

Accessories .........................................................

48

TABLE

OF

CONTENTS

3

1

Approvals

and Codes

4

Approval Listings

Appliance Certification

and Codes

The Heat-N-Glomodels discussed in thisInstallers

 

 

Guide have been tested to certification standards

 

 

and listed by the applicable laboratories.

 

 

 

 

 

 

 

 

 

CERTIFICATION

MODEL

LABORATORY

TYPE

STANDARD

6000TR &

Underwriters

 

Vented Gas

ANSI Z21.50• CGA2.22/IR#41

6000ARCH

Laboratories

 

Fireplace

 

6000XLT-CDN

Underwriters

 

Vented Gas Fireplace

ANSI Z21.50• CGA2.22

 

Laboratories

 

& Vented Gas

ANSI Z21.88• CSA2.33

 

 

 

Fireplace Heater

 

 

 

 

 

 

6000XLS

Underwriters

 

Vented Gas

ANSI Z21.88• CSA2.33

 

 

 

Fireplace Heater

 

 

 

 

 

 

Installation Codes

The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.

In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGAB149 Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSA C22.1 Canadian Electric Code (in Canada).

These models may be installed in a bedroom or bed-sittingroom in the U.S.A. and Canada.

High Altitude Installations

U.L. Listed gas fireplaces are tested and approved for elevations from 0 to 2,000 feet in the U.S.A. and from 0 to 4,500 feet in Canada.

When installing this fireplace at an elevation above 2,000 feet (in the United States), it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input should be reduced four percent (4%) for each 1,000 feet above sea level, unless the heating value of the gas has been reduced, in which case this general rule will not apply. To identify the proper orifice size, check with the local gas utility.

When installing this fireplace at an elevation between 2,000 and 4,500 feet (in Canada), the input rating must be reduced by ten percent (10%).

When installing this fireplace at an elevation above 4,500 feet (in Canada), check with local authorities.

Consult your local gas utility for assistance in determining the proper orifice for your location.

Introducing the

Heat-N-Glo

Gas Fireplaces

Pre-install

Preparation

Heat-N-Glodirect vent gas fireplaces are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.

The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems.

Gas fireplace diagrams, including the dimensions, are shown in this section.

This gas fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass.Do not install any unit with damaged, incomplete, or substitute parts.

NOTE: FOR MODEL 6000TR ONLY:

These fireplaces are shipped from the factory with a BTU rating of 27,000 BTU’s. The fireplace can be installed with the vent pipe coming off the top of the unit or the rear of the unit. If you install the unit with the vent pipe coming off the top of the unit, you may run the unit at 31,000 BTU (NG) (30,000 BTU LP), replace the burner orifice with the orifice included in the manual bag. DO NOT REPLACE THE ORIFICE

IF YOU ARE USING THE REAR SET OF VENT COLLARS.

Changing the orifice when venting out the top.

1.Remove the glass door.

2.Using a 1/4” socket, remove the sheetmetal screws holding the long refractory clip in place. Remove the logs and refractory as one piece.

3.Remove the protective plastic from the logs.

4.Remove the two sheetmetal screws holding the burner and remove the burner.

5.Replace the burner orifice with the orifice included in the plastic manual bag (#36DMS for natural gas or #51DMS for propane). Be careful to hold the brass elbow so you don’t kink the aluminum tube.

6.Reverse the steps to replace the burner, logs, refractory, and clip.

The vent system components and trim doors are shipped in separate packages. The gas logs may be packaged separately and must be field installed.

Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owner’s warranty and

may present a fire hazard.

2

Getting

Started

5

The Heat-N-GloWarranty will be voided by, andHeat-N-Glodisclaims any responsibility for, the following actions:

Installation of any damaged fireplace or vent system component.

Modification of the fireplace or direct vent system.

Installation other than as instructed by Heat-N-Glo.

Improper positioning of the gas logs or the glass door.

Installation and/or use of any component part not manufactured and approved by Heat-N-Glo,not withstanding any independent testing laboratory or other party approval of such component part or accessory.

ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.

When planning a fireplace installation, it’s necessary to determine:

Where the unit is to be installed.

The vent system configuration to be used.

Gas supply piping.

Electrical wiring.

Framing and finishing details.

Whether optional accessories—devicessuch as a fan, wall switch, or remotecontrol—aredesired.

If the fireplace is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace.

NOTE:

6000TR has top and rear collars. 6000XLT-CDNhas top collars only. 6000XLS has rear collars only.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Left Side

 

 

 

 

 

 

 

 

Front

Right Side

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

Figure 1. Diagram of the 6000TR, 6000XLT-CDNand 6000XLS

Figure 2. Diagram of the 6000ARCH

7

3

Installing the

Fireplace

8

Step 1

Locating the

Fireplace

The diagram below shows space and clearance requirements for locating a fireplace within a room.

MODEL

A

B

C

D

E

6000TR &

42

22

37 1/8

52 1/2

74 1/4

6000XLS

 

 

 

 

 

6000XLT-CDN

42

22

35 1/4

49 3/4

70 3/8

6000ARCH

42*

22

35 1/4

49 3/4

70 3/8

481/4**

* SURROUND IN FRONT OF FINISHED WALL

**SURROUND FLUSH WITH FINISHED WALL. NOTE: DIMENSIONS SHOWN IN INCHES.

Figure 3. Fireplace Dimensions, Locations, and

Space Requirements

Clearance Requirements

The top, back, and sides of the fireplace are defined by stand-offs.

Minimum Clearances from the Fireplace to

Combustible Materials

Glass

 

Rear of

Sides of

Top of

 

Front

Floor

Fireplace

Fireplace

Fireplace

Ceiling

 

 

 

 

 

 

36 inches

0

1/2 inch

1/2 inch

3-1/2inches

31 inches

(914 mm)

 

(13 mm)

(13 mm)

(89 mm)

(787 mm)

 

 

 

 

 

 

The minimum clearance to a perpendicular wall extending past the face of the fireplace is one inch (25 mm).

The back of the fireplace may be recessed 21 1/2 inches (546 mm) into combustible construction.

 

 

Minimum Clearances from the Vent Pipe to

 

 

 

 

 

Combustible Materials

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For Vertical

 

 

 

 

For Horizontal Sections

Sections

At Wall Firestops

 

 

 

 

 

 

 

 

 

Top

 

Bottom

Sides

 

Top

Bottom

Sides

 

 

 

 

 

 

 

 

 

3 inches

 

1 inch

1 inch

1 inch

2-1/2inches

1/2 inch

1 inch

(75 mm)

 

(25 mm)

(25 mm)

(25 mm)

(63.7 mm)

(13 mm)

(25 mm)

 

 

 

 

 

 

 

 

 

 

 

 

For minimum clearances, see the direct vent

 

 

 

termination clearance diagrams on pages 28 and 30 in

 

 

 

this manual.

 

 

 

 

Step 2

 

Fireplace framing can be built before or after the

Framing the

fireplace is set in place. Framing should be positioned

Fireplace

to accommodate wall coverings and fireplace facing

material. The diagram below shows framing reference

 

 

 

 

 

 

dimensions.

