Heat & Glo LifeStyle 6000TR-OAK-IPI User Manual

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Owner’s Manual

Installation and Operation

Models: 6000TR-OAK6000TR-OAK-IPI

Underwriters

Laboratories Listed

READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.

WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.

-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

-What to do if you smell gas

Do not try to light any appliance.

Do not touch any electrical switch.

Do not use any phone in your building.

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire department.

-Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

Printed in U.S.A. Copyright 2005

Heat & Glo, a brand of Hearth & Home Technologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.

1.This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes.

2.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

In the Commonwealth of Massachusetts:

installation must be performed by a licensed plumber or gas fitter;

See Table of Contents for location of additional Commonwealth of Massachusetts requirements.

Please contact your Heat & Glo dealer with any questions or concerns. For the number of your nearest Heat & Glo dealer, please call 1-888-427-3973.

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

Î

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

1

SAFETY AND WARNING INFORMATION

READ andUNDERSTAND all instructions carefully

!before starting the installation. FAILURE TO FOLLOW these installation instructions may result in a possible fire hazard and will void the warranty.

!Prior to the first firing of the fireplace, READ the Using Your Fireplace section of theOwners Guide.

DO NOT USE this appliance if any part has been

!under water. Immediately CALL a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.

!THIS UNIT IS NOT FOR USE WITH SOLID FUEL.

Installation and repair should be PERFORMED by a

!qualified service person. The appliance and venting system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It isIMPERATIVE that the unit’s control compartment, burners, and circulating air passagewaysBE KEPT CLEAN to provide for adequate combustion and ventilation air.

Always KEEP the appliance clear and free from

!combustible materials, gasoline, and other flammable vapors and liquids.

!NEVER OBSTRUCT the flow of combustion and ventilation air. Keep the front of the applianceCLEAR of all obstacles and materials for servicing and proper operations.

Due to the high temperature, the appliance should

!be LOCATED out of traffic areas and away from furniture and draperies. Clothing or flammable materialSHOULD NOT BE PLACED on or near the appliance.

!Children and adults should be ALERTED to the hazards of high surface temperature and shouldSTAY AWAY to avoid burns or clothing ignition. Young children should beCAREFULLY SUPERVISED when they are in the same room as the appliance.

These units MUST use one of the vent systems

!described in the Installing the Fireplace section of the Installers Guide.NO OTHER vent systems or componentsMAY BE USED.

This gas fireplace and vent assembly MUST be

!vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas applianceMUST USE a separate vent system. Common vent systems are

PROHIBITED.

INSPECT the external vent cap on a regular basis to

!make sure that no debris is interfering with the air flow.

!The glass door assembly MUST be in place and sealed, and the trim door assemblyMUST be in place on the fireplace before the unit can be placed into safe operation.

DO NOT OPERATE this appliance with the glass

!door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.

!The glass door assembly SHALL ONLY be replaced as a complete unit, as supplied by the gas fireplace manufacturer.NO SUBSTITUTE material may be used.

!DO NOT USE abrasive cleaners on the glass door assembly.DO NOT ATTEMPT to clean the glass door when it is hot.

Turn off the gas before servicing this appliance. It is

!recommended that a qualified service technician perform an appliance check-upat the beginning of each heating season.

!Any safety screen or guard removed for servicing must be replaced before operating this appliance.

!DO NOT place furniture or any other combustible household objects within 36 inches of the fireplace front.

2

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

TABLE OF CONTENTS

 

Safety and Warning Information ................................................

2

Service Parts Lists .....................................................................

4

Section 1: Approvals and Codes ...............................................

8

Appliance Certification...................................................................

8

Installation Codes ..........................................................................

8

High Altitude Installations ...............................................................

8

ÎRequirements for the Commonwealth of Massachusetts ................

9

Section 2: Getting Started .......................................................

10

Introducing the Heat & Glo Gas Fireplaces .................................

10

Pre-installationPreparation .........................................................

10

Section 3: Installing the Fireplace ..........................................

12

Constructing the Fireplace Chase ..............................................

12

Step 1

Locating the Fireplace .................................................

12

Step 2

Framing the Fireplace..................................................

13

Step 3

Installing the Vent System............................................

15

ÎA. Vent System Approvals ...........................................

15

 

B. Installing Vent Components ....................................

22

 

C. Vent Termination ....................................................

25

Step 4

Positioning, Leveling, and

 

 

Securing the Fireplace.................................................

27

Step 5

Installing the Optional Heat-Zone-GasKit ....................

28

Step 6

The Gas Control Systems ...........................................

28

Step 7

The Gas Supply Line ...................................................

29

Step 8

Gas Pressure Requirements ......................................

29

Step 9

Wiring the Fireplace ....................................................

30

Step 10

Finishing ......................................................................

32

Step 11

Installing Trim, Logs, and Ember Material....................

33

 

Installing the Trim .........................................................

33

 

Positioning the Logs ....................................................

33

 

Shutter Settings ...........................................................

33

 

Placing the Ember Material ..........................................

33

 

Glass Specifications ....................................................

33

Step 12

Before Lighting the Fireplace .......................................

34

Step 13

Lighting the Fireplace ..................................................

35

After the Installation .....................................................................

35

Section 4: Maintaining and Servicing Your Fireplace .........

35

 

Î= Contains updated information.

 

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

3

 

6000TR-OAK

Service Parts

6000TR-OAK-IPI

 

 

 

(NG, LP) Exploded Parts Diagram

Beginning Manufacturing Date: 4-01

 

Ending Manufacturing Date: 6-06

3

1

2

13

4

5

12

6 Log Set Assembly

9

 

7

 

8

10

11

 

 

Part number list on following page.

4

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

Service Parts List

6000TR-OAK,6000TR-OAK-IPI

IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealers VIP site. When ordering, supply serial and model numbers to ensure correct service parts.

ITEM

 

COMMON PARTS

 

SERIAL #

PART NUMBER

 

 

 

 

 

 

1

Surround

 

PRE

002324002

385-130

 

POST 002324002

2026-108

 

 

 

2

Hood

 

 

 

SRV60-143-BK

 

 

 

 

 

 

3

Glass Door Assembly

 

 

 

GLA-6TROC

 

 

 

 

 

 

4

Burner NG, LP

 

PRE

002324002

SRV383-338A

 

POST 002324002

SRV2025-007A

 

 

 

5

Log Grate

 

 

 

383-360A

 

 

 

 

 

 

6

Oak Log Set Assembly

 

 

 

LOGS-6OAK

 

 

 

 

 

 

7

Log 1

 

 

 

SRV385-720

 

 

 

 

 

 

8

Log 2

 

 

 

SRV385-724

 

 

 

 

 

 

9

Log 3

 

 

 

SRV385-721

 

 

 

 

 

 

10

Log 4

 

 

 

SRV385-723

 

 

 

 

 

 

11

Log 5

 

 

 

SRV385-722

 

 

 

 

 

 

12

Insulation Board

 

 

 

385-401

 

 

 

 

 

 

 

Flue Restrictor

 

 

 

385-128

 

 

 

 

 

 

 

Vent Gasket

 

PRE

002324002

385-411

 

 

POST 002324002

2025-114

 

 

 

 

Vermiculite Embers

 

 

 

Mystic-Embers

 

 

 

 

 

 

 

Touch-UpPaint

 

 

 

TUP-GBK-12

 

 

 

 

 

 

 

Glass Latch Sssembly

 

 

 

386-122A

 

 

 

 

 

 

 

Mineral Wool

 

 

 

050-721

 

 

 

 

 

 

STANDING PILOT IGNITION ONLY*

 

 

13

Junction Box

 

PRE

002324002

100-250A

 

POST 002324002

4021-013

 

 

 

 

INTERMITTENT PILOT IGNITION (IPI) *

 

 

13

Junction Box

 

PRE

002324002

383-250A

 

POST 002324002

4021-013

 

 

 

 

ACCESSORIES

 

 

 

 

 

Fan Kit

 

 

 

GFK-160A

 

 

 

 

 

 

 

Wall Switch Kit, Off-white

 

 

 

WSK-21

 

 

 

 

 

 

 

Wall Switch Kit, White

 

 

 

WSK-21-W

 

 

 

 

 

 

 

Trim Door Mesh

 

 

 

MESH-6000

 

 

 

 

 

 

 

NG Conversion

 

 

 

NGK-6TROC

 

 

 

 

 

 

 

LP Conversion

 

 

 

LPK-6TROC

 

 

 

 

 

 

 

NG Conversion - IPI

 

 

 

NGK-6TROC-IPI

 

 

 

 

 

 

 

LP Conversion - IPI

 

 

 

LPK-6TROC-IPI

 

 

 

 

 

 

Wall Refractory Kit (Firebrick, gray mortar lines)

 

 

BRICK-6000-FB

 

 

 

 

 

 

 

Wall Refractory Kit - Right Wall

(BRICK-6000-FBKit)

 

 

SRV2027-372

 

 

 

 

 

 

Wall Refractory Kit - Left Wall (BRICK-6000-FBKit)

 

 

SRV2027-371

 

 

 

 

 

 

 

Wall Refractory Kit - Back Wall

(BRICK-6000-FBKit)

 

 

SRV2027-370

 

 

 

 

 

 

* Also see pages 6 and 7 for additional IPI and Standing Pilot service part numbers.

