Heat & Glo LifeStyle 6000TV-OAK User Manual

Size:
783.36 Kb
Download

Owner’s Manual

Installation and Operation

Model:

6000TV-OAK6000TV-OAK-IPI

Underwriters

Laboratories Listed

READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.

WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.

-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

-What to do if you smell gas

Do not try to light any appliance.

Do not touch any electrical switch.

Do not use any phone in your building.

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire department.

-Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.

1.This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes.

2.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

In the Commonwealth of Massachusetts:

installation must be performed by a licensed plumber or gas fitter;

a CO detector shall be installed in the room where the appliance is installed.

Printed in U.S.A. Copyright 2005

Heat & Glo, a brand of Hearth & Home Technologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044

Please contact your Heat & Glo dealer with any questions or concerns. For the number of your nearest Heat & Glo dealer, please call 1-888-427-3973.

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

Heat & Glo • 6000TV-OAK,6000TV-OAK-IPI384-900Rev. N • 11/05

1

SAFETY AND WARNING INFORMATION

READ andUNDERSTAND all instructions carefully

!before starting the installation. FAILURE TO FOLLOW these installation instructions may result in a possible fire hazard and will void the warranty.

!Prior to the first firing of the fireplace, READ the Using Your Fireplace section of theOwners Guide.

DO NOT USE this appliance if any part has been

!under water. Immediately CALL a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.

!THIS UNIT IS NOT FOR USE WITH SOLID FUEL.

Installation and repair should be PERFORMED by a

!qualified service person. The appliance and venting system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It isIMPERATIVE that the unit’s control compartment, burners, and circulating air passagewaysBE KEPT CLEAN to provide for adequate combustion and ventilation air.

Always KEEP the appliance clear and free from

!combustible materials, gasoline, and other flammable vapors and liquids.

!NEVER OBSTRUCT the flow of combustion and ventilation air. Keep the front of the applianceCLEAR of all obstacles and materials for servicing and proper operations.

Due to the high temperature, the appliance should

!be LOCATED out of traffic areas and away from furniture and draperies. Clothing or flammable materialSHOULD NOT BE PLACED on or near the appliance.

!Children and adults should be ALERTED to the hazards of high surface temperature and shouldSTAY AWAY to avoid burns or clothing ignition. Young children should beCAREFULLY SUPERVISED when they are in the same room as the appliance.

These units MUST use one of the vent systems

!described in the Installing the Fireplace section of the Installers Guide.NO OTHER vent systems or componentsMAY BE USED.

This gas fireplace and vent assembly MUST be

!vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas applianceMUST USE a separate vent system. Common vent systems are

PROHIBITED.

INSPECT the external vent cap on a regular basis to

!make sure that no debris is interfering with the air flow.

!The glass door assembly MUST be in place and sealed, and the trim door assemblyMUST be in place on the fireplace before the unit can be placed into safe operation.

DO NOT OPERATE this appliance with the glass

!door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.

!The glass door assembly SHALL ONLY be replaced as a complete unit, as supplied by the gas fireplace manufacturer.NO SUBSTITUTE material may be used.

!DO NOT USE abrasive cleaners on the glass door assembly.DO NOT ATTEMPT to clean the glass door when it is hot.

Turn off the gas before servicing this appliance. It is

!recommended that a qualified service technician perform an appliance check-upat the beginning of each heating season.

!Any safety screen or guard removed for servicing must be replaced before operating this appliance.

!DO NOT place furniture or any other combustible household objects within 36 inches of the fireplace front.

2

Heat & Glo • 6000TV-OAK,6000TV-OAK-IPI384-900Rev. N • 11/05

TABLE OF CONTENTS

 

Safety and Warning Information. ...............................................

2

Î Service Parts Lists. ....................................................................

4

Section 1: Approvals and Codes. ..............................................

8

Appliance Certification...................................................................

8

Installation Codes ..........................................................................

8

High Altitude Installations ...............................................................

8

Section 2: Getting Started .........................................................

9

Introducing the Heat & Glo Gas Fireplaces ...................................

9

Pre-installationPreparation ...........................................................

9

Section 3: Installing the Fireplace. ..........................................

11

Constructing the Fireplace Chase ...............................................

