Heat & Glo LifeStyle 6000GL-IPI-S User Manual

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Owner’s Manual

Installation and Operation

Models: 6000GL-IPI-S6000GL-IPI-R6000GL-IPILP-S6000GL-IPILP-R

NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating

• Read, understand and follow

• Leave this manual with

and maintenance

these instructions for safe

party responsible for use

instructions included.

installation and operation.

and operation.

DO DISCARDNOT

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death.

DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

What to do if you smell gas

-DO NOT try to light any appliance.

-DO NOT touch any electrical switch.DO NOT use any phone in your building.

-Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

-If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard,

Title 24 CFR, Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA Z240MH, in Canada.

This appliance is only for use with the type(s) of gas indicated on the rating plate.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

DO NOT touch glass until it is cooled

NEVER allow children to touch glass

Keep children away

CAREFULLY SUPERVISE children in same room as fireplace.

Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other flammable materials.

Keep clothing, furniture, draperies and other flammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter.

See Table of Contents for location of additional Commonwealth of Massachusetts requirements.

Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies suggests NFI certified or factory trained professionals, or technicians supervised by an NFI certified professional.

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

1

NATURAL GAS

Read this manual before installing or operating this appliance.

Please retain this owner’s manual for future reference.

A. Congratulations

Congratulations on selecting a Heat & Glo gas fireplace, an elegant and clean alternative to wood burning fireplaces. The Heat & Glo gas fireplace you have selected is designed to provide the utmost in safety, reliability, and efficiency.

As the owner of a new fireplace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.

This owner’s manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.

The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.

Your new Heat & Glo gas fireplace will give you years of durable use and trouble-freeenjoyment. Welcome to the Heat & Glo family of fireplace products!

Homeowner Reference Information

We recommend that you record the following pertinent information about your fireplace.

Model Name: ___________________________________________ Date purchased/installed:__________________

Serial Number:__________________________________________ Location on fireplace: _____________________

Dealership purchased from: _______________________________ Dealer Phone: __________________________

Notes: _______________________________________________________________________________________

_____________________________________________________________________________________________

Listing Label Information/Location The model information regarding your specific fireplace can be found on the rating plate usually located in the control area of the fireplace.

Type of Gas

Gas and Electric

Information

This product may be covered by one or more of the following patents: (Nos produits sont couverts par un ou plusieurs des brevets suivants): (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, D320652, D445174, D462436; (Canada)1297749, 2195264, 2225408; or other U.S. and foreign patents pending (ou autres brevets americains et etrangers en attente).

Heat & Glo, a brand of Hearth & Home Technologies, Inc. 7571 215th Street West, Lakeville, MN 55044

Not for use with solid fuel.

(Ne doit pas entre utilise avec un combustible solide).

Type of Gas(Sorte De Gaz): This appliance must be installed in accordance with local codes, if any; ifnot, follow ANSI Z223.1in the USA or CAN/CGA B149 installation codes.(Installer l’appareil selon les codes ou reglements locaux ou, en l’absence de tels reglements, selon les codes d’installation CAN/CGA-B149.)

ANSI Z21XX-XXXX· CSA2.XX-MXX· UL307B

Minimum Permissible Gas Supply for Purposes of Input Adjustment.

 

 

 

Approved Minimum(De Gaz) Acceptable

0.0 in w.c.

(Po.Col. d’eau)

 

 

 

Maximum Pressure (Pression)

 

0.0 in w.c.

(Po.Col. d’eau)

 

 

 

Maximum Manifold Pressure(Pression)

0.0 in w.c.

(Po.Col. d’eau)

 

 

 

Minimum Manifold Pressure(Pression)

0.0 in w.c.

(Po.Col. d’eau)

 

 

 

Total Electrical Requirements: 000Vac, 00Hz., less than 00 Amperes

MADE IN USA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IN CANADA

 

Model:

XXXXXXXX

 

ALTITUDE:

0-0000FT.

0000-0000FT.

 

(Modele):

 

MAX. INPUT BTUH:

00,000

00,000

 

 

 

 

 

 

 

MIN. INPUT BTUH:

00,000

00,000

 

Serial

XXXXXXXX

 

ORIFICE SIZE:

#XXXXX

#XXXXX

 

 

 

(Serie):

 

Model Number

Serial Number

2

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

Safety Alert Key:

DANGER! Indicates a hazardous situation which, if not avoidedwill result in death or serious injury.

WARNING! Indicates a hazardous situation which, if not avoidedcould result in death or serious injury.

CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE: Used to address practices not related to personal injury.

Table of Contents

A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

ÎB. Limited Lifetime Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . 5

1 Listing and Code Approvals

A. Appliance Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 B. Tempered Glass Specifications . . . . . . . . . . . . . . . . . . . . . 7 C. BTU Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 7 E. Non-CombustibleMaterials Specification. . . . . . . . . . . . . . 7 F. Combustible Materials Specification . . . . . . . . . . . . . . . . . 7 G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 H. Requirements for the Commonwealth of Massachusetts. . 8

User Guide

2 Operating Instructions

A. Gas Fireplace Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 B. Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 C. Fan Kit (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 D. Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 E. Decorative Doors and Fronts . . . . . . . . . . . . . . . . . . . . . . 10 F. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 G. Remote Controls, Wall Controls and Wall Switches. . . . . 10 H. Before Lighting Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 10 I. Lighting Instructions (IPI) . . . . . . . . . . . . . . . . . . . . . . . . . 11 J. After Fireplace is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 K. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 12

3 Maintenance and Service

A. Maintenance Tasks-Homeowner . . . . . . . . . . . . . . . . . . .13

B. Maintenance Tasks-QualifiedService Technician . . . . . . 14

Installer Guide

4 Getting Started

A. Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . 16

B. Design and Installation Considerations . . . . . . . . . . . . . . 17

C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . 17

D. Inspect Appliance and Components. . . . . . . . . . . . . . . . . 17

5 Framing and Clearances

A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . 18

B. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . 19

C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

D. Mantel and Wall Projections. . . . . . . . . . . . . . . . . . . . . . . 20

6 Termination Locations

A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 21

7 Vent Information and Diagrams

A. Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

B. Vent Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

C. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

D. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

E. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

8 Vent Clearances and Framing

A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 33 B. Wall Penetration Framing. . . . . . . . . . . . . . . . . . . . . . . . . 33 C. Install the Ceiling Firestop . . . . . . . . . . . . . . . . . . . . . . . . 34 D. Install Attic Insulation Shield. . . . . . . . . . . . . . . . . . . . . . . 35 E. Installing the Optional Heat-Zone-GasKit . . . . . . . . . . . . 35

9 Appliance Preparation

A. Top Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

B. Rear Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

C. Installing the Non-combustibleBoard. . . . . . . . . . . . . . . . 38

D. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 38

10 Installing Vent Pipe (DVP and SLP Pipe)

A. Assemble Vent Sections (DVP Pipe Only) . . . . . . . . . . . . 39 B. Assemble Vent Sections (SLP Pipe Only) . . . . . . . . . . . . 40 C. Assemble Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . . . 40 D. Secure the Vent Sections. . . . . . . . . . . . . . . . . . . . . . . . . 41 E. Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . 41 F. Install Decorative Ceiling Components (SLP only). . . . . . 42 G. Install Metal Roof Flashing. . . . . . . . . . . . . . . . . . . . . . . . 43 H. Assemble and Install Storm Collar . . . . . . . . . . . . . . . . . . 43 I. Install Vertical Termination Cap . . . . . . . . . . . . . . . . . . . . 44 J. Install Decorative Wall Components (SLP only). . . . . . . . 44 K. Heat Shield Requirements for Horizontal Termination . . . 44 L. Install Horizontal Termination Cap (DVP and SLP Pipe) . 45

11 Gas Information

A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 46

12 Electrical Information

A. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 B. IntelliFire Ignition System Wiring . . . . . . . . . . . . . . . . . . . 47 C. Optional Accessories Requirements . . . . . . . . . . . . . . . . 47 D. Electrical Service and Repair . . . . . . . . . . . . . . . . . . . . . . 48 E. Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 49 F. Wall Switch Installation for Fan (Optional) . . . . . . . . . . . . 49

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

3

13 Finishing

A. Mantel and Wall Projections. . . . . . . . . . . . . . . . . . . . . . . 50

B. Facing Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

C. Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

14 Appliance Setup

A. Remove Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . 52 B. Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . 52 C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 D. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 E. Install the Refractory . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 F. Ember Placement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 G. Install the Log Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 54 H. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 I. Install the Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 J. Install Trim and/or Surround. . . . . . . . . . . . . . . . . . . . . . . 56 K. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

15 Troubleshooting

A. IntelliFire Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . 57

16 Reference Materials

ÎA. Appliance Dimension Diagram. . . . . . . . . . . . . . . . . . . . . 59

B. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . . 60

C. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

D. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Î = Contains updated information.

4

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

ÎB. Limited Lifetime Warranty

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S

2102-900Rev. R • 6/09

5

Î B. Limited Lifetime Warranty(continued)

6

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

1 Listing and Code Approvals

A. Appliance Certification

MODELS: 6000GL-IPI-R,6000GL-IPI-S6000GL-IPILP-R,6000GL-IPILP-S

LABORATORY: Underwriters Laboratories, Inc. (UL)TYPE: Direct Vent Gas Appliance Heater

STANDARD: ANSIZ21.88-2000CSA2.33-M98• UL307B

This product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.

NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSIZ223.1-latestedition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.

NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.

This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.

B. Tempered Glass Specifications

Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as defined by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certified to the requirements of ANSI Z97.1 andCPSC 16 CFR 1202 (Safety Glazing Certification CouncilSGCC# 1595 and1597. Architectural Testing, Inc. Reports02-31919.01 and02-31917.01).

This statement is in compliance with CPSC 16 CFR Section 1201.5 “Certification and labeling requirements” which refers to15 U.S. Code(USC) 2063 stating “…Such certificate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”

Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.

C. BTU Specifications

Models

 

Maximum

Minimum

Orifice

U.S. (0-2000ft.) or

 

Input

Input

Size

Canada (2000-4500ft.)

 

BTU/h

BTU/h

(DMS)

6000GL-IPI-R(NG)

US

30,000

20,000

43

53

 

 

 

6000GL-IPI-S(NG)

CAN

27,000

18,000

44

 

54

 

 

 

 

6000GL-IPILP-R

US

30,000

19,000

54

68

 

 

 

6000GL-IPILP-S

CAN

27,000

17,100

55

 

69

 

 

 

 

D. High Altitude Installations

NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.

When installing above 2000 feet elevation:

In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.

In CANADA: Reduce input rate 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.

Check with your local gas utility to determine proper orifice size.

E. Non-CombustibleMaterials Specification

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC and UL763shall be considered non-combustible materials.

F. Combustible Materials Specification

Materials made of or surfaced with wood, compressed paper, plant fibers, plastics, or other material that can ignite and burn, whether flame proofed or not, or plastered or unplastered shall be considered combustible materials.

G. Electrical Codes

NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, withNational Electric Code ANSI/NFPA 70-latest edition or theCanadian Electric Code CSA

C22.1.

A 110-120VAC circuit for this product must be protected withground-faultcircuit-interrupterprotection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

7

Note: The following requirements reference various Massachusetts and national codes not contained in this document.

H.Requirements for the Commonwealth of Massachusetts

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:

Installation of Carbon Monoxide Detectors

At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-upis installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-upmay be installed on the next adjacent floor level.

In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

Signage

A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half(1/2) in. in size,“GAS

VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.

Exemptions

The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and

Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS

Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

Detailed instructions for the installation of the venting system design or the venting system components; and

A complete parts list for the venting system design or venting system.

Gas Equipment Venting System NOT Provided

When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer:

The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and

The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

See Gas Connection section for additional Commonwealth of Massachusetts requirements.

8

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

2 Operating InstructionsUser Guide

A. Gas Fireplace Safety

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

DO NOT touch glass until it is cooled

NEVER allow children to touch glass

Keep children away

CAREFULLY SUPERVISE children in same room as fireplace.

Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other flammable materials.

Keep clothing, furniture, draperies and other flammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

If you expect that small children or vulnerable adults may come into contact with this fireplace, the following precautions are recommended:

Install a physical barrier such as:

-A decorative firescreen.

-Adjustable safety gate.

Install a switch lock or a wall/remote control with child protection lockout feature.

Keep remote controls out of reach of children.

Never leave children alone near a hot fireplace, whether operating or cooling down.

Teach children to NEVER touch the fireplace.

Consider not using the fireplace when children will be present.

Contact your dealer for more information, or visit: www. hpba.org/staysafe.

To prevent unintended operation when not using your fireplace for an extended period of time (summer months, vacations, trips, etc):

Remove batteries from remote controls.

Turn off wall controls.

Unplug 3 volt adapter plug and remove batteries on IPI models.

B. Your Fireplace

WARNING! DO NOT operate fireplace before reading and understanding operating instructions. Failure to operate fireplace according to operating instructions could cause fire or injury.

DECORATIVE DOORS

(NOT SHOWN)

SECTION 2.E.

FIXED GLASS ASSEMBLY

(NOT SHOWN)

SECTION 14.H.

MANTEL

FAN KIT

SECTION 2.C

HEARTH

CLEAR SPACE

SECTION 2.D.

Figure 2.1 General Operating Parts

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

9

C. Fan Kit (optional)

If desired, a fan kit may be added. Contact your dealer to order the correct fan kit.

D. Clear Space

WARNING! DO NOT place combustible objects in front of the fireplace or block louvers. High temperatures may start a fire. See Figure 2.2.

Avoid placing candles and other heat-sensitiveobjects on mantel or hearth. Heat may damage these objects.

 

3

FT.

CLEAR

 

 

 

 

IN

 

 

 

FRONT OFSPACE

 

 

 

FIREPLACE

Figure 2.2

Clear Space

 

E. Decorative Doors and Fronts

WARNING! Risk of Fire! Install ONLY doors or fronts approved by Hearth & Home Technologies. Unapproved doors or fronts may cause fireplace to overheat.

This fireplace has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the fireplace with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

For more information refer to the instructions supplied with your decorative door or front.

F. Fixed Glass Assembly

See Section 14.H.

