Heat & Glo LifeStyle 6000GCF-IPILP User Manual

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Owner’s Manual

Installation and Operation

Models: 6000GCF-IPI 6000GCF-IPILP

CAUTION

DO NOT DISCARD THIS MANUAL

• Important operating

• Read, understand and follow

• Leave this manual with

and maintenance

these instructions for safe

party responsible for use

instructions included.

installation and operation.

and operation.

DO DISCARDNOT

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

What to do if you smell gas

-Do not try to light any appliance

-Do not touch any electrical switch. Do not use any phone in your building.

-Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

-If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard, Title 24 CFR, Part 3280 orStandard for Installation in Mobile Homes, CAN/CSA Z240MH.

This appliance is only for use with the type(s) of gas indicated on the rating plate.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• Do not touch glass until it is cooled

NEVER allow children to touch glass

Keep children away

CAREFULLY SUPERVISE children in same room as fireplace.

Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other flammable materials.

Keep clothing, furniture, draperies and other flammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

In the Commonwealth of Massachusetts:

installation must be performed by a licensed plumber or gas fitter;

See Table of Contents for location of additional Commonwealth of Massachusetts requirements.

Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies suggests NFI certified or factory trained professionals, or technicians supervised by an NFI certified professional.

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

1

Read this manual before installing or operating this appliance.

Please retain this owner’s manual for future reference.

Congratulations

Congratulations on selecting a Heat & Glo gas appliance —anelegant and clean alternative to wood burning appliances. The Heat & Glo gas appliance you have selected is designed to provide the utmost in safety, reliability, and efficiency.

As the owner of a new appliance, you’ll want to read and carefully follow all of the instructions contained in this Owner’s Manual. Pay special attention to all Cautions and Warnings.

This Owner’s Manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.

The information contained in this Owner’s Manual, unless noted otherwise, applies to all models and gas control systems.

Your new Heat & Glo gas appliance will give you years of durable use and trouble-freeenjoyment. Welcome to the Heat & Glo family of appliance products!

Homeowner Reference Information

We recommend that you record the following pertinent information about your appliance.

Model Name: ___________________________________________ Date purchased/installed:__________________

Serial Number:__________________________________________ Location on appliance: ____________________

Dealership purchased from: _______________________________ Dealer Phone: __________________________

Notes: _______________________________________________________________________________________

_____________________________________________________________________________________________

Listing Label Information/Location The model information regarding your specific appliance can be found on the rating plate usually located in the control area of the appliance.

Type of Gas

Gas and Electric

Information

This product may be covered by one or more of the following patents: (Nos produits sont couverts par un ou plusieurs des brevets suivants): (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, D320652, D445174, D462436; (Canada)1297749, 2195264, 2225408; or other U.S. and foreign patents pending (ou autres brevets americains et etrangers en attente).

Heat & Glo, a brand of Hearth & Home Technologies, Inc. 20802 Kensington Boulevard, Lakeville, MN 55044

Not for use with solid fuel.

(Ne doit pas entre utilise avec un combustible solide).

Type of Gas (Sorte De Gaz): This appliance must be installed in accordance with local codes, if any; if not, follow ANSI Z223.1

in the USA or CAN/CGA B149 installation codes. (Installer l’appareil selon les codes ou reglementsNATURAL GAS locaux ou, en l’absence de tels reglements, selon les codes d’installationCAN/CGA-B149.)

ANSI Z21XX-XXXX· CSA2.XX-MXX· UL307B

Minimum Permissible Gas Supply for Purposes of Input Adjustment.

 

Approved Minimum (De Gaz) Acceptable

0.0 in w.c.

(Po. Col. d’eau)

 

Maximum Pressure (Pression)

 

0.0 in w.c.

(Po. Col. d’eau)

 

Maximum Manifold Pressure (Pression)

0.0 in w.c.

(Po. Col. d’eau)

 

Minimum Manifold Pressure (Pression)

0.0 in w.c.

(Po. Col. d’eau)

 

Total Electrical Requirements: 000Vac, 00Hz., less than 00 Amperes

MADE IN USA

 

 

IN CANADA

 

Model:

XXXXXXXX

ALTITUDE:

0-0000FT.

0000-0000FT.

(Modele):

MAX. INPUT BTUH:

00,000

00,000

 

 

 

 

 

MIN. INPUT BTUH:

00,000

00,000

 

Serial

XXXXXXXX

ORIFICE SIZE:

#XXXXX

#XXXXX

 

 

(Serie):

Model Number

Serial Number

2

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

Table of Contents

1 Listing and Code Approvals

A. Appliance Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 B. Glass Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 C. BTU Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 4 E. Non-CombustibleMaterials Specification. . . . . . . . . . . . . . 4 F. Combustible Materials Specification . . . . . . . . . . . . . . . . . 4 G. Requirements for the Commonwealth of Massachusetts. . 5

2 Getting Started

A. Design and Installation Considerations . . . . . . . . . . . . . . . 6

B. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . . 6

C. Inspect Appliance and Components. . . . . . . . . . . . . . . . . . 6

3 Framing and Clearances

A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . . 7

B. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . . 8

C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

D. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 Termination Locations

A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 10

5 Vent Information and Diagrams

A. Vent Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

B. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

C. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

D. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

6 Vent Clearances and Framing

A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 17 B. Wall Penetration Framing. . . . . . . . . . . . . . . . . . . . . . . . . 18 C. Vertical Penetration Framing . . . . . . . . . . . . . . . . . . . . . . 19

7 Appliance Preparation

A. Attaching Sheetrock Ledges . . . . . . . . . . . . . . . . . . . . . . 20

B. Temporary Access Panel. . . . . . . . . . . . . . . . . . . . . . . . . . 20

C. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 21

D. Installing the Flue Restrictor . . . . . . . . . . . . . . . . . . . . . . 21

E. Installing the Fiberglass Gasket . . . . . . . . . . . . . . . . . . . . 22

8 Installing Vent Pipe

A. Assembly of Vent Sections. . . . . . . . . . . . . . . . . . . . . . . . 23 B. Disassembly of Vent Sections . . . . . . . . . . . . . . . . . . . . . 25 C. Installing Heat Shield and Horizontal Termination Cap . . 26 D. Installing Roof Flashing and. . . . . . . . . . . . . . . . . . . . . . . 27

Vertical Termination Cap . . . . . . . . . . . . . . . . . . . . . . . . . 27

9 Gas Information

A. Fuel Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

B. Gas Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

10 Electrical Information

A. Recommendation for Wire . . . . . . . . . . . . . . . . . . . . . . . . 31 B. Connecting to the Appliance. . . . . . . . . . . . . . . . . . . . . . . 31 C. Intellifire Ignition System Wiring . . . . . . . . . . . . . . . . . . . . 31 D. Wall Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 E. Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 33 F. Wall Switch Installation for Fan (Optional) . . . . . . . . . . . . 33

11 Finishing

A. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

B. Facing Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

12 Appliance Setup

A. Remove Shipping Materials . . . . . . . . . . . . . . . . . . . . . . . 35

B. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

C. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

D. Install the Refractory . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

E. Ember Placement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

F. Positioning the Logs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

G. Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

H. Screen Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

I. Grilles and Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

J. Hood. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

K. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

13 Operating Instructions

A. Before Lighting Appliance. . . . . . . . . . . . . . . . . . . . . . . . . 40 B. Lighting Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 C. After Appliance is Lit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 D. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 42

14 Troubleshooting

A. Intellifire Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . 43

15 Maintaining and Servicing Appliance

A. Maintenance Tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

16 Reference Materials

A. Appliance Dimension Diagram. . . . . . . . . . . . . . . . . . . . . 47

B. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . . 48

C. Service Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

D. Limited Lifetime Warranty. . . . . . . . . . . . . . . . . . . . . . . . . 55

E. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Î = Contains updated information.

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

3

1 Listing and Code Approvals

A. Appliance Certification

MODELS: 6000GCF-IPI,6000GCF-IPILP

LABORATORY: Underwriters Laboratories, Inc. (UL)

TYPE: Direct Vent Gas Fireplace Heater

STANDARD: ANSIZ21.88b-2005• CSA2.33b-2005

This product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.

NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.

This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.

B. Glass Specifications

Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as defined by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certified to the requirements of ANSI Z97.1 andCPSC 16 CFR 1202 (Safety Glazing Certification CouncilSGCC# 1595 and1597. Architectural Testing, Inc. Reports02-31919.01 and02-31917.01).

This statement is in compliance with CPSC 16 CFR Section 1201.5 “Certification and labeling requirements” which refers to15 U.S. Code(USC) 2063 stating “…Such certificate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”

Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.

Note: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSIZ223.1-latestedition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.

Heat & Glo Quality Systems registered by SGS ICS

C. BTU Specifications

Models

Maximum

Minimum

Orifice

Size

(U.S. or Canada)

Input BTU/h

Input BTU/h

(DMS)

 

 

 

 

 

 

US

30,000

18,200

37

6000GCF-IPI

(0-2000FT)

 

 

 

CANADA

27,000

16,380

38

 

 

(2000-4500FT)

 

 

 

 

 

 

 

 

 

 

US

30,000

18,200

52

6000GCF-IPILP

(0-2000FT)

 

 

 

CANADA

27,000

16,380

53

 

 

(2000-4500FT)

 

 

 

 

 

 

 

 

 

D. High Altitude Installations

U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and Canada.

When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A., or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifice size, check with the local gas utility.

If installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities.

WARNING

Do NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

E. Non-CombustibleMaterials Specification

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750ºC, shall be considered non-combustible materials.

F. Combustible Materials Specification

Materials made of or surfaced with wood, compressed paper, plant fibers, plastics, or other material that can ignite and burn, whether flame proofed or not, or whether plastered or unplastered shall be considered combustible materials.

4

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

Note: The following requirements reference various Massachusetts and national codes not contained in this document.

G.Requirements for the Commonwealth of Massachusetts

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:

Installation of Carbon Monoxide Detectors

At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-upis installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-upmay be installed on the next adjacent floor level.

In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

Signage

A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half(1/2) inch in size,“GAS

VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.

Exemptions

The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and

Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS

Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

Detailed instructions for the installation of the venting system design or the venting system components; and

A complete parts list for the venting system design or venting system.

Gas Equipment Venting System NOT Provided

When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer:

The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and

The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

See Gas Connection section for additional Commonwealth of Massachusetts requirements.

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

5

2 Getting Started

A. Design and Installation Considerations

C. Inspect Appliance and Components

Heat & Glo direct vent gas appliances are designed to

WARNING

operate with all combustion air siphoned from outside of

the building and all exhaust gases expelled to the outside.

Inspect appliance and components for damage.

No additional outside air source is required.

 

Damaged parts may impair safe operation.

CAUTION

• Do NOT install damaged components.

• Do NOT install incomplete components.

 

 

• Do NOT install substitute components.

Check building codes prior to installation.

Report damaged parts to dealer.

Installation MUST comply with local, regional, state and national codes and regulations.

 

• Consult local building, fire officials or authorities having jurisdic-

Carefully remove the appliance and components from

 

tion about restrictions, installation inspection, and permits.

 

the packaging.

 

 

 

 

• The vent system components and trim doors are shipped

When planning an appliance installation, it’s necessary to

 

in separate packages.

determine the following information before installing:

The gas logs may be packaged separately and must be

Where the appliance is to be installed.

 

field installed.

The vent system configuration to be used.

Report to your dealer any parts damaged in shipment,

Gas supply piping.

 

 

particularly the condition of the glass.

 

Read all of the instructions before starting the insta-

Electrical wiring.

 

 

 

llation. Follow these instructions carefully during the

Framing and finishing details.

 

 

installation to ensure maximum safety and benefit.

Whether optional accessories—devicessuch as a fan,

 

 

 

 

wall switch, or remote control—aredesired.

 

 

WARNING

 

 

 

 

 

 

 

 

 

WARNING

 

 

Hearth & Home Technologies disclaims any

 

 

 

 

 

responsibility for, and the warranty will be voided

 

Keep appliance dry.

 

 

by, the following actions:

 

 

Installation and use of any damaged appliance or vent

 

Mold or rust may cause odors.

 

 

 

 

system component.

 

Water may damage controls.

 

 

 

 

Modification of the appliance or vent system.

 

 

 

 

 

 

 

 

 

 

Installation other than as instructed by Hearth & Home

B. Tools and Supplies Needed

 

 

Technologies.

Before beginning the installation be sure that the following

 

• Improper positioning of the gas logs or the glass door.

 

• Installation and/or use of any component part not approved

tools and building supplies are available.

 

 

 

by Hearth & Home Technologies.

 

 

 

 

 

 

Reciprocating saw

Framing material

 

Any such action may cause a fire hazard.