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

5

Service Parts

6000TR-OAK-IPI

(NG, LP) Exploded Parts Diagram

Beginning Manufacturing Date: 4-01

 

Ending Manufacturing Date: 6-06

Intermittent Pilot Ignition

3

 

 

13

Valve Assembly

10

 

12

11

9

2

1

6

 

8

4

5

7

 

ITEM

 

DESCRIPTION

 

SERIAL #

PART NUMBER

1

Valve Bracket

 

PRE

002324002

550-169

 

POST 002324002

2025-101

 

 

 

2

Flex Ball Valve Assembly

 

 

 

302-320A

3

Ground Strap

 

 

 

2025-512

4

ON/OFF Rocker Switch

 

 

 

060-521A

5

Valve NG

 

 

 

750-500

5

Valve LP

 

 

 

750-501

6

Burner Orifice NG (#37C)

 

 

 

582-837

6

Burner Orifice LP (#52C)

 

 

 

582-852

7

Module

 

 

 

593-592

8

Wire Assembly

 

 

 

593-590A

9

12" Flexible Gas Connector

 

PRE

002324002

477-301A

 

POST 002324002

383-302A

 

 

 

10

Pilot Assembly NG

 

PRE

002324002

385-510A

 

POST 002324002

4021-025

 

 

 

10

Pilot Assembly LP

 

PRE

002324002

385-511A

 

POST 002324002

4021-026

 

 

 

11

Shutter Bracket Assembly

 

PRE

002324002

N/A

 

POST 002324002

2026-017

 

 

 

12

Shutter Assembly

 

PRE

002324002

319-316A

 

POST 002324002

2026-130

 

 

 

13

Pilot Bracket

 

 

 

385-164

 

Gasket Assembly

 

 

 

385-402A

 

Battery Pack

 

 

 

593-594A

 

3 Volt Transformer

 

 

 

593-593A

6

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

Service Parts

6000TR-OAK

(NG, LP) Exploded Parts Diagram

Beginning Manufacturing Date: 4-01

 

Ending Manufacturing Date: 6-06

Standing Pilot Ignition

5

6

Valve Assembly

 

 

 

7

12

 

 

8

3

 

 

 

 

 

 

9

 

 

 

 

10

 

 

 

 

4

 

11

 

 

1

2

 

 

ITEM

 

DESCRIPTION

SERIAL #

PART NUMBER

1

ON/OFF Rocker Switch

 

 

060-521A

2

Valve NG

 

 

060-522

2

Valve LP

 

 

060-523

3

Flexible Gas Connector

PRE

002324002

477-301A

POST 002324002

383-302A

 

 

4

Wire Assembly

 

 

049-552A

5

Pilot Assembly NG

 

 

485-510A

5

Pilot Assembly LP

 

 

485-511A

6

Pilot Bracket

 

 

385-164

7

Shutter Assembly

PRE

002324002

319-316A

POST 002324002

2026-130

 

 

8

Valve Bracket

 

 

2025-101

9

Flex Ball Valve Assembly

 

 

302-320A

10

Piezo Ignitor

 

 

291-513

11 Burner Orifice (NG) (#37C)

 

 

582-837

11 Burner Orifice (LP) (#52C)

 

 

582-852

12

Shutter Bracket Assembly

PRE

002324002

N/A

POST 002324002

2026-017

 

 

 

Gasket Assembly

 

 

385-402A

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

7

1Approvals and Codes

Appliance Certification

The Heat & Glo fireplace models discussed in this Installers Guide have been tested to certification standards and listed by the applicable laboratories.

Certification

MODELS: 6000TR-OAK,6000TR-OAK-IPI

LABORATORY: Underwriters Laboratories

TYPE: Direct Vent Gas Fireplace Heater

STANDARD: ANSIZ21.88-2000•CSA2.33-M98•UL307B

Installation Codes

The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.

In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSAC22.1 Canadian Electric Code (in Canada).

These models may be installed in a bedroom or bed-sittingroom in the U.S.A. and Canada.

High Altitude Installations

U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.

When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifice size, check with the local gas utility.

If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.

Heat & Glo Quality Systems registered by SGS ICS

8

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

NOTE: The following requirements reference various Massachusetts and national codes not contained in this document.

ÎRequirements for the Commonwealth of Massachusetts

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:

Installation of Carbon Monoxide Detectors

At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-upis installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-upmay be installed on the next adjacent floor level.

In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

Signage

A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half(1/2) inch in size,“GAS

VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.

Exemptions

The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and

Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS

Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

Detailed instructions for the installation of the venting system design or the venting system components; and

A complete parts list for the venting system design or venting system.

Gas Equipment Venting System NOT Provided

When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer:

The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and

The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

See Gas Connection section for additional Commonwealth of Massachusetts requirements.

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

9

2Getting Started

Introducing the Heat & Glo Gas Fireplaces

Heat & Glo direct vent gas fireplaces are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.

The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas fireplace diagrams, including the dimensions, are shown in this section.

Pre-installPreparation

This gas fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass.Do not install any unit with damaged, incomplete, or substitute parts.

The vent system components and trim doors are shipped in separate packages. The gas logs may be packaged separately and must be field installed.

Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owner’s warranty and may present a fire hazard.

The Heat & Glo Warranty will be voided by, and Heat & Glo disclaims any responsibility for, the following actions:

Installation of any damaged fireplace or vent system component.

Modification of the fireplace or direct vent system.

Installation other than as instructed by Heat & Glo.

Improper positioning of the gas logs or the glass door.

Installation and/or use of any component part not manufactured and approved by Heat & Glo, not withstanding any independent testing laboratory or other party approval of such component part or accessory.

ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.

When planning a fireplace installation, it’s necessary to determine:

Where the unit is to be installed.

The vent system configuration to be used.

Gas supply piping.

Electrical wiring.

Framing and finishing details.

Whether optional accessories—devicessuch as a fan, wall switch, or remotecontrol—aredesired.

If the fireplace is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace.

10

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

 

 

 

28 1/2 [724mm]

 

 

 

14 1/4

 

 

 

 

 

[362mm]

 

 

 

 

 

 

 

 

 

21 1/2 [548mm]

 

 

 

8 [203mm]

11 5/8 [297mm]

 

 

 

 

VENT COLLARS

 

 

8

 

 

 

 

ELECTRICAL

 

 

 

 

 

[203mm]

 

 

 

 

 

ACCESS

 

 

 

 

 

VENT

 

 

 

 

 

 

COLLARS

GAS LINE

 

 

 

 

 

 

ACCESS

 

 

 

 

 

 

38

 

 

25 1/4

34 5/8

 

 

[965mm]

 

[879mm]

 

 

 

[642mm]

 

 

 

 

 

 

 

 

2 1/8

 

 

 

 

3 1/2

26 7/8

[55mm]

 

 

 

 

[90mm]

[682mm]

 

 

 

36 1/8

 

 

 

 

 

 

[916mm]

 

 

 

 

 

 

 

 

 

12 3/4

6 7/8 [174mm]

41

 

 

 

 

[323mm]

 

[1040mm]

 

 

 

 

 

 

TOP STANDOFFS

TOP VENT COLLARS

 

 

 

REAR VENT COLLARS

 

 

 

 

HOOD

 

 

 

 

 

 

TRIM

 

 

 

 

 

 

DOOR

 

 

 

 

 

RATING PLATE

 

 

 

 

 

GAS

AND LABELS

 

 

 

 

 

LINE

 

 

 

 

 

 

ACCESS

GAS

ELECTRICAL

 

 

 

CONTROLS

 

ACCESS

 

 

 

Figure 1. Diagram of the 6000TR-OAK,6000TR-OAK-IPI

 

 

 

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K •

5/06

11

3Installing the Fireplace

Constructing the Fireplace Chase

A chase is a vertical box-likestructure built to enclose the gas fireplace and/or its vent system. Vertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase.

CAUTION: TREATMENT OF FIRESTOP SPACERS AND CONSTRUCTION OF THE CHASE MAY VARY WITH THE TYPE OF BUILDING. THESE INSTRUCTIONS ARE NOT SUBSTITUTES FOR THE REQUIREMENTS OF LOCAL BUILDING CODES. THEREFORE, YOUR LOCAL BUILDING CODESMUST BE CHECKED TO DETERMINE THE REQUIREMENTS FOR THESE STEPS.