G.Remote Controls, Wall Controls and Wall Switches

Follow the instructions supplied with the control installed to operate your fireplace:

For safety:

Install a switch lock or a wall/remote control with child protection lockout feature.

Keep remote controls out of reach of children.

See your dealer if you have questions.

H. Before Lighting Fireplace

Before operating this fireplace for the first time, have a qualified service technician:

Verify all shipping materials have been removed from inside and/or underneath the firebox.

Review proper placement of logs, ember material and/or other decorative materials.

Check the wiring.

Check the air shutter adjustment.

Ensure that there are no gas leaks.

Ensure that the glass is sealed and in the proper position and that the integral barrier is in place.

WARNING! Risk of Fire or Asphyxiation! DO NOT operate fireplace with fixed glass assembly removed.

10

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

I. Lighting Instructions (IPI)

The IPI system may be operated with two D-cellbatteries. When using batteries, unplug the transformer. To prolong battery life, remove them when using the transformer.

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A.This appliance is equipped with an intermittent pilot ignition (IPI) device which automatically lights the burner. DO NOT try to light the burner by hand.

B.BEFORE LIGHTING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

DO NOT try to light any appliance.

DO NOT touch any electric switch; do not use any phone in your building.

Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

If you cannot reach your gas supplier, call the fire department.

C.DO NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

WARNING: CAUTION:

DO NOT CONNECT 110 VAC TO THE CONTROL VALVE.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance.

This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.

If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm.

Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.

Hot while in operation. DO NOT touch. Keep children, clothing, furniture, gasoline and other liquids having flammable vapors away.

DO NOT operate the appliance with fixed glass assembly removed, cracked or broken. Replacement of the fixed glass assembly should be done by a licensed or qualified service person.

NOT FOR USE

WITH SOLID FUEL

For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.

Also Certified for Installation in a Bedroom or a Bedsitting Room.

For assistance or additional information, consult a qualified installer, service agency or the gas supplier.

For additional information on operating your

Hearth & Home Technologies fireplace, please refer to www.fireplaces.com.

LIGHTING

INSTRUCTIONS (IPI)

1.Turn off all electric power to the appliance.

2.This appliance is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand.

GAS

VALVE

3.Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this label. If you do not smell gas, go to next step.

4.Turn on all electric power to the appliance.

5.To light the burner, flip the ON/OFF switch to the “ON” position. (The ON/OFF switch may include a wall switch if so equipped).

6.If the appliance will not operate, follow the instructions “To Turn Off Gas to Appliance” and call your service technician or gas supplier.

TO TURN OFFGAS TO APPLIANCE

1.Turn wall control or ON/OFF switch to “OFF”.

2.Turn off all electric power to the appliance if service is to be performed.

593-913F

Final inspection by

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

11

J. After Fireplace is Lit

Initial Break-inProcedure

The fireplace should be run three to four hours continuously on high.

Turn the fireplace off and allow it to completely cool.

Remove fixed glass assembly. See Section 14.H.

Clean fixed glass assembly. See Section 3.

Replace the fixed glass assembly and run continuously on high an additional 12 hours.

This cures the materials used to manufacture the fireplace.

NOTICE! Open windows for air circulation during fireplace break-in.

Some people may be sensitive to smoke and odors.

Smoke detectors may activate.

K.Frequently Asked Questions

ISSUE

SOLUTIONS

 

 

Condensation on the glass

This is a result of gas combustion and temperature variations. As the appliance warms, this

condensation will disappear.

 

Blue flames

This is a result of normal operation and the flames will begin to yellow as the appliance is al-

lowed to burn for 20 to 40 minutes.

 

 

When first operated, this appliance may release an odor for the first several hours. This is caused

Odor from appliance

by the curing of the paint and the burning off of any oils remaining from manufacturing. Odor may

 

also be released from finishing materials and adhesives used around the appliance.

 

This is a normal result of the curing process of the paint and logs. Glass should be cleaned

Film on the glass

within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing

 

process. A non-abrasivecleaner such as gas fireplace glass cleaner may be necessary. See

 

your dealer.

 

Noise is caused by metal expanding and contracting as it heats up and cools down, similar to

Metallic noise

the sound produced by a furnace or heating duct. This noise does not affect the operation or

 

longevity of the appliance.

Is it normal to see the pilot flame burn

In an IntelliFire ignition system it is normal to see the pilot flame, but it should turn off when

continually?

ON/OFF is turned off.

12

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

3 Maintenance and Service

Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.

When properly maintained, your fireplace will give you many years of trouble-freeservice. We recommend annual service by a qualified service technician.

Doors, Surrounds, Fronts

Frequency: Annually

By: Homeowner

Tools needed: Protective gloves, stable work surface

• Assess condition of screen and replace as necessary.

A. Maintenance Tasks-Homeowner

Installation and repair should be done by a qualified service technician only. The fireplace should be inspected before use and at least annually by a professional service person.

The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service appointment.

More frequent cleaning may be required due to lint from carpeting or other factors. Control compartment, burner and circulating air passageway of the fireplace must be kept clean.

CAUTION! Risk of Burns! The fireplace should be turned off and cooled before servicing.

Glass Cleaning

Frequency: Seasonally

By: Homeowner

Tools Needed: Protective gloves, glass cleaner, drop cloth and a stable work surface.

CAUTION! Handle fixed glass assembly with care.

Glass is breakable.

Avoid striking, scratching or slamming glass

Avoid abrasive cleaners

DO NOT clean glass while it is hot

Prepare a work area large enough to accommodate fixed glass assembly and door frame by placing a drop cloth on a flat, stable surface.

Note: Fixed glass assembly and gasketing may have residue that can stain carpeting or floor surfaces.

Remove door or decorative front from fireplace and set aside on work surface.

See Section 14.H for instructions to remove fixed glass assembly.

Clean glass with a non-abrasivecommercially available cleaner.

-Light deposits: Use a soft cloth with soap and water

-Heavy deposits: Use commercial fireplace glass cleaner (consult with your dealer)

Carefully set fixed glass assembly in place on fireplace. Hold glass in place with one hand and secure glass latches with the other hand.

Reinstall door or decorative front.

Inspect for scratches, dents or other damage and repair as necessary.

Check that louvers are not blocked.

Vacuum and dust surfaces.

Remote Control

Frequency: Seasonally

By: Homeowner

Tools needed: Replacement batteries and remote control instructions.

Locate remote control transmitter and receiver.

Verify operation of remote. Refer to remote control operation instructions for proper calibration and setup procedure.

Place batteries as needed in remote transmitters and battery-poweredreceivers.

Place remote control out of reach of children.

If not using your fireplace for an extended period of time (summer months, vacations/trips, etc), to prevent unintended operation:

Remove batteries from remote controls.

Unplug 3 volt adapter plug on IPI models.

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

13

Venting

Frequency: Seasonally

By: Homeowner

Tools needed: Protective gloves and safety glasses.

Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc.

Verify termination cap clearance to subsequent construction (building additions, decks, fences, or sheds). See Section 6.

Inspect for corrosion or separation.

Verify weather stripping, sealing and flashing remains intact.

Inspect draft shield to verify it is not damaged or missing.

B.Maintenance Tasks-QualifiedService Technician

The following tasks must be performed by a qualified service technician.

Gasket Seal and Glass Assembly Inspection

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, drop cloth and a stable work surface.

Inspect gasket seal and its condition.

Inspect fixed glass assembly for scratches and nicks that can lead to breakage when exposed to heat.

Confirm there is no damage to glass or glass frame. Replace as necessary.

Verify that fixed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary.

Logs

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves.

Inspect for damaged or missing logs. Replace as necessary. Refer to Section 14 for log placement instructions.

Verify correct log placement and no flame impingement causing sooting. Correct as necessary.

Firebox

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, sandpaper, steel wool, cloths, mineral spirits, primer andtouch-uppaint.

Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary.

• Replace fireplace if firebox has been perforated.

Control Compartment and Firebox Top

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, vacuum cleaner, dust cloths

Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.

Remove all foreign objects.

Verify unobstructed air circulation.

Burner Ignition and Operation

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, vacuum cleaner, whisk broom, flashlight, voltmeter, indexed drill bit set, and a manometer.

Verify burner is properly secured and aligned with pilot or igniter.

Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.

Replace Glowing embers with new dime-sizepieces.DO NOT block ports or obstruct lighting paths. Refer to Section 14 for proper ember placement.

Verify batteries have been removed from battery backup IPI systems to prevent premature battery failure or leaking.

Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay.

Inspect for lifting or other flame problems.

Verify air shutter setting is correct. See Section 14 for required air shutter setting. Verify air shutter is clear of dust and debris.

Inspect orifice for soot, dirt and corrosion. Verify orifice size is correct. See Service Parts List for proper orifice sizing.

Verify manifold and inlet pressures. Adjust regulator as required.

Inspect pilot flame pattern and strength. See Figure 3.1 for proper pilot flame pattern. Clean or replace orifice spud as necessary.

Inspect thermocouple/thermopile or IPI flame sensing rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required.

Verify that there is not a short in flame sense circuit by checking continuity between pilot hood and flame sensing rod. Replace pilot as necessary.

14

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

Figure 3.1 IPI Pilot Flame Patterns

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

15

4

Getting Started

Installer Guide

 

 

 

A. Typical Appliance System

NOTICE: Illustrations and photos reflect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual

Note: Dual venting configurationsARE NOT allowed. ApplianceMUST be ventedEITHER verticallyOR horizontally.

NON-COMBUSTIBLEROOF FLASHING

MAINTAINS MINIMUM CLEARANCE

AROUND PIPE (SECTION 10.G)

VENT PIPE (SECTIONS 7 and 9)

CEILING FIRESTOP ON FLOOR OF ATTIC (SECTION 8.C)

FRAMING/HEADER (SECTION 5.B)

HORIZONTAL

TERMINATION CAP (SECTION 10.M )

VERTICAL TERMINATION CAP (SECTION 10.J)

STORM COLLAR (SECTION 10.H)

VENT PIPE PENETRATES ROOF

PREFERABLY WITHOUT AFFECTING

ROOF RAFTERS (SECTION 8.C)

ATTIC INSULATION SHIELD (NOT SHOWN) MUST BE USED HERE TO KEEP INSULATION AWAY FROM VENT PIPE IF ATTIC IS INSULATED (SECTION 8.D)

FRAMING HEADED OFF IN CEILING JOISTS (SECTION 8.C)

OPTIONAL

WALL SWITCH

MANTEL AND MANTEL LEG (SECTION 5.D)

SURROUND

HEARTH EXTENSION

GAS LINE (SECTION 11)

Figure 4.1 Typical System

16

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

B. Design and Installation Considerations

Heat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.

Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection and permits.

Before installing, determine the following:

Where the appliance is to be installed.

The vent system configuration to be used.

Gas supply piping requirements.

Electrical wiring requirements.

Framing and finishing details.

Whether optional accessories—devicessuch as a fan, wall switch, or remotecontrol—aredesired.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified service technician, service agency or your dealer.

C. Tools and Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Tape measure

Framing material

Pliers

High temperature caulking material

Hammer

Phillips screwdriver

Gloves

Framing square

Voltmeter

Electric drill and bits (1/4 in.)

Plumb line

Safety glasses

Level

Reciprocating saw

Manometer

Flat blade screwdriver

Non-corrosiveleak check solution

1/2 - 3/4 in. length, #6 or #8 Self-drillingscrews One 1/4 in. female connection (for optional fan).

D. Inspect Appliance and Components

Carefully remove the appliance and components from the packaging.

The vent system components and decorative doors and fronts may be shipped in separate packages.

If packaged separately, the log set and appliance grate must be installed.

Report to your dealer any parts damaged in shipment, particularly the condition of the glass.

Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit.

WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, incomplete or substitute components. Keep appliance dry.

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

Installation and use of any damaged appliance or vent system component.

Modification of the appliance or vent system.

Installation other than as instructed by Hearth & Home Technologies.

Improper positioning of the gas logs or the glass door.

Installation and/or use of any component part not approved by Hearth & Home Technologies.

Any such action may cause a fire hazard.

WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under water. Call a qualified service technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water.

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

17

5 Framing and Clearances

A. Selecting Appliance Location

When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1).

WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access.

Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.

NOTICE: Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference.

G

1/2 IN.

A

D

H

A

B C

TOP VENT

ONE 90º ELBOW

REAR VENT,

HORIZONTAL TERMINATION,

TWO ELBOWS

B

D

B

ALCOVE

INSTALLATION E

 

REAR VENT,

 

REAR VENT,

ONE ELBOW

 

B

 

NO ELBOWS

D

 

B

 

F

D

 

A

B

C

D

E

F

G

H

Inches

51

42

72

56-5/8

See Section D.

22

17-3/4

8

Millimeters

1295

1067

1829

1438

Mantel Projections

559

451

203

Figure 5.1 Appliance Locations

18

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

B. Constructing the Appliance Chase

A chase is a vertical box-likestructure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should be enclosed inside the chase.

NOTICE: Treatment of ceiling firestops and wall shield firestops and construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps.

Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.

Walls, ceiling, base plate and cantilever floor of the chase should be insulated. Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air infiltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness.

To further prevent drafts, the wall shield and ceiling firestops should be caulked with high temperature caulk to seal gaps. Gas line holes and other openings should be caulked with high temperature caulk or stuffed with unfaced insulation. If the appliance is being installed on a cement surface, a layer of plywood may be placed underneath to prevent conducting cold up into the room.

C. Clearances

NOTICE: Install appliance on hard metal or wood surfaces extending full width and depth.DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood.

WARNING! Risk of Fire! Maintain specified air space clearances to appliance and vent pipe:

Insulation and other materials must be secured to prevent accidental contact.

The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fireplace or chimney.

Failure to maintain airspace may cause overheating and a fire.