 

 

 

 

CAUTION

 

MEASURE FIREPLACE DIMENSIONS, AND

 

 

 

VERIFY FRAMING METHODS AND WALL

 

 

 

COVERING DETAILS, BEFORE FRAMING

 

 

 

CONSTRUCTION BEGINS.

 

 

 

SHOWS CENTER OF12" X 12"

VENT FRAMING HOLES FOR

TOP & REAR VENTING.

 

 

 

 

B

 

 

 

 

 

 

C

 

 

Framing should be

A

 

 

 

 

 

E D

 

constructed of 2 X 4

 

 

 

 

lumber or heavier.

 

 

Model

A

B

C

D

E

6000TR

42

38 1/4

22

42

26 1/4

6000XLS

42

38 1/4

22

N/A

26 1/4

6000XLT-CDN

42

38 1/4

22

42

N/A

6000ARCH

42*

41 7/8

22

53 5/8

N/A

 

48 1/4**

 

 

 

* SURROUND IN FRONT OF FINISHED WALL

 

 

 

** SURROUND FLUSH WITH FINISHED WALL

 

 

 

NOTE: DIMENSIONS SHOWN IN INCHES

 

 

 

Figure 4. Framing Dimensions

 

 

 

9

 

 

 

 

 

Step 3

A. Vent System Approvals

 

Installing the

These models are approved to use D-seriesdirect vent

 

Vent System

pipe components and terminations. Approved vent

 

 

system components are labeled for identification. NO

 

 

OTHER VENTING SYSTEMS OR COMPONENTS

 

 

MAY BE USED. Detailed installation instructions are

 

 

included with each vent termination kit and should be

 

 

used in conjunction with this Installers Guide. The

 

 

drawing below shows vent system components and

 

 

terminations.

 

 

The flame and ember appearance may vary based on the

 

 

type of fuel burned and the venting configuration used.

 

 

Identifying Vent Components

 

 

The vent systems installed on this gas fireplace may

 

 

include one, two, or three 90° elbow assemblies. The

 

 

relationships of vertical rise to horizontal run in vent

 

 

configurations using 90° elbows MUST BE strictly

 

 

adhered to. The rise to run relationships are shown in

 

 

the venting drawings and tables. Refer to the diagrams

 

 

on the next several pages.

 

 

NOTE: TWO 45° ELBOWS MAY BE USED IN PLACE

 

 

OF ONE 90° ELBOW. RISE TO RUN RATIOS IN THE

 

 

VENT SYSTEM MUST BE FOLLOWED IF 45°

 

 

ELBOWS ARE USED.

 

 

This model has vent starting collars on both the top and

 

 

the back of the unit. Depending upon the installation,

 

 

decide which ONE set of starting collars will be used to

 

 

attach the vent system. The starting collar sealing cap

 

 

must remain on the starting collar NOT used.

 

 

VENT SYSTEM COMPONENTS

 

VENT SYSTEM

 

 

TERMINATION KITS

 

10

Figure 5. Vent Components and Terminations

DV-45D

7

 

DV-90D

 

 

 

 

6-7/16"

 

 

 

 

6-5/32"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7/16

 

 

 

(156 mm)

 

 

 

 

 

 

(164 mm)

 

 

 

5/32

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

881/2-1/2"

 

 

 

 

 

 

 

 

 

 

 

(216 mm)

 

 

 

 

8-1/2"

 

 

 

 

 

 

 

 

 

 

8

/12

11-5/8"

11-1/16"

 

 

 

 

 

 

 

(216 mm)

11 5/8

 

 

 

 

7-3/8"5-7/8"

 

 

 

(295 mm)

11

1/16

 

 

 

 

 

 

 

(281 mm)

6-1/2"

 

 

 

3/8

5 7/8

 

 

 

 

 

5-1/16"

(187 mm) (149 mm)

 

 

 

 

 

 

6 1/2

 

 

 

 

 

 

 

 

 

(165 mm)

5

1/16

 

8-5/8"

 

 

 

 

(129 mm)

 

 

 

 

 

 

 

 

8

5/8

 

 

 

 

 

 

 

 

 

(220 mm)

 

 

 

 

 

 

 

 

11-15/16"

 

 

 

8-5/8"

 

 

 

11

15/16

 

 

 

8

5/8

 

 

 

(303 mm)

 

 

 

(220 mm)

 

 

 

 

 

 

 

 

 

 

DV-48D

DV-36D

47-3/4"

47

3/4

(1.2 m)

35-3/4"

35

3/4

(908 mm)

DV-12D

DV-09D

 

 

 

 

DV-06D

11-3/4"

 

 

 

11 3/4

 

8-3/4"

 

 

 

 

 

 

(298 mm)

8 3/4

 

5-3/4"

 

 

(222 mm)

 

5 3/4

 

 

 

 

(146 mm)

NOTE: PIPES OVERLAP 1-3/8INCHES (34.93 mm) AT EACH JOINT.

Figure 6. D-SeriesDirect Vent Component Specifications(5-inchinner pipe/ 85/8-inchouter pipe)

11

STRAIGHT UP

VERTICAL VENTING

V (FT.)

40' MAX. (12.4 M)

NOTE: Model 6000ARCH

A 12-inchlength of straight vent pipeMUST be the first vent component attached to the unit.

Figure 7. Straight Up Vertical Venting

12

HORIZONTALVENTING

 

H

Kit No.

Max. Run

DVK-01D

 

DVK-01TRD

24" (610 mm)

NOTE: Models 6000TR and 6000XLS are tested and approved to use 45° elbows in corner installations. However, 90° elbows will result in better performance.

Figure 8. Corner Installation

13

VENTING WITH ONE (1) 90° ELBOW

V (FT.)

 

H (FT.)

1' MIN. (305mm)

2'

MAX. (610mm)

2' MIN. (610mm)

4'

MAX. (1.22m)

3' MIN. (914mm)

6'

MAX.

(1.86m)

4' MIN. (1.22m)

8'

MAX.

(2.4m)

H = 8' MAX. (2.4m)

V+H = 40' MAX. (12.4m)

Figure 9. Venting with One 90° Elbow

14

FOR 6000TR & 6000XLT-CDN

NOTE: If a 90o elbow is first attached to the unit, the maximum horizontal run is3-feet(914mm).

VENTING WITH ONE (1) 90° ELBOW

V (FT.)

H (FT.)

1' MIN. (305mm)

5' MAX. (1.52m)

2' MIN. (610mm)

10' MAX. (3.1m)

3' MIN. (914mm)

15' MAX. (4.65m)

4' MIN. (1.22m)

20' MAX. (6.2m)

H = 20' MAX. (6.2m)

V + H = 40’ MAX. (12.4mm)

NOTE: MODEL 6000ARCH

 

A 12-inchlength of straight vent

 

pipe MUST be the first vent

 

component attached to the unit.

 

Figure 10. Venting with One 90° Elbow

 

NOTE: For corner installations: A6-inch(152mm) MINIMUM length of straight

pipe must be attached to the fireplace before 90o

elbow. This will allow the vent

pipe to clear the top standoffs.