Factory-builtfireplace chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.

This means that the walls, ceiling, base plate and cantilever floor of the chase should be insulated. Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air infiltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness.

To further prevent drafts, the wall shield and ceiling firestops should be caulked with high temperature caulk to seal gaps. Gas line holes and other openings should be caulked with high temp caulk or stuffed with unfaced insulation. If the appliance is being installed on a cement slab, a layer of plywood may be placed underneath to prevent conducting cold up into the room.

THE CHASE SHOULD BE CONSTRUCTED SO THATALL CLEARANCES TO THE FIREPLACE ARE MAINTAINED AS SPECIFIED WITHIN THIS INSTALLERS GUIDE.

Step 1. Locating the Fireplace

The following diagram shows space and clearance requirements for locating a fireplace within a room.

Clearance Requirements

The top, back, and sides of the fireplace are defined by stand-offs.The minimum clearance to a perpendicular wall extending past the face of the fireplace is one inch (25 mm). The back of the fireplace may be recessed 21 1/2 inches (546 mm) into combustible construction.

1” MIN. (25mm)

B

A

 

 

 

E

D

 

 

 

 

 

 

 

 

C

 

 

 

1/2” MIN. (13mm)

A

B

C

D

E

42”

22”

36”

51”

72”

Note* 42”

22”

40”

57”

80”

*If venting with (2) 900 elbows off rear of unit the dimensions C, D, and E, will change.

Figure 2. Fireplace Dimensions, Locations,

and Space Requirements

Minimum Clearances

from the Fireplace to Combustible Materials

 

Inches

mm

Glass Front ........................

36 ....................

914

Floor ...................................

0 .......................

0

Rear ...................................

1/2 .....................

13

Sides .................................

1/2 .....................

13

Surround Sides* ..................

0 .......................

0

Top ...................................

3 1/2 ...................

89

Ceiling** .............................

31 ....................

787

*See Figure 3.

**The clearance to the ceiling is measured from the top of the unit, excluding the standoffs (see Figure 38).

The distance from the unit to combustible construction is to be measured from the unit outer wrap surface to the combustible construction, NOT from the screw heads that secure the unit together.

Minimum Clearances

from the Vent Pipe to Combustible Materials

 

Inches

mm

Vertical Sections. .............

1 ................

25

Horizontal Sections

 

 

Top .....................................

3 ................

75

Bottom ...............................

1 ................

25

Sides .................................

1 ................

25

At Wall Firestops

 

 

Top ..................................

2 1/2 ............

63.7

Bottom ..............................

1/2 ...............

13

Sides .................................

1 ................

25

For minimum clearances, see the direct vent termination clearance diagrams on pages 24 and 25 in this manual.

12

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

Step 2. Framing the Fireplace

Fireplace framing can be built before or after the fireplace is set in place. Framing should be positioned to accommodate wall coverings and fireplace facing material. The diagram below shows framing reference dimensions.

CAUTION: MEASURE FIREPLACE DIMENSIONS AND VERIFY FRAMING METHODS AND WALL COVERING DETAILS BEFORE FRAMING.

Framing should be constructed of 2 X 4 lumber or heavier.

 

 

 

 

Noncombustible zone is defined

 

 

 

 

by 3” above the elbow for the

 

 

 

 

entire width and depth (behind

 

 

 

 

the front header) of the firebox.

 

 

B

WALL

3

 

 

 

STUD

 

 

 

C

 

A.

.............

42”*

A

 

B. .........

38

1/2”

3 1/2”

 

C

 

22”

 

 

 

 

D. .........

42

3/4”

 

 

E. .........

27

7/8”

 

 

E D

Shows center of 10” x 12” vent framing holes for top and rear venting. The center of the hole is one (1) inch (25.4mm) above the center of the horizontal vent pipe.

1/2” CLEARANCE FROM BACK OF FIREPLACE TO COMBUSTIBLE

1/2” CLEARANCE FROM BOTH SIDES OF FIREPLACE TO COMBUSTIBLE

FRAMING

MEMBER

Figure 3. Framing Dimensions

0” CLEARANCE

0” CLEARANCE TO

FRAMING MEMBER

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

13

4

6

12

DVP4

DVP6

DVP12

14-1/4

12-3/16

2

MAX.

MIN.

 

 

24

DVP12A

36

48

9-7/8

DVP24

 

 

45.0O

10-1/4DVP45

DVP36

11-1/4

7-1/4

1-1/4TYP

DVP48

8-9/16

1/2 TYP

12-9/16

DVP90ST

NOTE: PIPES OVERLAP 1-1/4INCHES AT EACH JOINT.

Figure 4. DVP-SeriesDirect Vent Component Specifications(5-inchinner pipe /8-inchouter pipe)

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Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

Step 3. Installing the Vent System

A. Vent System Approvals

These models are approved to use DVP-seriesdirect vent pipe components and terminations (see Figures 4 and 5). Approved vent system components are labeled for identification. This pipe is tested and listed as an approved component of the fireplace. The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall. There is no required pitch for horizontal vent runs.NO OTHER VENTING SYSTEMS OR COMPONENTS MAY BE USED.

Detailed installation instructions are included with each vent termination kit and should be used in conjunction with this

Installers Guide.

The flame and ember appearance may vary based on the type of fuel burned and the venting configuration used.

Identifying Vent Components

The vent systems installed on this gas fireplace may include one, two, or three 90° elbow assemblies. The relationships of vertical rise to horizontal run in vent configurations using 90° elbows MUST BE strictly adhered to. The rise to run relationships are shown in the venting drawings and tables. Refer to the diagrams on the next several pages.

NOTE: Two 45° elbows may be used in place of one 90° elbow. Rise to run ratios in the vent system must be followed if 45° elbows are used.

This model has vent starting collars on both the top and the back of the unit. Depending upon the installation, decide which ONE set of starting collars will be used to attach the vent system. The starting collar sealing cap must remain on the starting collarNOT used.

STORM COLLAR

VERTICAL

TERMINATION

ROOF FLASHING

HORIZONTAL

TERMINATION

PIPE LENGTH

Terminations Kits

 

 

WALL FIRESTOP

 

 

 

90 DEGREE

 

PVK-80

DVP-TV

ELBOW

CEILING

(For use on IPI units only)

 

 

 

 

FIRESTOP

 

 

 

DVP-TRAP

DVP-TVHW

DVP-TB1

SERIES

 

(Required to have a minimum of 3

 

 

feet of vertical in the vent system)

Figure 5. Vent System Components and Termination Kits

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

15

CAP

Flue Restrictor Instructions

1. Remove Exhaust Shield using a 1/4” nut driver by

 

 

removing the four screws securing it in place (see

STRAIGHT UP

Figure 7).

VERTICAL VENTING

 

V (FT.)

 

40' MAX. (12.4 M)

 

 

V

 

EXHAUST

NOTE: On vertical venting

SHIELD

configurations over 10 feet

 

install the flue restrictor

 

(385-128).See flue restric-

 

tor installation instructions.

FLUE

 

RESTRICTOR

 

Figure 7

2. Break the Flue Restrictor into two pieces. Do this by bending the part back and forth until it breaks

(see Figure 8).

Figure 6.

Straight Up Vertical Venting

BREAK

HERE

Figure 8. Flue Restrictor

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Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

3.Match the amount of vertical you have in the system with the chart to find the appropriate position to set the Flue Restrictor (see Figure 9).

- CHART -

Vertical

Top Vent

Top Vent

Rear Vent

Rear Vent

NG

LP

NG

LP

 

4'

1-1

No

No

No

Restrictor

Restrictor

Restrictor

 

 

8'

2-2

1-2

1-1

No

Restrictor

 

 

 

 

15'

3-3

3-2

2-2

1-2

 

 

 

 

 

20'

3-4

3-3

3-3

2-3

 

 

 

 

 

25'

3-4

3-3

3-3

2-3

 

 

 

 

 

30'

4-4

3-4

3-4

3-3

 

 

 

 

 

35'

4-4

3-4

3-4

3-3

 

 

 

 

 

40'

5-4

4-4

4-4

3-4

 

 

 

 

 

Figure 9.

4. Center the Flue Restrictor on vent and secure in place by using twoself-tappingscrews (see Figure 10).

5. Reinstall the Exhaust Shield.

1 2 3 4 5

SETTINGS

1 2 3 4 5

Figure 10

45-DEGREE

ELBOW

HORIZONTALVENTING

Kit No.