A

E

 

 

 

 

 

 

F

J

 

 

 

 

B

 

 

 

 

 

 

 

 

H

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

D

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

I

 

 

 

*MINIMUM FRAMING DIMENSIONS

 

 

 

 

A

B

C**

D

E

F

G

H

I

J

 

Rough

Rough

Rough

Rough

Clearance

Combustible

Combustible

Behind

Sides of

Front of

 

Opening

Opening

Opening

Opening

 

to Ceiling

Floor

Flooring

Appliance

Appliance

Appliance

 

(Vent Pipe)

(Height)

(Depth)

(Width)

 

 

 

 

 

 

 

Inches

10

38-1/2

22

42

26-5/8

0

0

1/2

1/2

36

Millimeters

254

978

559

1067

676

0

0

13

13

915

* Adjust framing dimensions for interior sheathing (such as sheetrock) C** Add 12 inches for rear venting with one 90º elbow.

Figure 5.2 Clearances to Combustibles

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

19

D. Mantel and Wall Projections

WARNING! Risk of Fire! Comply with all minimum clearances as specified. Framing or finishing material closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc).

Combustible Mantels

TO CEILING

 

 

18

 

 

12

 

10

11

 

32

 

9

8

25

 

7

 

19

6

 

 

18

5

 

 

17

4

 

16

3

 

 

15

 

 

14

13

12

2-1/211

10

5

MEASUREMENTS FROM

TOP EDGE OF THE OPENING

Note: All measurements in inches.

Note: Measurement is taken from top of the opening, NOT the top of the fireplace.

Figure 5.3 Minimum Vertical and Maximum Horizontal

Dimensions of Combustibles

Combustible Mantel Legs or Wall Projections

INTERIOR WALL

TOP VIEW

A B

FIREPLACE OPENING

MANTEL LEG OR WALL PROJECTIONS

If A minimum is ____, thenB maximum is_____.

A

Inches

2-7/16

3-7/16

4-7/16

5-7/16

6-7/16

7-7/16

Millimeters

62

87

113

138

164

189

 

B

Inches

1

2

3

4

5

Millimeters

25

51

76

102

127

Figure 5.4 Clearances to Mantel Legs or Wall Projections (Acceptable on both sides of opening.)

20

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

6 Termination Locations

A. Vent Termination Minimum Clearances

WARNING

Fire Risk.

Maintain vent clearance to combustibles as specified.

DO NOT pack air space with insulation or other materials.

Failure to keep insulation or other materials away from vent pipe may cause overheating and fire.

 

 

HORIZONTAL

 

 

OVERHANG

2 FT.

20 INCHES MIN.

VERTICAL

MIN.

 

 

WALL

 

LOWEST

 

 

 

DISCHARGE

 

 

OPENING

 

GAS DIRECT VENT

 

 

TERMINATION CAP

 

 

 

 

X

 

 

12

 

 

ROOF PITCH

 

 

IS X/ 12

 

H (MIN.) - MINIMUM HEIGHT FROM ROOF

 

TO LOWEST DISCHARGE OPENING

Roof Pitch

 

H (Min.) Ft.

Flat to 6/12...........................................................1.0*

Over 6/12 to 7/12.................................................1.25*

Over 7/12 to 8/12.................................................1.5*

Over 8/12 to 9/12.................................................2.0*

Over 9/12 to 10/12...............................................2.5

Over 10/12 to 11/12 .............................................3.25

Over 11/12 to 12/12 .............................................4.0

Over 12/12 to 14/12.............................................5.0

Over 14/12 to 16/12.............................................6.0

Over 16/12 to 18/12.............................................7.0

Over 18/12 to 20/12.............................................7.5

Over 20/12 to 21/12.............................................8.0

* 3 foot minimum in snow regions

Figure 6.1 Minimum Height From Roof To Lowest Discharge

Opening

 

 

A

B

6 in. (minimum) up to 20 in.

18 in. minimum

152 mm/508 mm

457 mm

20 in. and over

0 in. minimum

Gas, Wood or Fuel Oil

Termination Cap

B

A*

Gas

Termination

Cap **

*If using decorative cap cover(s), this distance may need to be increased. Refer to the installation instructions supplied with the decorative cap cover.

**In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap.

Figure 6.2 Staggered Termination Caps

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

21

 

 

 

E

 

 

 

 

C

 

 

A

 

F

 

 

 

 

 

 

 

 

 

V

 

 

 

 

 

 

 

J

B

 

 

 

U.S

 

 

 

 

 

 

 

 

 

V

V

B

 

 

 

 

B

(3 FT.)

 

 

 

 

V

 

 

 

 

 

i

 

 

 

 

 

 

 

 

 

 

 

 

D

V

V

 

G

M

X

 

 

 

A

 

 

V

 

 

 

 

 

 

 

H or i

 

 

O

 

 

 

V

 

 

 

N

 

 

 

 

 

 

 

 

 

 

P

 

L

 

 

R

 

 

 

V

K

Electrical

K

V

 

 

 

 

Service

 

 

 

 

 

 

 

 

 

C

Q

V

(See Note 2)

Measure vertical clearances from this surface.

 

V

= VENT TERMINAL

X = AIR SUPPLY INLET

A

=

12 inches.................

clearances above grade, veranda,

 

 

 

(See Note 1)

porch, deck or balcony

B

=

12 inches.................

clearances to window or door

 

 

 

 

that may be opened, or to perma-

 

 

 

 

nently closed window. (Glass)

C

=

18 inches.................

vertical clearance to unventilated

 

 

 

 

soffit or to ventilated soffit located

 

 

 

 

above the terminal

 

 

 

30 inches .................

for vinyl clad soffits and below

 

 

 

 

electrical service

D

=

9 inches...................

clearance to outside corner

E

=

6 inches...................

clearance to inside corner

F

=

3 ft. (Canada)..........

not to be installed above a gas

 

 

 

 

meter/regulator assembly within 3

 

 

 

 

feet (90 cm) horizontally from the

 

 

 

 

center-lineof the regulator

G

=

3 ft...........................

clearance to gas service regulator

H

=

9 inches (U.S.A.)

vent outlet

 

 

 

 

12 inches (Canada) clearance to non-mechanical

 

 

 

(See Note 2)

air supply inlet to building or the

 

 

 

 

combustion air inlet to any other

i

=

3 ft. (U.S.A.)

appliance

 

 

 

 

6 ft. (Canada)...........

clearance to a mechanical (pow-

 

 

 

(See Note 2)

ered) air supply inlet

**a vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.

***only permitted if veranda, porch, deck or balcony is fully open on a minimum of 2 sides beneath the floor, or meets Note 2.

Note 1: On private property where termination is less than 7 feet above a sidewalk, driveway, deck, porch, veranda or balcony, use of a listed cap shield is suggested. (See vents components page)

Note 2: Termination in a covered alcove space (spaces open only on one side and with an overhang) are permitted with the dimensions specified for vinyl ornon-vinylsiding and soffits.1. There must be 3 feet minimum between termination caps.2. All mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below the termination cap.3. All gravity air intakes within 3 feet of a termination cap must be a minimum of 1 foot below the termination cap.

Figure 6.3 Minimum Clearances for Termination

Measure horizontal clearances from this surface.

= AREA WHERE TERMINAL IS NOT PERMITTED

J**

=

7 ft..........................

clearance above paved

 

 

(See Note 1)

sidewalk or a paved driveway

 

 

 

located on public property

K

=

6 inches.................

clearance from sides of electri-

 

 

(See Note 5)

cal service

L

=

12 inches................

clearance above electrical

 

 

(See Note 5)

service

Covered Alcove Applications

M*** =

18 inches .............

clearance under veranda, porch,

 

 

 

 

deck, balcony or overhang

 

 

42 inches

......... vinyl

 

 

N

=

6 inches ...........

non-vinylsidewalls

 

 

12 inches

......... vinyl sidewalls

O

=

18 inches .........

non-vinylsoffit and overhang

 

 

42 inches .........

vinyl soffit and overhang

P

=

8 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

QMIN

RMAX

 

 

1 cap

 

3 feet

2 x Q ACTUAL

 

 

2 caps

 

6 feet

1 x Q ACTUAL

 

 

3 caps

 

9 feet

2/3 x Q ACTUAL

 

 

4 caps

 

12 feet

1/2 x Q ACTUAL

 

 

 

 

 

 

 

QMIN = # termination caps x 3 RMAX = (2 / # termination caps) x QACTUAL

Note 3: Local codes or regulations may require different clearances.

Note 4: Termination caps may be hot. Consider their proximity to doors or other traffic areas.

Note 5: Location of the vent termination must not interfere with access to the electrical service.

In the U.S and Canada: Vent system termination is NOTpermitted in screened porches.

Vent system termination is permitted in porch areas with two or more sides open. You must follow all side walls, overhang and ground clearances as stated in the instructions.

Heat & Glo assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements.

CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED.

22

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

7 Vent Information and Diagrams

A. Approved Pipe

This appliance is approved for use with Hearth & Home Technologies DVP or SLP venting systems. Refer to Section 16.B for vent component information.

DO NOT mix pipe, fittings or joining methods from different manufacturers.

The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall.

WARNING! Risk of Fire or Asphyxiation. This appliance requires a separate vent. DO NOTvent to a pipe serving a separate solid fuel burning appliance.

B. Vent Table Key

The abbreviations listed in this vent table key are used in the vent diagrams.

Symbol

Description

 

 

V1

First section (closest to appliance) of vertical length

 

 

V2

Second section of vertical length

 

 

H1

First section (closest to appliance) of horizontal length

 

 

H2

Subsequent sections of horizontal length

 

 

C. Use of Elbows

Diagonal runs have both vertical and horizontal vent aspects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect (see Figure 7.1).

Two 45º elbows may be used in place of one 90º elbow. On 45º runs, one foot of diagonal is equal to 8-1/2in. (216 mm) horizontal run and8-1/2in. (216 mm) vertical run. A length of straight pipe is allowed between two 45º elbows (see Figure 7.1).

Vertical

 

in.

 

 

 

 

.

 

 

1/2-8

 

12

in

 

 

8-1/2in.

Horizontal

Figure 7.1

D. Measuring Standards

Vertical and horizontal measurements listed in the vent diagrams were made using the following standards.

Pipe measurements are shown using the effective length of pipe (see Figure 7.2).

Horizontal terminations are measured to the outside mounting surface (flange of termination cap) (see Figure 6.3).

Vertical terminations are measured to bottom of termination cap.

Horizontal pipe installed level with no rise.

 

Pipe

Effective Length

 

Inches

Millimeters

 

 

 

DVP4

4

102

 

DVP6

6

152

Effective

DVP12

12

305

Height/Length

DVP24

24

610

 

 

DVP36

36

914

 

DVP48

48

1219

 

DVP6A

3 to 6

76 to 152

 

DVP12A

3 to 12

76 to 305

 

DVP12MI

3 to 12

76 to 305

 

DVP24MI

3 to 24

76 to 610

Figure 7.2 DVP Pipe Effective Length

 

 

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

23

E. Vent Diagrams

Top Vent - Horizontal Termination

Note: The 6000 series fireplaces can adapt to SLP series vent pipe, if desired.

When venting off the top of the unit, use a DVP-2SLadapter and a minimum 48 inch vertical section of SLP series vent pipe.

A DVP-SLP24adapter may also be used with a 24 inch vertical section of SLP series vent pipe.

After the 48 inch vertical section, the venting table rules must be followed. The first 48 inchvertical section isNOT counted as part of the vertical components in the table. It is still counted as part of the overall maximum run. All venting table rules for the vent run must still be followed.

Example: DVP pipe 3 ft. min. vertical = 11 ft. max. horizontal SLP pipe 7 ft. min. vertical = 11 ft. max. horizontal

Top Vent - Horizontal Termination

WARNING

Fire Risk. Explosion Risk.

Do NOT pack insulation or other combustibles between ceiling firestops.

ALWAYS maintain specified clearances around venting and firestop systems.

Install wall shield and ceiling firestops as specified.

Failure to keep insulation or other material away from vent pipe may cause fire.

WARNING

Fire Risk.

When using DVP-HRC-SSandDVP-HRC-ZC-SS termination caps on top vented fireplaces, a 6 inch minimum vertical vent section is required before installing first elbow.

One Elbow

 

V1 Minimum

H1 Maximum

 

Elbow only

2 ft

610 mm

 

1 ft.

305 mm

3 ft.

914 mm

 

2 ft.

610 mm

6 ft.

1.8 m

 

3 ft.

914 mm

11 ft.

3.4 m

V1

4 ft.

1.2 m

20 ft.

6.1 m

H1

V1

+ H1 = 40 ft. (12.2 m) Maximum

 

H1 = 20 ft. (6.1 m) Maximum

Note: For corner installations: A 6 inch (152 mm) section of straight pipe may need to be attached to the appliance before a 90º elbow, to allow the vent pipe to clear the top standoffs.

Figure 7.3

Two Elbows

H2

Note: For corner installations: A 6 inch (152 mm) section of straight pipe may need to be attached to the appliance before a 90º elbow, to allow the vent pipe to clear the top standoffs.

V1

H1

V1 Minimum

H1 + H2 Maximum

Elbow only

1 ft.

305 mm

6 in.

152 mm

2 ft.

610 mm

1 ft.

305 mm

2 ft.

610 mm

2 ft.

610 mm

4 ft.

1.2 m

3 ft.

914 mm

9 ft.

2.7 m

4 ft.

1.2 m

18 ft.

5.5 m

5 ft.

1.5 m

20 ft.

6.1 m

V1 + H1 + H2 = 40 ft. (12.2 m) Maximum H1 + H2 = 20 ft. (6.1 m) Maximum

 

INSTALLED

Figure 7.4

HORIZONTALLY

 

24

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

Top Vent - Horizontal Termination - (continued)

Three Elbows

V1 Min.

H1 Max.

 

V2 Min.

H2 Max.

 

 

 

 

 

 

 

 

 

Elbow only

2 ft.

610 mm

0 in.

 

0 mm

1 ft.

305 mm

6 in.

152 mm

3 ft

914 mm

6 in.

 

152 mm

2 ft.

610 mm

1 ft.

305 mm

6 ft.

1.8 m

1 ft.

 

305 mm

6 ft.

1.8 m

 

 

 

 

 

 

 

 

 

2 ft.

610 mm

11 ft.*

3.4 m*

2 ft.

 

610 mm

10 ft.*

3.1 m*

 

 

 

 

 

 

 

 

 

3 ft.