Pliers

 

Hi temp caulking material

 

 

 

Hammer

 

Gloves

 

 

 

Phillips screwdriver

Framing square

 

 

 

Flat blade screwdriver

Electric drill and bits (1/4 in.)

 

 

 

Plumb line

 

Safety glasses

 

 

 

Level

 

1/2 - 3/4 inch length, #6 or #8 Self-drillingscrews

Manometer

 

Voltmeter

 

 

 

Tape measure

 

Noncorrosive leak check solution

 

 

 

One 1/4 inch female connection (for optional fan).

6

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

3 Framing and Clearances

Note:

Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY.

Illustrations/diagrams are not drawn to scale.

Actual installation may vary due to individual design preference.

A.Selecting Appliance Location

When selecting a location for your appliance it is important to consider the required clearances to walls (see figure 3.1).

WARNING

Fire Risk

Provide adequate clearance:

Around air openings

To combustibles

• For service access

Locate appliance away from traffic areas.

NOTE: For actual appliance dimensions refer to Section 16.

B

A

I

D

F

 

 

E

(MINIMUM)

A

C

In addition to these framing dimensions, also reference the following sections:

Clearances and Mantel Projections (Sections 3.C and 3.D)

Vent Clearances and Framing (Section 6).

G

H

 

A

B

C

D

E

F

G

H

I

Inches

51

1/2

72

42

1

See Section D

42

22

16

Millimeters

1295

13

1829

1067

25

Mantel Projections

1067

559

406

Figure 3.1 Appliance Locations

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

7

B. Constructing the Appliance Chase

A chase is a vertical boxlike structure built to enclose the gas appliance and/or its vent system. Vertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase.

Construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Local building codes MUST be checked.

Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.

Walls, ceiling, base plate and cantilever floor of the chase should be insulated. Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air infiltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness.

To further prevent drafts, the wall shield and ceiling firestops should be caulked with high temperature caulk to seal gaps. Gas line holes and other openings should be caulked with high temp caulk or stuffed with unfaced

insulation. If the appliance is being installed on a cement slab, a layer of plywood may be placed underneath to prevent conducting cold up into the room.

C. Clearances

WARNING

Fire Risk.

Odor Risk.

Install appliance on hard metal or wood surfaces extending full width and depth of appliance.

Do NOT install appliance directly on carpeting, vinyl, tile or any combustible material other than wood.

WARNING

Fire Risk.

Construct chase to all clearance specifications in manual.

Locate and install appliance to all clearance

specifications in manual.

 

FROM TOP OF

A

HOOD TO CEILING

E

B F

J H C K

D G

I

CLEARANCES TO COMBUSTIBLES:

 

A

B

C

D

E

F

G

H

I

J

K

 

Rough

Rough

Rough

Rough

Clearance

 

Combustible

Behind

Sides of

Floor to Top

Front of

 

Opening

Opening

Opening

Opening

Combustible Floor

of Access

 

(Vent Pipe)

(Height)

(Depth)

(Width)

to Ceiling

 

Flooring

Appliance

Appliance

Panel

Appliance

 

 

 

 

 

 

 

Inches

10

44-3/4

22

42

31

0

0

1/2

1/2

4

36

mm

254

1137

559

1067

788

0

0

13

13

102

914

Figure 3.2 Clearances to Combustibles (Vertical Venting)

8

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

D. Mantel Projections

18

Note: All

 

 

 

 

 

14-1/4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

measurements

 

 

 

 

10-1/2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

in inches.

 

 

6-3/4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

11-1/4

10-1/89-1/2

8-3/8

7-1/4

NOTE: Measurement is taken from top of the opening, NOT the top of the fireplace.

Figure 3.3 Clearances to mantels or other combustibles above appliance

TOP VIEW

1 in. MIN.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MANTEL

 

 

3 ft. MAX.

 

 

 

 

 

LEG

 

 

 

 

 

 

 

 

 

 

 

 

Figure 3.4 Clearances to Mantel Legs or Wall Projections (Acceptable on both sides of opening.)

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

9

4 Termination Locations

A. Vent Termination Minimum Clearances

WARNING

Fire Risk.

Explosion Risk.

Inspect external vent cap regularly.

Ensure no debris blocks cap.

Combustible materials blocking cap may ignite.

Restricted air flow affects burner operation.

WARNING

Fire Risk. Explosion Risk.

Maintain vent clearance to combustibles as specified.

Do not pack air space with insulation or other materials.

Failure to keep insulation or other materials away from vent pipe may cause fire.

Measure vertical clearances from this surface.

Measure horizontal clearances from this surface.

(See Figure 4.4 for specific clearances)

Figure 4.1

 

 

HORIZONTAL

 

 

OVERHANG

2 FT.

20 INCHES MIN.

VERTICAL

MIN.

 

 

WALL

 

LOWEST

 

 

 

DISCHARGE

 

 

OPENING

 

GAS DIRECT VENT

 

 

TERMINATION CAP

 

 

 

 

X

 

 

12

 

 

ROOF PITCH

 

 

IS X/ 12

 

H (MIN.) - MINIMUM HEIGHT FROM ROOF

 

TO LOWEST DISCHARGE OPENING

Roof Pitch

H (Min.) Ft.

Flat to 6/12...........................................................

1.0*

Over 6/12 to 7/12.................................................

1.25*

Over 7/12 to 8/12.................................................

1.5*

Over 8/12 to 9/12.................................................

2.0*

Over 9/12 to 10/12...............................................

2.5

Over 10/12 to 11/12 .............................................

3.25

Over 11/12 to 12/12 .............................................

4.0

Over 12/12 to 14/12.............................................

5.0

Over 14/12 to 16/12.............................................

6.0

Over 16/12 to 18/12.............................................

7.0

Over 18/12 to 20/12.............................................

7.5

Over 20/12 to 21/12.............................................

8.0

* 3 foot minimum in snow regions

Figure 4.2 Minimum height from roof to lowest discharge opening

Figure 4.2 specifies minimum vent heights for various pitched roofs.

GAS, WOOD OR FUEL

 

OIL TERMINATION

B

 

GAS

C TERMINATION

A

 

 

 

 

 

 

 

 

 

 

 

Gas

Wood & Fuel Oil

 

Comments

 

Termination

Termination

 

 

 

 

A

6 in.

20 in. min.

Horizontal distance between terminations

B

20 in.

24 in. min.

Distance to perpendicular wall

C

18 in.

18 in.

Vertical distance between terminations

Figure 4.3 Multiple Vertical Termination

10

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

 

 

P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Q

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(See Note 2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V

 

S

Electrical

S

V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Service

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

= VENT TERMINAL

X = AIR SUPPLY INLET

 

 

 

 

 

= AREA WHERE TERMINAL IS NOT PERMITTED

 

V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

=

12 inches.................

clearances above grade, veranda,

 

L**

=

7 ft..........................

 

clearance above paved

 

 

 

(See Note 1)

porch, deck or balcony

 

 

 

 

 

 

 

(See Note 1)

 

sidewalk or a paved driveway

B

=

12 inches

clearances to window or door

 

 

 

 

 

 

 

 

 

 

 

 

 

located on public property

 

M*** =

18 inches

 

clearance under veranda, porch,

 

 

 

 

that may be opened, or to perma-

 

 

 

 

 

 

nently closed window. (Glass)

 

 

 

 

 

 

 

 

 

 

 

 

 

deck, balcony or overhang

D*

=

18 inches.................

vertical clearance to unventilated

 

 

 

 

 

 

 

42 inches ...............

 

vinyl

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

soffit or to ventilated soffit located

 

S

=

 

6 inches.................

 

clearance from sides of electri-

 

 

 

 

above the terminal

 

 

 

 

 

 

 

 

(See Note 5)

 

cal service

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*30 inches................

for vinyl clad soffits and below

 

T

=

12 inches................

 

clearance above electrical

 

 

 

 

electrical service

 

 

 

 

 

 

 

(See Note 5)

 

service

 

 

 

 

 

 

 

 

 

 

 

 

F

=

9 inches..................

clearance to outside corner

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alcove Applications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

=

...................6 inches

clearance to inside corner

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

 

 

=

6 inches

 

non-vinylsidewalls

 

 

 

H

=

3 ft. (Canada)

not to be installed above a gas

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12 inches

 

vinyl sidewalls

 

 

 

 

 

 

 

 

meter/regulator assembly within 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P

 

 

=

8 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

feet (90 cm) horizontally from the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

center-lineof the regulator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

QMIN

 

 

 

 

 

 

 

RMAX

 

 

 

I

=

3 ft...........................

clearance to gas service regulator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 cap

 

3 feet

 

 

 

 

2 x Q ACTUAL

 

 

 

 

 

 

vent outlet

 

 

 

 

 

 

 

 

 

 

 

 

 

J

=

9 inches (U.S.A.)

 

 

 

 

 

 

 

 

 

 

 

 

 

2 caps

 

6 feet

 

 

 

 

1 x Q ACTUAL

 

 

 

 

 

12 inches (Canada) clearance to non-mechanical

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 caps

 

9 feet

 

 

2/3 x Q ACTUAL

 

 

 

 

 

 

air supply inlet to building or the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

combustion air inlet to any other

 

 

 

 

 

 

 

4 caps

 

12 feet

 

 

1/2 x Q ACTUAL

 

 

 

 

 

 

appliance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K

=

3 ft. (U.S.A.)

 

 

 

 

 

QMIN = # termination caps x 3

RMAX = (2 / # termination caps) x QACTUAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

...........6 ft. (Canada)

clearance to a mechanical (pow-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ered) air supply inlet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

**a vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.

***only permitted if veranda, porch, deck or balcony is fully open on a minimum of 2 sides beneath the floor, or meets Note 2.

NOTE 1: On private property where termination is less than 7 feet above a sidewalk, driveway, deck, porch, veranda or balcony, use of a listed cap shield is suggested. (See vents components page)

NOTE 2: Termination in an alcove space (spaces open only on one side and with an overhang) are permitted with the dimensions specified for vinyl ornon-vinylsiding and soffits.1. There must be 3 feet minimum between termination caps.2. All mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below the termination cap.3. All gravity air intakes within 3 feet of a termination cap must be a minimum of 1 foot below the termination cap.

Figure 4.4 Minimum Clearances for Termination

NOTE 3: Local codes or regulations may require different clearances.

NOTE 4: Termination caps may be hot. Consider their proximity to doors or other traffic areas.

NOTE 5: Location of the vent termination must not interfere with access to the electrical service.

WARNING: In the U.S: Vent system termination isNOT permitted in screened porches. You must follow side wall, overhang and ground clearances as stated in the instructions.

In Canada: Vent system termination isNOT permitted in screened porches. Vent system termination is permitted in porch areas with two or more sides open. You must follow all side walls, overhang and ground clearances as stated in the instructions.

Heat & Glo assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements.

CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED.

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

11

5 Vent Information and Diagrams

A. Vent Table Key

The abbreviations listed in this vent table key are used in the vent diagrams.

Symbol

Description

V1

First section (closest to appliance) of vertical length

 

 

V2

Second section of vertical length

 

 

H1

First section (closest to appliance) of horizontal length

 

 

H2

Second section of horizontal length

 

 

WARNING

Fire Hazard. Explosion Risk. Asphyxiation Risk.

Do NOT connect this gas appliance to a chimney flue serving a separate solid-fuelor gas burning appliance.

• Vent this appliance directly outside.

• Use separate vent system for this appliance.

May impair safe operation of this appliance or other appliances connected to the flue.

B. Use of Elbows

CAUTION

ALL vent configuration specifications MUST be followed.

This product is tested and listed to these specifications.

Appliance performance will suffer if specifications are not followed.

Diagonal runs have both vertical and horizontal vent aspects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect (see Figure 5.1).

Two 45º elbows may be used in place of one 90º elbow. On 45º runs, one foot of diagonal is equal to 8.5 inches horizontal run and 8.5 inches vertical run. A length of straight pipe is allowed between two 45º elbows (see Figure 5.1).

Vertical

 

 

in.

 

 

 

 

 

.

-81/2

 

12

in

 

 

 

 

 

 

8-1/2in.

 

Horizontal

Figure 5.1

C. Measuring Standards

Vertical and horizontal measurements listed in the vent diagrams were made using the following standards.

1.Pipe measurements are shown using the effective length of pipe (see Figure 5.2).

2.Measurements are made from the appliance outer wrap, not from the standoffs.

3.Horizontal terminations are measured to the outside mounting surface (flange of termination cap) (see Figure 4.1).

4.Vertical terminations are measured to bottom of termination cap.

5.Horizontal pipe installed level with no rise.