H Max. Run

DVP-TRAP

24" (610 mm)

H

90-DEGREEELBOWS

Í

NOTE: This model is tested and approved to use 45° elbows in corner installations. However, 90° elbows will result in better performance.

Figure 11. Corner Installation

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

17

VENTING WITH ONE (1) 90° ELBOW

V

 

H

 

1' MIN. (305mm)

2'

MAX. (610mm)

2' MIN. (610mm)

4'

MAX.

(1.22m)

3' MIN. (914mm)

6'

MAX.

(1.86m)

4' MIN. (1.22m)

8'

MAX.

(2.4m)

V+H=40' MAX. (12.4m)

H = 8' MAX. (2.4m)

V

NOTE: On vertical venting configurations, where the vertical component is over 10 feet, install the flue restrictor included in the manual bag

assembly to improve flame appearance.

H

Figure 12. Venting with One 90° Elbow

VENTING WITH ONE (1) 90° ELBOW

V (FT.)

H (FT.)

1' MIN. (305mm)

5' MAX. (1.52m)

2' MIN. (610mm)

10' MAX. (3.1m)

3' MIN. (914mm)

15' MAX. (4.65m)

4' MIN. (1.22m)

20' MAX. (6.2m)

V+H= 40’ MAX. (12.4MM) H = 20' MAX. (6.2m)

H

V

H

V

NOTE: For corner installations: A6-inch(152mm) section of straight pipe may need to be attached to the fireplace before a 90o elbow, to allow the vent pipe to clear the top standoffs.

NOTE: If a 90o elbow is first attached to the unit,

the maximum horizontal run is 3-feet(914mm).

Figure 13. Venting with One 90° Elbow

18

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

VENTING WITH TWO (2)

90° ELBOWS

H1

V

H

V

H

H + H1

1´ MIN. (305 mm)

2´ MAX. (610 mm)

5´ MAX. (1.52m)

2´ MIN. (610 mm)

4´ MAX. (1.22 m)

10´ MAX. (3.1m)

3´ MIN. (914 mm)

6´ MAX. (1.86 m)

15´ MAX. (4.65m)

4´ MIN. (1.22 m)

8´ MAX. (2.48 m)

20´ MAX. (6.2m)

V+H+H1 = 40´ MAX. (12.4 m) H = 8´ MAX. (2.48 m)

H+H1 = 20´ MAX. (6.2m)

Figure 14. Venting with Two 90° Elbows

VENTING WITH TWO (2) 90o ELBOWS

 

 

 

V FT.

H + H1 (FT.)

 

 

 

1' MIN.

(305mm)

5´ MAX. (1.52m)

 

 

 

2' MIN.

(610mm)

10´ MAX. (3.1m)

 

 

 

3' MIN.

(914mm)

15´ MAX. (4.65m)

 

 

 

4' MIN.

(1.22m)

20´ MAX. (6.2m)

 

 

 

V+H+H1= 40' MAX.(12.4m)

H+H1 = 20´ MAX. (6.2m)

V1

 

 

V+V1+H= 40' MAX.(12.4m)

 

 

 

 

 

 

 

 

 

 

 

 

V

Î

 

 

 

H

 

 

H1

 

 

 

 

 

 

H

V

 

 

 

 

 

 

 

Figure 15. Venting with Two 90° Elbows

 

 

 

 

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K •

5/06

19

 

VENTING WITH THREE (3) 90° ELBOWS

 

 

V

 

H

H + H1

 

1´MIN. (305mm)

2´MAX. (610mm)

5´MAX. (1.52m)

 

2´MIN. (610mm)

4´MAX. (1.22m)

10´MAX. (3.1m)

 

3´MIN. (914mm)

6´MAX. (1.86m)

15´MAX. (4.65m)

 

4´MIN. (1.22m)

8´MAX. (2.48m)

20´MAX. (6.2m)

 

V1+V+H+H1

= 40´ MAX.(12.4 m) H = 8´MAX.(2.48 m) H+H1 = 20´MAX.(6.2 m)

 

V1

 

 

 

 

V

 

 

 

 

H1

 

 

 

 

H

 

 

 

 

V

H

 

H + H1 + H2

 

1´MIN. (305mm)

2´MAX. (610mm)

5´MAX. (1.52m)

 

2´MIN. (610mm)

4´MAX. (1.22m)

10´MAX. (3.1m)

 

3´MIN. (914mm)

6´MAX. (1.86m)

15´MAX. (4.65m)

 

4´MIN. (1.22m)

8´MAX. (2.48m)

20´MAX. (6.2m)

Î

V+H+H1+H2 = 40´ MAX. (12.4 m)

H = 8´ MAX. (2.48 m)

H+H1+H2 = 20´ MAX. (6.2 m)

 

H2

 

V

 

 

 

 

 

 

H1

 

 

 

 

 

 

H

 

 

Figure 16. Venting with three 90° elbows

 

 

 

20

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

 

 

 

VENTING WITH THREE (3) 90° ELBOWS

Î

V (FT.)

H + H1 (FT.)

 

1' MIN. (305mm)

5' MAX. (1.52m)

 

2' MIN. (610mm)

10' MAX. (3.1m)

 

3' MIN. (914mm)

15' MAX. (4.65m)

 

4' MIN. (1.22m)

20' MAX. (6.2m)

 

NOTE: H + H1 = 20' MAX. (6.2m)

 

V + V1 + H + H1= 40' MAX. (12.4m)

 

 

H1

V1

V

H

V1

H1

V

H

V + V1 (FT.)

H

+ H1 (FT.)

1' MIN. (305mm)

5'

MAX. (1.52m)

2' MIN. (610mm)

10'

MAX. (3.1m)

3' MIN. (914mm)

15'

MAX. (4.65m)

4' MIN. (1.22m)

20'

MAX. (6.2m)

H +H1 = 20' MAX. (6.2m)

NOTE: V+V1+H +H1 = 40' MAX. (12.4m)

Figure 17. Venting with three 90° elbows

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

21

B. Installing Vent Components

After determining which set of starting collars will be used (top or rear), follow venting instructions accordingly.

Venting Out the Rear Vent

Remove the installed rear seal cap from the rear starting collars by cutting the strap at each end. (see Figure 18). Follow the vent configuration tables accordingly.

Remove the insulation from the REAR five inch flue, pull the heat shield out from outside of the firebox.

!WARNING: THE TOP HEAT SHIELD (INSIDE THE FIREBOX) MUST REMAIN ATTACHED IF THE VENT SYSTEM IS ATTACHED TO THE REAR STARTING COLLARS. SEE FIGURE 18.

Venting Out the Top Vent

Remove the two screws in the top vent collar seal cap and remove the top vent collar seal cap and two pieces of insulation inside the top two starting collars (See Figure 18).

Remove the heat shield from inside the TOP five inch flue from outside of the firebox.

The glass must be taken off again for positioning the logs when the unit is finally installed in place and finished around it. Re-installthe glass door. Attach vent system to the top starting collars.

!WARNING: THE REAR VENT COLLAR SEAL CAP MUST REMAIN ATTACHED TO THE REAR VENT COLLARS IF THE VENT SYSTEM IS ATTACHED TO THE TOP STARTING COLLARS.

!WARNING: FAILURE TO REMOVE INSULATION IN THE SET OF COLLARS YOU ARE USING COULD CAUSE A FIRE.

!WARNING: YOU MUST LEAVE THE INSULATION IN PLACE IN THE SET OF COLLARS YOU ARE NOT USING.

Venting Out Rear

Venting Out Top

SEAL

SEAL

 

CAP

CAP

 

HEAT

INSULATION

 

SHIELD

 

 

DISCARD BOTH

 

 

PIECES and

 

 

HEAT SHIELD

HEAT

DISCARD

 

SHIELD

INSULATION

 

 

and

 

 

HEAT SHIELD

 

 

 

CUT

 

HERE

Cut the seal cap

 

 

strap and remove white

 

 

gasket material.

 

 

Figure 18

 

 

1. Attach the First Vent Component to the Starting Collars

To attach the first vent component to the starting collars of the fireplace:

Make sure that the fiberglass gasket supplied in the manual bag seals between the first 8 inch (203mm) vent component and the outer fireplace wrap. Using 2 self-tappingscrews from the manual bag secure that gasket to the outer wrap (see Figure 19).

OUTER

FIRST VENT

WRAP

COMPONENT

 

FIBERGLASS

 

GASKET

Figure 19. Fiberglass Gasket

 

DVP PIPE:

1. Attaching the Venting to the Fireplace

Refer to Cinch Pipe and Termination Cap installation instructions.

2. Assembling Vent Sections

Refer to Cinch Pipe and Termination Cap installation instructions.

!WARNING: ENSURE THAT THE FIBERGLASS GASKET SUPPLIED WITH THE FIREPLACE

SEALS BETWEEN THE FIRST VENT COMPONENT AND THE OUTER FIREPLACE WRAP.