914 mm

16 ft *

4.9 m*

3 ft.

 

914 mm

14 ft.*

4.3 m*

 

 

 

 

 

 

 

 

*H1 + H2 = 20 ft. (6.1 m) Maximum

V1 + V2 + H1 + H2 = 40 ft. (12.2 m) Maximum

 

 

 

 

 

 

 

 

 

H2

V2

H1V1

Figure 7.5

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

25

Top Vent - Vertical Termination

No Elbow

V1 = 40 ft. Max. (12.4 m)

V1 = 3 ft. Min. (914 mm)

Note: If installing a vertical vent/ termination off the top of the appliance, the flue restrictor should be used.

V1

Figure 7.6

Flue Restrictor Instructions

1.Remove exhaust shield using a 1/4 inch nut driver by removing the four screws securing it in place (see Figure 7.7).

EXHAUST

SHIELD

FLUE

RESTRICTOR

Figure 7.7

2.Break the flue restrictor into two pieces. Do this by bending the part back and forth until it breaks (see Figure 7.8).

BREAK

HERE

Figure 7.8 Flue Restrictor

26

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

Top Vent - Vertical Termination (continued)

3.Match the amount of vertical you have in the system with the chart to find the appropriate position to set the Flue Restrictor (see Figure 7.9).

Vertical

TOP VENT

REAR VENT

NG

LP

NG

LP

 

4 ft.

1-1

No

No

No

Restrictor

Restrictor

Restrictor

 

 

8 ft.

2-2

1-2

1-1

No

Restrictor

 

 

 

 

15 ft.

3-3

3-2

2-2

1-2

 

 

 

 

 

20 ft.

3-4

3-3

3-3

2-3

 

 

 

 

 

25 ft.

3-4

3-3

3-3

2-3

 

 

 

 

 

30 ft.

4-4

3-4

3-4

3-3

 

 

 

 

 

35 ft.

4-4

3-4

3-4

3-3

 

 

 

 

 

40 ft.

5-4

4-4

4-4

3-4

 

 

 

 

 

Figure 7.9

Note: If theDVP-2SLorDVP-SLP24adapter is used with SLP pipe, you MUST subtract one number from the table above.

Example: Top vent 40 ft vertical with DVP pipe =5-4Top vent 40 ft vertical with SLP pipe =4-3

Two Elbows

V2

H1

Figure 7.11

4. Center the Flue Restrictor on vent and secure in place by using two self-tappingscrews (see Figure 7.10).

5. Reinstall the Exhaust Shield.

1 2 3 4 5

SETTING

1 2 3 4 5

Figure 7.10

 

V1

H1 Maximum

V2

V1 + V2 Min.

Elbow only

2 ft.

610 mm

*

*

*

6 in.

152 mm

6 ft.

1.8 m

*

*

*

2 ft.

610 mm

11 ft.

3.4 m

*

*

*

3 ft.

914 mm

16 ft.

4.9 m

*

*

*

4 ft.

1.2 m

20 ft

6.1 m

*

*

*

V1 + V2 + H1 = 50 ft (15.2 m) Maximum *No specific restrictions on this value EXCEPT

V1 + V2 + H1 cannot exceed 50 ft (15.2 m)

V1

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

27

Top Vent - Vertical Termination - (continued)

Three Elbows

 

V1

H1 + H2

V2

V1 + V2 Minimum

H1 + H2 Maximum

Elbow only

1 ft.

305 mm

*

*

*

1 ft.

305 mm

 

 

 

 

 

 

 

 

 

 

6 in.

 

152 mm

2 ft.

610 mm

*

*

*

2 ft.

610 mm

 

 

 

 

 

 

 

 

 

 

1 ft.

 

305 mm

2 ft.

610 mm

*

*

*

2 ft.

610 mm

 

 

 

 

 

 

 

 

 

 

2 ft.

 

610 mm

4 ft.

1.2 m

*

*

*

4 ft.

1.2 m

 

 

 

 

 

 

 

 

 

 

3 ft.

 

914 mm

9 ft.

2.7 m

*

*

*

9 ft.

2.7 m

 

 

 

 

 

 

 

 

 

 

4 ft.

 

1.2 m

18 ft.

5.5 m

*

*

*

18 ft.

5.5 m

H1 + H2 = 20 ft (6.1 m) Maximum

V1 + V2 + H1 + H2 = 40 ft (12.2 m) Maximum

 

 

 

 

 

 

 

 

 

 

V2

H1

H2

V1

 

INSTALLED

HORIZONTALLY

Figure 7.12

28

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

Rear Vent - Horizontal Termination

 

 

 

H1 = 16 in. (406 mm) Maximum

No Elbow

H1

Figure 7.13

One 45º Elbow

Do not use a 45º elbow in corner installations.

H1

Use two 90º elbows instead.

Figure 7.14

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

29

Rear Vent - Horizontal Termination - (continued)

Two Elbows

H1 Maximum

V1 Minimum

 

H2

H1 + H2 Maximum

1 ft.

305 mm

Back to Back

1 ft.

 

 

305 mm

2 ft.

610 mm

90º Elbows

 

 

 

 

 

 

 

 

 

 

2 ft.

610 mm

6 in.

152 mm

2 ft.

 

 

610 mm

4 ft.

1.2 m

3 ft.

914 mm

1 ft.

305 mm

2 ft.

 

 

610 mm

5 ft.

1.5 m

3 ft.

914 mm

2 ft.

610 mm

4 ft.

 

 

1.2 m

7 ft.

2.1 m

3 ft.

914 mm

3 ft.

914 mm

9 ft.

 

 

2.7 m

12 ft.

3.7 m

3 ft.

914 mm

4 ft

1.2 m

18 ft.

 

 

5.5 m

20 ft.*

6.1 m*

V1 + H1 + H2 = 40 ft (12.2 m) Maximum

H1

= 3 ft (914 mm) Maximum

 

 

*H1 + H2 = 20 ft (6.1 m) Maximum

 

 

H2

V1

H1

Figure 7.15

 

 

 

 

 

 

 

 

Three Elbows

H1 Maximum

V1 Minimum

H2+ H3

H1+ H2+ H3 Max.

1 ft.

305 mm

Back to Back

1 ft.

305 mm

2 ft.

610 mm

 

 

90º Elbows

 

 

 

 

 

 

 

 

2 ft.

610 mm

6 in.

152 mm

1.5 ft.

457 mm

3.5 ft.

1.1 m

 

3 ft.

914 mm

1 ft.

305 mm

2 ft.

610 mm

5 ft.

1.5 m

 

3 ft.

914 mm

2 ft.

610 mm

4 ft.

1.2 m

7 ft.

2.1 m

INSTALLED

3 ft.

914 mm

3 ft.

914 mm

9 ft.

2.7 m

12 ft.

3.7 m

HORIZONTALLY

3 ft.

914 mm

4 ft.

1.2 m

12 ft.

3.7 m

15 ft.

4.6 m

 

 

V1+ H1+ H2+ H3= 40 ft (12.2 m) Maximum

H1= 3 ft (914 mm) Maximum

 

 

 

H1+ H2+ H3= 20 ft (6.1 m) Maximum

 

 

H3

H2

V1

H1

Figure 7.16

30

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

Rear Vent - Vertical Termination

One Elbow

V1

V1 Minimum

H1 Maximum

6 in.

152 mm

2 ft.

610 mm

1 ft.

305 mm

3 ft.

914 mm

2 ft.

610 mm

5 ft.

1.5 m

3 ft.

914 mm

7 ft.

2.1 m

4 ft.

1.2 m

8 ft

2.4 m

5 ft.

1.5 m

8 ft

2.4 m

V1 + H1 = 40 ft (12.2 m) Maximum H1 = 8 ft (2.4 m) Maximum

H1

Figure 7.17

Two Elbows

H1 + H2

Maximum

V1 Minimum

Back to Back 90º Elbows

3 ft.

914 mm

2 ft

610 mm

6 ft.

1.8 m

4 ft

1.2 m

9 ft.

2.7 m

6 ft.

1.8 m

12 ft.

3.7 m

8 ft.

2.4 m

15 ft.

4.6 m

V1

+ H1 = 40 ft (12.2 m) Maximum

H1 + H2 = 8 ft (2.4 m) Maximum

 

V2

INSTALLED

HORIZONTALLY H1

H2

Figure 7.18

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

31

Rear Vent - Vertical Termination - (continued)

Three Elbows

 

 

H1 Maximum

V1 Minimum

 

H2

H1 + H2 Maximum

 

 

2 ft.

610 mm

6 in.

 

152 mm

2 ft.

 

610

4 ft.

 

1.2 m

 

 

 

 

mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 ft.

914 mm

1 ft.

 

305 mm

4 ft.

 

1.2 m

7 ft.

 

2.1 m

 

 

 

 

5 ft.

1.5 m

2 ft.

 

610 mm

6 ft.

 

1.8 m

11 ft.

 

3.4 m

V2

7 ft.

2.1 m

3 ft.

 

914 mm

8 ft.

 

2.4 m

15 ft.

 

4.6 m

8 ft

2.4 m

4 ft.

 

1.2 m

10 ft.

 

3.1 m

18 ft.

 

5.5 m

 

 

 

 

 

 

 

 

H1= 8 ft (2.4 m) Max.

V1 + V2 + H1 + H2= 40 ft (12.2 m) Max.

 

 

 

 

 

H1 + H2 = 20 ft (6.1 m) Max.

 

 

 

H2

V1

Figure 7.19

H1

Three Elbows

H1

H2

H3

 

V1 Minimum

H1 + H2 + H3

Maximum

*

*

*

8 ft.

2.4 m

6 ft.

1.8 m

 

 

*

*

*

9 ft.

2.7 m

7 ft.

2.1 m

 

*

*

*

10 ft.

3.1 m

8 ft.

2.4 m

 

*

*

*

10 ft.

3.1 m

8 ft.

2.4 m

 

V1

V1

+ H1 + H2 + H3

= 40 ft. (12.2 m) Maximum

 

*No specific restrictions on this value EXCEPT

 

V1

+ H1 + H2

+ H3

cannot exceed 40 ft. (12.2 m) Maximum

 

 

 

H1

+ H2

+ H3 = 8 ft. (2.4 m) Maximum

 

H3

H1

H2

Figure 7.20

INSTALLED

HORIZONTALLY

32

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

8 Vent Clearances and Framing

A. Pipe Clearances to Combustibles

WARNING! Risk of Fire! Maintain air space clearance to vent.DO NOT pack insulation or other combustibles:

Between ceiling firestops

Between wall shield firestops

Around vent system

Failure to keep insulation or other material away from vent pipe may cause over heating and fire.

Note: Heat shields MUST overlap by a minimum of 1-1/2in. (38 mm).

DVP heat shield - designed to be used on a wall 4 in. to7-1/4in. (102 mm to 184 mm) thick.

If wall thickness is less than 4 in. the existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4in. aDVP-HSM-Bwill be required.

SLP heat shield - designed to be used on a wall4-3/8in. to7-5/8in. (111 mm to 194 mm thick).

If wall thickness is less than 4-3/8the existing heat shields must be field trimmed. If wall thickness is greater than7-5/8in. aDVP-HSM-Bwill be required.

(DVP-SLPPipe Shown)

 

Heat

3 in. (76 mm)

3 in. (76 mm)

Shield

top clearance *

top clearance

 

Heat

 

 

Shield

1 in. (25 mm) clearance around vertical sections

 

1 in. (25 mm)

Wall

clearance

Shield

bottom & sides

Firestop

 

WALL

 

Heat

3 in. (76 mm)

Shield

top clearance *

 

Heat

 

Shield

Wall

1 in. (25 mm)

clearance

Shield

bottom & sides

Firestop

 

WALL

 

*When using SLP or SL-Dpipe, minimum clearances from the vent pipe to combustible materials at inside wall firestops are: Top:2-1/2in. (64 mm)

Bottom: 1/2 in. (13 mm)

Sides: 1 in. (25 mm)

Figure 8.1 Horizontal Venting Clearances To Combustible

Materials

B. Wall Penetration Framing

Combustible Wall Penetration

Whenever a combustible wall is penetrated, you must frame a hole for the wall shield firestop(s). The wall shield firestop maintains minimum clearances and prevents cold air infiltration.

The opening must be framed on all four sides using the same size framing materials as those used in the wall construction.

SLP pipe - A wall shield firestop must be placed on each side of an interior wall. A minimum 1-1/2in. (38 mm) overlap of attached heat shields must be maintained.

DVP pipe - A wall shield firestop is required on one side only on interior walls. If your local inspector requires a wall shield firestop on both sides, then both wall shield firestops must have a heat shield (refer to Section 16.B.) attached to them.

See Section 10.M. for information for regarding the installation of a horizontal termination cap.

Non-CombustibleWall Penetration

If the hole being penetrated is surrounded by noncombustible materials such as concrete, a hole with diameter one inch greater than the pipe is acceptable.

Whenever a non-combustiblewall is penetrated, the wall shield firestop is only required on one side and no heat shield is necessary.

10 in.

12 in.

 

C

 

D

10 in.

12 in.

A* B*

 

A*

B*

C

D

Inches

42-3/4

27-7/8

41-3/4

26-7/8

*Shows center of vent framing hole for top or rear venting. The center of the hole is one (1) in. (25.4 mm) above the center of the horizontal vent pipe.

Figure 8.2 Wall Penetration

Note: When terminating horizontally off the top of the unit using SLP pipe, a 10 in. x 10 in. framing hole is required.

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

33

C. Install the Ceiling Firestop

A ceiling firestop MUST be used between floors and attics.

DVP pipe only - Frame an opening 10 in. by 10 in. (254 mm by 254 mm) whenever the vent penetrates a ceiling/floor (see Figure 8.3).

SLP pipe only - Frame opening 9 in. x 9 in. (229 mm x 229 mm) whenever the vent penetrates a ceiling/floor (see Figure 8.3).

Frame the area with the same sized lumber as used in ceiling/floor joist.

The ceiling firestop may be installed above or below the ceiling joists when installed with a attic insulation shield. It must be under joists between floors that are not insulated. Refer to Figure 8.4.

