Heat & Glo LifeStyle 6000G-LP User Manual

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Owner’s Manual

Installation and Operation

Models:

6000G

6000G-LP

6000G-IPI

6000G-IPILP

CAUTION

DO NOT DISCARD THIS MANUAL

• Important operating

• Read, understand and follow

• Leave this manual with

and maintenance

these instructions for safe

party responsible for use

instructions included.

installation and operation.

and operation.

DO DISCARDNOT

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

What to do if you smell gas

-Do not try to light any appliance.

-Do not touch any electrical switch. Do not use any phone in your building.

-Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

-If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard, Title 24 CFR, Part 3280 orStandard for Installation in Mobile Homes, CAN/CSA Z240MH.

This appliance is only for use with the type(s) of gas indicated on the rating plate.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• Do not touch glass until it is cooled

NEVER allow children to touch glass

Keep children away

CAREFULLY SUPERVISE children in same room as fireplace.

Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other flammable materials.

Keep clothing, furniture, draperies and other flammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter.

See Table of Contents for location of additional Commonwealth of Massachusetts requirements.

Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies suggests NFI certified or factory trained professionals, or technicians supervised by an NFI certified professional.

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

1

Read this manual before installing or operating this appliance.

Please retain this owner’s manual for future reference.

Congratulations

Congratulations on selecting a Heat & Glo gas appliance —anelegant and clean alternative to wood burning appliances. The Heat & Glo gas appliance you have selected is designed to provide the utmost in safety, reliability, and efficiency.

As the owner of a new appliance, you’ll want to read and carefully follow all of the instructions contained in this Owner’s Manual. Pay special attention to all Cautions and Warnings.

This Owner’s Manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.

The information contained in this Owner’s Manual, unless noted otherwise, applies to all models and gas control systems.

Your new Heat & Glo gas appliance will give you years of durable use and trouble-freeenjoyment. Welcome to the Heat & Glo family of appliance products!

Homeowner Reference Information

We recommend that you record the following pertinent information about your appliance.

Model Name: ___________________________________________ Date purchased/installed:__________________

Serial Number:__________________________________________ Location on appliance: ____________________

Dealership purchased from: _______________________________ Dealer Phone: __________________________

Notes: _______________________________________________________________________________________

_____________________________________________________________________________________________

Listing Label Information/Location The model information regarding your specific appliance can be found on the rating plate usually located in the control area of the appliance.

Type of Gas

Gas and Electric

Information

This product may be covered by one or more of the following patents: (Nos produits sont couverts par un ou plusieurs des brevets suivants): (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, D320652, D445174, D462436; (Canada)1297749, 2195264, 2225408; or other U.S. and foreign patents pending (ou autres brevets americains et etrangers en attente).

Heat & Glo, a brand of Hearth & Home Technologies, Inc. 20802 Kensington Boulevard, Lakeville, MN 55044

Not for use with solid fuel.

(Ne doit pas entre utilise avec un combustible solide).

Type of Gas (Sorte De Gaz): This appliance must be installed in accordance with local codes, if any; if not, follow ANSI Z223.1

in the USA or CAN/CGA B149 installation codes. (Installer l’appareil selon les codes ou reglementsNATURAL GAS locaux ou, en l’absence de tels reglements, selon les codes d’installationCAN/CGA-B149.)

ANSI Z21XX-XXXX· CSA2.XX-MXX· UL307B

Minimum Permissible Gas Supply for Purposes of Input Adjustment.

 

Approved Minimum (De Gaz) Acceptable

0.0 in w.c.

(Po. Col. d’eau)

 

Maximum Pressure (Pression)

 

0.0 in w.c.

(Po. Col. d’eau)

 

Maximum Manifold Pressure (Pression)

0.0 in w.c.

(Po. Col. d’eau)

 

Minimum Manifold Pressure (Pression)

0.0 in w.c.

(Po. Col. d’eau)

 

Total Electrical Requirements: 000Vac, 00Hz., less than 00 Amperes

MADE IN USA

 

 

IN CANADA

 

Model:

XXXXXXXX

ALTITUDE:

0-0000FT.

0000-0000FT.