If the installation is for a termination cap attached directly to the fireplace, skip to the sections, Install Firestops and

Vent Termination.

22

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

3.Continue Adding Vent Components

WARNING: INSTALLATION OF THIS FIREPLACE REQUIRES THE USE OF HEAT SHIELD 570-290ABOVE THE FIRST 900 ELBOW IN THE VENTING SYSTEM.

To Install the Heat Shield:

1.Determine if the heat shield is required. Do so by measuring the vertical distance between the top horizontal surface of the elbow to any combustible surface above. If the distance is more than 4 inches, the heat shield is NOT required. If it is 4 inches or less, the heat shieldIS REQUIRED. Install per the following steps. See Figure 20.

COMBUSTIBLE

SURFACE

3” MIN.

(76mm)

HEAT

SHIELD

Figure 20

2.Fasten the shield in place using the four pilot holes provided in the part. The shield should be oriented such that the 13 1/8 inch dimension (longest dimension) is running in the same direction the elbow is pointing. The shield should be centered directly above the elbow, and positioned so that it creates a 1/2 inch airspace between the shield and the combustible surface. See Figure 21.

CORRECT

INCORRECT

 

COMBUSTIBLE SURFACE

 

DIRECTION

 

UP

 

HEAT SHIELD

 

900ELBOW

Figure 21

 

If the combustible materials are not in place at the time of install the elbow heat shield may be screwed to the exhaust pipe (see Figure 22). Cut the tabs as shown and bend down. Secure the heat shield to the pipe maintaining 3” to 4” between the pipe and shield.

SCREW

3”

(76mm)

Figure 22

Refer to Cinch Pipe and Termination Cap installation instructions.

Continue adding vent components, locking each succeeding component into place.

Ensure that each succeeding vent component is securely fitted and locked into the preceding component in the vent system.

90° elbows may be installed and rotated to any point around the preceding component’s vertical axis. If an elbow does not end up in a locked position with the preceding component, attach with a minimum of two (2) sheet metal screws.

4.Install Support Brackets

Refer to Cinch Pipe and Termination Cap installation instructions.

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

23

5. Install Firestops

For Horizontal Runs - Firestops are REQUIREDon both sides of a combustible wall through which the vent passes.

NOTE: Model DVP-TRAPdoes not need an exterior firestop on an exterior combustible wall.

To install firestops for horizontal runs that pass through either interior or exterior walls:

Cut a 10-inchby12-inch(254mm x 305mm) hole through the wall.

NOTE: The center of the hole is one (1) inch (25.4mm) above the center of the horizontal vent pipe.

Position the firestops on both sides of the hole previously cut and secure the firestops with nails or screws.

The heat shields of the firestops MUST BE placed towards the top of the hole.

Continue the vent run through the firestops.

NOTE: There must be NO INSULATION or other combustibles inside the framed firestop opening.

10"

INTERIOR

WALL SHIELD

12"

Figure 23. 10" x 12" Hole and Vent Pipe

HEAT SHIELD

TRIM HEAT

SHIELD IF TOO

LONG, ADD TO

SHIELD IF TOO

SHORT

EXTERIOR

FIRESTOP

INTERIOR

FIRESTOP

For Vertical Runs - One ceiling firestop is REQUIREDat the hole in each ceiling through which the vent passes.

To install firestops for vertical runs that pass through ceilings:

Position a plumb bob directly over the center of the vertical vent component.

Mark the ceiling to establish the centerpoint of the vent.

Drill a hole or drive a nail through this centerpoint.

Check the floor above for any obstructions, such as wiring or plumbing runs.

Reposition the fireplace and vent system, if necessary, to accommodate the ceiling joists and/or obstructions.

Cut an 10-inchx10-inch(254mm x 254mm) hole through the ceiling, using the centerpoint previously marked.

Frame the hole with framing lumber the same size as the ceiling joists.

10" (254mm)

10" (254mm)

 

 

CHIMNEY

 

HOLE

NEW

EXISTING CEILING

JOISTS

FRAMING

 

MEMBERS

 

CEILING

 

Figure 25. 10" x 10" Hole & New Framing Members

If the area above the ceiling is NOT an attic, position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole.

Figure 24. Heat Shield, Interior & Exterior Firestops

24

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

NOTE: There must be NO INSULATION or other combustibles inside the framed firestop opening.

JOIST

CEILING

NAILS (4 REQUIRED)

CEILING FIRESTOP

Figure 26. Ceiling Firestop (Ceiling Side)

If the area above the ceiling IS an attic, position and secure the firestop on top of the previously framed hole.

NOTE: Keep insulation away from the vent pipe at least 1 inch (25mm).

 

NAILS (4 REQUIRED)

 

RAFTER

CEILING

 

 

CEILING FIRESTOP

Figure 27.

Attic Firestop

C. Vent Termination

Refer to Cinch Pipe and Termination Cap installation instructions.

Horizontal Termination

The termination kit should pass through the wall firestops from the exterior of the building.

Adjust the termination cap to its final exterior position on the building and interlock the flue sections.

WARNING: THE TERMINATION CAP MUST BE

!POSITIONED SO THAT THE ARROW IS POINTING UP.

!WARNING: VENTING TERMINALS SHALL NOT BE RECESSED INTO A WALL OR SID-

ING. VENT TERMINATION CLEARANCES MUST BE FOLLOWED TO AVOID FIRE DANGER. SEE VENT TERMINATION MINIMUM CLEARANCES DIAGRAM ON FOLLOWING PAGE.

7-1/4in.

(184mm)

Figure 28. Trapezoid Termination Cap

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

25

G Rv

D AH

E v

M

N

P

Q

(See Note 2)

L

B

 

 

 

U.S.

 

 

 

V

 

 

 

 

B

 

 

 

 

 

 

 

 

v

 

 

 

 

 

T

 

 

 

v

B

(3 FT)

 

 

 

 

 

 

v

 

 

S

 

S

 

 

 

 

 

 

V

Electrical

V

 

 

 

 

 

 

 

 

 

F

 

 

v

 

M

 

 

Service

 

 

v

 

 

 

 

 

 

 

 

 

I

v

 

 

D*

 

 

 

 

 

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

J or K

 

V

 

 

 

V

= VENT TERMINAL

X = AIR SUPPLY INLET

 

 

 

= AREA WHERE TERMINAL IS NOT PERMITTED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

=

12" .......................

clearances above grade, veran-

 

K

 

 

=

3 ft. (U.S.A.)

 

 

 

 

 

 

 

 

(See Note 1)

da, porch, deck or balcony

 

 

 

 

 

6 ft. (Canada) .........

 

clearance to a mechanical

B

=

12" .......................

clearances to window or door

 

 

 

 

 

 

 

 

 

air supply inlet

 

 

 

 

that may be opened, or to per-

 

L**

=

7 ft. .........................

 

 

clearance above paved

 

 

 

 

manently closed window.

 

 

 

 

 

(See Note 1)

 

sidewalk or a paved driveway

D*

=

18"

vertical clearance to unventilat-

 

 

 

 

 

 

 

 

 

located on public property

 

M*** =

18"

 

 

 

clearance under veranda,

 

 

 

 

ed soffit or to ventilated soffit lo-

 

 

 

 

 

 

 

 

cated above the terminal

 

 

 

 

 

 

 

 

 

porch, deck, balcony or over-

 

 

 

 

 

 

 

 

 

 

 

 

 

hang

 

 

 

*30”

for vinyl clad soffits and below

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

42” .........................

 

 

vinyl

 

 

 

 

electrical service

 

N

 

 

=

6”

 

 

non-vinylsidewalls

F

=

9"

clearance to outside corner

 

 

 

 

 

 

 

 

 

 

12” .........................

 

 

vinyl sidewalls

G

=

6" .........................

clearance to inside corner

 

P

 

 

=

8 ft.

 

 

 

 

 

H

=

3 ft. (Canada) ......

not to be installed above a gas

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

QMIN

 

RMAX

 

 

 

 

 

meter/regulator assembly within

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 cap

 

 

3 feet

 

2 x Q ACTUAL

 

 

 

 

 

3 feet (90cm) horizontally from the

 

 

 

 

 

 

 

I

=

3 ft. (U.S.A.)

center-lineof the regulator

 

 

 

2 caps

 

 

6 feet

 

1 x Q ACTUAL

 

clearance to gas service regu-

 

 

 

3 caps

 

 

9 feet

 

2/3 x Q ACTUAL

 

 

 

 

6 ft. (Canada) ......

 

 

 

4 caps

 

12 feet

 

1/2 x Q ACTUAL

 

 

 

 

 

lator vent outlet

 

 

 

 

 

 

J

=

9" (U.S.A.)