11

Step 1

Locating the Fireplace ..................................................

11

Step 2

Framing the Fireplace..................................................

12

Step 3

Negative Pressure Make-upAir ...................................

12

Step 4

Installing the Vent System............................................

13

 

A. Vent System Approvals ...........................................

13

 

B. System Components .............................................

13

 

C. Bedroom Installation in Canada .............................

14

 

D. Vent Termination ....................................................

14

Step 5

Positioning, Leveling, and

 

 

Securing the Fireplace.................................................

14

Step 6

The Gas Control Systems ...........................................

14

Step 7

The Gas Supply Line ...................................................

15

Step 8

Gas Pressure Requirements ......................................

15

ÎStep 9

Wiring the Fireplace ....................................................

16

Step 10

Finishing ......................................................................

18

Step 11

Installing Trim, Logs, and Ember Material....................

18

 

Installing the Trim .........................................................

18

 

Positioning the Logs ....................................................

18

 

Shutter Settings ...........................................................

18

 

Placing the Ember Material ..........................................

18

 

Glass Specifications .....................................................

19

Step 12

Before Lighting the Fireplace .......................................

19

Step 13

Lighting the Fireplace ..................................................

19

After the Installation .....................................................................

19

Section 4: Maintaining and Servicing Your Fireplace. ........

20

 

Î= Contains updated information.

 

Heat & Glo • 6000TV-OAK,6000TV-OAK-IPI384-900Rev. N • 11/05

3

Service Parts

6000TV-OAK,6000TV-OAK-IPI

 

 

 

(NG, LP) Exploded Parts Diagram

Beginning Manufacturing Date: 4-01

 

Ending Manufacturing Date: ______

3 2

4

12

5

1 13

6 Log Set Assembly

9

7

 

8

10

11

Part number list on following page.

4

Heat & Glo • 6000TV-OAK,6000TV-OAK-IPI384-900Rev. N • 11/05

Service Parts List

6000TV-OAK,6000TV-OAK-IPI

IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealers VIP site. When ordering, supply serial and model numbers to ensure correct service parts.

ITEM

COMMON PARTS

 

SERIAL #

PART NUMBER

 

 

 

 

 

1

Burner NG, LP

 

 

SRV383-338A

 

 

 

 

 

2

Glass Door Assembly

 

 

GLA-6TROC

 

 

 

 

 

3

Surround

PRE

002324021

385-130

POST 002324021

2026-108

 

 

4

Hood

 

 

SRV60-143-BK

 

 

 

 

 

5

Log Grate

 

 

383-360A

 

 

 

 

 

6

Oak Log Set Assembly

 

 

LOGS-6OAK

 

 

 

 

 

7

Log 1

 

 

SRV385-720

 

 

 

 

 

8

Log 2

 

 

SRV385-724

 

 

 

 

 

9

Log 3

 

 

SRV385-721

 

 

 

 

 

10

Log 4

 

 

SRV385-723

 

 

 

 

 

11

Log 5

 

 

SRV385-722

 

 

 

 

 

12

Combustion Board

 

 

385-401

 

 

 

 

 

 

Touch Up Paint

 

 

TUP-GBK-12

 

 

 

 

 

 

Glass Latch Assembly

 

 

386-122A

 

 

 

 

 

 

Mineral Wool Embers

 

 

050-721

 

 

 

 

 

 

Vermiculite Embers

 

 

MYSTIC-EMBERS

 

 

 

 

 

 

High Temp Limit Switch

 

 

066-531

 

 

 

 

 

 

Pilot Orifice NG

 

 

446-505

 

 

 

 

 

 

Pilot Orifice LP

 

 

446-517

 

 

 

 

 

 

STANDING PILOT IGNITION ONLY

 

 

 

13

Junction Box

PRE

002324021

100-250A

POST 002324021

4021-013

 

 

 

Thermocouple

 

 

446-511

 

 

 

 

 

 

Thermopile

 

 

060-512

 

 

 

 

 

 

Conversion Kit NG

 

 

NGK-6TVOC

 

 

 

 

 

 

Conversion Kit LP

 

 

LPK-6TVOC

 

 

 

 

 

 

