Heat & Glo LifeStyle 6000TR-OAK-IPI User Manual

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Owner’s Manual

Installation and Operation

Models: 6000TR-OAK6000TR-OAK-IPI

Underwriters

Laboratories Listed

READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.

WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.

-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

-What to do if you smell gas

Do not try to light any appliance.

Do not touch any electrical switch.

Do not use any phone in your building.

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire department.

-Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

Printed in U.S.A. Copyright 2005

Heat & Glo, a brand of Hearth & Home Technologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.

1.This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes.

2.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

In the Commonwealth of Massachusetts:

installation must be performed by a licensed plumber or gas fitter;

See Table of Contents for location of additional Commonwealth of Massachusetts requirements.

Please contact your Heat & Glo dealer with any questions or concerns. For the number of your nearest Heat & Glo dealer, please call 1-888-427-3973.

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

Î

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

1

SAFETY AND WARNING INFORMATION

READ andUNDERSTAND all instructions carefully

!before starting the installation. FAILURE TO FOLLOW these installation instructions may result in a possible fire hazard and will void the warranty.

!Prior to the first firing of the fireplace, READ the Using Your Fireplace section of theOwners Guide.

DO NOT USE this appliance if any part has been

!under water. Immediately CALL a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.

!THIS UNIT IS NOT FOR USE WITH SOLID FUEL.

Installation and repair should be PERFORMED by a

!qualified service person. The appliance and venting system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It isIMPERATIVE that the unit’s control compartment, burners, and circulating air passagewaysBE KEPT CLEAN to provide for adequate combustion and ventilation air.

Always KEEP the appliance clear and free from

!combustible materials, gasoline, and other flammable vapors and liquids.

!NEVER OBSTRUCT the flow of combustion and ventilation air. Keep the front of the applianceCLEAR of all obstacles and materials for servicing and proper operations.

Due to the high temperature, the appliance should

!be LOCATED out of traffic areas and away from furniture and draperies. Clothing or flammable materialSHOULD NOT BE PLACED on or near the appliance.

!Children and adults should be ALERTED to the hazards of high surface temperature and shouldSTAY AWAY to avoid burns or clothing ignition. Young children should beCAREFULLY SUPERVISED when they are in the same room as the appliance.

These units MUST use one of the vent systems

!described in the Installing the Fireplace section of the Installers Guide.NO OTHER vent systems or componentsMAY BE USED.

This gas fireplace and vent assembly MUST be

!vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas applianceMUST USE a separate vent system. Common vent systems are

PROHIBITED.

INSPECT the external vent cap on a regular basis to

!make sure that no debris is interfering with the air flow.

!The glass door assembly MUST be in place and sealed, and the trim door assemblyMUST be in place on the fireplace before the unit can be placed into safe operation.

DO NOT OPERATE this appliance with the glass

!door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.

!The glass door assembly SHALL ONLY be replaced as a complete unit, as supplied by the gas fireplace manufacturer.NO SUBSTITUTE material may be used.

!DO NOT USE abrasive cleaners on the glass door assembly.DO NOT ATTEMPT to clean the glass door when it is hot.

Turn off the gas before servicing this appliance. It is

!recommended that a qualified service technician perform an appliance check-upat the beginning of each heating season.

!Any safety screen or guard removed for servicing must be replaced before operating this appliance.

!DO NOT place furniture or any other combustible household objects within 36 inches of the fireplace front.

2

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

TABLE OF CONTENTS

 

Safety and Warning Information ................................................

2

Service Parts Lists .....................................................................

4

Section 1: Approvals and Codes ...............................................

8

Appliance Certification...................................................................

8

Installation Codes ..........................................................................

8

High Altitude Installations ...............................................................

8

ÎRequirements for the Commonwealth of Massachusetts ................

9

Section 2: Getting Started .......................................................

10

Introducing the Heat & Glo Gas Fireplaces .................................