15

VENTING WITH TWO (2) 90° ELBOWS

V

H

 

H + H1

1´ MIN. (305 mm)

2´ MAX. (610 mm)

5´ MAX. (1.52m)

2´ MIN. (610 mm)

4´ MAX. (1.22 m)

10´ MAX. (3.1m)

3´ MIN. (914 mm)

6´ MAX. (1.86 m)

15´ MAX. (4.65m)

4´ MIN. (1.22 m)

8´ MAX. (2.48 m)

20´ MAX. (6.2m)

V+H+H1 = 40´ MAX. (12.4 m)

H = 8´ MAX. (2.48 m)

H+H1 = 20´ MAX. (6.2m)

Figure 11. Venting with Two 90° Elbows

16

VENTING WITH TWO (2) 90o ELBOWS

V (FT.)

H + H1 (FT.)

1' MIN.

(305mm)

5´ MAX. (1.52m)

2' MIN.

(610mm)

10´ MAX. (3.1m)

3' MIN.

(914mm)

15´ MAX. (4.65m)

4' MIN.

(1.22m)

20´ MAX. (6.2m)

V+H+H1= 40' MAX.(12.4m)

H+H1= 20´ MAX. (6.2m)

NOTE: MODEL

 

6000ARCH

 

A 12-inchlength

 

of straight vent

 

pipe MUST be

 

the first vent

 

component

 

attached to

 

the unit.

 

VENTING WITH TWO (2) 90o ELBOWS

V (FT.)

 

H (FT.)

1' MIN.

(305mm)

5´ MAX. (1.52m)

2' MIN.

(610mm)

10´ MAX. (3.1m)

3' MIN.

(914mm)

15´ MAX. (4.65m)

4' MIN.

(1.22m)

20´ MAX. (6.2m)

 

 

H = 20´ MAX. (6.2m)

V+V1+H= 40' MAX.(12.4m)

Figure 12. Venting with Two 90° Elbows

17

VENTING WITH THREE (3) 90° ELBOWS

V

 

H

H + H1

1´ MIN. (305 mm)

 

2´ MAX. (610 mm)

5´ MAX. (1.52 m)

2´ MIN. (610 mm)

 

4´ MAX. (1.22 m)

10´ MAX. (3.1 m)

3´ MIN. (914 mm)

 

6´ MAX. (1.86 m)

15´ MAX. (4.65 m)

4´ MIN. (1.22 m)

 

8´ MAX. (2.48 m)

20´ MAX. (6.2 m)

V1+V+H+H1=40´MAX.(12.4m) H=8´MAX.(2.48m) H+H1=20´MAX.(6.2m)

VENTING WITH THREE (3) 90° ELBOWS

V

H

 

H + H1 + H2

1´ MIN. (305 mm)

2´ MAX. (610 mm)

5´ MAX. (1.52 m)

2´ MIN. (610 mm)

4´ MAX. (1.22 m)

10´ MAX. (3.1 m)

3´ MIN. (914 mm)

6´ MAX. (1.86 m)

15´ MAX. (4.65 m)

4´ MIN. (1.22 m)

8´ MAX. (2.48 m)

20´ MAX. (6.2 m)

V+H+H1+H2 = 40´ MAX.(12.4 m)

H=8´MAX.(2.48 m)

H+H1+H2 =20´ MAX. (6.2 m)

Figure 13. Venting with three 90° elbows

18

VENTING WITH THREE (3) 90° ELBOWS

V (FT.)

H (FT.)

1' MIN. (305mm)

5' MAX. (1.52m)

2' MIN. (610mm)

10' MAX. (3.1m)

3' MIN. (914mm)

15' MAX. (4.65m)

4' MIN. (1.22m)

20' MAX. (6.2m)

NOTE: H + H1 = 20' MAX. (6.2m)

V + V1 + H + H1= 40' MAX. (12.4m)

VENTING WITH THREE (3) 90° ELBOWS

V (FT.)

H + H1 (FT.)

1' MIN.(305mm)

5' MAX. (1.52m)

2' MIN. (610mm)

10' MAX. (3.1m)

3' MIN. (914mm)

15' MAX. (4.65m)

4' MIN. (1.22m)

20' MAX. (6.2m)

H + H1 = 20' MAX. (6.2m)

NOTE: V+V1+H+H1 = 40' MAX. (12.4m)

NOTE: MODEL 6000ARCH

A 12-inchlength of straight vent pipeMUST be the first vent component attached to the unit.

Figure 14. Venting with three 90° elbows

19

 

B. Installing Vent Components

For Model 6000TR

After determining which set of starting collars will be used (top or rear), follow venting instructions accordingly.

Venting Out the Rear Vent

Remove the installed rear seal cap from the rear starting collars by cutting the strap at each end. (See Figure 15). Follow the vent configuration tables accordingly.

Remove the insulation from the REAR five inch flue. Pull the heat shield out from outside of the firebox.

!WARNING: THE TOP HEAT SHIELD (INSIDE THE FIREBOX) MUST REMAIN ATTACHED IF THE VENT SYSTEM IS ATTACHED TO THE REAR STARTING COLLARS. SEE FIGURE 15.

Venting Out the Top Vent

Remove the top vent collar seal cap and the two pieces of insulation inside the top two starting collars (See Figure 15). Next remove the glass door.

Remove the heat shield from inside the TOP five inch flue from outside of the firebox.

You have to take the glass off again for positioning the logs when the unit is finally installed in place and finished around it. Reinstall the glass door. Attach vent system to

the top starting collars.

!WARNING: THE REAR VENT COLLAR SEAL CAP MUST REMAIN ATTACHED TO THE REAR VENT COLLARS IF THE VENT SYSTEM IS ATTACHED TO THE TOP STARTING COLLARS. SEE FIGURE 15.

!WARNING: FAILURE TO REMOVE INSULATION IN THE SET OF COLLARS YOU ARE USING COULD CAUSE A FIRE.

!WARNING: YOU MUST LEAVE THE INSULATION IN PLACE IN THE SET OF COLLARS YOU ARE NOT USING.

20

Figure 15 For Model 6000TR

1.Apply the stove cement.

2.Line up the internal beads and rotate the pipe sections clockwise until locked.

3.Lock the vent components into place.

4.Check the seal on the rope gasket.

1.Attach the First Vent Component to the Starting Collars

To attach the first vent component to the starting collars of the fireplace:

Apply a 3/8 inch (9.5 mm) bead of stove cement around the 5 inch (127 mm) fireplace starting collar.

Make sure that the fireplace rope gasket supplied with the fireplace seals between the first 8-5/8inch (219 mm) vent component and the outer fireplace wrap.

Lock the vent components into place by sliding the concentric pipe sections with four (4) equally spaced interior beads into the fireplace collar or previously installed component end with four (4) equally spaced indented sections.

When the internal beads of each 8-5/8inch (219 mm) outer pipe line up, rotate the pipe section clockwise aboutone-quarter(1/4) turn. The vent pipe is now locked together.

The first 90° elbow installed in the vent system of a rear venting fireplace MUST BE in a vertical position.