(Modele):

MAX. INPUT BTUH:

00,000

00,000

 

 

 

 

 

MIN. INPUT BTUH:

00,000

00,000

 

Serial

XXXXXXXX

ORIFICE SIZE:

#XXXXX

#XXXXX

 

 

(Serie):

Model Number

Serial Number

2

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

Table of Contents

1 Listing and Code Approvals

A. Appliance Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 B. Glass Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 C. BTU Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 4 E. Non-CombustibleMaterials Specification. . . . . . . . . . . . . . 4 F. Combustible Materials Specification . . . . . . . . . . . . . . . . . 4 G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 H. Requirements for the Commonwealth of Massachusetts. . 5

2 Getting Started

A. Design and Installation Considerations . . . . . . . . . . . . . . . 6

B. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . . 6

C. Inspect Appliance and Components. . . . . . . . . . . . . . . . . . 6

3 Framing and Clearances

A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . . 7

B. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . . 8

C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

D. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 Termination Locations

A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 10

5 Vent Information and Diagrams

A. Vent Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

B. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

C. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6 Vent Clearances and Framing

A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 22 B. Wall Penetration Framing. . . . . . . . . . . . . . . . . . . . . . . . . 22 C. Vertical Penetration Framing . . . . . . . . . . . . . . . . . . . . . . 23 D. Install Attic Insulation Shield. . . . . . . . . . . . . . . . . . . . . . . 24

7 Appliance Preparation

A. Top Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

B. Installing the Non-combustibleBoard. . . . . . . . . . . . . . . . 26

C. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 26

D. Install the Optional HEAT-ZONE-GASKit . . . . . . . . . . . . 27

8 Installing Vent Pipe (DVP and SLP Pipe)

A. Assemble Vent Sections (DVP Pipe Only) . . . . . . . . . . . . 28 B. Assemble Vent Sections (SLP Pipe Only) . . . . . . . . . . . . 29 C. Assemble Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . . . 29 D. Secure the Vent Sections. . . . . . . . . . . . . . . . . . . . . . . . . 30 E. Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . 30 F. Install Decorative Ceiling Components (SLP only). . . . . . 31 G. Install Metal Roof Flashing. . . . . . . . . . . . . . . . . . . . . . . . 32 H. Assemble and Install Storm Collar . . . . . . . . . . . . . . . . . . 32 I. Install RF4-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 J. Install Vertical Termination Cap . . . . . . . . . . . . . . . . . . . . 34 K. Install Decorative Wall Components (SLP only). . . . . . . . 34 L. Heat Shield Requirements for Horizontal Termination . . . 34 M. Install Horizontal Termination Cap (DVP and SLP Pipe) . 35

9 Gas Information

A. Fuel Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

B. Gas Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

10 Electrical Information

A. Recommendation for Wire . . . . . . . . . . . . . . . . . . . . . . . . 38 B. Connecting to the Appliance. . . . . . . . . . . . . . . . . . . . . . . 38 C. Intellifire Ignition System Wiring . . . . . . . . . . . . . . . . . . . . 38 D. Standing Pilot Ignition System Wiring . . . . . . . . . . . . . . . 39 E. Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 40 F. Wall Switch Installation for Fan (Optional) . . . . . . . . . . . . 40

11 Finishing

A. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

B. Facing Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

C. Finishing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

12 Appliance Setup

A. Remove Shipping Materials . . . . . . . . . . . . . . . . . . . . . . . 43

B. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

C. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

D. Ember Placement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

E. Positioning the Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

F. Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

G. Screen Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

H. Grilles and Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

I. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

13 Operating Instructions

A. Before Lighting Appliance. . . . . . . . . . . . . . . . . . . . . . . . . 47 B. Lighting Instructions (IPI) . . . . . . . . . . . . . . . . . . . . . . . . . 48 C. After Appliance is Lit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 D. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 50

14 Troubleshooting

A. Standing Pilot Ignition System . . . . . . . . . . . . . . . . . . . . . 51

B. Intellifire Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . 53

15 Maintaining and Servicing Appliance

A. Maintenance Tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

16 Reference Materials

A. Appliance Dimension Diagram. . . . . . . . . . . . . . . . . . . . . 57

B. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . . 58

C. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

D. Limited Lifetime Warranty. . . . . . . . . . . . . . . . . . . . . . . . . 69

E. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

= Contains updated information.