10

Pre-installationPreparation .........................................................

10

Section 3: Installing the Fireplace ..........................................

12

Constructing the Fireplace Chase ..............................................

12

Step 1

Locating the Fireplace .................................................

12

Step 2

Framing the Fireplace..................................................

13

Step 3

Installing the Vent System............................................

15

ÎA. Vent System Approvals ...........................................

15

 

B. Installing Vent Components ....................................

22

 

C. Vent Termination ....................................................

25

Step 4

Positioning, Leveling, and

 

 

Securing the Fireplace.................................................

27

Step 5

Installing the Optional Heat-Zone-GasKit ....................

28

Step 6

The Gas Control Systems ...........................................

28

Step 7

The Gas Supply Line ...................................................

29

Step 8

Gas Pressure Requirements ......................................

29

Step 9

Wiring the Fireplace ....................................................

30

Step 10

Finishing ......................................................................

32

Step 11

Installing Trim, Logs, and Ember Material....................

33

 

Installing the Trim .........................................................

33

 

Positioning the Logs ....................................................

33

 

Shutter Settings ...........................................................

33

 

Placing the Ember Material ..........................................

33

 

Glass Specifications ....................................................

33

Step 12

Before Lighting the Fireplace .......................................

34

Step 13

Lighting the Fireplace ..................................................

35

After the Installation .....................................................................

35

Section 4: Maintaining and Servicing Your Fireplace .........

35

 

Î= Contains updated information.

 

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

3

 

6000TR-OAK

Service Parts

6000TR-OAK-IPI

 

 

 

(NG, LP) Exploded Parts Diagram

Beginning Manufacturing Date: 4-01

 

Ending Manufacturing Date: 6-06

3

1

2

13

4

5

12

6 Log Set Assembly

9

 

7

 

8

10

11

 

 

Part number list on following page.

4

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

Service Parts List

6000TR-OAK,6000TR-OAK-IPI

IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealers VIP site. When ordering, supply serial and model numbers to ensure correct service parts.

ITEM

 

COMMON PARTS

 

SERIAL #

PART NUMBER

 

 

 

 

 

 

1

Surround

 

PRE

002324002

385-130

 

POST 002324002

2026-108

 

 

 

2

Hood

 

 

 

SRV60-143-BK

 

 

 

 

 

 

3

Glass Door Assembly

 

 

 

GLA-6TROC

 

 

 

 

 

 

4

Burner NG, LP

 

PRE

002324002

SRV383-338A

 

POST 002324002

SRV2025-007A

 

 

 

5

Log Grate

 

 

 

383-360A

 

 

 

 

 

 

6

Oak Log Set Assembly

 

 

 

LOGS-6OAK

 

 

 

 

 

 

7

Log 1

 

 

 

SRV385-720

 

 

 

 

 

 

8

Log 2

 

 

 

SRV385-724

 

 

 

 

 

 

9

Log 3

 

 

 

SRV385-721

 

 

 

 

 

 

10

Log 4

 

 

 

SRV385-723

 

 

 

 

 

 

11

Log 5

 

 

 

SRV385-722

 

 

 

 

 

 

12

Insulation Board

 

 

 

385-401

 

 

 

 

 

 

 

Flue Restrictor

 

 

 

385-128

 

 

 

 

 

 

 

Vent Gasket

 

PRE

002324002

385-411

 

 

POST 002324002

2025-114

 

 

 

 

Vermiculite Embers

 

 

 

Mystic-Embers

 

 

 

 

 

 

 

Touch-UpPaint

 

 

 

TUP-GBK-12

 

 

 

 

 

 

 

Glass Latch Sssembly

 

 

 

386-122A

 

 

 

 

 

 

 

Mineral Wool

 

 

 

050-721

 

 

 

 

 

 

STANDING PILOT IGNITION ONLY*

 

 

13

Junction Box

 