STARTING

COLLAR

STOVE

SEALANT

BEAD

FIRST VENT

COMPONENT

1 INCH (25.4mm)

Figure 16. Attaching the First Vent Component to the Starting Collars

!WARNING: A 3/8 INCH (9.5MM) BEAD OF STOVE CEMENT MUST BE PLACED AROUND THE 5 INCH (127MM) FIREPLACE STARTING COLLAR BEFORE ATTACHING THE FIRST VENT COMPONENT. FAILURE TO SEAL THIS JOINT MAY CAUSE THE FIREPLACE TO OPERATE IMPROPERLY. SEE THE ABOVE DIAGRAM .

!WARNING: ENSURE THAT THE FIBERGLASS ROPE GASKET SUPPLIED WITH THE FIREPLACE SEALS BETWEEN THE FIRST VENT COMPONENT & THE OUTER

FIREPLACE WRAP.

21

!

90° elbows may be installed and rotated to any point around the preceding component’s vertical axis. If an elbow does not end up in a locked position with the preceding component, attach with a minimum of two (2) sheet metal screws.

Continue adding vent components, locking each succeeding component into place.

22

If the installation is for a termination cap attached directly to the fireplace, skip to the sections, Install Firestops andVent Termination.

WARNING: FOR MODEL 6000ARCH: MAKE CERTAIN THAT THE FIBERGLASS INSULATION BAND IS PACKED INTO THE SPACE BETWEEN THE 11-INCHDIAMETER TOP PIPE HEAT SHIELD AND THE STARTER PIPE. SEE FIGURE 17.

Figure 17.

2. Continue Adding Vent Components

To continue adding vent components in accordance with the pre-plannedvent system configuration:

Ensure that each succeeding vent component is securely fitted and locked into the preceding component in the vent system.

Figure 18. Adding Venting Components

3. Install Support Brackets

For Horizontal Runs - The vent system must be supported every five (5) feet of horizontal run by a horizontal pipe support.

To install support brackets for horizontal runs:

Place the pipe supports around the vent pipe.

Nail the pipe supports to the framing members.

Use wall brackets to support vertical runs every 8 feet (2.4 m) above the fireplace flue outlet.

NOTE

For Vertical Runs - The vent system must be supported every eight (8) feet (2.4 m) above the fireplace flue outlet by wall brackets.

To install support brackets for vertical runs:

Attach wall brackets to the vent pipe and secure the wall bracket to the framing members with nails or screws.

WALL BRACKET

WALL STUD

8 FT. (2.4mm)

FLUE

OUTLET

1 INCH MIN. (25.4mm)

Figure 19. Installing Support Brackets 4. Install Firestops

For Horizontal Runs - Firestops are REQUIREDon both sides of a combustible wall through which the vent passes.

Model DVK-01TRDdoes not need an exterior firestop on an exterior combustible wall.

To install firestops for horizontal runs that pass through either interior or exterior walls:

Cut a 12-inchby12-inch(305 mm X 305 mm) hole through the wall. The center of the hole is one (1) inch (25.4 mm) above the center of the horizontal vent pipe.

23

1.Cut the 12-inchby12-inchhole.

2.Position the firestops.

3.Place the heat shield to the top.

4.Continue the vent run.

24

Position the firestops on both sides of the hole previously cut and secure the firestops with nails or screws.

The heat shields of the firestops MUST BE placed towards the top of the hole.

Continue the vent run through the firestops.

Figure 20. 12" x 12" Hole and Vent Pipe

TRIM HEAT HEAT SHIELD SHIELD IF TOO

LONG, ADD TO

SHIELD IF TOO SHORT

EXTERIOR

FIRESTOP

INTERIOR

FIRESTOP

Figure 21. Heat Shield, Interior & Exterior Firestops

For Vertical Runs - One ceiling firestop isREQUIRED at the hole in each ceiling through which the vent passes.

To install firestops for vertical runs that pass through ceilings:

Position a plumb bob directly over the center of the vertical vent component.

Mark the ceiling to establish the centerpoint of the vent.

1.Cut the 11-inchby11-inchhole.

2.Add the new framing members.

This shows a ceiling installation.

Drill a hole or drive a nail through this centerpoint.

Check the floor above for any obstructions, such as wiring or plumbing runs.

Reposition the fireplace and vent system, if necessary, to accommodate the ceiling joists and/or obstructions.

Cut an 11-inchX11-inch(280 mm X 280 mm) hole through the ceiling, using the centerpoint previously marked.

Frame the hole with framing lumber the same size as the ceiling joists.

Figure 22. 11" x 11" Hole and New Framing Members

If the area above the ceiling is NOT an attic, position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole.

JOIST

CEILING

NAILS (4 REQUIRED)

CEILING FIRESTOP

Figure 23. Ceiling Firestop (Ceiling Side)

25

This shows an attic installation.

1.Keep insulation away from the vent pipe at least 1 inch (25 mm).

26

If the area above the ceiling IS an attic, position and secure the firestop on top of the previously framed hole.

JOIST

CEILING

NAILS (4 REQUIRED)

CEILING FIRESTOP

Figure 24. Attic Firestop

C. Vent Termination

For Horizontal Terminations - To attach and secure the termination to the last section of horizontal vent:

Rotate and interlock the ends as described at the beginning of the Installing Vent Components section.

The termination kit should pass through the wall firestops from the exterior of the building.

Adjust the termination cap to its final exterior position on the building.

!WARNING

THE TERMINATION CAP MUST BE POSITIONED SO THAT THE ARROW IS POINTING UP.

For roundcap termination kits:

Use the exterior pipelock hole provided on the round flange of the wall firestop to secure the vent pipe in place.

For trapezoidal cap termination kits:

Using screws, secure the cap to the exterior wall through the flanges built into the cap.

For round cap termination:

1.Secure the 8-5/8inch (219 mm) pipe, using the exterior pipelock hole on the round flange of the wall firestop.

For trapezoidal termination:

1.Screw the cap to the exterior wall through the flanges in the cap.

2.Seal the joint between the pipe and the exterior firestop.

ROUND CAP TERMINATION

PERFORATION CANNOT BE

INSIDE THE WALL

7 1/2" (191mm) MINIMUM

TRAPEZOID CAP TERMINATION

7 1/4" (184mm)

Figure 25. Round & Trapezoid Termination Caps

!WARNING: THE BOTTOM OF THE VENT TERMINATION CAP MUST BE A MINIMUM OF 12 INCHES (305MM) ABOVE GROUND LEVEL (GRADE). THE TOP OF THE CAP MUST BE A MINIMUM OF 18 INCHES (457MM) BELOW COMBUSTIBLE MATERIAL, SUCH AS A DECK, AND THE SIDE OF THE CAP MUST BE A MINIMUM OF 6 INCHES (152MM) AWAY FROM A PARALLEL OUTSIDE WALL. VENTING TERMINALS SHALL NOT BE RECESSED INTO A WALL OR SIDING. SEE THE FOLLOWING DIAGRAM FOR VENT TERMINATION CLEARANCES.