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

3

1 Listing and Code Approvals

A. Appliance Certification

MODELS: 6000G,6000G-IPI

LABORATORY: Underwriters Laboratories, Inc. (UL)TYPE: Direct Vent Gas Appliance Heater

STANDARD: ANSIZ21.88-2000CSA2.33-M98• UL307B

This product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.

NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.

This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.

B. Glass Specifications

Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as defined by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certified to the requirements of ANSI Z97.1 andCPSC 16 CFR 1202 (Safety Glazing Certification CouncilSGCC# 1595 and1597. Architectural Testing, Inc. Reports02-31919.01 and02-31917.01).

This statement is in compliance with CPSC 16 CFR Section 1201.5 “Certification and labeling requirements” which refers to15 U.S. Code(USC) 2063 stating “…Such certificate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”

Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.

Note: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSIZ223.1-latestedition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.

C. BTU Specifications

Models

 

Maximum

Minimum

Orifice

 

Input

Input

Size

(U.S. or Canada)

BTU/h

BTU/h

(DMS)

6000G (NG)

 

US

30,000

18,200

37

 

(0-2000FT)

 

 

 

 

6000G-IPI(NG)

 

CANADA

27,000

16,380

38

 

 

(2000-4500FT)

 

 

 

6000G-LP

 

US

30,000

18,200

52

 

(0-2000FT)

 

 

 

 

6000GIPILP

 

CANADA

27,000

16,380

53

 

 

(2000-4500FT)

 

 

 

D. High Altitude Installations

U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and Canada.

When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A., or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifice size, check with the local gas utility.

If installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities.

WARNING

Do NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

E. Non-CombustibleMaterials Specification

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750ºC, shall be considered non-combustible materials.

F. Combustible Materials Specification

Materials made of or surfaced with wood, compressed paper, plant fibers, plastics, or other material that can ignite and burn, whether flame proofed or not, or whether plastered or unplastered shall be considered combustible materials.

G. Electrical Codes

NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, withNational Electric Code ANSI/NFPA 70-latest edition or theCanadian Electric Code CSA

C22.1.

A 110-120VAC circuit for this product must be protected withground-faultcircuit-interrupterprotection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.

4

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

Note: The following requirements reference various Massachusetts and national codes not contained in this document.

H.Requirements for the Commonwealth of Massachusetts

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:

Installation of Carbon Monoxide Detectors

At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-upis installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-upmay be installed on the next adjacent floor level.

In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

Signage

A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half(1/2) inch in size,“GAS

VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.

Exemptions

The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and

Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS

Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

Detailed instructions for the installation of the venting system design or the venting system components; and

A complete parts list for the venting system design or venting system.

Gas Equipment Venting System NOT Provided

When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer:

The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and

The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

See Gas Connection section for additional Commonwealth of Massachusetts requirements.

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

5

2 Getting Started

A. Design and Installation Considerations

C. Inspect Appliance and Components

Heat & Glo direct vent gas appliances are designed to

WARNING

operate with all combustion air siphoned from outside of

the building and all exhaust gases expelled to the outside.

Inspect appliance and components for damage.

No additional outside air source is required.

 

Damaged parts may impair safe operation.

CAUTION

• Do NOT install damaged components.

• Do NOT install incomplete components.

 

 

• Do NOT install substitute components.

Check building codes prior to installation.

Report damaged parts to dealer.

Installation MUST comply with local, regional, state and national codes and regulations.

 

• Consult local building, fire officials or authorities having jurisdic-

Carefully remove the appliance and components from

 

tion about restrictions, installation inspection, and permits.

 

the packaging.

 

 

 

 

• The vent system components and trim doors are shipped

When planning an appliance installation, it’s necessary to

 

in separate packages.

determine the following information before installing:

The gas logs may be packaged separately and must be

Where the appliance is to be installed.

 

field installed.

The vent system configuration to be used.

Report to your dealer any parts damaged in shipment,

Gas supply piping.

 

 

particularly the condition of the glass.