 

Pipe

Effective Length

 

Inches

Millimeters

 

 

 

DVP4

4

102

 

DVP6

6

152

Effective

DVP12

12

305

Height/Length

DVP24

24

610

 

 

DVP36

36

914

 

DVP48

48

1219

 

DVP6A

3 to 6

76 to 152

 

DVP12A

3 to 12

76 to 305

 

DVP12MI

3 to 12

76 to 305

 

DVP24MI

3 to 24

76 to 610

Figure 5.2 DVP Pipe Effective Length

 

 

12

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

D. Vent Diagrams

Note: The 6000 series fireplaces can adapt to SL series vent pipe, if desired.

When venting off the top of the unit, use a DVP-2SLadapterand a minimum 48 inch vertical section of SL series vent pipe.

After the 48 inch vertical section, the venting table rules must be followed. The first 48 inch vertical section isNOT counted as part of thevertical components in the table. It is still counted as part of the overall maximum run. All venting table rules for the vent run must still be followed.

Example: DVP pipe 3 ft. min. vertical = 11 ft. max. horizontal SL pipe 7 ft. min. vertical = 11 ft. max. horizontal

1. Top Vent - Horizontal Termination

One Elbow

V1

H1

Figure 5.3

WARNING

Fire Risk. Explosion Risk.

Do NOT pack insulation or other combustibles between ceiling firestops.

ALWAYS maintain specified clearances around venting and firestop systems.

Install wall shield and ceiling firestops as specified.

Failure to keep insulation or other material away from vent pipe may cause fire.

WARNING

Fire Risk.

When using DVP-HRC-SSandDVP-HRC-ZC-SS termination caps on top vented fireplaces, a 6 inch minimum vertical vent section is required before installing first elbow.

V1 Minimum

H1

Maximum

6 inches

152 mm

3 ft

 

914 mm

1 ft

305 mm

3 ft

 

914 mm

 

 

 

 

 

2 ft

610 mm

6 ft

 

1.8 m

 

 

 

 

 

3 ft

914 mm

9 ft

 

2.7 m

4 ft

1.2 m

12 ft

 

3.7 m

V1 + H1 = 40 ft (12.2 m) Maximum

H1 = 20 ft (6.1 m) Maximum

V1 = 6 inches (152 mm) Minimum

Two Elbows

H2

V1

H1

 

V1 Minimum

H1 + H2 Maximum

1 ft

305 mm

Cannot do

 

 

 

 

1-1/2ft

457 mm

1-1/2ft

457 mm

 

 

 

 

2 ft

610 mm

3 ft

914 mm

3 ft

914 mm

6 ft

1.8 m

4 ft

1.2 m

9 ft

2.7 m

 

 

 

 

V1 + H1+ H2 = 50 ft (15.2 m) Maximum H1 + H2 = 17 ft (5.2 m) Maximum V1 =1-1/2ft (457 mm) Minimum

Figure 5.4

INSTALLED

HORIZONTALLY

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

13

1. Top Vent - Horizontal Termination

- (continued)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three Elbows

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V1 Minimum

H1 Maximum

V2 Minimum

H2 Maximum

V1 + V2 Minimum

H1 + H2 Maximum

6 in.

152 mm

3 ft

914 mm

1 ft

 

305 mm

3 ft

914 mm

1-1/2ft

457 mm

6 ft

1.8 m

1 ft

305 mm

3 ft

914 mm

1 ft

 

305 mm

3 ft

914 mm

2 ft

607 mm

6 ft

1.8 m

 

 

 

 

 

 

 

 

 

 

 

 

 

2 ft

610 mm

6 ft

1.8 m

2 ft

 

610 mm

6 ft

1.8 m

4 ft

1.4 m

12 ft

3.7 m

3 ft

914 mm

9 ft

2.7 m

3 ft

 

914 mm

9 ft

2.7 m

6 ft

1.8 m

18 ft

5.5 m

 

H1 + H2 = 20 ft (6.1 m) Max.

V1 + V2 + H1 + H2 = 50 ft (15.2 m) Max.

V1 = 6 inches (152 mm) Min.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H2

V2

H1V1

Figure 5.5

14

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

2. Top Vent - Vertical Termination

No Elbow

V1

Figure 5.6

V1 = 50 ft. Max. (15.2 m) V1 = 3 ft. Min. (914mm)

NOTE: If installing a vertical vent/ termination off the top of the appliance, the flue restrictor should be used. See Section 7.D.

Two Elbows

 

V1

H1 Maximum

V2

V1 + V2

Minimum

6 in.

152 mm

3 ft

914 mm

*

*

 

*

1 ft

305 mm

3 ft

914 mm

*

*

 

*

 

 

 

 

 

 

 

 

2 ft

607 mm

6 ft

1.8 m

*

*

 

*

 

 

 

 

 

 

 

 

4 ft

1.2 m

12 ft

3.7 m

*

*

 

*

V1 + V2 + H1 = 50 ft (15.2 m) Max.

*No specific restrictions on this value EXCEPT V1 + V2 + H1 cannot exceed 50 ft (15.2 m)

V1 = 6 inches (152 mm) Min.

Figure 5.7

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

15

2. Top Vent - Vertical Termination - (continued)

Three Elbows

 

V1

 

H1+ H2

V2

V1+ V2 Minimum

H1+ H2 Maximum

6 in.

152 mm

3 ft

 

914 mm

*

*

*

3 ft

914 mm

 

 

 

 

 

 

 

 

 

 

1 ft

305 mm

3 ft

 

914 mm

*

*

*

3 ft

914 mm

 

 

 

 

 

 

 

 

 

 

2 ft

610 mm

6 ft

 

1.8 m

*

*

*

6 ft

1.8 m

4 ft

1.2 m

12 ft

 

3.7 m

*

*

*

12 ft

3.7 m

H1 + H2 = 17 ft (5.2 m) Maximum

V1 + V2 + H1 + H2 = 50 ft (15.2 m) Maximum

V1 = 6 inches (152 mm) Minimum

V2

H1

H2

V1

INSTALLED

HORIZONTALLY

Figure 5.8

16

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

6 Vent Clearances and Framing

A. Pipe Clearances to Combustibles

WARNING

Fire Risk. Explosion Risk.

Maintain vent clearance to combustibles as specified.

Do not pack air space with insulation or other materials.

Failure to keep insulation or other materials away from vent pipe may cause fire.

3 in. TOP CLEARANCE

1 in. CLEARANCE AROUND VERTICAL SECTIONS

1 in. SIDE AND BOTTOM CLEARANCE

Figure 6.1 Pipe Clearances

WARNING

Fire Risk.

Installation of this appliance may require the use of heat shield 385-920above the first 90º elbow in the venting system.

Heat shield required if vertical distance between top of horizontal elbow and any combustible surface above elbow is less than 4 inches.

Heat shield not required if distance is more than 4 inches.

COMBUSTIBLE

SURFACE

3 IN MIN.

(76 mm)

HEAT

SHIELD

Figure 6.2

Fasten the shield in place using the four pilot holes provided in the part.

Position the shield so the longest dimension (13 1/2 inch) is placed in same direction the elbow is pointing.

Center the shield directly above the elbow with a 1/2 inch air space between shield and combustible surface (see Figure 6.3).

 

COMBUSTIBLE SURFACE

CORRECT

INCORRECT

 

DIRECTION

 

UP

 

HEAT SHIELD

 

90º ELBOW

Figure 6.3

 

Attach elbow heat shield to the exhaust pipe if combustible materials are not present at install (see Figure 6.4).

Cut the tabs as shown and bend down. Using the screws found in the manual bag secure the heat shield to the pipe maintaining 3 to 4 inches between the pipe and shield.

SCREW

3 in.

(76 mm)

Figure 6.4

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17

B. Wall Penetration Framing

NOTE: Heat shields MUST overlap by a minimum of1-1/2in. (38 mm).

The heat shield is designed to be used on a wall 4 in. to 7-1/4in. (102 mm to 184 mm) thick.If wall thickness is less than 4 in. (102 mm) the existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required.

 

3 IN. TOP

HEAT

CLEARANCE

SHIELD

HEAT

 

SHIELD

1 IN. CLEARANCE

WALL WALL BOTTOM SIDES

SHIELD

FIRESTOP

Figure 6.5 Horizontal venting clearances to combustible materials

Combustible Wall Penetration

Frame a hole in a combustible wall for an interior wall shield firestop, (Figure 6.3) whenever a wall is penetrated. Use same size framing materials as those used in the wall construction. The wall shield firestop maintains minimum clearances and prevents cold air infiltration.

Non-CombustibleWall Penetration

If the hole being penetrated is surrounded by noncombustible materials such as concrete, a hole with diameter one inch greater than the pipe is acceptable.

Whenever a non-combustiblewall is penetrated, the wall shield firestop is only required on one side and no heat shield is necessary.

If your local inspector requires the wall shield firestop on both sides, then both wall shield firestops must have a heat shield attached to them.

12 in.

10 in.

B

A

A*

B

49-1/2in.

48-1/2in.

*Shows center of 10” x 12” vent framing hole for top venting. The center of the hole is (1) inch (25.4 mm) above the center of the horizontal vent pipe. With minimum vertical or 12 inch and 90º elbow.

Figure 6.6 Exterior Wall Hole

18

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

C. Vertical Penetration Framing

WARNING

Fire Hazard

Keep loose materials or blown insulation from touching the vent pipe.

National building codes recommend using attic shield to keep loose materials/ blown insulation from contacting vent.

Hearth & Home Technologies requires the use of an attic shield.

Installing the Ceiling Firestop

Frame an opening 10 inches by 10 inches whenever the vent system penetrates a ceiling/floor (see Figure 6.4).

Frame the area with the same sized lumber as used in ceiling/floor joist.

When installing a top vent vertical termination appliance the hole should be directly above the appliance, unless the flue is offset.

Do not pack insulation around the vent. Insulation must be kept away from the pipe.

Installing Attic Shield

Note: An additional ceiling firestop is not required if attic shield is used.

Frame opening for attic shield.

Attic shield may be installed above or below ceiling (see Figure 6.5).

Secure with three fasteners on each side.

Fold tabs at top of attic shield in toward vent pipe. Tabs must keep vent pipe centered within shield.

Field construct additional shield height if insulation is deeper than height of attic shield.

Heat & Glo

ATTIC ABOVE

10 IN. (254 MM)

10 IN.

(254 MM)

HOLE SHOULD MEASURE

10 IN. X 10 IN.

(254 MM X 254 MM)

INSIDE TO INSIDE

Figure 6.4

BEND TABS IN

 

AROUND PIPE

 

3 FASTENERS

 

PER SIDE

 

ATTIC SHIELD INSTALLED

ATTIC SHIELD INSTALLED

BELOW CEILING

ABOVE CEILING

Figure 6.5 Installing the Attic Shield

 

6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

19

7 Appliance Preparation

A. Attaching Sheetrock Ledges

Attach sheetrock ledges together using the attachment holes (see Figure 7.1).

Attach previous assembly to the top of the unit using the provided slots. The face of the sheetrock ledge assembly and the unit surround should be flush to each other.

 

DETAIL A

B. Temporary Access Panel

 

Remove the lower access panel to run the electrical and

 

 

 

 

gas lines to the unit (see Figure 7.3).

ATTACHMENT

 

Once the electrical and gas lines are hooked up, the lower

HOLES

 

access panel must be put back on the unit.

 

 

SEE DETAIL A

NAILING

 

 

TAB

 

Figure 7.1

 

The sheetrock ledges will attach to the top of the unit (see

LOWER

Figure 7.2).

ACCESS PANEL

 

 

 

Figure

7.3

 

SEE DETAIL B

 

 

 

 

UNIT

DETAIL B

SHEETROCK

 

 

 

LEDGE

 

SURROUND

 

 

 

 

 

 

 

 

CLEARANCE SLOT

 

 

ATTACHMENT

 

 

 

 

HOLES

 

 

 

 

6 PLACES

 

 

 

Figure

7.2

 

 

 

20

 

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

C. Securing and Leveling the Appliance

WARNING

Fire Risk.

Prevent contact with sagging, loose insulation.

Do NOT install against combustible materials

such as exposed insulation, plastic and insulation backer.

The diagram shows how to properly position, level, and secure the appliance (see Figure 7.4). Nailing tabs are provided to secure the appliance to the framing members.

Place the appliance into position.

Level the appliance from side to side and front to back.

Shim the appliance, as necessary. It is acceptable to use wood shims.

Bend out nailing tabs on each side.

Keep nailing tabs flush with the framing.

Secure the appliance to the framing by using nails or screws through the nailing tabs.