PRE

002324002

100-250A

 

POST 002324002

4021-013

 

 

 

 

INTERMITTENT PILOT IGNITION (IPI) *

 

 

13

Junction Box

 

PRE

002324002

383-250A

 

POST 002324002

4021-013

 

 

 

 

ACCESSORIES

 

 

 

 

 

Fan Kit

 

 

 

GFK-160A

 

 

 

 

 

 

 

Wall Switch Kit, Off-white

 

 

 

WSK-21

 

 

 

 

 

 

 

Wall Switch Kit, White

 

 

 

WSK-21-W

 

 

 

 

 

 

 

Trim Door Mesh

 

 

 

MESH-6000

 

 

 

 

 

 

 

NG Conversion

 

 

 

NGK-6TROC

 

 

 

 

 

 

 

LP Conversion

 

 

 

LPK-6TROC

 

 

 

 

 

 

 

NG Conversion - IPI

 

 

 

NGK-6TROC-IPI

 

 

 

 

 

 

 

LP Conversion - IPI

 

 

 

LPK-6TROC-IPI

 

 

 

 

 

 

Wall Refractory Kit (Firebrick, gray mortar lines)

 

 

BRICK-6000-FB

 

 

 

 

 

 

 

Wall Refractory Kit - Right Wall

(BRICK-6000-FBKit)

 

 

SRV2027-372

 

 

 

 

 

 

Wall Refractory Kit - Left Wall (BRICK-6000-FBKit)

 

 

SRV2027-371

 

 

 

 

 

 

 

Wall Refractory Kit - Back Wall

(BRICK-6000-FBKit)

 

 

SRV2027-370

 

 

 

 

 

 

* Also see pages 6 and 7 for additional IPI and Standing Pilot service part numbers.

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

5

Service Parts

6000TR-OAK-IPI

(NG, LP) Exploded Parts Diagram

Beginning Manufacturing Date: 4-01

 

Ending Manufacturing Date: 6-06

Intermittent Pilot Ignition

3

 

 

13

Valve Assembly

10

 

12

11

9

2

1

6

 

8

4

5

7

 

ITEM

 

DESCRIPTION

 

SERIAL #

PART NUMBER

1

Valve Bracket

 

PRE

002324002

550-169

 

POST 002324002

2025-101

 

 

 

2

Flex Ball Valve Assembly

 

 

 

302-320A

3

Ground Strap

 

 

 

2025-512

4

ON/OFF Rocker Switch

 

 

 

060-521A

5

Valve NG

 

 

 

750-500

5

Valve LP

 

 

 

750-501

6

Burner Orifice NG (#37C)

 

 

 

582-837

6

Burner Orifice LP (#52C)

 

 

 

582-852

7

Module

 

 

 

593-592

8

Wire Assembly

 

 

 

593-590A

9

12" Flexible Gas Connector

 

PRE

002324002

477-301A

 

POST 002324002

383-302A

 

 

 

10

Pilot Assembly NG

 

PRE

002324002

385-510A

 

POST 002324002

4021-025

 

 

 

10

Pilot Assembly LP

 

PRE

002324002

385-511A

 

POST 002324002

4021-026

 

 

 

11

Shutter Bracket Assembly

 

PRE

002324002

N/A

 

POST 002324002

2026-017

 

 

 

12

Shutter Assembly

 

PRE

002324002

319-316A

 

POST 002324002

2026-130

 

 

 

13

Pilot Bracket

 

 

 

385-164

 

Gasket Assembly

 

 

 

385-402A

 

Battery Pack

 

 

 

593-594A

 

3 Volt Transformer

 

 

 

593-593A

6

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

Service Parts

6000TR-OAK

(NG, LP) Exploded Parts Diagram

Beginning Manufacturing Date: 4-01

 

Ending Manufacturing Date: 6-06

Standing Pilot Ignition

5

6

Valve Assembly

 

 

 