Secure with three fasteners on each side.

WARNING! Risk of Fire! DO NOT pack insu- lation around the vent. Insulation must be kept back from the pipe to prevent overheating.

 

 

ATTIC ABOVE

 

 

A

 

 

A

 

PIPE

A

 

DVP

10 in. (254 mm)

 

SLP

9 in. (229 mm)

Figure 8.3

Installing Ceiling Firestop

 

 

INSTALL ATTIC INSULATION SHIELDS

 

BEFORE OR AFTER INSTALLATION OF VENT SYSTEM

 

3 FASTENERS

 

 

PER SIDE

 

 

CEILING FIRESTOP

CEILING FIRESTOP

 

INSTALLED BELOW CEILING

INSTALLED ABOVE CEILING

 

Figure 8.4 Installing the Attic Shield

 

34

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

 

D. Install Attic Insulation Shield

WARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home Technologies Inc. requires the use of an attic shield.

The National Fuel Gas Code ANSI Z223.1 and NFPA 54 requires an attic shield constructed of 26 gauge minimum metal that extends at least 2 in. (51 mm) above insulation.

Attic shields must meet specified clearance and be secured in place.

Flat Ceiling Installation

• Remove one shield from box.

NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield.

Wrap shield around pipe if pipe is already installed in area to be insulated.

Match the three holes in each side and fasten with three screws to form a tube.

Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling firestop.

Bend the remaining bottom tabs inward 90º to maintain the air space between the pipe and the shield. Set the shield on the ceiling firestop and attach to the firestop.

Bend all tabs inward 90º around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.

Vaulted Ceiling Installation

• Remove one shield from box.

NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield.

Cut the attic insulation shield (if application is for vaulted ceiling) to fit your ceiling pitch. Snip cut edge to recreate 1 in. bend tabs all the way around the bottom.

Wrap shield around pipe if pipe is already installed in area to be insulated.

Match the three holes in each side and fasten with three screws to form a tube.

Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling firestop.

Bend the remaining bottom tabs inward 90º to maintain the air space between the pipe and the shield. Set the shield on the ceiling firestop and attach to the firestop.

Bend all tabs inward 90º around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.

BEND ALL TABS INWARD 90°

TO MAINTAIN CLEARANCE

AND PREVENT INSULATION

FROM FALLING INSIDE

BEND 3 TABS

OUTWARD TO

FASTEN TO CEILING

FIRESTOP-BEND

REMAINING TABS

INWARD 90 DEGREES

TO MAINTAIN

INSERT 3 CLEARANCE

SCREWS

Figure 8.5 Attic Insulation Shield

E. Installing the Optional Heat-Zone-GasKit

Remove the knockout from the fireplace and discard it (see Figure 8.6).

Center the duct collar around the exposed hole and attach it to the fireplace with 3 screws. Note: Do this BEFORE final positioning of fireplace.

Determine the location for the air register/fan housing assembly.

Reference the Heat-Zone-Gaskit instructions for the remaining installation steps.

HEAT-ZONE-GAS

ATTACHES HERE

Figure 8.6

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

35

9 Appliance Preparation

A. Top Vent

CAUTION! Risk of Cuts, Abrasions or Flying Debris.

Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

NOTICE: Once appliance is set up for top or rear venting, it CANNOT be changed at a later time.

Figure 9.1 For top vent, remove the two screws holding the elbow heat shield in place. Use this heat shield over the first elbow if applicable. For rear vent skip this step.

Figure 9.4 Remove the seal cap.

NOTICE: Once the seal cap has been removed it CANNOT be reattached.

Figure 9.2 Cut the seal cap strap across the rectangles next to the disk.

Figure 9.5 Remove the insulation basket and white insulation from the center vent pipe.

Figure 9.3 Remove the white gasket material covering the seal cap.

Figure 9.6 Remove the insulation from the outer vent pipe. For rear venting there is no insulation in the outer vent pipe.

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Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

NOTICE: Once the seal cap has been removed it CANNOT be reattached.

Figure 9.7 To attach the first section of vent pipe, make sure to use the fiberglass gasket in the manual bag to seal between the first vent component and the outer fireplace wrap. Use 2 self tapping screws to secure the gasket to the outer wrap.

Secure the first section of venting to the fireplace by screwing through the two straps left over from cutting the seal cap strap in step 2.

B. Rear Vent

CAUTION! Risk of Cuts, Abrasions or Flying Debris.

Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

NOTICE: Once appliance is set up for top or rear venting, it CANNOT be changed at a later time.

Figure 9.8 Fold the tabs toward the center of the seal cap (90º) and remove the insulation gasket.

Figure 9.10 Fold the center parts of the retaining band out and use to remove the seal cap.

Figure 9.11 Discard the vent cap, remove and discard the insulation basket.

Figure 9.9 Cut the metal retaining band and fold the sides out.

Figure 9.12 Attach the first vent section (it will snap into place). Slide the insulation gasket onto the vent section, up against the appliance and over the tabs.

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

37

C. Installing the Non-combustibleBoard

The factory supplied non-combustibleboard spans the distance from the top of the fireplace to the center of the framing header. This board must be used. See Figure 9.13.

HEADER

Figure 9.13 Non-combustibleBoard

D. Securing and Leveling the Appliance

WARNING! Risk of Fire! Prevent contact with:

Sagging or loose insulation

Insulation backing or plastic

Framing and other combustible materials

Block openings into the chase to prevent entry of blownin insulation. Make sure insulation and other materials are secured.

DO NOT notch the framing around the appliance standoffs.

Failure to maintain air space clearance may cause overheating and fire.

The diagram shows how to properly position and secure the appliance (see Figure 9.14). Nailing tabs are provided to secure the appliance to the framing members.

Bend out nailing tabs on each side.

Place the appliance into position.

Keep nailing tabs flush with the framing.

Level the appliance from side to side and front to back.

Shim the appliance as necessary. It is acceptable to use wood shims underneath the appliance.

Secure the appliance to the framing by using nails or screws through the nailing tabs.

Secure the appliance to the floor by inserting two screws through the pilot holes at the bottom of the appliance.

NAILING TABS

(BOTH SIDES)

PILOT HOLES

Figure 9.14 Proper Positioning and Securing of an Appliance

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Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

10 Installing Vent Pipe (DVP and SLP Pipe)

A. Assemble Vent Sections (DVP Pipe Only)

Attach Vent to the Firebox Assembly

Note: The end of the pipe sections with the lanced tabs will face toward the appliance.

Attach the first pipe section to the starting collar:

Lanced pipe end to the starting collar

Inner pipe over inner collar

Push the pipe section until all lanced tabs snap in place

Lightly tug on pipe to confirm it has locked.

Commercial, Multi-family(Multi-levelexceeding two stories), orHigh-RiseApplications

All outer pipe joints must be sealed with high temperature silicone, including the slip section that connects directly to the horizontal termination cap.

Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections. See Figure 10.1

Only outer pipes need to be sealed. All unit collar, pipe, slip section, elbow and cap outer flues shall be sealed in this manner, unless otherwise stated.

WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when removing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak.

Assemble Pipe Sections

Per Figure 10.2:

Start the inner pipe on the lanced end of section A into the flared end of section B.

Start the outer pipe of section A over the outer pipe of section B.

Once both vents sections are started, push firmly until all lanced tabs lock into place.

Lightly tug on the pipe to confirm the tabs have locked.

It is acceptable to use screws no longer than 1/2 in. (13 mm) to hold outer pipe sections together. If predrilling holes, DO NOT penetrate inner pipe.

For 90º and 45º elbows that are changing the vent direction from horizontal to vertical, one screw minimum should be put in the outer flue at the horizontal elbow joint to prevent the elbow from rotating. Use screws no longer than 1/2 in. (13 mm). If predrilling screw holes, DO NOT penetrate inner pipe.

Figure 10.1 High Temperature Silicone Sealant

A

Lances

B

Figure 10.2

Figure 10.3

Note: Make sure that the seams are not aligned to prevent unintentional disconnection.

CORRECT

Figure 10.4 Seams

INCORRECT

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

39

B. Assemble Vent Sections (SLP Pipe Only)

To attach the first vent component to the starting collars of the appliance:

Attach a DVP-2SLorDVP-SLP24adapter to the starting collar of the appliance.

Lock the vent components into place by sliding the pipe section onto the collar.

Align the seam of the pipe and seam of collar to allow engagement. Rotate the vent component to lock into place. Use this procedure for all vent components. See Figure 10.5.

Slide the gasket over the first vent section and place it flush to the appliance. This will prevent cold air infiltration. High temperature caulk may be used to hold the part in place.

Continue adding vent components, locking each succeeding component into place.

Ensure that each succeeding vent component is securely fitted and locked into the preceding component.

Commercial, Multi-family(Multi-levelexceeding two stories), orHigh-RiseApplications

For Installation into a commercial, multi-family(multi-levelexceeding two stories) orhigh-riseapplications: All outer pipe joints must be sealed with high temperature silicone, including the slip section that connects directly to the horizontal termination cap.

Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections. See Figure 10.1.

Only outer pipes need to be sealed. All unit collar, pipe, slip section, elbow and cap outer flues shall be sealed in this manner, unless otherwise stated.

WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when removing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak.

Note: Align seams to engage pipe, then rotate counterclockwise to lock

Figure 10.5 Adding Venting Components

C. Assemble Slip Sections

Slide the inner flue of the slip section into the inner flue of the pipe section and the outer flue of the slip section over the outer flue of the pipe section. See Figure 10.6.

Slide together to the desired length.

Pilot hole

Figure 10.6 Slip Section Pilot Holes

Maintain a 1-1/2in. (38 mm) overlap between the slip section and the pipe section.

Secure the pipe and slip section with two screws no longer than 1/2 in. (13 mm), using the pilot holes in the slip section. See Figure 10.7.

Figure 10.7 Screws into Slip Section

Continue adding pipe as necessary following instructions in “Assembling Pipe Sections.”

NOTICE: If slip section is too long, the inner and outer flues of the slip section can be cut to the desired length.

NOTICE: When installing a vent system with an HRC termination cap, all pipe system joints shall be sealed using a high temperature silicone sealant.

Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections.

Only outer pipes are sealed, sealing the inner flue is not required.

All unit collar, pipe, slip section, elbow and cap outer flues shall be sealed.

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Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

D. Secure the Vent Sections

Vertical runs of DVP pipe must be supported every 8 ft. (2.44 m) after the 25 ft. (7.62 m) maximum unsupported rise.

Vertical runs of SLP pipe must be supported every 8 ft. (2.44 m).

Horizontal sections must be supported every 5 feet (1.52 m).

Vent supports or plumbers strap (spaced 120º apart) may be used to support vent sections. See Figures 10.8 and 10.9.

Wall shield firestops may be used to provide horizontal support vent sections.

SLP ceiling firestops have tabs that may be used to provide vertical support.

WARNING! Risk of Fire, Explosion or Asphyxiation!

Improper support may allow vent to sag and separate. Use vent run supports and connect vent sections per installation instructions. DO NOT allow vent to sag below connection point to appliance.

120º

Figure 10.8 Securing Vertical Pipe Sections

120º

Figure 10.9 Securing Horizontal Pipe Sections

E. Disassemble Vent Sections

Rotate either section (see Figure 10.10) so the seams on both pipe sections are aligned as shown in Figure 10.11.

Pull carefully to separate the pieces of pipe.

Figure 10.10 Rotate Seams for Disassembly

Figure 10.11 Align and Disassemble Vent Sections

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

41

F.Install Decorative Ceiling Components (SLP only)

A decorative ceiling thimble can be installed on a flat ceiling through which the vent passes. The decorative ceiling thimble is used to cover the firestop.

Seal the gap between the vent pipe and firestop using high temperature silicone to prevent cold air infiltration.

Install the decorative ceiling thimble by sliding it up to the ceiling and attaching it using the provided screws.

A decorative cathedral ceiling support box can be installed on a cathedral ceiling through which the vent passes.

Use a plumb-bobto mark the center line of the venting system on the ceiling and drill a small hole through the ceiling and roof at this point. Locate the hole and mark the outline of the cathedral ceiling support box on the outside roof.

Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box. Cut the hole 1/8 in. (3 mm) larger than the support box outline.

Lower the support box through the hole in the roof until its bottom is at least 2 in. (51 mm) below the ceiling (Figure 10.12).

Level the support box both vertically and horizontally and temporarily tack it in place through the inside walls into the roof sheathing.

Use tin snips to cut the support box from the top corners down to the roof line and fold the resulting flaps to the roof. See Figure 10.13.

Nail the flaps to the roof AFTER running a bead of non hardening sealant between the flaps and the roof.

WARNING! Risk of Fire! Clean out ALL materials from inside the support box and complete the vertical vent run and termination.

LEVEL

CATHEDRAL CEILING

SUPPORT BOX

2 in. (51 mm) MIN. BELOW FINISHED CEILING

CUT HOLE 1/8 in. (3 mm)

GREATER IN SIZE THAN

PATTERN OF SUPPORT

BOX AS IT IS PROJECTED

ONTO ROOF LINE

Figure 10.12

Figure 10.13

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Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

G. Install Metal Roof Flashing

See minimum vent heights for various pitched roofs (Figure 10.14) to determine the length of pipe to extend through the roof.

Slide the roof flashing over the pipe sections extending through the roof as shown in Figure 10.15.

 

 

HORIZONTAL

 

 

OVERHANG

2 FT.

20 INCHES MIN.

VERTICAL

MIN.

 

 

WALL

 

LOWEST

 

 

 

DISCHARGE

 

 

OPENING

 

GAS DIRECT VENT

 

 

TERMINATION CAP

 

 

 

 

X

 

 

12

 

 

ROOF PITCH

 

 

IS X/ 12

 

H (MIN.) - MINIMUM HEIGHT FROM ROOF

 

TO LOWEST DISCHARGE OPENING

Roof Pitch

 

H (Min.) Ft.