27

 

 

 

G

 

 

 

 

 

v

 

 

 

D

 

A

H

 

 

 

 

 

 

 

E

 

 

 

 

 

v

 

 

 

 

 

L

C

openable fixed closed

 

 

 

v B

 

 

 

v

 

v

 

 

 

 

 

 

 

 

F v

 

B

 

M

 

 

v

I

 

 

B

B

v X

 

 

 

 

 

 

 

V

=VENT TERMINAL

 

A

 

J or K

 

234

 

 

 

 

 

234

 

 

X

=AIR SUPPLY INLET

 

234 =AREA WHERE TERMINAL IS NOT PERMITTED

 

234

 

 

A= 12" clearances above grade, veranda, porch, deck or balcony

B= 12" clearances to window or door that may be opened

C

=

9" (U.S.A.)

clearance to permanently closed window

 

 

12" (Canada)

 

*D

=

18"

vertical clearance to ventilated soffit located above the

 

 

 

terminal within a horizontal distance of 2 feet (60 cm)

 

 

 

from the center-lineof the terminal

*E

=

18"

clearance to unventilated soffit

F

=

9"

clearance to outside corner

G

=

6"

clearance to inside corner

H

=

3 ft. (Canada)

not to be installed above a gas meter/regulator assembly

 

 

 

within 3 feet (90 cm) horizontally from the center-lineof

 

 

 

the regulator

I

=

3 ft. (U.S.A.)

clearance to service regulator vent outlet

 

 

6 ft. (Canada)

 

J

=

9" (U.S.A.)

clearance to non-mechanicalair supply inlet to building

 

 

12" (Canada)

or the combustion air inlet to any other appliance

K

=

3 ft. (U.S.A.)

clearance to a mechanical air supply inlet

 

 

6 ft. (Canada)

 

**L

=

7 ft.

clearance above paved sidewalk or a paved driveway

 

 

 

located on public property

***M =

18"

clearance under veranda, porch, deck or balcony

*30” minimum for vinyl clad soffits.

**a vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.

***only permitted if veranda, porch, deck or balcony is fully open on a minimum of 2 sides beneath the floor.

NOTE: Local Codes or Regulations may require different clearances.

Figure 26. Vent Termination Minimum Clearances

CAUTION

IF EXTERIOR WALLS ARE FINISHED WITH

 

VINYL SIDING, IT IS NECESSARY TO INSTALL

 

THE VINYL PROTECTOR KIT TO THE TOP OF

28

THE EXTERIOR FIRESTOP (FOR ALL ROUND

 

TERMINATION CAPS).

For Vertical Terminations - To locate the vent and install the vent sections:

• Locate and mark the vent centerpoint on the underside of the roof, and drive a nail through the centerpoint.

• Make the outline of the roof hole around the centerpoint nail.

• The size of the roof hole framing dimensions depend on the pitch of the roof. There MUST BE a1-inch(25.4 mm) clearance from the vertical vent pipe to combustible materials.

• Mark the roof hole accordingly.

• Cover the opening of the installed vent pipes.

• Cut and frame the roof hole.

• Use framing lumber the same size as the roof rafters and install the frame securely. Flashing anchored to the frame must withstand heavy winds.

• Continue to install concentric vent sections up through the roof hole (for inside vent installations) or up past the roof line until you reach the appropriate distance above the roof (for outside terminations).

 

!

WARNING:

 

MAJOR U.S. BUILDING CODES SPECI-

 

 

FY MINIMUM CHIMNEY AND/OR VENT

 

 

HEIGHT ABOVE THE ROOF TOP. THESE

 

 

MINIMUM HEIGHTS ARE NECESSARY IN

 

 

THE INTEREST OF SAFETY. SEE THE

 

 

FOLLOWING DIAGRAM FOR MINIMUM

 

 

HEIGHTS, PROVIDED THE TERMINA-

 

 

TION CAP IS AT LEAST TWO (2) FEET

 

 

FROM A VERTICAL WALL AND 2-FEET

 

 

BELOW A HORIZONTAL OVERHANG.

NOTE

 

This also pertains to vertical vent systems installed

 

on the outside of the building.

29

1.Attach the flashing and apply sealant around the edges of the flashing base.

2.Attach the storm collar over the flashing joint and apply sealant between the storm collar and vertical pipe.

30

To seal the roof hole, and to divert rain and snow from the vent system:

Attach a flashing to the roof using nails, and use a non-hardeningmastic around the edges of the flashing base where it meets the roof.

Attach a storm collar over the flashing joint to form a water-tightseal. Placenon-hardeningmastic around the joint, between the storm collar and the vertical pipe.

Slide the termination cap over the end of the vent pipe and rotate the pipe clockwise 1/4 turn.

 

HORIZONTAL OVERHANG

TERMINATION

 

CAP

VERTICAL WALL

 

2 FT.

2 FT. MIN.

MIN.

 

 

LOWEST

 

DISCHARGE

TERMINATION CAP

OPENING

 

X

 

12

 

ROOF PITCH IS X/ 12

 

H (MIN.) - MINIMUM HEIGHT FROM ROOF

 

TO LOWEST DISCHARGE OPENING

Roof Pitch

H (min.) ft.

flat to 6/12

1.0

6/12 to 7/12

1.25

over 7/12 to 8/12

1.5

over 8/12 to 9/12

2.0

over 9/12 to 10/12

2.5

over 10/12 to 11/12

3.25

over 11/12 to 12/12

4.0

over 12/12 to 14/12

5.0

over 14/12 to 16/12

6.0

over 16/12 to 18/12

7.0

over 18/12 to 20/12

7.5

over 20/12 to 21/12

8.0

Figure 27. Minimum Height from Roof to Lowest Discharge Opening

Step 4

Positioning,

Leveling, and

Securing the

Fireplace

1.Place the fireplace into position.

2.Level the fireplace from side to side and from front to back.

3.Shim the fireplace with non-combus-tible material, such as sheet metal, as necessary.

4.Secure the fireplace to the framing by nailing or screwing

Step 5

The Gas Control

Systems

The diagram below shows how to properly position, level, and secure the fireplace.

Figure 28. Proper Positioning, Leveling, and

Securing of a Fireplace

!WARNING: THIS UNIT IS NOT FOR USE WITH SOLID FUEL.

Two types of gas control systems are used with these models: Standing Pilot Ignition andDirect Spark Ignition (DSI). Models6000XLT-CDNand 6000XLS have Standing Pilot Ignition only. Model 6000ARCH has DSI only. Model 6000TR has both Standing Pilot and DSI systems

Standing Pilot Ignition System

This system includes millivolt control valve, standing pilot, thermopile/thermocouple flame sensor, and piezo ignitor.

!WARNING: 110-120VAC MUST NEVER BE CONNECTED TO A CONTROL VALVE IN A MILLIVOLT SYSTEM.

Direct Spark Ignition (DSI) System

This system includes a 110V control valve, electronic module, and spark ignitor/flame sensor.

!WARNING: CONTINUOUS 110-120VAC SERVICE MUST BE WIRED DIRECTLY TO THE FIREPLACE JUNCTION BOX IN A DSI SYSTEM.