 

Read all of the instructions before starting the insta-

Electrical wiring.

 

 

 

llation. Follow these instructions carefully during the

Framing and finishing details.

 

 

installation to ensure maximum safety and benefit.

Whether optional accessories—devicessuch as a fan,

 

 

 

 

wall switch, or remote control—aredesired.

 

 

WARNING

 

 

 

 

 

 

 

 

 

WARNING

 

 

Hearth & Home Technologies disclaims any

 

 

 

 

 

responsibility for, and the warranty will be voided

 

Keep appliance dry.

 

 

by, the following actions:

 

 

Installation and use of any damaged appliance or vent

 

Mold or rust may cause odors.

 

 

 

 

system component.

 

Water may damage controls.

 

 

 

 

Modification of the appliance or vent system.

 

 

 

 

 

 

 

 

 

 

Installation other than as instructed by Hearth & Home

B. Tools and Supplies Needed

 

 

Technologies.

Before beginning the installation be sure that the following

 

• Improper positioning of the gas logs or the glass door.

 

• Installation and/or use of any component part not approved

tools and building supplies are available.

 

 

 

by Hearth & Home Technologies.

 

 

 

 

 

 

Reciprocating saw

Framing material

 

Any such action may cause a fire hazard.

Pliers

 

Hi temp caulking material

 

 

 

Hammer

 

Gloves

 

 

 

Phillips screwdriver

Framing square

 

 

 

Flat blade screwdriver

Electric drill and bits (1/4 in.)

 

 

 

Plumb line

 

Safety glasses

 

 

 

Level

 

1/2 - 3/4 inch length, #6 or #8 Self-drillingscrews

Manometer

 

Voltmeter

 

 

 

Tape measure

 

Noncorrosive leak check solution

 

 

 

One 1/4 inch female connection (for optional fan).

6

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

3 Framing and Clearances

Note:

Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY.

Illustrations/diagrams are not drawn to scale.

Actual installation may vary due to individual design preference.

A.Selecting Appliance Location

When selecting a location for your appliance it is important to consider the required clearances to walls (see figure 3.1).

WARNING

Fire Risk

Provide adequate clearance:

Around air openings

To combustibles

• For service access

Locate appliance away from traffic areas.

Note: For actual appliance dimensions refer to Section 16.

 

A

1/2 IN.

G

 

 

B

 

ALCOVE

A

INSTALLATION E

B C

 

TOP VENT

ONE 90º ELBOW

In addition to these framing dimensions, also reference the following sections:

Clearances and Mantel Projections (Sections 3.C and 3.D)

Vent Clearances and Framing (Section 6).

 

REAR VENT,

 

REAR VENT,

 

 

HORIZONTAL TERMINATION,

 

ONE ELBOW

 

 

TWO ELBOWS

REAR VENT,

B

 

 

B

NO ELBOWS

D

D

 

B

 

F

H

 

 

 

 

 

 

D

 

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

B

C

D

E

F

G

H

Inches

51

42

72

56-5/8

See Section D.

22

17-3/4

8

Millimeters

1295

1067

1829

1438

Mantel Projections

559

451

203

Figure 3.1 Appliance Locations

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

7

B. Constructing the Appliance Chase

A chase is a vertical boxlike structure built to enclose the gas appliance and/or its vent system. Vertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase.

Construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Local building codes MUST be checked.

Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.

Walls, ceiling, base plate and cantilever floor of the chase should be insulated. Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air infiltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness.

To further prevent drafts, the wall shield and ceiling firestops should be caulked with high temperature caulk to seal gaps. Gas line holes and other openings should be caulked with high temp caulk or stuffed with unfaced

insulation. If the appliance is being installed on a cement slab, a layer of plywood may be placed underneath to prevent conducting cold up into the room.

C. Clearances

WARNING

Fire Risk.

Odor Risk.

Install appliance on hard metal or wood surfaces extending full width and depth of appliance.

Do NOT install appliance directly on carpeting, vinyl, tile or any combustible material other than wood.

WARNING

Fire Risk.

Construct chase to all clearance specifications in manual.

Locate and install appliance to all clearance

specifications in manual.