Flat to 6/12........................................1.0*

Over 6/12 to 7/12............................1.25*

Over 7/12 to 8/12..............................1.5*

Over 8/12 to 9/12..............................2.0*

Over 9/12 to 10/12............................. 2.5

Over 10/12 to 11/12 ......................... 3.25

Over 11/12 to 12/12 ........................... 4.0

Over 12/12 to 14/12........................... 5.0

Over 14/12 to 16/12........................... 6.0

Over 16/12 to 18/12........................... 7.0

Over 18/12 to 20/12........................... 7.5

Over 20/12 to 21/12........................... 8.0

* 3 foot minimum in snow regions

Figure 10.14 Minimum Height From Roof To Lowest Discharge

Opening

 

 

NOTICE: Failure to properly caulk the roof flashing could cause water entry.

Caulk the gap between the roof flashing and the outside diameter of the pipe.

Caulk the perimeter of the flashing where it contacts the roof surface. See Figure 10.15.

CAULK

Figure 10.15

H. Assemble and Install Storm Collar

CAUTION! Risk of Cuts, Abrasions or Flying Debris.

Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

Connect both halves of the storm collar with two screws (see Figure 10.16).

Wrap the storm collar around the exposed pipe section closest to the roof and align brackets. Insert a bolt (provided) through the brackets and tighten the nut to complete the storm collar assembly. Make sure the collar is tight against the pipe section.

Slide the assembled storm collar down the pipe section until it rests on the roof flashing (see Figure 10.17).

Caulk around the top of the storm collar (see Figure 10.18).

Figure 10.16 Assembling the Storm Collar

Figure 10.17 Assembling the Storm Collar Around the Pipe

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

43

I. Install Vertical Termination Cap

Attach the vertical termination cap by sliding the inner collar of the cap into the inner flue of the pipe section while placing the outer collar of the cap over the outer flue of the pipe section.

Secure the cap by driving three self-tappingscrews (supplied) through the pilot holes in the outer collar of the cap into the outer flue of the pipe (see Figure 10.18).

TERMINATION CAP

(1 of 3)

STORM

COLLAR

SCREWS

CAULK

Figure 10.18

J.Install Decorative Wall Components (SLP only)

A decorative wall thimble can be installed on wall through which the vent passes. The decorative wall thimble is used to cover the wall shield firestop.

Slide the decorative wall thimble over the last section of horizontal pipe before connecting the termination cap to the pipe.

Once the pipe section and the termination cap have been connected, slide the wall thimble up to the interior wall surface and attach with screws provided. See Figure 10.19.

K.Heat Shield Requirements for Horizontal Termination

WARNING! Risk of Fire! To prevent overheating and fire, heat shields must extend through the entire wall thickness.

DO NOT remove the heat shields attached to the wall shield firestop and the horizontal termination cap (shown in Figure 10.20).

Heat shields must overlap 1-1/2in. (38 mm) minimum.

There are two sections of the heat shield. One section is factory-attachedto the wall shield firestop. The other section isfactory-attachedto the cap. See Figure 10.20.

If the wall thickness does not allow the required 1-1/2in. (38 mm) heat shield overlap when installed, an extended heat shield must be used.

If the wall thickness is less than 4 in./102 mm (DVP) or 4-3/8in./ 111 mm (SLP), the heat shields on the cap and wall shield firestop must be trimmed. A minimum1-1/2in. (38 mm) overlap MUST be maintained.

Use an extended heat shield if the finished wall thickness is greater than 7-1/4in. (184 mm).

The extended heat shield may need to be cut to length maintaining sufficient length for a 1-1/2in. (38 mm) overlap between heat shields.

Attach the extended heat shield to either of the existing heat shields using the screws supplied with the extended heat shield. Refer to vent components diagrams in the back of this manual.

Rest the small leg on the extended heat shield on top of the pipe section to properly space it from the pipe section.

Important Notice: Heat shields maynot be field constructed.

Figure 10.19 Wall Thimble

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Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

L.Install Horizontal Termination Cap (DVP and SLP Pipe)

WARNING! Risk of Fire! The telescoping flue section of the termination cap MUST be used when connecting vent.

1-1/2(38 mm) minimum overlap of flue telescoping section is required.

Failure to maintain overlap may cause overheating and fire.

Vent termination must not be recessed in the wall. Siding may be brought to the edge of the cap base.

Flash and seal as appropriate for siding material at outside edges of cap.

When installing a horizontal termination cap, follow the cap location guidelines as prescribed by current

ANSI Z223.1 and CAN/CGA-B149installation codes and refer to Section 6 of this manual.

CAUTION! Risk of Burns! Local codes may require installation of a cap shield to prevent anything or anyone from touching the hot cap.

NOTICE: For certain exposures which require superior resistance towind-drivenrain penetration, a flashing kit and HRC caps are available. When penetrating a brick wall, a brick extension kit is available for framing the brick.

Note: When using termination caps withfactory-suppliedheat shield attached, no additional wall shield firestop is required on the exterior side of a combustible wall.

HEAT SHIELD OR

HEAT SHIELD

EXTENDED

1-1/2IN. (38 MM) MIN.

HEAT SHIELD

OVERLAP

WALL SHIELD

 

FIRESTOP

 

SLIP SECTION

 

CAN BE EXTENDED

 

INNER VENT

SHEATHING

OUTER VENT

 

INTERIOR

EXTERIOR

VENT DEPTH FROM BACK OF APPLIANCE TO

 

OUTSIDE SURFACE OF EXTERIOR WALL

 

(SEE CHART BELOW)

 

Figure 10.20 Venting through the wall

 

Cap Specification Chart

(depth without using additional pipe sections)

 

DVP-TRAPK1

DVP-TRAP1

DVP-TRAPK2

DVP-TRAP2

 

Top Vent

Rear Vent

Top Vent

Rear Vent

 

Depth

Depth

Depth

Depth

 

2-3/4in. to

3-1/8in. to

5-1/8in. to

5-1/2in. to

6000

4-5/8in.

5 in.

9-1/8in.

9-1/2in.

 

 

 

 

Series

 

 

 

 

DVP-HPC1

DVP-HPC1

DVP-HPC2

DVP-HPC2

 

 

Top Vent

Rear Vent

Top Vent

Rear Vent

 

Depth

Depth

Depth

Depth

 

2-3/4in. to

3-1/8in. to

4-7/8in. to

5-1/4in. to

 

4-7/8in.

5-1/4in.

9 in.

9-3/8in.

DVP-TRAP1can adjust1-1/2in.(3-1/8to4-5/8in.)

DVP-TRAP2can adjust 4 in.(5-3/8to9-3/8)

DVP-HPC1can adjust2-1/8in.(4-1/4to6-3/8)

DVP-HPC2can adjust4-1/8in.(6-3/8to10-1/2)

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

45

11 Gas Information

A. Fuel Conversion

Make sure the appliance is compatible with available gas types.

Conversions must be made by a qualified service technician using Hearth & Home Technologies specified and approved parts.

B. Gas Pressure

Optimum appliance performance requires proper input pressures.

Gas line sizing requirements will be determined in ANSI Z223.1 National Fuel Gas Code in the USA and CAN/ CGA B149 in Canada.

Pressure requirements are:

Gas Pressure

Natural Gas

Propane

Minimum inlet pressure

5.0 in. w.c.

11.0 in. w.c.

Maximum inlet pressure

14.0 in. w.c.

14.0 in. w.c.

Manifold pressure

3.5 in. w.c.

10.0 in. w.c.

WARNING! Risk of Fire or Explosion! High pressure will damage valve. Low pressure may cause explosion.

Verify inlet pressures. Verify minimum pressures when other household gas appliances are operating.

Install regulator upstream of valve if line pressure is greater than 1/2 psig.

WARNING

Fire Risk. Explosion Hazard.

High pressure will damage valve.

• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.

Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.

Note: Have the gas supply line installed in accordance with local codes, if any. If not, follow ANSI 223.1. Installation should be done by a qualified installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter).

Note: A listed (and Commonwealth of Massachusetts approved) 1/2 in. (13 mm)T-handlemanualshut-offvalve and flexible gas connector are connected to the 1/2 in. (13 mm) control valve inlet.

If substituting for these components, please consult local codes for compliance.

C. Gas Connection

Refer to Reference Section 16 for location of gas line access in appliance.

Gas line may be run through knockout(s) provided.

The gap between supply piping and gas access hole may be caulked with high temperature caulk or stuffed with non-combustible,unfaced insulation to prevent cold air infiltration.

Ensure that gas line does not come in contact with outer wrap of the appliance. Follow local codes.

Pipe incoming gas line into valve compartment.

Connect incoming gas line to the 1/2 in. (13 mm) connection on manual shutoff valve.

WARNING! Risk of Fire or Explosion! Support control when attaching pipe to prevent bending gas line.

• A small amount of air will be in the gas supply lines.

WARNING! Risk of Fire or Explosion! Gas build-up during line purge could ignite.

Purge should be performed by qualified service technician.

Ensure adequate ventilation.

Ensure there are no ignition sources such as sparks or open flames.

Light the appliance. It will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.

WARNING! Risk of Fire, Explosion or Asphyxiation!

Check all fittings and connections with a non-corrosivecommercially availableleak-checksolution.DO NOT use open flame. Fittings and connections could have loosened during shipping and handling.

WARNING! Risk of Fire! DO NOT change valve settings. This valve has been preset at the factory.

D. High Altitude Installations

NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.

When installing above 2000 feet elevation:

In the USA: Reduce burner orifice 4% for each 1000 feet above 2000 feet.

In CANADA: Reduce burner orifice 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.

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Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

12 Electrical Information

A. Wiring Requirements

NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, withNational Electric Code ANSI/NFPA 70-latest edition or theCanadian Electric

Code CSA C22.1.

Wire the appliance junction box to 110-120VAC. This is required for proper operation of the appliance.

A 110-120VAC circuit for this product must be protected withground-faultcircuit-interrupterprotection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.

Low voltage and 110 VAC voltage cannot be shared within the same wall box.

WARNING! Risk of Shock or Explosion! DO NOT wire 110V to the valve or to the appliance wall switch. Incorrect wiring will damage controls.

B. IntelliFire Ignition System Wiring

Wire the appliance junction box to 110 VAC for proper operation of the appliance.

WARNING! Risk of Shock or Explosion! DO NOT wire IPI controlled appliance junction box to a switched circuit. Incorrect wiring will override IPI safety lockout.

Refer to Figure 12.1, IntelliFire Pilot Ignition (IPI) Wiring Diagram.

This appliance is equipped with an IntelliFire control valve which operates on a 3 volt system.

Plug the 3-voltAC transformer into the appliance junction box to supply power to the unit OR install two D cell batteries (not included) into the battery pack before use.

NOTICE: Batteries should not be placed in the battery pack while using the transformer. Remove batteries before using the transformer, and unplug the transformer before installing the batteries. Battery polarity must be correct or module damage will occur.

C. Optional Accessories Requirements

This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control.

Wiring for optional Hearth & Home Technologies approved accessories should be done now to avoid reconstruction. Follow instructions that come with those accessories.

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

47

PLUG-IN

3V TRANSFORMER

ON/OFF

WALL SWITCH

IGNITION MODULE (3V)

VALVE

LOW VOLTAGE

 

SEE NOTE 1

NEUTRAL

GROUND REMOTE

 

CONTROL HOT

BLACK WIRE CAN BE

PLUGGED INTO ANY

OF #1 - #5 LOCATIONS

ON THE HOT SIDE

WHITE WIRE CAN BE

PLUGGED INTO ANY

OF#1 - #5 LOCATIONS

ON THE NEUTRAL SIDE

TRANSFORMER

3 VAC

PLUG-IN

IGNITION MODULE 3 VAC

ORG

WHT

 

GROUND TO

 

FIREPLACE

 

CHASSIS*

BLK

ORG

 

RED

BRN

BRN

VALVE

REMOTE

JUMPER WIRE

Figure 12.1 IntelliFire Pilot Ignition (IPI) Wiring Diagram

INTERMITTENT

PILOT IGNITOR

Note: Appliance will not operate unless properly grounded.

GRN

THERMOSTAT

WIRE

ASSEMBLY

D. Electrical Service and Repair

WARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

WARNING! Risk of Shock! Replace damaged wire with type 105º C rated wire. Wire must have high temperature insulation.

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Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

E. Junction Box Installation

If the box is being wired from the INSIDE of the appliance:

Remove the screw attaching the junction box/receptacle to the outer shell, rotate the junction box inward to disengage it from the outer shell (see Figure 12.2).

Pull the electrical wires from outside the appliance through the opening into the valve compartment and secure wires with a Romex connector. See Figure 12.2.

Make all necessary wire connections to the junction box/ receptacle and reattach the junction box/receptacle to the outer shell.

 

Romex

 

Connector

 

14/2WG

 

Cover Plate

 

outside firebox

WHT

 

BLK

 

WHT

 

BLK

Copper

 

GRN wire

ground attached

to GRN screw with

inside box

 

GRN wire

NOTICE: DO NOT wire 110 VAC to wall switch.

Figure 12.2 Junction Box Detail

F. Wall Switch Installation for Fan (Optional)

 

 

 

 

If the box is being wired to a wall mounted switch for use

 

 

 

 

with a fan (See Figure 12.3):

 

Minimum 14-3AWG

Switch

The power supply for the appliance must be brought into

 

 

 

with Ground

 

 

 

a switch box.

 

 

Red

 

 

 

 

Black

Black

 

 

 

 

White

White

The power can then be supplied from the switch box to the

 

Junction Box

Green

Green

 

 

 

 

 

appliance using a minimum of 14-3with ground wire.

 

Red

Black White Green

 

At the switch box connect the black (hot) wire and red

 

Power

 

 

Switch Box

 

 

Supply

 

(switch leg) wire to the wall switch as shown.

 

 

 

 

 

 

 

Wires

At the appliance connect the black (hot), white (neutral)

 

 

Knockout

 

 

and green (ground) wires to the junction box as shown.

 

 

 

 

• Add a 1/4 in. insulated female connector to the red (switch

 

Red

 

 

 

 

 

 

 

leg) wire, route it through the knockout in the face of the

 

 

 

 

 

junction box, and connect to the top fan switch connector

Figure 12.3 Junction Box Wired to Wall Switch or BC10

 

(1/4 in. male) as shown.