INTERMITTENT PILOT IGNITION (IPI) ONLY

 

 

 

13

Junction Box

PRE

002324021

383-250A

POST 002324021

4021-013

 

 

 

Conversion Kit LP

 

 

LPK-6TVOC-IPI

 

 

 

 

 

 

ACCESSORIES

 

 

 

 

Trim Door Mesh

 

 

MESH-6000

 

 

 

 

 

 

Fan Kit

 

 

GFK-160A

 

 

 

 

 

 

Wall Switch Kit, Off-white

 

 

WSK-21

 

 

 

 

 

 

Wall Switch Kit, White

 

 

WSK-21-W

 

 

 

 

 

Heat & Glo • 6000TV-OAK,6000TV-OAK-IPI384-900Rev. N • 11/05

5

 

Service Parts

6000TV-OAK-IPI

 

(NG, LP) Exploded Parts Diagram

Beginning Manufacturing Date: 4-01

 

 

Ending Manufacturing Date: ______

Intermittent Pilot Ignition

11

 

Valve Assembly

8

9

 

7

1

3

4

6

2 10

5

ITEM

 

DESCRIPTION

 

SERIAL #

PART NO.

1

Flex Ball Valve Assembly

 

 

 

302-320A

2

ON/OFF Rocker Switch

 

 

 

060-521A

 

 

 

 

 

 

3

Valve NG

 

 

 

750-500

 

 

 

 

 

 

3

Valve LP

 

 

 

750-501

 

 

 

 

 

 

4

Flexible Gas Connector

 

PRE

002324021

477-301A

 

POST 002324021

383-302A

 

 

 

5

Module

 

 

 

593-592

6

Wire Assembly

 

 

 

593-590A

7

Burner Orifice NG (#40C)

 

 

 

582-840

Burner Orifice LP (#53C)

 

 

 

582-853

 

 

 

 

8

Pilot Assembly NG

 

PRE

002324021

385-510A

 

POST 002324021

4021-025

 

 

 

8

Pilot Assembly LP

 

PRE

002324021

385-511A

 

POST 002324021

4021-026

 

 

 

9

Pilot Bracket

 

 

 

385-164

 

 

 

 

 

 

10

Valve Bracket

 

PRE

002324021

550-169

 

POST 002324021

2025-101

 

 

 

11

Ground Strap

 

 

 

2025-512

 

3V Adaptor Plug

 

 

 

593-593A

 

Battery Pack

 

 

 

593-594A

 

72" & 80" Wire Assembly

 

 

 

522-504A

6

Heat & Glo • 6000TV-OAK,6000TV-OAK-IPI384-900Rev. N • 11/05

Service Parts

6000TV-OAK

(NG, LP) Exploded Parts Diagram

Beginning Manufacturing Date: 4-01

 

Ending Manufacturing Date: ______

Standing Pilot Ignition

5

6

Valve Assembly

 

 

9

 

8

7

 

 

 

 

 

 

 

 

 

 

 

10

 

 

3

 

 

 

2

 

 

 

 

 

 

 

 

 

1

4

 

 

 

 

 

 

 

ITEM

 

DESCRIPTION

 

SERIAL #

PART NUMBER

1

ON/OFF Rocker Switch

 

 

 

060-521A

2

Valve NG (30 Sec)

 

 

 

060-522

2

Valve LP (30 Sec)

 

 

 

060-523

3

Flexible Gas Connector

 

PRE

002324021

477-301A

 

POST 002324021

383-302A

 

 

 

4

Wire Assembly

 

 

 

049-552A

5

Pilot Assembly NG

 

 

 

485-510A

5

Pilot Assembly LP

 

 

 

485-511A

6

Pilot Bracket

 

 

 

385-164

7

Burner Orifice (NG) (#40C)

 

 

 

582-840

7

Burner Orifice (LP) (#53C)

 

 

 

582-853

8

Valve Bracket

 

PRE

002324021

550-169

 

POST 002324021

2025-101

 

 

 

9

Flex Ball Valve Assembly

 

 

 

302-320A

10

Piezo Ignitor

 

 

 

291-513

 

80" Wire Assembly

 

 

 

522-503A

Heat & Glo • 6000TV-OAK,6000TV-OAK-IPI384-900Rev. N • 11/05

7

1Approvals and Codes

Appliance Certification

The Heat & Glo fireplace models discussed in this Installers Guide have been tested to certification standards and listed by the applicable laboratories.