A

E

 

 

 

 

 

 

F

J

 

 

 

 

B

 

 

 

 

 

 

 

 

H

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

D

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

 

 

 

 

Clearance to Combustibles

 

 

 

 

 

A

B

C

D

E

F

G

H

I

J

 

Rough

Rough

Rough

Rough

Clearance

Combustible

Combustible

Behind

Sides of

Front of

 

Opening

Opening

Opening

Opening

 

to Ceiling

Floor

Flooring

Appliance

Appliance

Appliance

 

(Vent Pipe)

(Height)

(Depth)

(Width)

 

 

 

 

 

 

 

Inches

10

38-1/2

22

42

26-5/8

0

0

1/2

1/2

36

Millimeters

254

978

559

1067

676

0

0

13

13

915

Figure 3.2 Clearances to Combustibles

8

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

D. Mantel Projections

TO CEILING

 

 

18

 

 

12

 

10

11

 

32

 

9

8

25

 

7

 

19

6

 

 

18

5

 

 

17

4

 

16

3

 

 

15

 

 

14

13

12

2-1/211

10

5

MEASUREMENTS FROM

TOP EDGE OF THE OPENING

Note: All measurements in inches.

Note: Measurement is taken from top of the opening, NOT the top of the fireplace.

Figure 3.3 Clearances to mantels or other combustibles above appliance

IN T E R IO R W A L L

To p V ie w

A B

F IR E P L AC E

O P E N ING

M A N T E L L E G O R W A L L P RO J E C T IO N S

If A minimum is ____, thenB maximum is_____.

A

Inches

2-7/16

3-7/16

4-7/16

5-7/16

6-7/16

7-7/16

Millimeters

62

87

113

138

164

189

 

B

Inches

1

2

3

4

5

Millimeters

25

51

76

102

127

Figure 3.4 Clearances to Mantel Legs or Wall Projections (Acceptable on both sides of opening.)

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

9

4 Termination Locations

A. Vent Termination Minimum Clearances

WARNING

Fire Risk.

Explosion Risk.

Inspect external vent cap regularly.

Ensure no debris blocks cap.

Combustible materials blocking cap may ignite.

Restricted air flow affects burner operation.

WARNING

Fire Risk. Explosion Risk.

Maintain vent clearance to combustibles as specified.

Do not pack air space with insulation or other materials.

Failure to keep insulation or other materials away from vent pipe may cause fire.

Measure vertical clearances from this surface.

Measure horizontal clearances from this surface.

(See Figure 4.4 for specific clearances)

Figure 4.1

 

 

HORIZONTAL

 

 

OVERHANG

2 FT.

20 INCHES MIN.

VERTICAL

MIN.

 

 

WALL

 

LOWEST

 

 

 

DISCHARGE

 

 

OPENING

 

GAS DIRECT VENT

 

 

TERMINATION CAP

 

 

 

 

X

 

 

12

 

 

ROOF PITCH

 

 

IS X/ 12

 

H (MIN.) - MINIMUM HEIGHT FROM ROOF

 

TO LOWEST DISCHARGE OPENING

Roof Pitch

H (Min.) Ft.

Flat to 6/12...........................................................

1.0*

Over 6/12 to 7/12.................................................

1.25*

Over 7/12 to 8/12.................................................

1.5*

Over 8/12 to 9/12.................................................

2.0*

Over 9/12 to 10/12...............................................

2.5

Over 10/12 to 11/12 .............................................

3.25

Over 11/12 to 12/12 .............................................

4.0

Over 12/12 to 14/12.............................................

5.0

Over 14/12 to 16/12.............................................

6.0

Over 16/12 to 18/12.............................................

7.0

Over 18/12 to 20/12.............................................

7.5

Over 20/12 to 21/12.............................................

8.0

* 3 foot minimum in snow regions

Figure 4.2 Minimum height from roof to lowest discharge opening

Figure 4.2 specifies minimum vent heights for various pitched roofs.

GAS, WOOD OR FUEL

 

OIL TERMINATION

B

 

GAS

C TERMINATION

A

 

 

 

 

 

 

 

 

 

 

 

Gas

Wood & Fuel Oil

 

Comments

 

Termination

Termination

 

 

 

 

A

6 in.