 

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S

2102-900Rev. R • 6/09

49

13 Finishing

A. Mantel and Wall Projections

WARNING! Risk of Fire! Comply with all minimum clearances as specified. Framing closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.).

Combustible Mantels

TO CEILING

Note: All

 

18

measurements

 

12

in inches.

 

 

11

 

10

 

32

 

9

8

25

 

7

 

19

6

 

 

18

5

 

 

17

4

 

16

3

 

 

15

 

 

14

13

12

2-1/211

10

5

MEASUREMENTS FROM

TOP EDGE OF THE OPENING

Note: Measurement is taken from top of the opening, NOT the top of the fireplace.

Figure 13.1 Minimum Vertical and Maximum Horizontal

Dimensions of Combustibles

Combustible Mantel Legs or Wall Projections

INTERIOR WALL

TOP VIEW

A B

FIREPLACE OPENING

MANTEL LEG OR WALL PROJECTIONS

If A minimum is ____, thenB maximum is_____.

A

Inches

2-7/16

3-7/16

4-7/16

5-7/16

6-7/16

7-7/16

Millimeters

62

87

113

138

164

189

 

B

Inches

1

2

3

4

5

Millimeters

25

51

76

102

127

Figure 13.2 Combustible Mantel Leg or Wall Projections (Acceptable on both sides of opening)

B. Facing Material

Metal front faces may be covered with non-combustiblematerials only.

Facing and/or finishing materials must not interfere with air flow through louvers, operation of louvers or doors, or access for service.

Facing and/or finishing materials must never overhang into the glass opening.

Observe all clearances when applying combustible materials.

Seal joints between the finished wall and appliance top and sides using a 300 ºF minimum sealant. Refer to Figure 13.3.

WARNING! Risk of Fire! DO NOT apply combustible materials beyond the minimum clearances. Comply with all minimum clearances to combustibles as specified in this manual. Overlapping materials could ignite and will interfere with proper operation of doors and louvers.

NON-COMBUSTIBLEZONE (Shaded areas)

41 in.

39-3/8in.

Figure 13.3 Noncombustible Facing Diagram

50

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

C. Doors

Only doors certified for use with this appliance model may be used. Contact your dealer for a list of doors that may be used. Once you have determined what kind of door and finishing material is going to be used on the fireplace, you may use the table below which shows the door models and the finishing material thickness allowed. For an inside fit there is an available template to assist with sizing the finishing material.

 

 

FINISH

 

DOOR

FIT

MATERIAL

SEE

MAXIMUM

FIGURE

 

 

 

 

THICKNESS

 

Folio

Inside

Any

13.4

Arcadia

Overlap

1 inch

13.5

Inside

Any

13.6

 

Halston

Overlap

1 inch

13.5

Inside

1 inch - 3 inch

13.7

 

Chateau

Overlap

1 inch

13.5

Inside

Any

13.6

 

Valencia

Overlap

1 inch

13.5

Inside

Any

13.6

 

Galleria

Overlap

1 inch

13.5

Inside

1 inch - 3 inch

13.7

 

 

ELBOW

 

FINISHING

HEAT

FINISHING

MATERIAL

SHIELD

MATERIAL

 

DOOR

37 in.

(Outside door width)

37-1/4in.

(Includes 1/8 in. opening each side of door)

33-3/4in.

34 in.

37 in.

 

(Outside door width)

 

37-1/4in.

 

(Includes 1/8 in. opening each side of door)

Finishing materials over 1 inch thick.

Figure 13.6 Inside fit door

ELBOW

HEAT

SHIELD

Stop finishing material flush with opening.

Figure 13.4 Folio Door

Finishing materials 1 inch maximum thick. Stop finishing material flush with opening.

Figure 13.5 Overlap Fit Door

1-2IN. THICK

1-2IN. THICK

FINISHING

FINISHING

MATERIAL

MATERIAL

*IF FINISHING MATERIAL IS THICKER THAN

2 IN., DOORS WILL ONLY OPEN

AS FAR AS PICTURED

DOORS

3/4 33

.IN 34

.IN

 

37 1/4 IN.

Finishing material between 1 and 3 inches thick.

Figure 13.7 Operable hinge door

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

51

14 Appliance Setup

A. Remove Fixed Glass Assembly

See Section 14.H.

B. Remove the Shipping Materials

Remove shipping materials from inside or underneath the firebox.

C. Clean the Appliance

Clean/vacuum any sawdust that may have accumulated inside the firebox or underneath in the control cavity.

D. Accessories

Install approved accessories per instructions included with accessories. Contact your dealer for a list of approved accessories.

WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth & Home Technologies-approved optional accessories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty.

STEP 1.

Place the back piece of refractory in back of the firebox. The small indentation on one side goes down. Lean the refractory slightly so it doesn’t tip over.

Figure 14.2

E. Install the Refractory

Note: The red refractory will naturally darken when the firebox heats up. The red color will return when the firebox cools.

STEP 2.

Place the left side refractory onto the left side of the burner. Push the back refractory against the back wall. Place the bumps on the bottom of the left refractory into the grooves on the burner surface. Push to top gently against the side of the fireplace. Once in place push it back so the bevel cuts sit against each other and the seam is minimized.

Figure 14.1

Figure 14.3

STEP 3.

Repeat step 2 for the right side.

52

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

F. Ember Placement

WARNING! Risk of Explosion! Follow ember placement instructions in manual. DO NOT place embers directly over burner ports. Replace ember material annually. Improperly placed embers interfere with proper burner operation.

Ember material is shipped with this gas appliance. To place the ember material:

Embers CANNOT be placed directly over ports. Care should be taken not to cover the lighting trail of ports (from back to front).

Place dime-sizepieces of Glowing Embers® just in front of the port trail, but not on or in between the ports (see Figure 14.4). Care should be taken so that the ports are not covered. Failure to follow this procedure will likely cause lighting and sooting problems.

EMBER MATERIAL

Figure 14.4 Placement of Embers

Place Mystic Embers on areas of base refractory away from port holes. Use this material to give the appliance a realistic ash bed.

Save the remaining ember materials for use during appliance servicing. The embers provided should be enough for 3 to 5 applications.

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

53

G. Install the Log Assembly

Log Assembly: LOGS-6000GL

If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately, refer to the following instructions.

STEP 1.

CAUTION: Logs are fragile! Carefully remove the logs, grate and supporting cardboard from the inside of the fireplace See Figure 14.5.

STEP 2.

Place the metal grate on top of the burner. Position the legs of the grate into the forward set of indentations in the burner top. The grate should not cover any ports in the burner.

5

2

6

1

3 4

Figure 14.5

1

 

1

 

 

 

 

HUMP

 

 

 

Figure 14.6 Front View

Figure 14.7 Top View

STEP 3. Log #1 (SRV2102-010): Log #1 is the back burning log. The air shutter in the end of the burner tube goes over the brass orifice located behind the main burner. The log should be parallel to back refractory.

2

2

Figure 14.8 Front View

Figure 14.9 Top View

STEP 4. Log #2 (SRV2102-101): Place log #2 on top of log #1. The bottom side of this log has a slot in it that goes over the left metal tab sticking up out of the top of log #1. The left end of this log sits on the burner surface.

2102-910

54

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

3

3

Figure 14.10 Front View

Figure 14.11 Top View

STEP 5. Log #3 (SRV2102-105): Place log #3 on top of the burner surface in front of the hump. The bottom of the log is contoured to match some of the burner surface features. Slide it back against the hump. The “V” shaped notch in the front bottom of the log rests into the second from the left grate tine.

4

 

4

 

 

 

 

 

Figure 14.12 Front View

Figure 14.13 Top View

STEP 6. Log #4 (SRV2102-104): Place log #4 on top of the burner. There is a groove in the bottom of this log. Place this groove over the second tine from the right on the grate and slide the log forward. A group of ports should be visible through the hole in the log.

5

5

Figure 14.14 Front View

Figure 14.15 Top View

STEP 7. Log #5 (SRV2102-103): that goes over the metal tab molded in the the top of log #3.

Place log #5 on top of log #1 and log #3. The bottom of this log has a slot in it top right side of log #1. The thin end of the log rests in the flat spot molded into

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

55

6

6

 

Figure 14.16 Front View

Figure 14. 17 Top View

STEP 8. Log #6 (SRV2102-102): Place log #6 on top of log #5 and log #4. There is a flat spot molded into the top of log #4 and log #5. Place the log so the long end of the “Y” rests on log #5 and the short end of the log rests on log #4. The end of the log rests on the burner surface.

H. Fixed Glass Assembly

WARNING! Risk of Asphyxiation! Handle fixed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches.

DO NOT strike, slam or scratch glass.

DO NOT operate fireplace with glass removed, cracked, broken or scratched.

Replace as a complete assembly.

Removing Fixed Glass Assembly

Pull the four glass assembly latches out of the groove on the glass frame. Remove glass door from the appliance (see Figure 14.18).

Replacing Fixed Glass Assembly

Replace the glass door on the appliance. Pull out and latch the four glass assembly latches into the groove on the glass frame.

LATCHES

(BOTH BOTTOM

AND TOP)

GLASS

ASSEMBLY

Figure 14.18 Fixed Glass Assembly

I. Install the Mesh

Screen mesh is supplied with the optional doors.

J. Install Trim and/or Surround

Install optional trim kits and/or surrounds using the instructions included with the accessory.

Use non-combustiblematerials to cover the gap between the sheet rock and the appliance (when applicable to the model).

K. Air Shutter Setting

Air shutter settings should be adjusted by a qualified service technician at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shutter for longer vertical runs. See Figure 14.19.

Loosen the wing nut.

Push the air handle in to close the air shutter.

Pull the air handle out to open the air shutter.

Tighten the wing nut.

NOTICE: If sooting occurs, provide more air by opening the air shutter.

 

 

AIR SHUTTER

 

 

WING NUT

Figure 14.19 Air Shutter

 

 

Air Shutter Settings

 

 

 

NG

LP

Burner

3/16 in.

Open

Log

3/8 in.

3/8 in.

56

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

15 Troubleshooting

With proper installation, operation, and maintenance your gas appliance will provide years of trouble-freeservice. If you do experience a problem, this troubleshooting guide will assist a qualified service technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician. Contact your dealer to arrange a service call by a qualified service technician.

A. IntelliFire Ignition System

Symptom

Possible Cause

Corrective Action

 

 

 

1. Pilot won’t light.

A. Incorrect wiring.

Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are

The ignitor/module

 

connected to correct terminals on module and pilot assembly.

makes noise, but no

 

 

B. Loose connections or electrical

Verify no loose connections or electrical shorts in wiring from mod-

spark.

 

shorts in the wiring.

ule to pilot assembly. Verify connections underneath pilot assem-

 

 

bly are tight; also verify connections are not grounding out to metal

 

 

chassis, pilot burner, pilot enclosure, mesh screen if present, or any

 

 

other metal object.

 

 

 

 

C. Ignitor gap is too large.

Verify gap of igniter to right side of pilot hood. The gap should be

 

 

approximately .17 in. or 1/8 in. (3 mm).

 

 

 

 

D. Module.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove

 

 

ignitor wire “I” from module. Place a grounded wire about 3/16 in. (5

 

 

mm) away from “I” terminal on module. Place ON/OFF rocker switch

 

 

or wall switch in ON position. If there is no spark at “I” terminal module

 

 

must be replaced. If there is a spark at “I” terminal, module is fine.

 

 

Inspect pilot assembly for shorted sparker wire or cracked insulator

 

 

around electrode. Replace pilot if necessary.

 

 

 

2. Pilot won’t light,

A. No power or transformer installed

Verify that transformer is installed and plugged into module. Check

there is no noise or

incorrectly.

voltage of transformer under load at spade connection on module

spark.

 

with ON/OFF switch in ON position. Acceptable readings of a good

 

 

transformer are between 3.2 and 2.8 volts AC.

 

 

 

 

B. A shorted or loose connection in

Remove and reinstall the wiring harness that plugs into module.

 

wiring configuration or wiring har-

Verify there is a tight fit. Verify pilot assembly wiring to module. Re-

 

ness.

move and verify continuity of each wire in wiring harness. Replace

 

 

any damaged components.

 

 

 

 

C. Improper wall switch wiring.

Verify that 110/VAC power is “ON” to junction box.

 

 

 

 

D. Module not grounded.

Verify black ground wire from module wire harness is grounded to

 

 

metal chassis of appliance.

 

 

 

 

E. Module.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove

 

 

ignitor wire “I” from module. Place ON/OFF rocker switch or wall

 

 

switch in ON position. If there is no spark at “I” terminal module

 

 

must be replaced. If there is a spark at “I” terminal, module is fine.

 

 

Inspect pilot assembly for shorted sparker wire or cracked insulator

 

 

around electrode.

 

 

 

3. Pilot sparks, but

A. Gas supply.

Verify that incoming gas line ball valve is “open”. Verify that inlet

Pilot will not light.

 

pressure reading is within acceptable limits, inlet pressure must not

 

 

exceed 14 in. W.C.

 

 

 

 

B. Ignitor gap is too large.

Verify gap of igniter to right side of pilot hood. The gap should be

 

 

approximately .17 in. or 1/8 in. (3 mm).

 

 

 

 

C. Module is not grounded.

Verify module is securely grounded to metal chassis of appliance.

 

 

 

 

D. Module voltage output / Valve/Pilot

Verify battery voltage is at least 2.7 volts. Replace batteries if volt-

 

solenoid ohms readings.

age is below 2.7.

 

 

 

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

57

IntelliFire Ignition System - (continued)

Symptom

Possible Cause

Corrective Action

 

 

 

 

A. A shorted or loose connection in flame

Verify all connections to wiring diagram in manual. Verify

4. Pilot lights but contin-

sensing rod.

connections underneath pilot assembly are tight. Verify con-

ues to spark, and main

 

nections are not grounding out to metal chassis, pilot burn-

burner will not ignite.