Certification

MODEL: 6000TV-OAK

LABORATORY: Underwriters Laboratories

TYPE: Vented Gas Fireplace

STANDARD: ANSI Z21.50•CGA2.2

Installation Codes

The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.

In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSAC22.1 Canadian Electric Code (in Canada).

These models (natural gas and propane) can be installed in a bedroom (in the United States) which has a total volume of unconfined space appropriate to the particular installation. Refer to the National Fuel Gas Code ANSI Z223.1/NFPA54

(current edition). The Uniform Mechanical Code - (current edition), and local Building Officials for the options allowed in obtaining an effective bedroom volume of unconfined space.

These models (natural gas and propane) can be installed in a bedroom (in Canada) if a thermostat (Model WH-STAT)is installed with the unit. Consult local code authorities. Detailed installation instructions for ModelWH-STATare included with the kit.

High Altitude Installations

U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.

When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifice size, check with the local gas utility.

If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.

Heat & Glo Quality Systems registered by SGS ICS

8

Heat & Glo • 6000TV-OAK,6000TV-OAK-IPI384-900Rev. N • 11/05

2Getting Started

Introducing the Heat & Glo Gas Fireplaces

Heat & Glo B-typevent gas fireplaces are designed to operate with all exhaust gases expelled to the outside of the building.

The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas fireplace diagrams, including the dimensions, are shown in this section.

Pre-installPreparation

This gas fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass.Do not install any unit with damaged, incomplete, or substitute parts.

The vent system components, gas logs and trim doors are shipped in separate packages. Log installation instructions are provided in the manual bag assembly shipped with the unit.

Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owner’s warranty and may present a fire hazard.

The Heat & Glo Warranty will be voided by, and Heat & Glo disclaims any responsibility for, the following actions:

Installation of any damaged fireplace or vent system component.

Modification of the fireplace or direct vent system.

Installation other than as instructed by Heat & Glo.

Improper positioning of the gas logs or the glass door.

Installation and/or use of any component part not manufactured and approved by Heat & Glo, not withstanding any independent testing laboratory or other party approval of such component part or accessory.

ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.

When planning a fireplace installation, it’s necessary to determine:

Where the unit is to be installed.

The vent system configuration to be used.

Gas supply piping.

Electrical wiring.

Framing and finishing details.

Whether optional accessories—devicessuch as a fan, wall switch, or remotecontrol—aredesired.

If the fireplace is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace.

Heat & Glo • 6000TV-OAK,6000TV-OAK-IPI384-900Rev. N • 11/05

9

 

 

28-1/2(724mm)

 

 

 

 

 

21-1/2

 

 

 

 

(548mm)

 

 

 

 

9-3/8

 

 

 

 

(238mm)

 

 

 

6” B-VENT(152mm)

 

ELECTRICAL

 

 

 

 

 

 

 

 

ACCESS

 

GAS LINE

 

 

 

 

ACCESS

38

 

 

 

 

 

 

 

 

(965mm)

34-5/8

 

 

 

 

(879mm)

3-1/2

 

 

 

 

 

2-1/8

 

 

(90mm)

 

 

 

 

 

(55mm)

 

 

 

 

 

36-1/8

 

 

 

 

(916mm)

 

 

 

6-7/8

41

 

6-1/2

 

(174mm)

(1043mm)

 

(165mm)

 

 

VENT COLLARS

 

 

 

 

STANDOFFS

 

 

 

 

HOOD

 

 

 

 

RATING PLATES

 

 

 

 

& LABELS

 

 

 

 

 

OUTSIDE

 

 

 

GAS

AIR

 

 

 

 

 

 

 

CONTROLS

 

 

 

GAS ACCESS

 

ELECTRICAL

 

 

 

 

 

 

ACCESS

 

Figure 1. Diagram of the 6000TV-OAK

 

 

10

Heat & Glo • 6000TV-OAK,6000TV-OAK-IPI384-900Rev. N • 11/05