20 in. min.

Horizontal distance between terminations

B

20 in.

24 in. min.

Distance to perpendicular wall

C

18 in.

18 in.

Vertical distance between terminations

Figure 4.3 Multiple Vertical Termination

10

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

 

 

P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Q

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(See Note 2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V

 

S

Electrical

S

V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Service

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

= VENT TERMINAL

X = AIR SUPPLY INLET

 

 

 

 

 

= AREA WHERE TERMINAL IS NOT PERMITTED

 

V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

=

12 inches.................

clearances above grade, veranda,

 

L**

=

7 ft..........................

 

clearance above paved

 

 

 

(See Note 1)

porch, deck or balcony

 

 

 

 

 

 

 

(See Note 1)

 

sidewalk or a paved driveway

B

=

12 inches

clearances to window or door

 

 

 

 

 

 

 

 

 

 

 

 

 

located on public property

 

M*** =

18 inches

 

clearance under veranda, porch,

 

 

 

 

that may be opened, or to perma-

 

 

 

 

 

 

nently closed window. (Glass)

 

 

 

 

 

 

 

 

 

 

 

 

 

deck, balcony or overhang

D*

=

18 inches.................

vertical clearance to unventilated

 

 

 

 

 

 

 

42 inches ...............

 

vinyl

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

soffit or to ventilated soffit located

 

S

=

 

6 inches.................

 

clearance from sides of electri-

 

 

 

 

above the terminal

 

 

 

 

 

 

 

 

(See Note 5)

 

cal service

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*30 inches................

for vinyl clad soffits and below

 

T

=

12 inches................

 

clearance above electrical

 

 

 

 

electrical service

 

 

 

 

 

 

 

(See Note 5)

 

service

 

 

 

 

 

 

 

 

 

 

 

 

F

=

9 inches..................

clearance to outside corner

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alcove Applications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

=

...................6 inches

clearance to inside corner

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

 

 

=

6 inches

 

non-vinylsidewalls

 

 

 

H

=

3 ft. (Canada)

not to be installed above a gas

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12 inches

 

vinyl sidewalls

 

 

 

 

 

 

 

 

meter/regulator assembly within 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P

 

 

=

8 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

feet (90 cm) horizontally from the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

center-lineof the regulator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

QMIN

 

 

 

 

 

 

 

RMAX

 

 

 

I

=

3 ft...........................

clearance to gas service regulator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 cap

 

3 feet

 

 

 

 

2 x Q ACTUAL

 

 

 

 

 

 

vent outlet

 

 

 

 

 

 

 

 

 

 

 

 

 

J

=

9 inches (U.S.A.)

 

 

 

 

 

 

 

 

 

 

 

 

 

2 caps

 

6 feet

 

 

 

 

1 x Q ACTUAL

 

 

 

 

 

12 inches (Canada) clearance to non-mechanical

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 caps

 

9 feet

 

 

2/3 x Q ACTUAL

 

 

 

 

 

 

air supply inlet to building or the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

combustion air inlet to any other

 

 

 

 

 

 

 

4 caps

 

12 feet

 

 

1/2 x Q ACTUAL

 

 

 

 

 

 

appliance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K

=

3 ft. (U.S.A.)

 

 

 

 

 

QMIN = # termination caps x 3

RMAX = (2 / # termination caps) x QACTUAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

...........6 ft. (Canada)

clearance to a mechanical (pow-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ered) air supply inlet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

**a vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.

***only permitted if veranda, porch, deck or balcony is fully open on a minimum of 2 sides beneath the floor, or meets Note 2.

Note 1: On private property where termination is less than 7 feet above a sidewalk, driveway, deck, porch, veranda or balcony, use of a listed cap shield is suggested. (See vents components page)

Note 2: Termination in an alcove space (spaces open only on one side and with an overhang) are permitted with the dimensions specified for vinyl ornon-vinylsiding and soffits.1. There must be 3 feet minimum between termination caps.2. All mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below the termination cap.3. All gravity air intakes within 3 feet of a termination cap must be a minimum of 1 foot below the termination cap.