NAILING TABS

(BOTH SIDES)

Figure 7.4 Proper Positioning, Leveling and

Securing of Appliance

WARNING

Fire Risk.

• ALWAYS maintain specified

clearances around the appliance.

• Do NOT notch into the framing around the appliance spacers.

Failure to keep insulation, framing or other material away from the appliance may cause fire.

D. Installing the Flue Restrictor

FLUE RESTRICTOR

Figure 7.5

1.Break the Flue Restrictor into two pieces. Do this by bending the part back and forth until it breaks (see Figure 7.6).

BREAK

HERE

Figure 7.6 Flue Restrictor

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21

2.Match the amount of vertical in the system with the chart to find the appropriate position to set the Flue Restrictor (see Figure 7.7).

- CHART -

Vertical

Top Vent

Top Vent

NG

LP

 

4’

1-1

No Restrictor

 

 

 

8’

2-2

1-2

 

 

 

15’

3-3

3-2

20’

3-4

3-3

25’

3-4

3-3

 

 

 

30’

4-4

3-4

35’

4-4

3-4

40’

5-4

4-4

 

 

 

45’

5-4

4-4

 

 

 

50’

5-4

4-4

Figure 7.7

3. Center the Flue Restrictor on vent and secure in place by using twoself-tappingscrews (see Figure 7.8).

1 2 3 4 5

SETTING

1 2 3 4 5

Figure 7.8

E. Installing the Fiberglass Gasket

The fiberglass gasket supplied in the manual bag seals between the first 8 inch (203 mm) vent component and the outer fireplace wrap. Using 2 self-tappingscrews from the manual bag secure the gasket to the outer wrap (see Figure 7.9).

FIRST VENT

COMPONENT

FIBERGLASS

GASKET

OUTERWRAP

Figure 7.9 Fiberglass Gasket

22

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

8 Installing Vent Pipe

A. Assembly of Vent Sections

WARNING

Do not mix pipe, fittings or joining methods from different manufacturers.

Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections. See Figure 8.1

Only outer pipes are sealed. Do not seal the inner flue. All unit collar, pipe, slip section, elbow and cap outer flues shall be sealed in this manner, unless otherwise stated.

WARNING

Fire Risk

Exhaust Fumes Risk

Impaired Performance of Appliance

Overlap pipe slip sections at least 1-1/2inches.

Use pilot holes for screws.

Screws must not exceed one inch long.

Pipe may separate if not properly joined.

Attaching Vent to the Firebox Assembly

To attach the first pipe section to the collars, slide the male end of the inner vent of the pipe section over the inner collar on the firebox assembly. At the same time, slide the outer flue over the outer collar on the appliance. Push the pipe section into the appliance collar until all the lances (see Figure 8.1) have snapped in place. Tug slightly on the section to confirm it has completely locked into place.

Assembling Pipe Sections

Insert the inner flue of section A into the flared inner flue of section B.

Start the outer flue of section A over the outer flue of section B (see Figure 8.2). Note: The end of the pipe sections with the lances/tabs on it will face towards the appliance.

Once both inner and outer flues are started, press section A onto section B firmly until all lances have snapped into place. Check to make sure they have snapped together (see Figure 8.3) and the seams are not aligned (see Figure 8.4). Tug slightly on section A to confirm it has completely locked into place. It is acceptable to use screws no longer than 1 inch to hold outer pipe sections together. If predrilling holes, do NOT penetrate inner pipe.

For 90° and 45° elbows that are changing the vent direction from horizontal to vertical, one screw minimum should be put in the outer flue at the horizontal elbow joint to prevent the elbow from rotating. Use screws no longer than 1 inch. If predrilling screw holes, do NOT penetrate inner pipe.

Commercial, Multi-family(Multi-levelexceeding two stories), &High-RiseApplications

For Installation into Commercial, multi-family(multi-levelexceeding two stories) orhigh-riseapplications: All pipe joints must be sealed with high temperature silicone, including the slip section that connects directly to the horizontal termination cap.

High Temperature Silicone Sealant

Commercial, Multi-family(multi-levelexceeding two stories), orHigh-riseApplications only

Figure 8.1 Lances

A

B

Figure 8.2

Figure 8.3

Note: The end of the pipe sections with the lances/tabs on it will face toward the appliance.

WARNING

Fire Risk Explosion Risk

If slip section seals are broken during the removal of the termination cap, gas will leak and a fire or explosion may occur.

Do not break silicone seals on slip sections.

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

23

Note: Make sure that the seams are not aligned to prevent unintentional disconnection.

CORRECT

Figure 8.4 Seams

INCORRECT

This will secure the slip section to the desired length and prevent it from separating. The slip section can then be attached to the next pipe section.

If the slip section is too long, the inner and outer flues of the slip section can be cut to the desired length.

Cut from this end

(outer)

Cut from this end

(inner)

Figure 8.5

Assembling Minimum Installations (MI) Sections

MI sections are non-unitizedso that they can be cut to a certain length. Cut these sections to length from the nonexpanded end (see Figure 8.5).

They can then be attached by first connecting the expanded end of the MI inner flue with the inner pipe from the adjacent pipe section and securing with three screws. The expanded portion of the MI inner flue must overlap completely with the unexpanded end of the adjacent pipe section.

The outer flue can then be inserted into the adjacent outer flue expanded end and attached to the next pipe section with three screws. The other end of the MI pipe section can then be attached by fitting another pipe section to it and snapping it together, as normal.

Assembling DVP-12ASlip Sections

The outer flue of the slip section should slide over the outer flue of the pipe section and into (inner flue) the last pipe section (see Figure 8.6) .

Slide together to the desired length, making sure that a 1-1/2inch outer flue overlap is maintained between the pipe section and slip section.

The pipe and slip section need to be secured by driving two screws through the overlapping portions of the outer flues using the pilot holes (see Figure 8.7).

Pilot hole

Figure 8.6 Slip Section Pilot Holes

Figure 8.7 Screws into Slip Section

24

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

Securing the Vent Sections

Vertical Sections

Vertical sections of pipe must be supported every 8 feet after the 25 foot maximum unsupported rise. The vent support or plumber’s strap (spaced 120° apart) may be used to do this (see Figure 8.8).

Horizontal Sections

Horizontal sections of vent must be supported every 5 feet with a vent support or plumber’s strap.

B. Disassembly of Vent Sections

To disassemble any two pieces of pipe, rotate either section (see Figure 8.10), so that the seams on both pipe sections are aligned (see Figure 8.11). They can then be carefully pulled apart.

WARNING

Fire Risk. Explosion Risk.

Combustion Fume Risk.

Use vent run supports per installation instructions.

Connect vent sections per installation instructions.

Maintain all clearances to combustibles.

Do NOT allow vent to sag below connection point to appliance.

Improper support may allow vent to sag or separate.

Figure 8.8 Securing Vertical Pipe Sections

Figure 8.9 Securing Horizontal Pipe Sections

Figure 8.10 Rotate Seams for Disassembly

Figure 8.11 Align and Disassemble Vent Sections

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

25

C. Installing Heat Shield and Horizontal Termination Cap

WARNING

Fire Hazard

Impaired performance of appliance

Telescoping flue section of termination cap MUST be used when connecting pipe section to termination cap.

Maintain a 1-1/2inch minimum overlap on telescoping flue section of termination cap.

Installing the Horizontal Termination Cap

Vent termination must not be recessed in the wall. Siding may be brought to the edge of the cap base.

Flash and seal as appropriate for siding material at outside edges of cap.

When installing a horizontal termination cap, follow the cap location guidelines as prescribed by current ANSI Z223.1 andCAN/CGA-B149 installation codes.

WARNING

Fire Risk

Exhaust Fumes Risk

Impaired Performance of Appliance

Overlap pipe slip sections at least 1-1/2inches.

Use pilot holes for screws.

Screws must not exceed 1 inch long.

Pipe may separate if not properly joined.

WARNING

Burn Risk

• Local codes may require installation of a cap shield to prevent anything or anyone from touching the hot cap.

Note: Where required, an exterior wall flashing is available. When penetrating a brick wall, a brick extension kit is available for framing the brick.

Heat Shield Requirements for Horizontal Termination

For all horizontally vented appliances, a heat shield MUST be placed one inch above the top of the vent between the wall shield firestop and the base of the termination cap.

There are two sections of the heat shield. One section is factory-attachedto the wall shield firestop. The other section isfactory-attachedto the cap. See Figure 8.12.

If the wall thickness does not allow the required 1-1/2inch (38 mm) heat shield overlap when installed, an extended heat shield(DVP-HSM-B)must be used.

Important Notice: Heat shields maynot be field constructed.

The extended heat shield (DVP-HSM-B)may need to be cut to length. You will attach the cut heat shield to the existing cap heat shield or wall shield firestop heat shield (refer to Figure 8.12) using the supplied screws. You MUST maintain a1-1/2in. (38 mm) overlap of the extended heat shield and the existing shields (both ends of the heat shield). The small leg on the extended heat shield should rest on the top of the vent (pipe section) to properly space it from the pipe section.

HEAT SHIELD OR

HEAT SHIELD

EXTENDED

1-1/2IN. (38 MM) MIN.

HEAT SHIELD

OVERLAP

WALL SHIELD

 

FIRESTOP

 

SLIP SECTION

 

CAN BE EXTENDED

 

INNER VENT

SHEATHING

OUTER VENT

 

INTERIOR

EXTERIOR

VENT DEPTH FROM BACK OF APPLIANCE TO

 

OUTSIDE SURFACE OF EXTERIOR WALL

 

(SEE CHART BELOW)

 

Figure 8.12 Venting through the Wall

 

Termination Cap Specification Chart (depth without using additional pipe sections)

 

DVP-TRAPK1

DVP-TRAP1

DVP-TRAPK2

DVP-TRAP2

 

Top Vent

Rear Vent

Top Vent

Rear Vent

 

Depth

Depth

Depth

Depth

 

4-1/8in. to

NA

6-5/8in. to

NA

 

6 in.

10-5/8in.

 

 

 

6000GCF

 

 

 

 

 

DVP-HPC1

DVP-HPC1

DVP-HPC2

DVP-HPC2

 

Top Vent

Rear Vent

Top Vent

Rear Vent

 

Depth

Depth

Depth

Depth

 

4-1/8in. to

NA

6-1/8in. to

NA

 

6-1/4in.

10-1/4in.

 

 

 

DVP-TRAP1can adjust1-7/8in.(4-3/16to6-1/16)

DVP-TRAP2can adjust 4 in.(6-9/16to10-9/16)

DVP-HPC1can adjust2-1/8in.(4-1/4to6-3/8)

DVP-HPC2can adjust4-1/8in.(6-3/8to10-1/2)

26

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

D.Installing Roof Flashing and Vertical Termination Cap

To install roof flashing see Figure 8.13.

For installation of vertical termination cap see minimum vent heights for various pitched roofs (see Figure 8.13).

 

 

HORIZONTAL

 

 

OVERHANG

2 FT.

20 INCHES MIN.

VERTICAL

MIN.

 

 

WALL

 

LOWEST

 

 

 

DISCHARGE

 

 

OPENING

 

GAS DIRECT VENT

 

 

TERMINATION CAP

 

 

 

 

X

 

 

12

 

 

ROOF PITCH

 

 

IS X/ 12

 

H (MIN.) - MINIMUM HEIGHT FROM ROOF

 

TO LOWEST DISCHARGE OPENING

Roof Pitch

H (Min.) Ft.

Flat to 6/12........................................

1.0*

Over 6/12 to 7/12............................

1.25*

Over 7/12 to 8/12..............................

1.5*

Over 8/12 to 9/12..............................

2.0*

Over 9/12 to 10/12.............................

2.5

Over 10/12 to 11/12 .........................

3.25

Over 11/12 to 12/12 ...........................

4.0

Over 12/12 to 14/12...........................

5.0

Over 14/12 to 16/12...........................

6.0

Over 16/12 to 18/12...........................

7.0

Over 18/12 to 20/12...........................

7.5

Over 20/12 to 21/12...........................

8.0

* 3 foot minimum in snow regions

Figure 8.13 Minimum height from roof to lowest discharge opening

WARNING

Fire Risk.

Explosion Risk.

Inspect external vent cap regularly.

Ensure no debris blocks cap.

Combustible materials blocking cap may ignite.

Restricted air flow affects burner operation.

Caulk the gap between the roof flashing and the outside diameter of the pipe. Also caulk the perimeter of flashing that contacts roof surface as shown in Figure 8.15.

To attach the vertical termination cap, slide the inner collar of the cap into the inner flue of the pipe section and place the outer collar of the cap over the outer flue of the pipe section.