!WARNING: DIRECT VENT PROPANE MODELS WITH DSI CONTROL SYSTEMS CANNOT BE USED IN

31

STANDING PILOT

NOTE: FLAMES TOO

DSI IGNITION

CLOSE TO THE

 

 

CERAMIC INSULATORS

 

 

CAN CAUSE NUISANCE

 

 

LOCKOUTS AND

 

 

ELECTRODE FAILURE.

IGNITOR

 

 

3/8” (10mm)

 

CERAMIC

 

 

INSULATOR

 

 

1/4" (6mm)

 

Figure 29. Gas Controls Systems

Step 6

NOTE: Have the gas supply line installed by a

The Gas

qualified service technician in accordance with all

Supply Line

building codes.

NOTE: Before the first firing of the fireplace, the

 

 

gas supply line should be purged of any trapped air.

 

NOTE: Consult local building codes to properly size

 

the gas supply line leading to the 1/2 inch

 

(13 mm) hook-upat the unit.

 

This gas fireplace is designed to accept a 1/2 inch

 

(13 mm) gas supply line. To install the gas supply line:

A listed 1/2 inch (13 mm) manual shut-offvalve and a listed flexible gas connector are connected to the 1/2 inch (13 mm) inlet of the control valve.

The gas line may be run from either side of the fireplace provided the hole in the outer wrap does not exceed 2 inches in diameter and it does not penetrate the airtight box.

The gap between the supply piping and gas access hole can be plugged with non-combustibleinsulation to prevent cold air infiltration.

Locate the gas line access hole in the outer casing of the fireplace.

Open the fireplace lower grille, insert the gas supply line through the gas line hole, and connect it to the shut-offvalve.

When attaching the pipe, support the control so that the lines are not bent or torn.

After the gas line installation is complete, use a soap solution to carefully check all gas connections for leaks.

32

!

WARNING: DO NOT USE AN OPEN

FLAME TO CHECK FOR GAS LEAKS.

 

 

 

The gas line should be installed by a qualified service technician.

Step 7

Gas Pressure

Requirements

At the gas line access hole, use insulation to repack the space around the gas pipe.

Insert insulation from the outside of the fireplace and pack the insulation tightly to totally seal between the pipe and the outer casing.

CONTROL

VALVE

GAS LINE

ACCESS HOLE

Figure 30. Gas Supply Line

Pressure requirements for Heat-N-Glogas fireplaces are shown in the table below.

Pressure

Natural Gas

Propane

 

 

 

Minimum

5.0 inches

11.0 inches

Inlet Pressure

w.c.

w.c.

 

 

 

Maximum Inlet

14.0 inches

14.0 inches

Gas Pressure

w.c.

w.c.

 

 

 

Manifold

3.5 inches

10.0 inches

Pressure

w.c.

w.c.

 

 

 

A one-eighth(1/8) inch (3 mm) N.P.T. plugged tapping is provided on the inlet and outlet side of the gas control for a test gauge connection to measure the manifold pressure. Use a small flat blade screwdriver to crack open the screw in the center of the tap. Position a rubber hose over the tap to obtain the pressure reading.

The fireplace and its individual shut-offvalve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess ofone-half(1/2) psig (3.5 kPa).

The fireplace must be isolated from the gas supply piping system by closing its individual shut-offvalve during any pressure testing of the gas supply piping system at test pressures equal to or less than onehalf (1/2) psig (3.5 kPa).

33

Step 8

NOTE: Electrical wiring must be installed by a

Wiring the

licensed electrician.

Fireplace

Caution: Disconnect remote controls if you are

 

absent for extended time periods. This will

 

prevent accidental fireplace operation.

For Standing Pilot Ignition Wiring

Appliance Requirements

This appliance DOES NOT require110-120VAC to operate.

!WARNING

DO NOT CONNECT 110-120VAC TO THE GAS CONTROL VALVE OR THE APPLIANCE WILL MALFUNCTION AND THE VALVE WILL BE DESTROYED.

Optional Accessories

Optional fan and remote control kits require that 110120 VAC be wired to the factory installed junction box before the fireplace is permanently installed.

Remote Wall Switch

Position the remote wall switch in the desired position on a wall. Run a maximum of 25 feet (7.8 m) or less length of 18 A.W.G. minimum wire and connect it to the fireplace ON/OFF switch pigtails.

!WARNING

DO NOT CONNECT 110-120VAC TO THE REMOTE WALL SWITCH OR THE CONTROL VALVE WILL BE DESTROYED.

CAUTION

LABEL ALL WIRES PRIOR TO DISCONNECTION

 

WHEN SERVICING CONTROLS. WIRING

 

ERRORS CAN CAUSE IMPROPER AND

 

DANGEROUS OPERATION. VERIFY PROPER

 

OPERATION AFTER SERVICING.

NOTE: 6000XLT-CDNDOES NOT HAVE A LIMIT SWITCH.

Figure 31. Standing Pilot Ignition Wiring Diagram

34

 

VARIABLE SPEED CONTROL

NOTE: IF ANY OF THE ORIGINAL WIRE

 

 

AS SUPPLIED WITH THE APPLIANCE

 

 

MUST BE REPLACED, IT MUST BE

BLK

BLK

REPLACED WITH TYPE 105OC RATED WIRE.

JUNCTION BOX

 

 

 

BLK

BLK

BLOWER RECEPTACLE

 

 

 

BLK

BLK

 

 

 

BLK

 

WHT WHT

BLK

GROUND

TEMPERATURE

SENSOR SWITCH

BLOWER

GRN

 

 

BLK

WHT

110-120VAC

 

 

JUNCTION BOX

TEMPERATURE

SENSOR SWITCH

 

 

 

 

 

 

 

FAN

SPEED CONTROL (RHEOSTAT)

Figure 32. Fan Wiring Diagram

 

For Direct Spark Ignition (DSI) Wiring

 

 

Appliance Requirements

 

 

This appliance requires that 110-120VAC be wired to

 

 

the factory installed junction box. Maintain correct

 

 

polarity when wiring the junction box.

 

 

Optional Accessories

 

 

Optional fan and remote control kits require that 110-

 

 

120 VAC be wired to the fireplace junction box.

 

 

Remote Wall Switch

 

 

Position the remote wall switch in the desired position

 

 

on a wall. Run a maximum of 25 feet

 

 

(7.8 m) or less of 16 A.W.G. minimum wire and

 

 

connect it to the fireplace ON/OFF switch pigtails.

 

NOTE

Electrical wiring must be installed by a licensed

 

 

electrician.

 

CAUTION

LABEL ALL WIRES PRIOR TO DISCONNECTION

 

 

WHEN SERVICING CONTROLS. WIRING

 

 

ERRORS CAN CAUSE IMPROPER AND

 

 

DANGEROUS OPERATION. VERIFY PROPER

 

 

OPERATION AFTER SERVICING.

35

NOTE:

The microswitch

is found on model

6000ARCH only.

Figure 33. Direct Spark Ignition (DSI) Wiring Diagram

Step 9

The following diagram shows the minimum vertical

Finishing

and corresponding maximum horizontal dimensions

 

of fireplace mantels or other combustible projections

 

above the top front edge of the fireplace. See Figures

 

3 and 4 for other fireplace clearances.

Only non-combustiblematerials may be used to cover the black fireplace front.