Figure 4.4 Minimum Clearances for Termination

Note 3: Local codes or regulations may require different clearances.

Note 4: Termination caps may be hot. Consider their proximity to doors or other traffic areas.

Note 5: Location of the vent termination must not interfere with access to the electrical service.

WARNING: In the U.S: Vent system termination isNOT permitted in screened porches. You must follow side wall, overhang and ground clearances as stated in the instructions.

In Canada: Vent system termination isNOT permitted in screened porches. Vent system termination is permitted in porch areas with two or more sides open. You must follow all side walls, overhang and ground clearances as stated in the instructions.

Heat & Glo assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements.

CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED.

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

11

5 Vent Information and Diagrams

A. Vent Table Key

The abbreviations listed in this vent table key are used in the vent diagrams.

Symbol

Description

V1

First section (closest to appliance) of vertical length

 

 

V2

Second section of vertical length

 

 

H1

First section (closest to appliance) of horizontal length

 

 

H2

Second section of horizontal length

 

 

WARNING

Fire Hazard. Explosion Risk. Asphyxiation Risk.

Do NOT connect this gas appliance to a chimney flue serving a separate solid-fuelor gas burning appliance.

• Vent this appliance directly outside.

• Use separate vent system for this appliance.

May impair safe operation of this appliance or other appliances connected to the flue.

B. Use of Elbows

CAUTION

ALL vent configuration specifications MUST be followed.

This product is tested and listed to these specifications.

Appliance performance will suffer if specifications are not followed.

Diagonal runs have both vertical and horizontal vent aspects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect (see Figure 5.1).

Two 45º elbows may be used in place of one 90º elbow. On 45º runs, one foot of diagonal is equal to 8-1/2(216 mm) inches horizontal run and8-1/2(216 mm) inches vertical run. A length of straight pipe is allowed between two 45º elbows (see Figure 5.1).

Vertical

 

 

in.

 

 

 

 

 

.

-81/2

 

12

in

 

 

 

 

 

 

8-1/2in.

 

Horizontal

Figure 5.1

C. Measuring Standards

Vertical and horizontal measurements listed in the vent diagrams were made using the following standards.

1.Pipe measurements are shown using the effective length of pipe (see Figure 5.2).

2.Horizontal terminations are measured to the outside mounting surface (flange of termination cap) (see Figure 4.1).

3.Vertical terminations are measured to bottom of termination cap.

4.Horizontal pipe installed level with no rise.

 

Pipe

Effective Length

 

Inches

Millimeters

 

 

 

DVP4

4

102

 

DVP6

6

152

Effective

DVP12

12

305

Height/Length

DVP24

24

610

 

 

DVP36

36

914

 

DVP48

48

1219

 

DVP6A

3 to 6

76 to 152

 

DVP12A

3 to 12

76 to 305

 

DVP12MI

3 to 12

76 to 305

 

DVP24MI

3 to 24

76 to 610

Figure 5.2 DVP Pipe Effective Length

 

 

12

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

D. Vent Diagrams

Note: The 6000 series fireplaces can adapt to SLP series vent pipe, if desired.

When venting off the top of the unit, use a DVP-2SLadapter and a minimum 48 inch vertical section of SLP series vent pipe.

After the 48 inch vertical section, the venting table rules must be followed. The first 48 inchvertical section isNOT counted as part of the vertical components in the table. It is still counted as part of the overall maximum run. All venting table rules for the vent run must still be followed.

Example: DVP pipe 3 ft. min. vertical = 11 ft. max. horizontal SLP pipe 7 ft. min. vertical = 11 ft. max. horizontal

1. Top Vent - Horizontal Termination

One Elbow

Figure 5.3

WARNING

Fire Risk. Explosion Risk.

Do NOT pack insulation or other combustibles between ceiling firestops.

ALWAYS maintain specified clearances around venting and firestop systems.

Install wall shield and ceiling firestops as specified.

Failure to keep insulation or other material away from vent pipe may cause fire.

WARNING

Fire Risk.

When using DVP-HRC-SSandDVP-HRC-ZC-SS termination caps on top vented fireplaces, a 6 inch minimum vertical vent section is required before installing first elbow.