 

 

QMIN = # termination caps x 3 RMAX = (2 / # termination caps) x QACTUAL

 

 

 

 

 

 

 

 

........12" (Canada)

clearance to non-mechanicalair

 

S

=

 

6" ..........................

 

 

clearance from sides of elec-

 

 

 

 

supply inlet to building or the

 

 

 

 

 

(See Note 5)

 

trical service

 

 

 

 

combustion air inlet to any other

 

T

=

12"

 

 

clearance above electrical

 

 

 

 

appliance

 

 

 

 

 

 

 

 

 

 

 

 

(See Note 5)

 

service

 

 

 

 

 

 

 

 

 

 

 

**a vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.

***only permitted if veranda, porch, deck or balcony is fully open on a minimum of 2 sides beneath the floor, or meets Note 2.

NOTE 1: On private property where termination is less than 7 feet above a sidewalk, driveway, deck, porch, veranda or balcony, use of a listed cap shield is suggested.

NOTE 2: Termination in an alcove space (spaces open only on one side and with an overhang) are permitted with the dimensions specified for vinyl ornon-vinylsiding and soffits.1. There must be 3 feet minimum between termination caps.2. All mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below the termination cap.3. All gravity air intakes within 3 feet of a termination cap must be a minimum of 1 foot below the termination cap.

Figure 29. Minimum Clearances for Terminations

NOTE 3: Local codes or regulations may require different clearances.

NOTE 4: Termination caps may be hot. Consider their proximity to doors or other traffic areas.

NOTE 5: Location of the vent termination must not interfere with access to the electrical service.

WARNING: In the U.S: Vent system termination isNOT permitted in screened porches. You must follow side wall, overhang and ground clearances as stated in the instructions.

In Canada: Vent system termination isNOT permitted in screened porches. Vent system termination is permitted in porch areas with two or more sides open. You must follow all side walls, overhang and ground clearances as stated in the instructions.

Heat & Glo assumes no responsibility for the improper performance of the fireplace when the venting system does not meet these requirements.

CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED.

26

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

2 FT. MIN.

TERMINATION

CAP

 

HORIZONTAL

 

OVERHANG

20 INCH MIN.

VERTICAL

 

LOWEST

WALL

 

DISCHARGE

 

OPENING

 

X

12

ROOF PITCH

IS X/ 12

H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING

Roof Pitch

H (min.) ft.

flat to 6/12

1.0

6/12 to 7/12

1.25

over 7/12 to 8/12

1.5

over 8/12 to 9/12

2.0

over 9/12 to 10/12

2.5

over 10/12 to 11/12

3.25

over 11/12 to 12/12

4.0

over 12/12 to 14/12

5.0

over 14/12 to 16/12

6.0

over 16/12 to 18/12

7.0

over 18/12 to 20/12

7.5

over 20/12 to 21/12

8.0

Figure 30. Minimum Height from Roof to Lowest Discharge Opening

For Vertical Terminations - To locate the vent and install the vent sections:

Locate and mark the vent centerpoint on the underside of the roof, and drive a nail through the centerpoint.

Make the outline of the roof hole around the centerpoint nail.

The size of the roof hole framing dimensions depend on the pitch of the roof. There MUST BE a1-inch(25.4mm) clearance from the vertical vent pipe to combustible materials.

Mark the roof hole accordingly.

Cover the opening of the installed vent pipes.

Cut and frame the roof hole.

Use framing lumber the same size as the roof rafters and install the frame securely. Flashing anchored to the frame must withstand heavy winds.

Continue to install concentric vent sections up through the roof hole (for inside vent installations) or up past the roof line until you reach the appropriate distance above the roof (for outside terminations).

!WARNING: MAJOR U.S. BUILDING CODES SPECIFY MINIMUM CHIMNEY AND/OR VENT

HEIGHT ABOVE THE ROOF TOP. THESE MINIMUM HEIGHTS ARE NECESSARY IN THE INTEREST OF SAFETY. SEE FIGURE 30 FOR MINIMUM HEIGHTS, PROVIDED THE TERMINATION CAP IS AT LEAST 20 INCHES FROM A VERTICAL WALL AND 2-FEETBELOW A HORIZONTAL OVERHANG.

NOTE: This also pertains to vertical vent systems installed on the outside of the building.

To seal the roof hole, and to divert rain and snow from the vent system:

Attach a flashing to the roof using nails, and use a nonhardening mastic around the edges of the flashing base where it meets the roof.

Attach a storm collar over the flashing joint to form a water-tightseal. Placenon-hardeningmastic around the joint, between the storm collar and the vertical pipe.

Slide the termination cap over the end of the vent pipe and snap into place.

Step 4. Positioning, Leveling, and

Securing the Fireplace

The diagram below shows how to properly position, level, and secure the fireplace.

NAILING TABS (BOTH SIDES)

Figure 31. Proper Positioning,

Leveling and Securing of a Fireplace

Place the fireplace into position.

Level the fireplace from side to side and front to back.

Shim the fireplace with non-combustiblematerial, such as sheet metal, as necessary.

Secure the fireplace to the framing by nailing or screwing.

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

27

Step 5.

Installing the Optional Heat-Zone-GasKit

NOTE: There must be NO INSULATION or other combustibles inside the framed firestop opening.

HEAT-ZONE-GAS

ATTACHES

HERE

Figure 32.

1.Remove the knockout from the fireplace and discard it (see Figure 32).

2.Center the duct collar around the exposed hole and attach it to the fireplace with 3 screws. NOTE: Do thisBEFORE final positioning of the fireplace.

3.Determine the location for the air register/fan housing assembly.

Reference the Heat-Zone-Gaskit instructions for the remaining installation steps.

Step 6. The Gas Control Systems

!WARNING: THIS UNIT IS NOT FOR USE WITH SOLID FUEL.

Two types of gas control systems are used with these models:

Standing Pilot Ignition and Intermittent Pilot Ignition (IPI).

Standing Pilot Ignition System

This system includes millivolt control valve, standing pilot, thermopile/thermocouple flame sensor, and piezo ignitor.

!WARNING: 110-120VAC MUST NEVER BE CONNECTED TO A CONTROL VALVE IN A MILLIVOLT SYSTEM.

Intermittent Pilot Ignition (IPI) System

This system includes a 3V control valve, electronic module and intermittent pilot.

!WARNING: CONTINUOUS 110-120VAC SERVICE MUST BE WIRED DIRECTLY TO THE FIREPLACE JUNCTION BOX.

STANDING PILOT

3/8 in. (10mm)

INTERMITTENT PILOT IGNITION

FLAME SENSOR

ROD

Figure 33. Gas Control Systems

28

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

Step 7. The Gas Supply Line

NOTE: Have the gas supply line installed in accordance with local building codes by a qualified installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter).

NOTE: Before the first firing of the fireplace, the gas supply line should be purged of any trapped air.

NOTE: Consult local building codes to properly size the gas supply line leading to the 1/2 inch (13mm) hook-upat the unit.

This gas fireplace is designed to accept a 1/2 inch (13 mm) gas supply line. To install the gas supply line:

A listed (and Commonwealth of Massachusetts approved) 1/2 inch (13mm) tee-handlemanualshut-offvalve and a listed flexible gas connector are connected to the 1/2 inch (13mm) inlet of the control valve.NOTE: If substituting for these components, please consult local codes for compliance.

Locate the gas line access hole in the outer casing of the fireplace.

The gas line may be run from either side of the fireplace provided the hole in the outer wrap does not exceed 2 1/2” in diameter and it does not penetrate the actual firebox.

The gap between the supply piping and gas access hole can be plugged with non-combustibleinsulation to prevent cold air infiltration.

Open the fireplace lower grille, insert the gas supply line through the gas line hole, and connect it to the shut-offvalve.

When attaching the pipe, support the control so that the lines are not bent or torn.

After the gas line installation is complete, all connections must be tightened and checked for leaks with a commercially-available,non-corrosiveleak check solution. Be sure to rinse off all leak check solution following testing.

!WARNING: DO NOT USE AN OPEN FLAME TO CHECK FOR GAS LEAKS.

At the gas line access hole, use insulation to re-packthe space around the gas pipe.

Insert insulation from the outside of the fireplace and pack the insulation tightly to totally seal between the pipe and the outer casing.

Use a wrench on shut-offvalve when tightening gas line.

MANUAL

SHUT-OFF

VALVE

GAS

VALVE

CONTROL

VALVE

FLEX GAS LINE CONNECTOR

ACCESS HOLE

Figure 34. Gas Supply Line

Step 8. Gas Pressure Requirements

Pressure requirements for Heat & Glo gas fireplaces are shown in the table below.