 

er, pilot enclosure or screen if present, or any other metal

(If the pilot continues

 

object.

to spark after the

 

 

B. Poor flame rectification or contaminated

With fixed glass assembly in place, verify that flame is en-

pilot flame has been lit,

flame sensing rod.

gulfing flame sensing rod on left side of pilot hood. Flame

flame rectification has

 

sensing rod should glow shortly after ignition. Verify cor-

not occurred.)

 

 

rect pilot orifice is installed and gas inlet is set to pressure

 

 

 

 

specifications. Clean flame sensing rod with emery cloth to

 

 

remove any contaminants that may have accumulated on

 

 

flame sensing rod.

 

 

 

 

C. Module is not grounded.

Verify module is securely grounded to metal chassis of ap-

 

 

pliance. Verify that wire harness is firmly connected to the

 

 

module.

 

 

 

 

D. Damaged pilot assembly or contami-

Verify that ceramic insulator around the flame sensing rod

 

nated flame sensing rod.

is not cracked, damaged, or loose. Verify connection from

 

 

flame sensing rod to white sensor wire. Clean flame sensing

 

 

rod with emery cloth to remove any contaminants that may

 

 

have accumulated on flame sensing rod. Verify continuity

 

 

with a multimeter with ohms set at lowest range. Replace

 

 

pilot if any damage is detected.

 

 

 

 

E. Module.

Turn ON/OFF rocker switch or wall switch to OFF position.

 

 

Remove ignitor wire “I” from module. Place ON/OFF rocker

 

 

switch or wall switch in ON position. If there is no spark at “I”

 

 

terminal module must be replaced. If there is a spark at “I”

 

 

terminal, module is fine.

 

 

 

58

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

16 Reference Materials

A. Appliance Dimension Diagram

Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.

K

L

 

 

 

 

J

 

I

 

 

 

 

 

 

 

 

 

 

 

M

 

TOP VIEW

 

 

 

 

ELECTRICAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ACCESS

 

GAS LINE

 

 

 

 

 

 

H

 

ACCESS

 

 

 

 

 

 

 

 

R

 

 

 

 

 

 

P

 

 

 

 

 

C

D

 

 

 

 

 

 

 

G

 

N

Q

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

O

 

A

 

 

 

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LEFT SIDE

 

FRONT VIEW

 

 

 

 

RIGHT SIDE

 

Location

Inches

Millimeters

Location

Inches

 

Millimeters

 

 

A

41

1041

J

11-5/8

 

295

 

 

B

36-1/8

918

K

28-1/2

 

724

 

 

C

33-1/2

851

L

14-1/4

 

362

 

 

D

34-5/8

879

M

8 dia

 

203

 

 

E

2-3/8

60

N

2-1/8

 

54

 

 

F

5

127

O

6-7/8

 

175

 

 

G

26-7/8

683

P

38

 

965

 

Î

H

6 dia

152

Q

1

 

25

 

 

I

21-1/2

546

R

39-3/8

 

1000

 

 

Figure 16.1 Appliance Dimensions

 

 

 

 

 

 

 

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

59

B. Vent Components Diagrams

 

 

 

Pipe

Effective Length

 

 

 

 

 

Inches

Millimeters

10-1/2in.

 

 

 

 

 

 

 

 

Effective

DVP4

4

102

(267 mm)

45°

 

 

Height/Length

DVP6

6

152

 

 

 

 

 

 

 

 

 

 

DVP12

12

305

4-7/8in.

 

 

 

 

DVP24

24

610

 

 

 

 

( 276 mm)

 

 

 

 

 

 

 

 

 

 

 

DVP36

36

914

 

10-7/8in.

 

DVP Pipe (see chart)

DVP48

48

1219

 

(276 mm)

 

DVP6A

3 to 6

76 to 152

DVP45 (45º Elbow)

 

 

 

 

 

 

DVP12A

3 to 12

76 to 305

 

 

 

 

 

DVP12MI

3 to 12

76 to 305

 

 

 

 

 

DVP24MI

3 to 24

76 to 610

 

 

 

 

 

 

 

 

 

11-3/8in.

 

 

 

 

 

 

 

(289 mm)

 

 

10 in.

 

 

 

 

 

 

 

(254 mm)

10 in.

 

1 in.

 

 

 

 

(254 mm)

 

 

 

 

 

(25 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7-3/8in.

 

24 in.

 

 

 

 

 

(187 mm)

 

 

 

 

 

 

 

 

(610 mm)

10 in.

 

 

 

 

1-1/4in. (32 mm)

 

 

 

 

 

 

 

 

(254 mm)

 

 

9-1/4in.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(235 mm)

1/2 in. TYP

 

 

 

 

 

 

13-1/4in.

(13 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

(337 mm)

 

 

DVP-AS(Attic Shield)

DVP-FS(Ceiling Firestop)

DVP90ST (90° Elbow)

 

 

 

 

 

 

12 in.

1 in.

 

 

 

 

 

 

(305 mm)

(25 mm)

 

 

10 in.

1- 1/2 in.

 

 

 

8 in.

 

 

 

 

 

(203 mm)

 

 

(254 mm)

(38 mm)

 

14 in.

 

 

 

 

 

 

 

 

 

UP

 

 

(356 mm)

 

 

 

 

 

 

 

 

 

 

5 in.

12 in.

 

 

 

 

 

 

(127 mm)

(305 mm)

 

 

 

 

 

 

 

 

 

 

6 in.

 

 

 

 

 

 

 

(152 mm)

 

 

 

DVP-HVS(Vent Support)

 

 

 

DVP-WS(Wall Shield Firestop)

 

Figure 16.2 DVP vent components

 

 

 

 

 

60

 

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S

2102-900Rev. R • 6/09

 

B. Vent Components Diagrams (continued)

Note: Heat shields MUST overlap by a minimum of 1-1/2in. (38 mm).The heat shield is designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing heat shields must be field trimmed. If wall thickness is greater than7-1/4in. (184 mm) aDVP-HSM-Bwill be required.

8 in.

(203 mm) Heat Shield

15-1/8in.

(384 mm)

 

 

Term Cap

Minimum

Maximum

 

 

Effective Length

Effective Length

 

Max

 

12 in.

Trap1

3-1/8in.

4-5/8in.

(305 mm)

Effective

79 mm

117 mm

DVP-TRAP

Length

 

 

Trap2

5-3/8in.

9-3/8in.

Horizontal Termination Cap

 

137 mm

238 mm

 

 

 

DVP-TRAP1

DVP-TRAP2

DVP-TRAPK1

DVP-TRAPK2

DVP-HPC1

DVP-HPC2

Figure 16.3 DVP vent components

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

61

B. Vent Components Diagrams (continued)

 

 

 

 

31 in.

 

 

 

 

 

(787 mm)

 

 

13-1/4in.

 

 

 

 

 

(367 mm)

 

24-5/8in.

 

 

 

 

(625 mm)

 

 

 

24-5/8in.

27-1/2in.

 

 

 

 

(625 mm)

(127 mm)

 

 

13-1/4in.

 

 

 

 

 

 

 

 

 

(367 mm)

 

RF6M

 

 

RF12M

 

 

Roof Flashing Multi-pak

 

 

 

 

 

Roof Flashing Multi-pak

 

 

 

 

 

 

13-3/4in.

5 in.

 

11-7/8in.

5 in.

 

(349 mm)

(127 mm)

 

(302 mm)

(127 mm)

 

13-3/4in.

 

13-7/8in.

 

 

 

 

(352 mm)

 

 

 

(349 mm)

 

 

 

 

 

 

 

 

 

BEK

 

 

DVP-BEK2

 

 

Trap Cap Brick Extension

 

DVP-HPCCap Brick Extension

 

 

11-5/8in.

 

 

 

 

 

(295 mm)

 

 

 

 

 

7-1/8in.

12-1/8in.

 

 

 

(308 mm)

 

 

 

(181 mm)

 

 

 

 

 

 

 

DVP-TRAPFL

5-3/4in.

 

 

 

 

(146 mm)

COOL-ADD

 

 

Flashing

 

 

 

 

 

 

Cap Shield

 

 

 

 

 

 

26 in.

 

13-7/8in.

9-1/2in.

 

 

 

(352 mm)

(241 mm)

 

 

660 mm

 

 

 

 

 

 

14 in.

 

 

 

 

DVP-HSM-B

(356 mm)

 

 

 

 

Extended Heat Shield

 

 

 

 

 

Figure 16.4 DVP vent components

 

DRC-RADIUS

 

 

 

Cap Shield

 

 

 

 

 

62

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S

2102-900Rev. R • 6/09

 

B. Vent Components Diagrams (continued)

 

7-3/8in.

 

 

 

 

(187 mm)

 

 

 

 

1-1/2in.

 

 

 

 

(38 mm)

 

 

 

 

14 in.

17-3/4in.

 

 

 

(451 mm)

 

 

 

(356 mm)

 

 

 

12 in.

 

 

 

 

(305 mm)

 

 

12 in.

 

 

 

 

 

DVP-TB1

 

305 mm

 

 

 

 

BasementVent Cap

 

 

 

 

 

7-1/4in.

 

 

 

(184 mm)

12-1/2in.

 

 

 

 

 

 

 

 

(318 mm)

 

 

5-1/4in.

 

 

 

(133 mm)

 

 

 

 

DVP-TVHW

 

 

PVK-80

VerticalTermination Cap (Highwind)

 

 

 

 

(For use with IPI and DSI appliances only.)

 

 

 

 

16-7/8in.

14 in.

 

7-1/4in.

 

1 in.

(184 mm)

 

(429 mm)

(356 mm)

(25 mm)

 

12 in.

 

 

14 in.

 

(305 mm)

 

 

 

 

7-1/8in.

 

(356 mm)

 

12-1/8in.

 

 

 

(181 mm)

 

 

 

(314 mm)

 

 

 

 

 

8-3/4in.

 

3/8 in. (10 mm)

 

 

1 in. (25 mm)

 

(222 mm)

 

 

 

 

 

 

 

 

 

7-3/4to10-3/8in.

 

1-5/8in.

 

 

(197 to 264 mm)

 

 

 

 

 

(41 mm)

 

 

 

 

 

 

 

DVP-FBHT

 

DVP-HPC

 

FireBrickTermination Cap

 

High Performance Cap

 

 

 

Figure 16.5 DVP vent components

 

 

 

 

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S

2102-900Rev. R • 6/09

63

B. Vent Components Diagrams (continued)

8-1/8in.

13 in.

Effective Length

 

 

(206 mm)

(330 mm)

5-1/2in.

8-3/8in.

5-3/4to8-3/8in.

 

 

 

 

146 to 213 mm

140 mm

213 mm

 

 

 

87°

 

 

 

 

15 in.

(381 mm) 10-1/2in.

267 mm

10-7/8in.

276 mm

WARNING

Fire Risk.

When using DVP-HRC-SSandDVP-HRC-ZC-SS termination caps on top vented fireplaces, a

6 inch minimum vertical vent section is required before installing first elbow.

DVP-HRC-SS

DVP-HRC-ZC-SS

HORIZONTAL TERMINATION CAP

Figure 16.6 DVP vent components

64

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

B. Vent Components Diagrams (continued)

 

 

6-1/2in.

 

6-1/2in.

165 mm

 

 

 

165 mm

6-1/2in.

 

 

8-3/4in.

 

165 mm

 

9-1/4in.

222 mm

6 in.

235 mm

 

152 mm

6-5/8in.

 

168 mm

6-5/8in.

SLP45

168 mm

45° Elbow

 

 

9-7/8in.

 

251 mm

 

SLP-90ST

 

90° Elbow

Effective

Height/

Length

SLP PIPE

SLP-HVS

Horizontal Pipe

Support

Figure 16.7 SLP Series Vent Components

Effective Height/Length

Pipe

inches

mm

SLP4

4

102

 

 

 

SLP6

6

152

SLP12

12

305

 

 

 

SLP24

24

610

SLP36

36

914

 

 

 

SLP48

48

1219

SLP6A

2 - 6

51 - 152

 

 

 

SLP12A

2 - 12

51 - 305

SLP-FS

Ceiling Firestop

DVP-SLP24

Adapter

SLP-WS

Wall Shield Firestop

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

65

B. Vent Components Diagrams (continued)

Note: Heat shields MUST overlap by a minimum of 1-1/2in. (38 mm). The heat shield is designed to be used on a wall 4 in. to7-1/4in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing heat shields must be field trimmed. If wall thickness is greater than7-1/4in. (184 mm) aDVP-HSM-Bwill be required.

8 in.(203 mm)

Heat

Shield

15-1/8in.

(384 mm)

 

 

Term Cap

Minimum

Maximum

 

 

Effective Length

Effective Length

 

Max

 

12 in.

Trap1

3-1/8in.

4-3/4in.

Effective

79 mm

121 mm

(305 mm)

Length

 

 

5-1/4in.

9-1/4in.

 

SLP-TRAP

Trap2

 

133 mm

235 mm

 

Horizontal Termination Cap

 

 

 

 

 

SLP-SNKD

SLP-CCS-BK

SLP-TVHW

Cathedral Ceiling

Vertical

Snorkel

Support Box-Black

Termination Cap

Termination Cap

 

 

 

 

26 in.

 

 

660 mm

DVP-2SL

DVP-HSM-B

 

Extended Heat Shield

SLP-DCF-BK

SLP-WT-BK

PVK-80

Ceiling Firestop

Wall Thimble-Black

(For use with IPI and DSI appliances only.)

Black

 

 

Figure 16.8 SLP Series Vent Components

 

 

66

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09

D. Contact Information

Heat & Glo, a brand of Hearth & Home Technologies Inc. 7571 215th Street West, Lakeville, MN 55044 www.heatnglo.com

Please contact your Heat & Glo dealer with any questions or concerns. For the location of your nearest Heat & Glo dealer,

please visit www.heatnglo.com.

- NOTES -

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

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________________________________________________________________________________

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________________________________________________________________________________

NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating

• Read, understand and follow

and maintenance

these instructions for safe

instructions included.

installation and operation.

Leave this manual with party responsible for use and operation.

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588,

6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940,

6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

Printed in U.S.A. - Copyright 2009

70

Heat & Glo • 6000GL-IPI-R,6000GL-IPI-S2102-900Rev. R • 6/09