Secure with three screws into the outer flue. Secure the cap by driving the three self-tappingscrews (supplied) through the pilot holes in the outer collar of the cap into the outer flue of the pipe (see Figure 8.14).

TERMINATION CAP

(1 of 3)

STORM

COLLAR

SCREWS

CAULK

Figure 8.14

CAULK

Figure 8.15

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

27

Assembling and Installing Storm Collar

CAUTION

Sharp Edges

• Wear protective gloves and safety glasses during installation.

Connect both halves of the storm collar with two screws (see Figure 8.16).

Wrap the storm collar around the exposed pipe section and align brackets. Insert a bolt (provided) through the brackets and tighten nut to complete storm collar assembly (see Figure 8.17).

Slide the assembled storm collar down the pipe section

Figure 8.17 Assembling the Storm Collar Around the Pipe

until it rests on the roof flashing.

 

Caulk around the top of the storm collar (see Figure 8.14).

 

 

 

 

 

 

 

Figure 8.16 Assembling the Storm Collar

28

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

9 Gas Information

A. Fuel Conversions

C. Gas Connection

Before making gas connections ensure that appliance being installed is compatible with the available gas type.

Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a qualified technician using Hearth & Home Technologies specified and approved parts.

Note: Have the gas supply line installed in accordance with local building codes, if any. If not, follow ANSI 223.1. Installation should be done by a qualified installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter).

B. Gas Pressures

Proper input pressures are required for optimum appliance performance. Gas line sizing requirements need to be made following NFPA51.

WARNING

Fire Risk. Explosion Hazard.

High pressure will damage valve.

• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.

Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.

WARNING

Verify inlet pressures.

• High pressure may cause overfire condition.

• Low pressure may cause explosion.

Verify minimum pressures when other household gas appliances are operating.

Install regulator upstream of valve if line pressure is greater than 1/2 psig.

Pressure requirements for appliance are shown in the table below. Minimum pressures must be met when other household gas appliances are operating.

Pressure

Natural Gas

Propane

Minimum inlet pressure

5.0 inches

11.0 inches

w.c.

w.c.

 

Maximum inlet gas pressure

14.0 inches

14.0 inches

w.c.

w.c.

 

Manifold pressure

3.5 inches

10.0 inches

w.c.

w.c.

 

Note: A listed (and Commonwealth of Massachusetts approved) 1/2 inch (13 mm)T-handlemanualshut-offvalve and flexible gas connector are connected to the 1/2 inch (13 mm) control valve inlet.

If substituting for these components, please consult local codes for compliance.

Refer to Reference Section 16 for location of gas line access in appliance.

Note: Gas line may be run from either side of the appliance provided the hole in the outer wrap does NOT exceed2-1/2inches in diameter and does not penetrate the firebox.

WARNING

Gas Leak Risk

Support control when attaching pipe to prevent bending gas line.

NOTE: The gap between supply piping and gas access hole may be caulked with high temperature caulk or stuffed withnon-combustible,unfaced insulation to prevent cold air infiltration.

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

29

Ensure that gas line does not come in contact with outer wrap of appliance. Follow local codes.

Incoming gas line should be piped into the valve compartment and connected to the 1/2 inch connection on the manual shutoff valve.

WARNING

Fire or Explosion Hazard

Gas buildup during line purge may ignite.

Purge should be performed by qualified technician.

Ensure adequate ventilation.

Ensure there are no ignition sources such as sparks or open flames.

A small amount of air will be in the gas supply lines. When first lighting appliance it will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.

WARNING

CHECK FOR GAS LEAKS

Explosion Risk

Fire Risk

Asphyxiation Risk

Check all fittings and connections.

Do not use open flame.

After the gas line installation is complete, all connections must be tightened and checked for leaks with a commercially-available,non-corrosiveleak check solution. Be sure

to rinse off all leak check solution following testing.

Fittings and connections may have loosened during shipping and handling.

WARNING

Fire hazard.

Do NOT change the valve settings.

• This valve has been preset at the factory.

• Changing valve settings may result in fire hazard or bodily injury.

HIGH ALTITUDE INSTALLATIONS

U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and Canada.

When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A., or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifice size, check with the local gas utility.

If installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities.

30

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

10 Electrical Information

A. Recommendation for Wire

This appliance requires 110-120VAC be wired to the junction box either for proper operation of the appliance.

NOTE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, withNational Electric Code ANSI/NFPA 70-latest edition or theCanadian Electric Code, CSA C221.1.

B. Connecting to the Appliance

C. Intellifire Ignition System Wiring

This appliance requires a 110 VAC supply to the appliance junction box for operation. A wiring diagram is shown in Figure 10.1.

This appliance is equipped with an Intellifire control valve which operates on a 3 volt system.

This appliance is supplied with a battery pack and a 3 volt AC transformer, which requires the installation of the supplied junction box. It is highly recommended that the junction box be installed at this time to avoid reconstruction.

The battery pack requires two D cell batteries (not included).

WARNING

Wire 110V to electrical junction box.

Do NOT wire 110V to valve.

Do NOT wire 110V to wall switch.

Incorrect wiring will damage millivolt valves.

Incorrect wiring will override IPI safety lockout and may cause explosion.

This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control.

If using thermostat use one compatible with a millivolt gas valve system.

Follow parameters for locating thermostat (see individual thermostat instructions) to ensure proper operation of appliance.

Use low resistance thermostat wire for wiring from ignition system to the wall switch and thermostat.

Keep wire lengths short as possible by removing any excess wire length.

Low voltage and 110 VAC voltage cannot be shared within the same wall box.

Note: Batteries cannot be placed in the battery pack while using the 3 volt AC transformer. The transformer must be unplugged if the battery pack is used or battery life will be reduced.

CAUTION

Battery polarity must be correct or module damage will occur.

Optional Accessories Requirements

Wiring for optional accessories should be done now to avoid reconstruction.

CAUTION

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

WARNING

Shock hazard.

Replace damaged wire with type 105º C rated wire.

Wire must have high temperature insulation.

D. Wall Switch

Position the wall switch in the desired position on the wall. An assembly of 18 ft of 20 AWG is provided with the fireplace to connect the wall switch to the appliance. Instead of the supplied assembly, wire with a length of 25 ft or less and a gauge of 20 AWG through 14 AWG is acceptable. The wire needs a jacket with a temperature rating of 140º F (60º C) or higher. At the appliance connect the wire to the ON/OFF switch pigtails.

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31

PLUG-IN

3V TRANSFORMER

ON/OFF

WALL

SWITCH

IGNITION

MODULE (3V)

VALVE

NEUTRAL GROUND

BLACK WIRE CAN BE PLUGGED INTO ANY OF #1 - #5 LOCATIONS ON THE HOT SIDE

IGNITION MODULE

I

3 VAC

 

 

S

FLAME SPARKER/

SENSOR

 

 

 

WHT

 

BATTERY

 

ORG

LOW VOLTAGE

BLACK

 

PACK

CHASSIS

SEE NOTE 1

 

GROUND TO

 

 

FIREPLACE

REMOTE

 

RED

 

CONTROL HOT

 

 

BRN

 

 

BRN

WHITE WIRE

 

 

 

CAN BE

 

 

ORG

PLUGGED

 

 

INTO ANY

 

 

 

OF #1-#5

 

 

 

LOCATIONS

 

PIGGYBACK

ON THE

 

ON/OFFSWITCH

NEUTRAL SIDE TRANSFORMER

 

 

 

3 VAC

 

 

PLUG IN

VALVE

INTERMITTENT

PILOT

IGNITOR

GRN

Figure 10.1 Intellifire Pilot Ignition (IPI) Wiring Diagram

*Note: Appliance will not operate unless properly grounded.

32

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E. Junction Box Installation

If the box is being wired from the appliance:

Remove the screw attaching the junction box to the outer shell, rotate the junction box inward to disengage it from the outer shell (see Figure 10.2).

Pull the electrical wires from outside the appliance through this opening into the valve compartment.

Loosen the two screws on the Romex connector (not included with unit), feed the necessary length of wire through the connector and tighten the screws.

Make all necessary wire connections to the receptacle and assemble the receptacle and cover to the junction box.

 

Romex

 

Connector

 

14/2WG

 

Cover Plate

 

outside firebox

WHT

 

BLK

 

WHT

 

BLK

Copper

 

GRN wire

ground attached

to GRN screw with

inside box

GRN wire

 

NOTE: Do NOT wire

Figure 10.2 Junction Box Detail

110VAC to wall switch.

 

F. Wall Switch Installation for Fan (Optional)

If the box is being wired to a wall mount-

 

 

ed switch for use with a fan (See Fig-

 

 

ure 10.4):

 

SWITCH

The power supply for the appliance must

 

MINIMUM 14-3AWG

 

 

be brought into a switch box.

WITH GROUND

 

 

 

 

• The power can then be supplied from

Red

Black

Black

 

the switch box to the appliance using a

White

White

 

Green

Green

 

minimum of 14-3with ground wire.

JUNCTION BOX

 

At the switch box connect the black (hot)

Red Black White Green

 

 

wire and red (switch leg) wire to the wall

 

 

 

POWER

 

switch as shown.

 

SUPPLY WIRES

 

 

 

At the appliance connect the black (hot),

 

SWITCH BOX

 

 

 

white (neutral) and green (ground) wires

 

 

 

to the junction box as shown.

 

 

• Add a 1/4 inch insulated female connector

 

 

 

to the red (switch leg) wire, route it through

Red

 

 

the knockout in the face of the junction

 

 

 

box, and connect to the top fan switch

 

 

 

connector (1/4 inch male) as shown.

Figure 10.4 Junction Box Wired to Wall Switch

 

 

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33

11 Finishing

A. Mantel Projections

Figure 11.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance.

18

Note: All

 

 

 

 

 

 

 

14-1/4

 

 

measurements

 

 

 

 

10-1/2

 

 

 

 

 

in inches.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6-3/4

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11-1/4

10-1/8

9-1/2

8-3/8

7-1/4

NOTE: Measurement is taken from top of the opening, NOT the top of the fireplace.

Figure 11.1 Clearances to mantels or other combustibles above appliance

TOP VIEW

 

 

 

 

 

 

 

 

 

 

1 in. MIN.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MANTEL

 

 

 

3 ft. MAX.

 

LEG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 11.2 Mantel leg or Wall projections (Acceptable on both sides of opening.)

B. Facing Material

WARNING

Fire Risk Explosion Risk

• Facing and/or finishing materials must never overhang into the glass opening.

Overhanging materials may ignite.

May interfere with proper operation of glass assembly.

FINISH WALL MATERIAL MAY BE

COMBUSTIBLE - TOP AND SIDES

NON-COMBUSTIBLE

BOARD

0 in.

1 in.

1 in.

0 in.

0 in.

 

SEALANT MATERIAL

Figure 11.3 Noncombustible Facing

WARNING

Risk of Fire

Non-combustibleclearancesMUST be maintained.

Sheetrock, wood or other combustibles must

NOT be used as sheathing or facing in thenon-combustiblezone.

• See Section 11 for proper clearances.

• See Section 1 forcombustible/non-combus-tible definitions.

WARNING

Fire Risk.

Finish all edges and fronts to clearances and specifications listed in manual.

Do NOT overlap combustible materials onto appliance front. The appliance front may only be covered with noncombustible materials. The bottom one inch of the appliance front is exempt and may be covered with either non-combustibleor combustible materials.

Install combustible materials only up to specified clearances on top, front and side.

Seal joints between the finished wall and appliance top and sides using only a 300º F minimum sealant.

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12 Appliance Setup

A. Remove Shipping Materials

Remove shipping materials from inside or underneath the firebox.

B. Clean the Appliance

Clean/vacuum any sawdust that may have accumulated inside the firebox or underneath

in the control cavity.

C. Accessories

Install approved accessories per instructions included with accessories. See Service Parts List for appropriate accessories. Refer to

Section 16.

Removing Optional GFK-160AFan ITEM

1 - Remove front from the fireplace (see Figure 12.1).

2- Remove glass assembly from the fireplace (see Figure 12.1).

3- Remove logs.

4- Remove grate (see Figure 12.1).

4

6

7

2

1

Figure 12.1

5

- Remove side and back refractory.

 

6

- Remove burner assembly (see Figure 12.1).

 

7

- Remove valve assembly (see Figure 12.1).

 

8

- Disconnect fan and remove it through the valve as-

 

 

sembly cavity (see Figure 12.2).

 

 

REMOVE FAN THROUGH

8

 

VALVE ASSEMBLY CAVITY

 

 

RHEOSTAT

 

 

Figure 12.2

 

 

Figure 12.3 Rheostat Location

 

 

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35

WARNING

Shock or fire risk.