Pressure

Natural Gas

Propane

Minimum

5.0 inches

11.0 inches

Inlet Pressure

w.c.

w.c.

Maximum Inlet

14.0 inches

14.0 inches

Gas Pressure

w.c.

w.c.

Manifold

3.5 inches

10.0 inches

Pressure

w.c.

w.c.

 

 

 

A one-eighth(1/8) inch (3 mm) N.P.T. plugged tapping is provided on the inlet and outlet side of the gas control for a test gauge connection to measure the manifold pressure. Use a small flat blade screwdriver to crack open the screw in the center of the tap. Position a rubber hose over the tap to obtain the pressure reading.

The fireplace and its individual shut-offvalve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess ofone-half(1/2) psig (3.5 kPa).

The fireplace must be isolated from the gas supply piping system by closing its individual shut-offvalve during any pressure testing of the gas supply piping system at test pressures equal to or less thanone-half(1/2) psig (3.5 kPa).

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

29

3/16” PIGGYBACK CONNECTOR

 

 

BLACK S2

REMOTE SWITCH

 

 

 

PIGTAIL

 

 

 

ON

 

 

 

 

OFF

 

 

WHITE T2

ON/OFF

 

 

SWITCH

 

GAS VALUE

RED T1

 

 

 

 

 

 

 

THERMOPILE

 

 

THERMOCOUPLE

 

 

 

OPTIONAL WALL SWITCH,

 

 

BLACK S1

 

Figure 35. Standing Pilot Ignition Wiring Diagram

 

THERMOSTAT OR REMOTE

 

 

 

 

 

Step 9. Wiring the Fireplace

NOTE: Electrical wiring must be installed by a licensed electrician.

CAUTION: DISCONNECT REMOTE CONTROLS IF ABSENT FOR EXTENDED TIME PERIODS. THIS WILL PREVENT ACCIDENTAL FIREPLACE OPERATION.

For Standing Pilot Ignition Wiring

Appliance Requirements

This appliance DOES NOT require110-120VAC to operate.

!WARNING: DO NOT CONNECT 110-120VAC TO THE GAS CONTROL VALVE OR THE APPLIANCE WILL MALFUNCTION AND THE VALVE WILL BE DESTROYED.

Optional Accessories

Optional fan and remote control kits require that 110-120VAC be wired to the factory installed junction box before the fireplace is permanently installed.

Wall Switch

Position the wall switch in the desired position on a wall. Run a maximum of 25 feet (7.8 m) or less length of 18 A.W.G. minimum wire and connect it to the fireplace ON/ OFF switch pigtails.

WARNING: DO NOT CONNECT 110-120VAC! TO THE WALL SWITCH OR THE CONTROL

VALVE WILL BE DESTROYED.

CAUTION: LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPERAND DANGEROUS OPERATION. VERIFY PROPER OPERATION AFTER SERVICING.

 

 

VARIABLE SPEED CONTROL

 

 

 

 

NOTE: IF ANY OF THE ORIGINAL WIRE

 

 

 

AS SUPPLIED WITH THE APPLIANCE

 

BLK

BLK

MUST BE REPLACED, IT MUST BE

 

JUNCTION BOX

REPLACED WITH TYPE 105OC RATED WIRE.

 

 

 

BLK

 

BLK

BLOWER RECEPTACLE

 

 

 

BLK

 

BLK

 

 

 

 

 

BLK

WHT WHT

BLK

GROUND

TEMPERATURE

SENSOR SWITCH

BLOWER

BLK

GRN

WHT

110-120VAC

BLOWER

SENSOR

SWITCH

“FAN”

RECEPTACLE SPEED CONTROL

Figure 36. Fan Wiring Diagram

30

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

 

 

 

 

 

 

I

INTERMITTENT

PLUG-IN

 

 

 

IGNITION MODULE

 

PILOT

 

 

 

3 VAC

 

 

IGNITOR

3V TRANSFORMER

 

 

 

 

 

 

 

 

 

 

 

 

ON/OFF

 

 

 

 

 

S

 

WALL

 

 

 

 

 

 

 

SWITCH

 

 

 

 

 

 

 

 

 

FLAME SPARKER/

 

 

 

 

 

 

SENSOR

 

 

 

 

 

IGNITION

 

 

 

 

 

 

 

MODULE

 

 

 

 

 

 

 

(3V)

 

 

 

 

 

 

 

 

 

 

 

 

 

WHT

 

 

 

 

 

 

 

ORG

 

VALVE

LOW VOLTAGE

 

 

 

GROUND TO

 

 

SEE NOTE 1

 

 

 

FIREPLACE

 

 

 

 

 

 

 

CHASSIS

 

GROUND

REMOTE

 

 

 

 

 

NEUTRAL

 

CONTROL

HOT

 

 

BRN

 

 

 

 

 

 

BRN

 

 

 

WHITE WIRE

 

 

 

 

 

 

CAN BE

 

 

ORG

 

 

 

PLUGGED

 

 

 

 

 

INTO ANY

 

 

GRN

BLACK WIRE CAN BE

 

OF #1-#5

 

 

PLUGGED INTO ANY OF

 

LOCATIONS

 

PIGGYBACK

 

#1 - #5 LOCATIONS

 

ON THE

 

ON/OFF SWITCH

 

ON THE HOT SIDE

 

NEUTRAL SIDE

TRANSFORMER

 

 

 

 

 

 

 

3 VAC

 

 

 

 

 

 

PLUG IN

 

 

 

 

 

 

 

 

 

 

VALVE

 

Figure 37. Intermittent Pilot Ignition (IPI) Wiring Diagram

 

 

 

Intermittent Pilot Ignition (IPI) Wiring

Î3 Volt Transformer

This appliance comes with a 3 volt transformer. The transformer plugs into the junction box and the two leads plug into the green control module (see Figure 37).

Appliance Requirements

This appliance requires that 110-120VAC be wired to the factory installed junction box. Maintain correct polarity when wiring the junction box.

!WARNING: DO NOT CONNECT 110-120VAC TO THE GAS CONTROL VALVE OR THE APPLIANCE WILL MALFUNCTION AND THE VALVE WILL BE DESTROYED.

Operation using Battery Power

This fireplace has an optional battery operation. The system is fully functional with the use of two “D” size batteries without ordinary 110-120VAC power.

Wiring to the battery pack should be left disconnected in order to conserve battery life. In the case of a loss of power,

simply connect red and black wire leads to activate battery power (connect red to red, black to black). The fireplace can be used as necessary. Once power (110 VAC) is restored, disconnect red and black wire leads to extend battery life.

Optional Accessories

Optional remote control kits require that 110-120VAC be wired to the factory installed junction box before the fireplace is permanently installed.

Wall Switch

Position the wall switch in the desired position on a wall. Run a maximum of 25 feet (7.8 m) or less length of 18 A.W.G. minimum wire and connect it to the fireplace ON/ OFF switch pigtails.

!WARNING: DO NOT CONNECT 110-120VAC TO THE WALL SWITCH OR THE CONTROL VALVE WILL BE DESTROYED.

CAUTION: LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. VERIFY PROPER OPERATIONAFTER SERVICING.

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

31

Step 10. Finishing

Figure 38 shows the minimum vertical and corresponding maximum horizontal dimensions of fireplace mantels or other combustible projections above the top front edge of the fireplace. See Figures 2 and 3 for other fireplace clearances.

Only non-combustiblematerials may be used to cover the black fireplace front.

WARNING: WHEN FINISHING THE FIREPLACE,

!NEVER OBSTRUCT OR MODIFY THE AIR INLET/OUTLET GRILLES IN ANY MANNER.

 

 

 

 

 

12”

 

 

 

 

 

 

11”

 

 

 

 

 

9”

10”

31”

 

 

 

 

 

 

 

 

 

 

TO CEILING

 

 

 

 

8”

 

 

 

 

 

 

 

 

 

 

 

7”

 

18”

 

 

 

6”

 

 

 

 

 

 

 

17”

 

 

5”

 

 

 

 

 

 

 

 

16”

 

4”

 

 

 

15”

 

 

 

 

 

3”

 

 

 

 

 

 

 

 

 

14”

 

 

 

 

 

 

 

13”

12”

11”

2-1/2”10”

9”

1” 4”

1”

TOP FRONT EDGE OF FIREPLACE

Figure 38.

Minimum Vertical and Maximum Horizontal Dimensions of Combustibles above Fireplace

Note: There are 3 metal tabs holding thenon-combustibleboard in place for shipping. These tabs are to be cut off or bent back before finishing around the fireplace front.