NOTE: All Dimensions shown in inches.

Figure 34. Minimum Vertical and Maximum

Horizontal Dimensions of

Combustibles above Fireplace

!WARNING

WHEN FINISHING THE FIREPLACE, NEVER OBSTRUCT OR MODIFY THE AIR INLET/OUTLET GRILLES IN ANY

36

MANNER.

 

CAUTION

1.Apply only noncombustible facing material to the fireplace surround.

Step 10

Installing Trim,

Logs, and

Ember Material

IF JOINTS BETWEEN THE FINISHED WALLS AND THE FIREPLACE SURROUND (TOP AND SIDES) ARE SEALED, A 300° F. MINIMUM SEALANT MATERIAL MUST BE USED. THESE JOINTS ARE NOT REQUIRED TO BE SEALED. ONLY NONCOMBUSTIBLE MATERIAL (USING 300° F. MINIMUM ADHESIVE, IF NEEDED) CAN BE APPLIED AS FACING TO THE FIREPLACE SURROUND. SEE THE DIAGRAM SHOWN BELOW.

Figure 35. Sealant Material

Hearth Extensions

A hearth extension may be desirable for aesthetic reasons. However, ANSI or CAN/CGA testing standards do not require hearth extensions for gas fireplace appliances.

Installing the Trim

Combustible materials may be brought up to the specified clearances on the side and top front edges of the fireplace, but MUST NEVER overlap onto the front face. The joints between the finished wall and the fireplace top and sides can only be sealed with a 300° F. (149° C) minimum sealant.

!WARNING

WHEN FINISHING THE FIREPLACE, NEVER OBSTRUCT OR MODIFY THE AIR INLET/OUTLET GRILLES IN ANY MANNER.

Install optional marble and brass trim surround kits as desired. Marble, brass, brick, tile, or other noncombustible materials can be used to cover up the gap between the sheet rock and the fireplace.

Do not obstruct or modify the air inlet/outlet grilles. When overlapping on both sides, leave enough space

so that the bottom grille can be lowered and the trim 37 door removed.

Positioning the Logs

If the gas logs have been factory installed they should not need to be positioned.

If the logs have been packaged separately, refer to the installation instructions that accompany the logs. Save the log instructions with this manual.

If sooting occurs, the logs might need to be repositioned slightly to avoid excessive flame impingement.

Placing the Ember Material

Two separate bags of ember material are shipped with this gas fireplace:

The bag labeled Golden Ember (GE-93)is flame colorant material.

The bag labeled Glowing Ember (050-721)is standard glowing ember material.

To place the ember material:

Turn the tension springs around the glass door 90°.

Remove the glass door from the unit.

NOTE: FOR MODEL 6000ARCH ONLY.

Remove wing nuts and glass clips. Pull glass out from bottom and pull downward.

Cover the top of the burner with a single layer of ember material. Then sprinkle GE-93on top of the burner.

Save the remaining ember materials for use during fireplace servicing.

Replace the glass door and a front trim door on the unit (see Replacement Parts Section of the manual.)

Pull out and twist the tension springs 90° to lock.

38

1.Lift the trim door up and out of the unit.

1.Lift the top trim door up and out of the unit.

2.Unlatch and remove the glass door from the unit.

1.Place the ember material onto the top of the burner.

CAUTION

EYE BOLT

LATCH BRACKET

GLASS DOOR

Figure 36. Models: 6000XLT-CDNand 6000XLS

Glass Assembly

6000ARCH does not have the eye bolts.

Figure 37. Model: 6000TR Glass Assembly

Figure 38. Placement of the Ember Material

IT IS STRONGLY RECOMMENDED THAT TRIM DOORS WITH OPTIONAL MESH SCREENS BE INSTALLED ON PROPANE MODELS.

39

Step 11

Before Lighting

the Fireplace

Step 12

Lighting the

Fireplace

40

Before lighting the fireplace, be sure to do the following:

Remove all paperwork and documents from the fireplace.

Review safety warnings and cautions

Read the Safety and Warning Informationsection at the beginning of this Installers Guide.

Double-checkfor gas leaks

Before lighting the fireplace, double-checkthe unit for possible gas leaks.

Double-checkvent terminations and front grilles for obstructions.

Before lighting the fireplace, double-checkthe unit for possible obstructions that could be blocking the vent terminations or the front grilles.

Double-checkfor faulty components

Any component that is found to be faulty MUST BE replaced with an approved component. Tampering with the fireplace components isDANGEROUS and voids all warranties.

A small amount of air will be in the gas supply lines. When first lighting the fireplace, it will take a few minutes for the lines to purge themselves of this air. Once the purging is complete, the fireplace will light and will operate normally.

Subsequent lightings of the fireplace will not require this purging of air from the gas supply lines, unless the gas valve has been turned to the OFF position, in which case the air would have to be purged.

NOTE: The fireplace should be run for 8 hours on the initalstart-up.Thiswill help to cure the chemicals used in the paint and logs.

You’ve reviewed all safety warnings, you’ve checked the fireplace for gas leaks, you know the vent system is unobstructed, and you’ve checked for faulty components. Now you’re ready to light the fireplace.

WARNING

!PLEASE REFER TO THE USER’S MANUAL FOR ALL CAUTIONS, SAFETY, AND WARNING INFORMATION PERTAINING TO THE LIGHTING AND OPERATION OF THE FIREPLACE.

Step 13

Heating Control

Model 6000XLT-CDN

Step 14 Relief Ports

Model 6000ARCH

After the

Installation

This model is equipped with a baffle which will allow you to control usable heat output. The baffle control lever is located at the lower left corner of the unit behind the lower grille. See Figure 39.

FOR MORE HEAT: Pull the baffle lever forward and down. This will close the baffle.

FOR LESS HEAT: Push the baffle lever back and up to lock. This will open the baffle.

FIGURE 39

Model 6000 ARCH has a relief port built into the underside of the firebox (behind the lower grille). See Figure 40. The port cover plate is spring-loadedto remain closed. The cover plate activates a safety microswitch which is wired to the DSI control valve. See Figure 33 DSI Wiring Diagram.

In the unlikely event of a delayed lighting of the burner, the relief cover plate is designed to open and release the microswitch lever. This will prevent the DSI valve from operating until the cover plate is re-setand the microswitch lever closed. ToRe-set:1. Pull and hold the microswitch lever armDOWN. 2. Push the cover plateUP and release the switch lever arm. See Figure 40.

FIGURE 40

!LEAVE THIS INSTALLATION MANUAL WITH THE APPLIANCE FOR FUTURE REFERENCE.

41

4

Maintaining and Servicing Your Fireplace

42

Fireplace

Maintenance

Although the frequency of your fireplace servicing and maintenance will depend on use and the type of installation, you should have a qualified service technician perform an appliance check-upat the beginning of each heating season. See the table below for specific guidelines regarding each fireplace maintenance task.

IMPORTANT

TURN OFF THE GAS BEFORE SERVICING

 

 

YOUR FIREPLACE.