Use ONLY optional accessories approved for this appliance.

Using non-listedaccessories voids warranty.

Using non-listedaccessories may result in a safety hazard.

Only Hearth & Home Technologies approved

accessories may be used safely.

D. Install the Refractory

Figure 12.4

STEP 1.

Place the back piece of refractory in back of the firebox. The small indentation on one side goes down. Lean the refractory slightly so it doesn’t tip over.

Figure 12.5

STEP 2.

Place the left side refractory onto the left side of the burner. Push the back refractory against the back wall. Place the bumps on the bottom of the left refractory into the grooves on the burner surface. Push to top gently against the side of the fireplace. Once in place push it back so the bevel cuts sit against each other and the seam is minimized.

STEP 3.

Repeat step 2 for the right side.

Figure 12.6

E. Ember Placement

WARNING

Explosion Risk.

Follow ember placement instructions in manual.

Do NOT place embers directly over burner ports.

Replace ember material annually.

Improperly placed embers interferes with proper burner operation.

Placing the Ember Material

Ember material is shipped with this gas appliance. To place the ember material:

Embers CANNOT be placed directly over ports. Care should be taken not to cover the lighting trail of ports (from back to front).

When placing Glowing Embers® onto the burner care should be taken so that the ports are not covered. Place thedime-sizeember pieces just in front of the port trail, but not on or in between the ports (see Figure 12.1). Failure to follow this procedure will likely cause lighting and sooting problems.

EMBER MATERIAL

Figure 12.1 Placement of Embers

Place Mystic Embers on areas of base refractory away from port holes. Use this material to give the appliance a realistic ash bed.

Save the remaining ember materials for use during appliance servicing. The embers provided should be enough for 3 to 5 applications.

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Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

F. Positioning the Logs

Log Assembly: LOGS-6000G

 

 

If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately, refer to the following instructions.

STEP 1.

CAUTION: Logs are fragile! Carefully remove the logs, grate and supporting cardboard from the inside of the fireplace See Figure 12.8.

STEP 2.

Place the metal grate on top of the burner. Position the legs of the grate into the forward set of indentations in the burner top. Make sure the grate is all the way forward. See Figure 12.9.

STEP 3.

Log #1 (SRV2103-107):

Place the log on the burner so the cutout in the log goes around the hump in the burner. The outer legs of the log should self center on the sides of the burner. The ramp shape in the bottom of the log sits fully against the ramp shape molded into the burner. Pull the log forward. The right side of log will touch the smaller hump. There will be a 1/4 inch or so gap around the hump. See Figures 12.10 and 12.11.

1

3

4

2

5

Figure 12.8

HUMP

SMALLER

 

HUMP

Í

INDENTATIONS

Figure 12.9

1

1

Figure 12.10 Front View

Figure 12.11 Top View

 

2103-910

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

37

2

2

Figure 12.12 Front View

Figure 12.13 Top View

STEP 4. Log #2 (SRV2103-108): Place log #2 on top of the left side of log #1. The bottom of this log has a slot in it that goes over the tab molded into the top of log #1. The left end sits behind the simulated ember cluster on the burner top.

3

Figure 12.14 Front View

3

Figure 12.15 Top View

STEP 5. Log #3 (SRV2103-110): Place log #3 on top of the burner surface in front of the hump. The bottom of the log has a square groove cut through it. The groove sits over the second grate tine from the left. Slide it back against the hump.

4

4

Figure 12.16 Front View

Figure 12.17 Top View

STEP 6. Log #4 (SRV2103-109): Place log #4 on top of the right side of log #1. The bottom of this log has a slot in it that goes over the tab molded into the top of log#1. The other end of the log rests on the grate, against the second tine from the right.

5

Figure 12.18 Front View

5

Figure 12.19 Top View

STEP 7. Log #5 (SRV2103-111): Place log #5 in front of log #3 the notch in the bottom of this log rests over the center tine on the grate. The log shouldn’t cover any ports.

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Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

G. Glass Assembly

WARNING

Handle glass doors with care.

• Inspect the gasket to ensure it is undamaged.

• Inspect the glass for cracks, chips or scratches.

Do NOT strike, slam or scratch glass.

Do NOT operate appliance with glass door removed, cracked, broken or scratched.

Replace glass door assembly as a complete appliance.

Removing Glass Assembly

Pull the four glass assembly latches out of the groove on the glass frame. Remove glass door from the appliance (see Figure 12.20).

Replacing Glass Assembly

Replace the glass door on the appliance. Pull out and latch the four glass assembly latches into the groove on the glass frame.

LATCHES

(BOTH BOTTOM

AND TOP)

GLASS

ASSEMBLY

Figure 12.20 Glass Assembly

H. Screen Mesh

The screen mesh is built into front.

I. Grilles and Trim

Install optional marble and brass trim surround kits as desired. Marble, brass, brick, tile, or other noncombustible materials can be used to cover up the gap between the sheet rock and the appliance.

Do not obstruct or modify the air inlet/outlet grilles. When overlapping on both sides, leave enough space so that the bottom grille can be lowered and the trim door removed.

J. Hood

Hood is included with the front and required in all installations.

K. Air Shutter Setting

This appliance has an adjustable air shutter (which controls the primary air) factory set for the minimum vertical vent run (see Figure 12.21). If your installation has more than the minimum required vertical vent length, adjustment of the air shutter may be necessary to obtain optimal flame appearance. This should be adjusted by a qualified installer at the time of installation.

By pushing the air shutter handle in, you will be closing the air shutter. To adjust loosen the wing nut. Care should be taken when adjusting the air shutter so as not to cause the appliance to soot. If sooting occurs the air shutter will need to be opened by pulling the handle out. When finished tighten wing nut.

AIR SHUTTER

WING NUT

Figure 12.21

Shutter Settings

 

NG

LP

Burner

1/8 in.

Full Open

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

39

13 Operating Instructions

A. Before Lighting Appliance

CAUTION

If installing Intellifire ignition battery backup:

Do not install batteries if the backup mode may not be used for extended time.

Batteries may leak.

Install batteries only when needed for power outage.

Before operating this appliance have a qualified technician:

Remove all shipping materials from inside and/or underneath the firebox.

Review proper placement of logs, rockwool, lava rock, and vermiculite.

Check the wiring.

Check the air shutter adjustment.

Ensure that there are no gas leaks.

Ensure that the glass is sealed and in the proper position.

Ensure that the flow of combustion and ventilation air is not obstructed (front grilles and vent caps).

WARNING

Glass door must be in place when appliance is operating.

Risk of:

• Combustion Fumes

• Fire

Do NOT operate appliance with glass door removed.

Open viewing glass for servicing only.

Glass door MUST be in place and sealed before operating appliance.

Only use glass door certified for use with appliance.

Glass replacement should be done by qualified technician.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• Do not touch glass until it is cooled

NEVER allow children to touch glass

Keep children away

CAREFULLY SUPERVISE children in same room as fireplace.

Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other flammable materials.

Keep clothing, furniture, draperies and other flammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. Do NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

WARNING

Do NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

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Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

B. Lighting Appliance

IPI Ignition

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A.This appliance is equipped with an intermittent pilot ignition (IPI) device which automatically lights the burner. Do not try to light the burner by hand.

B.BEFORE LIGHTING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.

Do not touch any electric switch; do not use any phone in your building.

Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

If you cannot reach your gas supplier, call the fire department.

C.Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

WARNING: CAUTION:

DO NOT CONNECT 110 VAC TO THE CONTROL VALVE.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance.

This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.

If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm.

Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.

Hot while in operation. Do not touch. Keep children, clothing, furniture, gasoline and other liquids having flammable vapors away.

Do not operate the appliance with panel(s) removed, cracked or broken. Replacement of the panel(s) should be done by a licensed or qualified service person.

NOT FOR USE

WITH SOLID FUEL

For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.

Also Certified for Installation in a Bedroom or a Bedsitting Room.

For assistance or additional information, consult a qualified installer, service agency or the gas supplier.

For additional information on operating your

Hearth & Home Technologies fireplace, please refer to www.fireplaces.com.

LIGHTING

INSTRUCTIONS (IPI)

1.Turn off all electric power to the appliance.

2.This appliance is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand.

GAS

VALVE

3.Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this label. If you don’t smell gas, go to next step.

4.Turn on all electric power to the appliance.

5.To light the burner, flip the ON/OFF switch to the “ON” position. (The ON/OFF switch may include a wall switch if so equipped).

6.If the appliance will not operate, follow the instructions “To Turn Off Gas to Appliance” and call your service technician or gas supplier.

TO TURN OFFGAS TO APPLIANCE

1.Turn off all electric power to the appliance if service is to be performed.

2.Flip ON/OFF switch to the “OFF” position.

593-913D

Final inspection by

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

41

C. After Appliance is Lit

Initial Break-inProcedure

When you light the appliance, you may notice that it produces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used in the manufacturing process. Condensation of the glass is normal.

NOTE: The appliance should be run three to four hours on the initialstart-up.Turn it off and let it cool completely. Remove and clean the glass. Replace the glass and run the appliance for an additional 12 hours. This will help to cure the products used in the paint and logs.

During this break-inperiod it is recommended that some windows in the house be opened for air circulation. This will help avoid setting off smoke detectors, and help eliminate any odors associated with the appliance’s initial burning.

WARNING

Fire Risk.

High Temperatures.

Keep combustible household items away from appliance.

Do NOT obstruct combustion and ventilation air.

Do NOT place combustible items on top of or in front of appliance.

Keep furniture, draperies away from appliance.

CAUTION

Prevent accidental appliance operation when not attended.

Unplug or remove batteries from remote control if absent or if appliance will not be used for an extended period of time.

Property damage possible from elevated temperatures.

CAUTION

Smoke and odors released during initial operation.

Open windows for air circulation.

Leave room during initial operation.

Smoke may set off smoke detectors.

Smoke and odors may be irritating to sensitive individuals.

WARNING

Fire Hazard.

Keep combustible materials, gasoline and other flammable vapors and liquids clear of appliance.

Do NOT store flammable materials in the appliance’s vicinity.

• Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter fluid or similar liquids in this appliance.

• Combustible materials may ignite.

D. Frequently Asked Questions

ISSUE

SOLUTIONS

 

 

Condensation on the glass

This is a result of gas combustion and temperature variations. As the appliance warms, this

condensation will disappear.

 

 

 

Blue flames

This is a result of normal operation and the flames will begin to yellow as the appliance is al-

lowed to burn for 20 to 40 minutes.

 

 

 

 

When first operated, this appliance may release an odor for the first several hours. This is

Odor from appliance

caused by the curing of the paint and the burning off of any oils remaining from manufactur-

ing. Odor may also be released from finishing materials and adhesives used around the

 

 

appliance.

 

 

 

This is a normal result of the curing process of the paint and logs. Glass should be cleaned

Film on the glass

within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing

 

process. A non-abrasivecleaner such as gas fireplace glass cleaner may be necessary. See

 

your dealer.

 

 

 

Noise is caused by metal expanding and contracting as it heats up and cools down, similar to

Metallic noise

the sound produced by a furnace or heating duct. This noise does not affect the operation or

 

longevity of the appliance.

 

 

Is it normal to see the pilot flame burn

In an Intellifire ignition system it is normal to see the pilot flame, but it should turn off when

continually?

ON/OFF is turned off. In a standing pilot system the pilot will always stay on.

 

 

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Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

14 Troubleshooting

With proper installation, operation, and maintenance your gas appliance will provide years of trouble-freeservice. If you do experience a problem, this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician.

A. Intellifire Ignition System

Sympton

Possible Cause

Corrective Action

 

 

 

1. The ignitor/module

a. Incorrect wiring.

Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor

makes noise, but no

 

are connected to correct terminals on module and pilot assembly.

spark.

 

Reversed wires at the module may cause system to make sparking

 

 

noise, but spark may not be present at pilot hood.

 

 

 

 

b. Loose connections or electrical

Verify no loose connections or electrical shorts in wiring from mod-

 

shorts in the wiring.

ule to pilot assembly. Rod closest to pilot hood should be ignitor.

 

 

Verify connections underneath pilot assembly are tight; also verify

 

 

connections are not grounding out to metal chassis, pilot burner,

 

 

pilot enclosure, mesh screen if present, or any other metal object.

 

 

 

 

c. Ignitor gap is too large.

Verify gap of igniter to pilot hood. The gap should be approximately

 

 

.17 inch or 1/8 inch.