7

12

 

 

8

3

 

 

 

 

 

 

9

 

 

 

 

10

 

 

 

 

4

 

11

 

 

1

2

 

 

ITEM

 

DESCRIPTION

SERIAL #

PART NUMBER

1

ON/OFF Rocker Switch

 

 

060-521A

2

Valve NG

 

 

060-522

2

Valve LP

 

 

060-523

3

Flexible Gas Connector

PRE

002324002

477-301A

POST 002324002

383-302A

 

 

4

Wire Assembly

 

 

049-552A

5

Pilot Assembly NG

 

 

485-510A

5

Pilot Assembly LP

 

 

485-511A

6

Pilot Bracket

 

 

385-164

7

Shutter Assembly

PRE

002324002

319-316A

POST 002324002

2026-130

 

 

8

Valve Bracket

 

 

2025-101

9

Flex Ball Valve Assembly

 

 

302-320A

10

Piezo Ignitor

 

 

291-513

11 Burner Orifice (NG) (#37C)

 

 

582-837

11 Burner Orifice (LP) (#52C)

 

 

582-852

12

Shutter Bracket Assembly

PRE

002324002

N/A

POST 002324002

2026-017

 

 

 

Gasket Assembly

 

 

385-402A

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

7

1Approvals and Codes

Appliance Certification

The Heat & Glo fireplace models discussed in this Installers Guide have been tested to certification standards and listed by the applicable laboratories.

Certification

MODELS: 6000TR-OAK,6000TR-OAK-IPI

LABORATORY: Underwriters Laboratories

TYPE: Direct Vent Gas Fireplace Heater

STANDARD: ANSIZ21.88-2000•CSA2.33-M98•UL307B

Installation Codes

The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.

In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSAC22.1 Canadian Electric Code (in Canada).

These models may be installed in a bedroom or bed-sittingroom in the U.S.A. and Canada.

High Altitude Installations

U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.

When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifice size, check with the local gas utility.

If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.

Heat & Glo Quality Systems registered by SGS ICS

8

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

NOTE: The following requirements reference various Massachusetts and national codes not contained in this document.

ÎRequirements for the Commonwealth of Massachusetts

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:

Installation of Carbon Monoxide Detectors

At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-upis installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-upmay be installed on the next adjacent floor level.

In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

Signage

A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half(1/2) inch in size,“GAS

VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.

Exemptions

The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and

Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS

Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

Detailed instructions for the installation of the venting system design or the venting system components; and

A complete parts list for the venting system design or venting system.

Gas Equipment Venting System NOT Provided

When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer:

The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and

The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

See Gas Connection section for additional Commonwealth of Massachusetts requirements.

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

9

2Getting Started

Introducing the Heat & Glo Gas Fireplaces

Heat & Glo direct vent gas fireplaces are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.

The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas fireplace diagrams, including the dimensions, are shown in this section.

Pre-installPreparation

This gas fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass.Do not install any unit with damaged, incomplete, or substitute parts.

The vent system components and trim doors are shipped in separate packages. The gas logs may be packaged separately and must be field installed.

Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owner’s warranty and may present a fire hazard.

The Heat & Glo Warranty will be voided by, and Heat & Glo disclaims any responsibility for, the following actions:

Installation of any damaged fireplace or vent system component.

Modification of the fireplace or direct vent system.

Installation other than as instructed by Heat & Glo.

Improper positioning of the gas logs or the glass door.

Installation and/or use of any component part not manufactured and approved by Heat & Glo, not withstanding any independent testing laboratory or other party approval of such component part or accessory.

ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.

When planning a fireplace installation, it’s necessary to determine:

Where the unit is to be installed.

The vent system configuration to be used.

Gas supply piping.

Electrical wiring.

Framing and finishing details.

Whether optional accessories—devicessuch as a fan, wall switch, or remotecontrol—aredesired.

If the fireplace is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace.

10

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06