 

 

 

 

 

Type of

 

 

 

 

Fireplace

 

 

 

Fireplace Maintenance Task To

Maintenance

Frequency

 

By

Be Completed

 

 

 

 

 

Replacing

Once annually,

 

Qualified

Brush away loose ember material near

Old Ember

during the

 

Service

the burner. Replace old ember

Material

annual check-up

Technician

material with new dime-sizeand-shape

 

 

 

 

pieces of Golden Ember (GE-93)and

 

 

 

 

Glowing Ember (050-721).New ember

 

 

 

 

material should be placed alternately on

 

 

 

 

top of the burner—alayer of Golden

 

 

 

 

Ember, a layer of Glowing Ember,

 

 

 

 

and so on. Save the remaining ember

 

 

 

 

material and repeat this procedure at

 

 

 

 

your next servicing. For more

 

 

 

 

information, see Placing Ember

 

 

 

 

Material in the INSTALLERS GUIDE.

 

 

 

 

 

Cleaning

Once annually

 

Qualified

Brush or vacuum the control

Burner

 

 

Service

compartment, fireplace logs, and

& Controls

 

 

Technician

burner areas surrounding the logs.

 

 

 

 

 

Checking

Periodically

 

Qualified

Make a visual check of your fireplace’s

Flame

 

 

Service

flame patterns. Make sure the flames

Patterns,

 

 

Technician/

are steady—notlifting or floating. See

Flame Height

 

 

Owner

the picture in Figure 41. The flame

 

 

 

 

sensor(DSI) or thermopile/thermocouple

 

 

 

 

(standing pilot) tips should be covered

 

 

 

 

with flame. See the picture in Figure 42.

 

 

 

 

Checking

Before initial use

Qualified

Inspect the external vent cap on a

Vent System

and at least

 

Service

regular basis to ensure that no debris is

 

annually thereafter,

Technician/

interfering with the flow of air. Inspect

 

more frequently

 

Owner

entire vent system for proper function.

 

if possible

 

 

 

 

 

 

 

 

Cleaning

As necessary

 

Homeowner

Clean as necessary, particularly after

Glass Door

 

 

 

adding new ember (flame colorant)

 

 

 

 

material. Film deposits on the inside of

 

 

 

 

the glass door should be cleaned off

 

 

 

 

using a household glass cleaner.

 

 

 

 

NOTE: DO NOT handle or attempt to

 

 

 

 

clean the door when it is hot and

 

 

 

 

DO NOT use abrasive cleaners.

 

 

 

 

 

MAKE SURE THE FLAMES

ARE STEADY—NOT

LIFTING OR FLOATING.

Figure 41. Burner Flame Patterns

 

STANDING PILOT

NOTE: FLAMES

DSI IGNITION

 

TOO CLOSE TO

 

THE CERAMIC

 

INSULATORS CAN

IGNITOR

CAUSE NUISANCE

 

LOCKOUTS AND

3/8” (10mm)

ELECTRODE

FAILURE.

 

CERAMIC

 

INSULATOR

 

1/4" (6mm)

 

Figure 42. Pilot/Ignitor Flame Patterns

43

5

 

All parts listed in this INSTALLERS GUIDE may be

 

ordered from an authorized dealer. When requesting

 

service or replacement parts for your fireplace, please

 

provide the model number and the serial number.

Standing Pilot with Robertshaw Controls only

PART

PART DESCRIPTION

PART NUMBER

 

Valve LP

SRV60–523

 

Valve NG

SRV60–522

Replacement

 

 

 

Parts and

 

 

 

Accessories

 

 

 

 

 

Piezo Ignitor

SRV60-513

 

 

Thermopile

SRV60–512

 

 

Thermocouple

SRV446-511

 

 

Pilot Orifice LP

SRV446–517

 

 

Pilot Orifice NG

SRV446–505

 

 

Pilot Assembly LP

SRV446-511A

 

 

Pilot Assembly NG

SRV446-510A

 

 

Pilot Tube

SRV446-301

 

 

Burner Tube

SRV60-307

44

 

 

 

All parts listed in this INSTALLERS GUIDE may be ordered from an authorized dealer. When requesting service or replacement parts for your stove, please provide the model number and the serial number.

Standing Pilot with S.I.T. controls only

PART

PART DESCRIPTION

PART NUMBER

 

Piezo Ignitor

SRV60-513

Thermopile

SRV60-512

Thermocouple

SRV571-511

Valve LP

SRV571-501

Valve NG

SRV571-500

Burner Tube

SRV60-307

Pilot Tube

SRV571-301

Pilot Orifice LP

SRV571-517

Pilot Orifice NG

SRV571-516

Pilot Assembly LP

SRV571-511A

Pilot Assembly NG

SRV571-510A

45

DSI Ignition Only

 

 

PART

PART DESCRIPTION

PART NUMBER

 

DSI Valve

SRV476–500

 

DSI Module

SRV501–592

 

Electrode

SRV501-591

Both Standing Pilot and DSI Ignition

 

PART

PART DESCRIPTION

PART NUMBER

 

Trim Door

DF-36H

 

Log Set Assembly

LOGS-6FL

46

Both Standing Pilot and DSI Ignition (Cont.)

 

 

PART

PART DESCRIPTION

PART NUMBER

 

High Temperature Limit Switch

SRV92–531

 

Burner NG

 

SRV446-176A

 

Burner LP

 

SRV446-175A

 

Burner Orifice

 

 

 

6000TR NG Rear Venting (#38DMS)

SRV57-800

 

6000TR LP Rear Venting (#52DMS)

SRV57-801

 

6000TR NG Top Venting (#36DMS)

SRV79-831

 

6000TR LP Top Venting (#51DMS)

SRV79-803

 

6000ARCH NG (#39DMS)

 

SRV66-800

 

6000ARCH LP (#53DMS)

 

SRV60-801

 

6000XLS, XLT-CDNNG (#32DMS)

SRV420-800

 

6000XLS, XLT-CDNLP (#50DMS)

SRV446-801

 

On/Off Rocker Switch

 

SRV60–521A

 

Glass Door Assembly

 

GLA-6FL

 

Grate Assembly

 

SRV446-360A

 

6000ARCH

 

 

 

6000XLS

 

 

 

6000XLT-CDN

 

 

 

Grate Assembly

 

SRV60-361A

 

6000TR

 

 

 

Refractory

 

 

 

6000TR

 

SRV446-338

 

6000XLS

 

 

 

6000XLT-CDN

 

 

 

6000ARCH

 

SRV446-339

 

Glass Spring Fastener

 

SRV79-001A

 

GLASS SPECIFICATIONS:

6000TR:

22” X 34”

TEMPERED

 

 

6000XLS:

22” X 34”

CERAMIC

 

 

6000XLT-CDN:

22” X 34”

CERAMIC

47

 

6000ARCH:

22” X 34”

CERAMIC

 

 

Accessories

ACCESSORY

PART DESCRIPTION

PART NUMBER

 

Fan Kit

GFK-160A

 

Remote Control Kit

RC-SMART

 

 

SMART-STAT

 

 

RC-MLT

 

Wall Switch Kit

 

 

- Off White

WSK-21

 

- White

WSK-21-W

 

Trim Door Mesh

MESH-36

48