 

 

 

 

d. Faulty module.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove

 

 

ignitor wire “I” from module. Place ON/OFF Rocker switch or wall

 

 

switch in ON position. Hold ground wire about 3/16 inch away from

 

 

“I” terminal on module. If there is no spark at “I” terminal module

 

 

must be replaced. If there is a spark at “I” terminal, module is fine.

 

 

Inspect pilot assembly for shorted sparker wire or cracked insulator

 

 

around electrode.

 

 

 

2. Pilot won’t light,

a. Transformer installed correctly.

Verify that transformer is installed and plugged into module. Check

there is no noise or

 

voltage of transformer under load at spade connection on module

spark.

 

with ON/OFF switch in ON position. Acceptable readings of a good

 

 

transformer are between 3.2 and 2.8 volts AC.

 

 

 

 

b. A shorted or loose connection in wir-

Remove and reinstall the wiring harness that plugs into module.

 

ing configuration or wiring harness.

Verify there is a tight fit. Verify pilot assembly wiring to module.

 

 

Remove and verify continuity of each wire in wiring harness.

 

 

 

 

c. Improper wall switch wiring.

Verify that 110/VAC power is “ON” to junction box.

 

 

 

 

d. Module not grounded.

Verify black ground wire from module wire harness is grounded to

 

 

metal chassis of appliance.

 

 

 

 

e. Faulty module.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove

 

 

ignitor wire “I” from module. Place ON/OFF Rocker switch or wall

 

 

switch in ON position. Hold ground wire about 3/16 inch away from

 

 

“I” terminal on module. If there is no spark at “I” terminal module

 

 

must be replaced. If there is a spark at “I” terminal, module is fine.

 

 

Inspect pilot assembly for shorted sparker wire or cracked insulator

 

 

around electrode.

 

 

 

3. Pilot lights but con-

a. A shorted or loose connection in

Verify all connections to wiring diagram in manual. Verify connec-

tinues to spark, and

sensor rod.

tions underneath pilot assembly are tight. Verify connections are

main burner will not ig-

 

not grounding out to metal chassis, pilot burner, pilot enclosure or

nite. (If the pilot contin-

 

screen if present, or any other metal object.

ues to spark after the

 

 

b. Poor flame rectification or contami-

Verify that flame is engulfing sensor rod. If the pilot assembly does

pilot flame has been lit,

flame rectification has

nated sensor rod.

not have a ground strap, consider installing one to increase flame

 

rectification. Verify correct pilot orifice is installed and inlet gas

not occurred.)

 

 

specifications. Flame carries rectification current, not the gas. If

 

 

 

 

flame lifts from pilot hood, the circuit is broken. A wrong orifice or

 

 

too high an inlet pressure can cause pilot flame to lift. The sensor

 

 

rod may be contaminated. Clean sensor rod with emery cloth.

 

 

 

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

43

Intellifire Ignition System - (continued)

Symptom

Possible Cause

Corrective Action

 

 

 

3. (Continued) Pilot lights

c. Module is not grounded.

Verify that module is securely grounded to metal chassis

but continues to spark,

 

of appliance. Verify that wire harness is firmly connected to

and main burner will not

 

module.

ignite. (If the pilot contin-

 

 

d. Damaged pilot assembly or dirty sensor

Verify that ceramic insulator around the sensor rod is not

ues to spark after the pilot

rod.

cracked, damaged, or loose. Verify connection from sensor

flame has been lit, flame

 

rod to white sensor wire. Clean sensor rod with emery cloth

rectification has not oc-

 

 

to remove any contaminants that may have accumulated

curred.)

 

 

on sensor rod. Verify continuity with a multimeter with

 

 

 

 

ohms set at lowest range.

 

 

 

 

e. Faulty module.

Turn ON/OFF rocker switch or wall switch to OFF posi-

 

 

tion. Remove ignitor wire “I” from module. Place ON/OFF

 

 

Rocker switch or wall switch in ON position. Hold ground

 

 

wire about 3/16 inch away from “I” terminal on module. If

 

 

there is no spark at “I” terminal module must be replaced.

 

 

If there is a spark at “I” terminal, module is fine. Inspect

 

 

pilot assembly for shorted sparker wire or cracked insulator

 

 

around electrode.

 

 

 

4. Pilot sparks, but Pilot

a. Correct gas supply.

Verify that incoming gas line ball valve is “open”. Verify that

will not light.

 

inlet pressure reading is within acceptable limits, inlet pres-

 

 

sure must not exceed 14 in. W.C.

 

 

 

 

b. Ignitor gap is too large.

Verify that spark gap from ignitor to pilot hood is .17 in. or

 

 

1/8 in.

 

 

 

 

c. Module is not grounded.

Verify module is securely grounded to metal chassis of

 

 

appliance.

 

 

 

 

d. Module voltage output / Valve/Pilot

Verify battery voltage is at least 2.7 volts. Replace batteries

 

solenoid ohms readings.

if voltage is below 2.7.

 

 

 

5. Pilot will not stay lit after

a. Pilot plate out of position.

Ensure pilot plate is in proper position (see Section 7).

carefully following lighting

 

 

instructions.

 

 

 

 

 

44

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

15 Maintaining and Servicing Appliance

A. Maintenance Tasks

Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualified service technician should perform an appliance checkup at the beginning of each heating season.

WARNING

Risk of injury or property damage.

Before servicing:

Turn off gas.

Turn off electricity to appliance.

Disable remote control, if one is present.

Ensure appliance is completely cooled.

After servicing:

Replace any screen or barrier that was removed.

Reseal and reinstall any venting removed for servicing.

WARNING

Annual inspection by qualified technician recommended.

Check:

Condition of doors, surrounds and fronts.

Condition of glass, glass assembly and glass seal.

Obstructions of combustion and ventilation air.

Condition of logs.

Condition of firebox.

Burner ignition and operation.

Burner air shutter adjustment

Gas connections and fittings.

Obstructions of termination cap.

Clean:

• Glass

Air passageways, grilles, control compartment

Burner, burner ports

Risk of:

Fire

Delayed ignition or explosion

Exposure to combustion fumes

Odors

CAUTION

Handle glass assembly with care.

NOTE: Clean glass after initial3-4hours operation.

Longer operation without cleaning glass may cause a permanent white film on glass.

When cleaning glass door:

Avoid striking, scratching or slamming glass.

Do NOT use abrasive cleaners.

Use a hard water deposit glass cleaner on white film.

Do NOT clean glass when hot.

Turn off appliance after 3-4hours of operation and ALLOW TO COOL.

Remove and clean glass assembly.

Replace glass assembly and operate appliance for additional 12 hours.

Refer to maintenance instructions.

WARNING

Inspect external vent cap regularly.

Ensure no debris blocks cap.

Combustible materials blocking cap may ignite.

Restricted air flow affects burner operation.

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

45

Inspect

 

Maintenance Tasks

 

 

 

Doors, Surrounds

1.

Assess condition of screen and replace as necessary. Recommend addition of screen if one is not present.

and Fronts

 

 

2.

Inspect for scratches, dents or other damage and repair as necessary.

 

 

 

 

 

3.

Verify no obstructions to airflow through the louvers.

 

 

 

 

4.

Verify maintenance of proper clearance to combustible household objects.

 

 

 

Gasket Seal, Glass

1.

Inspect gasket seal and its condition.

Assembly and Glass

 

 

2.

Inspect glass panels for scratches and nicks that can lead to breakage when exposed to heat.

 

 

 

 

 

3.

Confirm there is no damage to glass or glass frame. Replace as necessary.

 

 

 

 

4.

Verify that latches engage properly, clip studs are not stripped, and glass attachment components are

 

 

intact and operating properly. Replace as necessary.

 

5.

Clean glass. Replace glass assembly if severely coated with silicate deposits that cannot be removed.

 

 

 

Valve Compartment

1.

Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw

and Firebox Top

 

tips that have penetrated the sheet metal are sharp and should be avoided.

 

 

 

 

2.

Remove any foreign objects.

 

 

 

 

3.

Verify unobstructed air circulation.

 

 

 

Logs

1.

Inspect for broken, damaged, or missing logs. Replace as necessary.

 

 

 

 

2.

Verify correct log placement and no flame impingement causing sooting. Correct as necessary.

 

 

 

Firebox

1.

Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as necessary.

 

 

 

 

2.

Replace appliance if firebox has been perforated.

 

 

 

Burner Ignition and

1.

Verify burner is properly secured and aligned with pilot or igniter.

Operation

 

 

2.

Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.

 

 

 

 

 

3.

Replace ember materials with new dime-sizeand shape pieces. Do not block ports or obstruct lighting paths.

 

 

 

 

4.

Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay.

 

 

 

 

5.

Inspect for lifting or other flame problems.

 

 

 

 

6.

Verify air shutter is clear of dust and debris.

 

 

 

 

7.

Inspect orifice for soot, dirt or corrosion.

 

 

 

 

8.

Verify manifold and inlet pressures. Adjust regulator as required.

 

 

 

 

9.

Inspect pilot flame strength. Clean or replace orifice as necessary.

 

 

 

 

10.

Inspect thermocouple/thermopile or IPI sensor rod for soot, corrosion and deterioration. Clean with emery

 

 

cloth or replace as required.

 

 

 

11. Verify millivolt output. Replace as necessary.

 

 

 

Venting

1.

Inspect venting for blockage or obstruction such as bird nests, leaves, etc.

 

 

 

 

2.

Confirm that termination cap remains clear and unobstructed by plants, etc.

 

 

 

 

3.

Verify that termination cap clearance to subsequent construction (building additions, decks, fences or

 

 

sheds) has been maintained.

 

 

 

 

4.

Inspect for corrosion or separation.

 

 

 

 

5.

Verify weather stripping, sealing and flashing remains intact.

 

 

 

 

6.

Inspect draft shield to verify it is not bent, damaged or missing.

 

 

 

Remote controls

1.

Verify operation of remote.

 

 

 

 

2.

Replace batteries in remote transmitters and battery-poweredreceivers.

 

 

 

 

3.

Verify batteries have been removed from battery back-upIPI systems to prevent premature battery failure

 

 

or leaking.

46

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

16 Reference Materials

A. Appliance Dimension Diagram

Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3.

A

 

B

 

C

 

D

 

E

 

ELECTRICAL

GAS LINE

ACCESS

J

ACCESS

 

Q

F

I

N

 

 

H

O

 

 

 

 

M

G

K

P

 

L

 

Location

Inches

Millimeters

A

28-1/2

724

B

14-1/4

362

C

21-1/2

546

D

12-7/8

327

E

8

203

F

38

965

G

6-7/8

175

H

2-1/8

54

I

21-1/2

546

Location

Inches

Millimeters

J

32-1/4

819

K

36-1/8

918

L

41-1/8

1045

M

7

178

N

44-3/4

1137

O

2-1/4

57

P

5

127

Q

48-1/2

1232

Figure 16.1 Appliance Dimensions

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

47

B. Vent Components Diagrams

 

 

Pipe

Effective Length

10-1/2in.

 

 

Effective

Inches

Millimeters

(267 mm)

45°

 

 

 

Height/Length

DVP4

4

102

 

 

 

 

DVP6

6

152

 

 

 

 

DVP12

12

305

4-7/8in.

 

 

 

DVP24

24

610

( 276 mm)

 

 

 

 

10-7/8in.

 

 

DVP36

36

914

 

 

DVP Pipe (see chart)

 

(276 mm)

 

DVP48

48

1219

DVP45 (45 Elbow)°

 

 

 

 

DVP6A

3 to 6

76 to 152

 

 

 

 

 

 

DVP12A

3 to 12

76 to 305

 

 

 

 

DVP12MI

3 to 12

76 to 305

 

 

 

 

DVP24MI

3 to 24

76 to 610

 

 

 

 

 

 

 

 

11-3/8in.

 

 

 

 

 

 

(289 mm)

 

10 in.

 

 

 

 

 

 

(254 mm)

10 in.

1 in.

 

 

 

 

(254 mm)

 

 

 

 

(25 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7-3/8in.

 

24 in.

 

 

 

 

(187 mm)

 

 

 

 

 

 

 

(610 mm)

 

 

 

 

1-1/4in. (32 mm)

 

 

 

 

 

 

 

 

 

 

 

9-1/4in.

 

 

 

 

 

 

(235 mm)

1/2 in. TYP

 

 

 

 

 

13-1/4in.

(13 mm)

 

 

 

 

 

 

 

 

 

 

 

(337 mm)

 

 

DVP-AS(Attic Shield)

DVP-FS(Ceiling Firestop)

DVP90ST (90° Elbow)

 

 

 

 

 

 

 

 

 

 

12 in.

1 in.

 

 

 

 

 

(305 mm)

(25 mm)

 

10 in.

1- 1/2 in.

 

 

 

8 in.