CAUTION: IF JOINTS BETWEEN THE FINISHED WALLS AND THE FIREPLACE SURROUND (TOP AND SIDES) ARE SEALED, A 300° F. MINIMUM SEALANT MATERIAL MUST BE USED. THESE JOINTS ARE NOT REQUIRED TO BE SEALED. ONLY NON-COMBUSTIBLEMATERIAL (USING 300° F. MINIMUM ADHESIVE, IF NEEDED) CAN BE APPLIED AS FACING TO THE FIREPLACE SURROUND. SEE THE DIAGRAM BELOW.

FINISH WALL MATERIAL MAY BE

COMBUSTIBLE - TOP AND SIDES

NON-COMBUSTIBLE

 

BOARD

0”

0”

0”

HIGH TEMPERATURE (3000F / 1490C MIN.)

TOP & SIDE SEAL JOINT

Figure 39 Sealant Material

Hearth Extensions

A hearth extension may be desirable for aesthetic reasons. However,ANSI or CAN/CGAtesting standards do not require hearth extensions for gas fireplace appliances.

32

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

Step 11. Installing Trim, Logs,

and Ember Material

Installing the Trim

Combustible materials may be brought up to the specified clearances on the side and top front edges of the fireplace, but MUST NEVER overlap onto the front face. The joints between the finished wall and the fireplace top and sides can only be sealed with a 300° F. (149° C) minimum sealant.

!WARNING: WHEN FINISHING THE FIREPLACE, NEVER OBSTRUCT OR MODIFY THE AIR INLET/ OUTLET GRILLES IN ANY MANNER.

Install optional marble and brass trim surround kits as desired. Marble, brass, brick, tile, or other non-combustiblematerials can be used to cover up the gap between the sheet rock and the fireplace.

Do not obstruct or modify the air inlet/outlet grilles. When overlapping on both sides, leave enough space so that the bottom grille can be lowered and the trim door removed.

RETAINING

SCREW

(BOTH SIDES)

BURNER

Figure 40.

Burner Removal

Shutter Settings

 

NG

LP

___________________________________________

Burner

1/8”

5/8”

 

 

 

Positioning the Logs

If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately, refer to the instructions that accompany the logs. Save the log instructions with this manual.

If sooting occurs, the logs might need to be repositioned slightly to avoid excessive flame impingement.

Placing the Ember Material

Ember material is shipped with this gas fireplace. To place the ember material:

Pull the four glass latches out of the groove on the glass frame. Remove glass door from the unit (see Figure 41).

LATCHES

(BOTH BOTTOM

AND TOP)

GLASS

Figure 41. ASSEMBLY

Glass Assembly

Embers CANNOT be placed directly over ports. Care should be taken not to cover the lighting trail of ports (from back to front).

When placing Glowing embers onto the burner care should be taken so that the ports are not covered. Place the embers along side the port trail, but not on or in between the ports (see Figure 42). Failure to follow this procedure will likely cause lighting and sooting problems.

Place Mystic embers on areas of base refractory away from port holes. Use this material to give your fireplace a realistic ash bed.

Save the remaining ember materials for use during fireplace servicing.

Replace the glass door and a front trim door on the unit.

Pull out and latch the glass clips into the groove on the glass frame.

EMBER MATERIAL

Figure 42. Placement of the Ember Material

Glass Specifications: 6000TR-OAK:TEMPERED6000TR-OAK-IPI:TEMPERED

Heat & Glo fireplaces manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as defined by the CPSC. The tempered glass has been tested and certified to the requirements of ANSI Z97.1-1984and CPSC 16 CFR 1202. (Safety Glazing Certification Council SGCC # 1595 and 1597. Architectural Testing, Inc. Reports02-31919.01and02-31917.01.)

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

33

This statement is in compliance with SPCS 16 CFR Section 1201.5 “Certification and labeling requirements” which refers to 15 USC 2063 stating “…Such certificate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”

Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.

Step 12. Before Lighting the Fireplace

Before lighting the fireplace, be sure to do the following:

Remove all paperwork from underneath the fireplace. Review safety warnings and cautions

Read the Safety and Warning Informationsection at the beginning of this Installers Guide.

Double-checkfor gas leaks

Before lighting the fireplace, double-checkthe unit for possible gas leaks.

Double-checkvent terminations and front grilles for obstructions.

Before lighting the fireplace, double-checkthe unit for possible obstructions that could be blocking the vent terminations or the front grilles.

Double-checkfor faulty components

Any component that is found to be faulty MUST BE replaced with an approved component. Tampering with the fireplace components isDANGEROUS and voids all warranties.

A small amount of air will be in the gas supply lines. When first lighting the fireplace, it will take a few minutes for the lines to purge themselves of this air. Once the purging is complete, the fireplace will light and will operate normally.

Subsequent lightings of the fireplace will not require this purging of air from the gas supply lines, unless the gas valve has been turned to the OFF position, in which case the air would have to be purged.

NOTE: The fireplace should be run 3 to 4 hours on the initialstart-up.Turn it off and let it cool completely. Remove and clean the glass. Replace the glass and run the fireplace for an additional 8 hours. This will help to cure the products used in the paint and logs.

During this break-inperiod it is recommended that some windows in the house be opened for air circulation. This will help avoid setting off smoke detectors, and help eliminate any odors associated with the fireplace’s initial burning.

Air Shutter Setting

This fireplace has an adjustable air shutter (which controls the primary air) factory set for the minimum vertical vent run (see Figure 43). If your installation has more than the minimum required vertical vent length, adjustment of the air shutter may be necessary to obtain optimal flame appearance. This should be adjusted by a qualified installer at the time of installation.

By pushing the air shutter handle in, you will be closing the air shutter. To adjust loosen the wing nut. Care should be taken when adjusting the air shutter so as not to cause the fireplace to soot. If sooting occurs the air shutter will need to be opened by pulling the handle out. When finished tighten wing nut.

AIR SHUTTER

WING NUT

Figure 43.

34

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

Step 13. Lighting the Fireplace

You’ve reviewed all safety warnings, you’ve checked the fireplace for gas leaks, you know the vent system is unobstructed, and you’ve checked for faulty components. Now you’re ready to light the fireplace.

WARNING: PLEASE REFER TO THE USER’S ! MANUAL FOR ALL CAUTIONS, SAFETY, AND WARNING INFORMATION PERTAINING TO THE LIGHTING AND OPERATION OF THE FIREPLACE.

After the Installation

LEAVE THIS INSTALLATION MANUAL WITH

!THE APPLIANCE FOR FUTURE REFERENCE.

4Maintaining and Servicing Your Fireplace

Fireplace Maintenance

Although the frequency of your fireplace servicing and maintenance will depend on use and the type of installation, you should have a qualified service technician perform an appliance check-upat the beginning of each heating season. See the table below for specific guidelines regarding each fireplace maintenance task.

IMPORTANT: TURN OFF THE GAS BEFORE SERVICING YOUR FIREPLACE.

Replacing old ember material

Frequency: Once annually, during the checkup.By: Qualified service technician.

Task: Brush away loose ember material near the burner. Replace old ember material with newdime-sizeand shape pieces. Save the remaining ember material and repeat this procedure at your next servicing. For more information, see

Placing Ember Material.

Cleaning Burner and Controls Frequency:Once annually. By:Qualified service technician.

Task: Brush or vacuum the control compartment, fireplace logs and burner areas surrounding the logs.

Cleaning Flame Sensor Rod (IPI Systems) Frequency:Annually.

By: Qualified service technician.

Task: Make a visual check of the straight flame sensor rod (see Figure 33). Use emery cloth to carefully remove any existing film or white deposits.

Checking Flame Patterns, Flame Height

Frequency: Periodically.

By: Qualified service technician/Home owner.

Task: Make a visual check of your fireplace’s flame patterns. Make sure the flames are steady - not lifting or floating. See Figure 44. The flame sensor (IPI) or thermopile/ thermocouple (standing pilot) tips should be covered with flame. See Figure 33.

MAKE SURE THE FLAMES ARE STEADY—NOTLIFTING OR FLOATING.

Figure 44.

Burner Flame Patterns

Checking Vent System

Frequency: Before initial use and at least annually thereafter, more frequently if possible.

By: Qualified service technician/Home owner.

Task: Inspect the external vent cap on a regular basis to ensure that no debris is interfering with the flow of air. Inspect entire vent system for proper function.

Cleaning Glass Door

Frequency: After the first 3 to 4 hours of use. As necessary after initial cleaning.

By: Home owner.

Task: Remove and clean glass after the first 3 to 4 hours of use. After the initial cleaning, clean as necessary, particularly after adding new ember (flame colorant) material. Film deposits on the inside of the glass door should be cleaned off using a household glass cleaner.NOTE: DO NOT handle or attempt to clean the door when it is hot and DO NOT use abrasive cleaners.

Heat & Glo • 6000TR-OAK,6000TR-OAK-IPI383-901Rev. K • 5/06

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