 

 

 

 

(203 mm)

 

(254 mm)

(38 mm)

 

14 in.

 

 

 

 

 

 

 

 

 

UP

 

 

(356 mm)

 

 

 

 

 

 

 

 

5 in.

12 in.

 

 

 

 

 

(127 mm)

(305 mm)

 

 

 

 

 

 

 

 

 

6 in.

 

 

 

 

 

 

(152 mm)

 

 

DVP-HVS(Vent Support)

 

 

 

DVP-WS(Wall Shield Firestop)

 

Figure 16.2 DVP vent components

 

 

 

 

 

48

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

 

B. Vent Components Diagrams (continued)

Note: Heat shields MUST overlap by a minimum of 1-1/2in. (38 mm). The heat shield is designed to be used on a wall 4 in. to7-1/4in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing heat shields must be field trimmed. If wall thickness is greater than7-1/4in. (184 mm) aDVP-HSM-Bwill be required.

8 in.

(203 mm) Heat Shield

15-1/8in.

(384 mm)

 

 

Max

Term Cap

Minimum

Maximum

12 in.

 

Effective Length

Effective Length

 

 

(305 mm)

Effective

Trap1

4-1/8in.

5-5/8in.

DVP-TRAP

 

Length

105 mm

143 mm

 

 

 

Horizontal Termination Cap

 

 

Trap2

6-3/4in.

10-5/8in.

 

 

 

171 mm

270 mm

 

 

 

 

Wall Shield Firestop

DVP-TRAP1

Wall Shield Firestop

HSM

DVP-TRAP2

 

 

 

Heat Shield

Heat Shield

DVP-TRAP1

DVP-TRAP2

Horizontal Termination Cap Kit

Horizontal Termination Cap Kit

 

(Shown with optional extended heat shield)

 

Wall Shield Firestop

DVP-TRAP1

Wall Shield Firestop

DVP-TRAP2

DVP90ST

Heat Shield

 

DVP90ST

HSM

 

 

Heat Shield

 

DVP-TRAPK1

DVP-TRAPK2

Horizontal Termination Cap Kit

Horizontal Termination Cap Kit

Figure 16.3 DVP vent components

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

49

B. Vent Components Diagrams (continued)

7-3/8in.1-1/2in.

17-3/4in.

14 in.

12 in.

DVP-TB1

Basement Vent Cap

31 in.

13-1/4in.

24-5/8in.

24-5/8in.

27-1/2in.

13-1/4in.

3-7/8in.

10-1/2in.

DVP-TVVertical Termination Cap

Not for use on these models.

RF6M

 

RF12M

 

DVP-TRAPFL

Roof Flashing Multi-pak

Roof Flashing Multi-pak

Flashing

 

 

 

 

13-3/4in.

5 in.

 

 

 

 

 

7-1/4in.

 

13-3/4in.

 

 

 

12-1/2in.

 

 

 

5-1/4in.

 

 

BEK

 

 

DVP-TVHW

 

 

Vertical Termination Cap (High wind)

Trap Cap Brick Extension

 

 

 

 

13-7/8in.

9-1/2in.

 

11-5/8in.

 

 

 

 

 

14 in.

 

7-1/8in.

12-1/8in.

 

 

 

DRC-RADIUS

 

5-3/4in.

COOL-ADD

 

 

 

 

Cap Shield

 

 

Cap Shield

 

 

 

(For use on

 

 

 

 

Intellifire

 

DVP-HSM-B

 

PVK-80

appliances only)

 

 

Power Vent

 

 

Extended Heat Shield

Figure 16.4 DVP vent components

50

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

B. Vent Components Diagrams (continued)

15 in.

(381 mm)

8-1/8in.

13 in.

Effective Length

 

 

(206 mm)

(330 mm)

5-1/2in.

8-3/8in.

5-3/4to8-3/8in.

 

 

 

 

146 to 213 mm

140 mm

213 mm

 

 

 

87°

 

 

 

 

10-1/2in.

267 mm

10-7/8in.

276 mm

WARNING

Fire Risk.

• When using SL-HRC-SSandSL-HRC-ZC-SStermination caps on top vented fireplaces, a six inch minimum vertical vent section is required before installing first elbow.

DVP-HRC-SS

DVP-HRC-ZC-SS

HORIZONTAL TERMINATION CAP

Figure 16.5 DVP vent components

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

51

C. Service Parts

6000GCF-IPI

 

 

Service Parts Diagram

Beginning Manufacturing Date: May 2006

 

Ending Manufacturing Date: ______

8

6

7

9

10

12

11

Log Set Assembly

2 1 4

3 5

Part number list on following page.

52

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

C. Service Parts List

 

6000GCF-IPI

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

 

 

 

Stocked

parts for your appliance please provide model number and serial number. All parts listed

 

in this manual may be ordered from an authorized dealer.

 

 

at Depot

 

 

 

 

ITEM

COMMON PARTS

COMMENTS

PART NUMBER

 

 

 

 

 

 

 

Log Set Assembly

 

LOGS-6000G

Y

1

Log 1

 

SRV2103-107

N

2

Log 2

 

SRV2103-108

N

3

Log 3

 

SRV2103-110

N

4

Log 4

 

SRV2103-109

N

5

Log 5

 

SRV2103-111

N

6

Grate

 

2103-005

N

7

Burner NG, LP

 

SRV2103-007

Y

8

Non-combustibleBoard

 

2092-107A

N

9

Glass Door Assembly

 

GLA-6000G

Y

10

Surround

 

2092-103

N

11

Surround cover

 

2092-108

N

12

Junction Box

 

4021-013

Y

 

 

 

 

 

 

Flue Restrictor

 

385-128

N

 

Gasket Assembly

 

 

 

 

Includes: Vent, Seal Cap, Burner Neck, Manifold,

 

2103-081

 

 

Burner Neck, and Valve Plate Gaskets

 

 

N

 

Glass Latch Assembly

 

386-122A

Y

 

Refractory Stratford Tan

 

BRICK-6-S

N

 

Right Refractory

 

SRV2101-472

N

 

Left Refractory

 

SRV2101-471

N

 

Back Refractory

 

SRV2101-470

N

 

Mineral Wool

 

050-721

N

 

Touch Up Paint

 

TUP-GBK-12

N

 

Vermiculite Embers

 

MYSTIC-EMBERS

N

 

 

Conversion Kit NG

NGK-6G-IPI

Y

 

 

Conversion Kit LP

LPK-6G-IPI

Y

Î

 

Pilot Orifice NG

593-528

Y

 

Pilot Orifice LP

593-527

Y

 

 

 

 

Regulator NG

NGK-DXV

Y

 

 

Regulator LP

LPK-DXV

Y

Additional service part numbers appear on following page.

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

53

Service Parts

6000GCF-IPI

 

 

Valve Assembly Parts List

Beginning Manufacturing Date: May 2006

 

Ending Manufacturing Date: ______

IPI Valve Assembly

1

12

11

2

3

5

4

10

8

9

6

7

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

 

Stocked

parts for your appliance please provide model number and serial number. All parts listed

 

in this manual may be ordered from an authorized dealer.

 

 

at Depot

ITEM

COMMON PARTS

COMMENTS

PART NUMBER

 

1

Pilot Assembly NG

 

2090-012

Y

Pilot Assembly LP

 

2090-013

Y

 

 

2

Shutter Assembly

 

2026-130

Y

3

Shutter Bracket Assembly

 

2026-017

Y

4

Valve Bracket

 

2110-102

N

5

Flex Ball Valve Assembly

 

302-320A

Y

6

Valve NG

 

750-500

Y

Valve LP

 

750-501

Y

 

 

7

Wire Assembly

 

2045-024

Y

8

Remote Wire Assembly

 

2103-013

Y

9

Module

 

593-592

Y

10

Wire Assembly

 

593-590A

Y

11

18”” Flexible Gas Connector

 

530-302A

Y

12

Burner Orifice NG (#37C)

 

582-837

Y

Burner Orifice LP (#52C)

 

582-852

Y

 

 

 

Battery Pack

 

593-594A

Y

 

3 Volt Transformer

 

593-593A

Y

54

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

D. Limited Lifetime Warranty

LIMITED LIFETIME WARRANTY

HEAT & GLO GAS APPLIANCE PRODUCTS

BASIC ONE-YEAR WARRANTY. HEAT & GLO, a brand of HEARTH & HOME TECHNOLOGIES INC., located at 20802 Kensington Boulevard, Lakeville, MN 55044, (“HEAT & GLO”) warrants to the original owner that your new HEAT & GLO Gas Appliance (the “Product”) will be free from defects in materials and workmanship for a period of one year from the date of installation. During the first year, HEAT & GLO will replace or repair, at its discretion, any defective components at its sole cost and expense, including payment of all reasonable labor costs incurred in replacing or repairing such components. This basic warranty is subject to the conditions, exclusions and limitations described below.

EXTENDED LIFETIME COVERAGE. HEAT & GLO warrants that the firebox, heat exchanger, log(s), and burner will not be defective in material or workmanship during the period the Product is owned by the original owner, subject to the following conditions, exclusions and limitations described below.

CONDITIONS, EXCLUSIONS AND LIMITATIONS:

1.This warranty applies to the original owner only and is nontransferable.

2.This warranty applies only to Products installed in the United States of America or Canada.

3.This warranty is limited to the replacement or repair of defective components or workmanship and HEAT & GLO may fully discharge all obligations under this warranty by repairing or replacing, at its discretion, the defective components. The maximum amount recoverable under this warranty is limited to the purchase price of the Product and, if HEAT & GLO is unable to provide replacement or repair in an expedient and cost-effectivemanner, HEAT & GLO may discharge all obligations under this warranty by refunding the purchase price of the Product. IN NO EVENT SHALL HEAT & GLO BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES CAUSED BY DEFECTS IN THE PRODUCT.

4.Any labor and related repair charges relating to the costs and expenses of replacing or repairing defective components under the Limited Lifetime Warranty are not covered by this warranty, except as provided for under the Basic One-YearWarranty.

5.Components and parts made by other manufacturers, whether sold with the Product or added thereafter, are NOT covered by this warranty unless expressly authorized and approved by HEAT & GLO in writing.

6.Any damages caused by environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure, air handling devices such as exhaust fans or forced air furnaces, or other such causes are not covered by this warranty.

7.This warranty will be void if:

a)The Product is not installed, operated and maintained in compliance with local building codes and with the instructions in the Installer’s Guide, Owner’s Guide and Listing Agent Identification Label furnished with the Product.

b)Any parts or components made by other manufacturers are added or used in the Product, unless expressly authorized and approved by HEAT & GLO in writing.

c)Any service work is performed on the Product by anyone other than an authorized HEAT & GLO representative.

d)The Product is damaged due to shipping, improper handling, accident, abuse or misuse.

e)Fuels other than those specified in the Installer’s Guide and Owner’s Guide are used.

f ) Modification was made to the Product which was not expressly authorized and approved by HEAT & GLO in writing.

EXCEPT TO THE EXTENT PROVIDED BY LAW, HEAT & GLO MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO THE DURATION OF THE WARRANTY SPECIFIED ABOVE.

Some states do not allow limitations on how long an implied warranty lasts, or do not allow exclusion or limitation of incidental or consequential damages, so those limitations may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from State to State.

If warranty service is needed you should contact your installing dealer and if the installing dealer is unable to provide necessary parts or components, contact the nearest authorized HEAT & GLO dealer or supplier.

NOTES TO CUSTOMER:

1.In order to insure proper installation, operation and maintenance HEAT & GLO strongly recommends annual servicing by an authorized HEAT & GLO dealer.

2.Please complete this information and retain this warranty in a safe place for future reference: Installation Date:______

Model #:_________________ Serial #:______________ Installing Contractor:_________________________

3.HEAT & GLO reserves the right to make changes at any time, without notice, in design, material, specifications and prices of the Product. HEAT & GLO also reserves the right to discontinue styles and products.

© 2007Hearth & Home Technologies Inc.

060-981E10/07

 

Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08

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E. Contact Information

Heat & Glo, a brand of Hearth & Home Technologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044 www.heatnglo.com

Please contact your Heat & Glo dealer with any questions or concerns. For the location of your nearest Heat & Glo dealer,

please visit www.heatnglo.com.

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CAUTION

DO NOT DISCARD THIS MANUAL

• Important operating

• Read, understand and follow

and maintenance

these instructions for safe

instructions included.

installation and operation.

Leave this manual with party responsible for use and operation.

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

Printed in U.S.A. - Copyright 2008

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Heat & Glo • 6000GCF-IPI,6000GCF-IPILP2110-900Rev. F • 6/08