V1 Minimum

H1 Maximum

Elbow only

2 ft

610 mm

1 ft.

 

305 mm

3 ft.

914 mm

2 ft.

 

610 mm

6 ft.

1.8 m

3 ft.

 

914 mm

11 ft.

3.4 m

4 ft.

 

1.2 m

20 ft.

6.1 m

V1

+ H1 = 40 ft. (12.2 m) Maximum

 

H1 = 20 ft. (6.1 m) Maximum

Note: For corner installations: A 6 inch (152 mm) section of straight pipe may need to be attached to the appliance before a 90o elbow, to allow the vent pipe to clear the top standoffs.

Two Elbows

Note: For corner installations: A 6 inch (152 mm) section of straight pipe may need to be attached to the appliance before a 90o elbow, to allow the vent pipe to clear the top standoffs.

V1 Minimum

H1 + H2 Maximum

Elbow only

1 ft.

305 mm

6 in.

152 mm

2 ft.

610 mm

1 ft.

305 mm

2 ft.

610 mm

2 ft.

610 mm

4 ft.

1.2 m

3 ft.

914 mm

9 ft.

2.7 m

4 ft.

1.2 m

18 ft.

5.5 m

5 ft.

1.5 m

20 ft.

6.1 m

V1 + H1 + H2 = 40 ft. (12.2 m) Maximum H1 + H2 = 20 ft. (6.1 m) Maximum

Figure 5.4

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

13

1. Top Vent - Horizontal Termination

 

- (continued)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three Elbows

 

 

 

 

 

 

 

 

 

 

V1

Min.

H1

Max.

V2 Min.

H2 Max.

 

 

 

 

Elbow only

2 ft.

 

610 mm

0 in.

0 mm

1 ft.

305 mm

 

 

6 in.

152 mm

3 ft

 

914 mm

6 in.

152 mm

2 ft.

610 mm

 

 

1 ft.

305 mm

6 ft.

 

1.8 m

1 ft.

305 mm

6 ft.

1.8 m

 

 

 

 

 

 

 

 

 

 

 

 

 

2 ft.

610 mm

11 ft.*

 

3.4 m*

2 ft.

610 mm

10 ft.*

3.1 m*

 

 

 

 

 

 

 

 

 

 

 

 

 

3 ft.

914 mm

16 ft *

 

4.9 m*

3 ft.

914 mm

14 ft.*

4.3 m*

 

 

 

 

 

 

 

 

 

 

 

 

*H1 + H2 = 20 ft. (6.1 m) Maximum

V1 + V2 + H1 + H2 = 40 ft. (12.2 m) Maximum

 

 

 

 

 

 

 

 

 

 

 

 

WARNING

Fire Risk.

When using DVP-HRC-SSandDVP-HRC-ZC-SS termination caps on top vented fireplaces, a 6 inch minimum vertical vent section is required

before installing first elbow.

Figure 5.5

14

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

2. Top Vent - Vertical Termination

V1 = 40 ft. Max. (12.4 m)

V1 = 3 ft. Min. (914 mm)

Note: If installing a vertical vent/ termination off the top of the appliance, the optional vertical termination baffle should be used.

No Elbow

Figure 5.6

Flue Restrictor Instructions

1.Remove Exhaust Shield using a 1/4 inch nut driver by removing the four screws securing it in place (see Figure 5.7).

E X H A U S T

S H IE L D

F L U E

R E S T R IC TO R

Figure 5.7

2.Break the Flue Restrictor into two pieces. Do this by bending the part back and forth until it breaks (see Figure 5.8).

B R E A K

H E R E

Figure 5.8 Flue Restrictor

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

15

3.Match the amount of vertical you have in the system with the chart to find the appropriate position to set the Flue Restrictor (see Figure 5.9 ).

Vertical

TOP VENT

REAR VENT

NG

LP

NG

LP

 

4 ft.

1-1

No

No

No

Restrictor

Restrictor

Restrictor

 

 

8 ft.

2-2

1-2

1-1

No

Restrictor

 

 

 

 

15 ft.

3-3

3-2

2-2

1-2

 

 

 

 

 

20 ft.

3-4

3-3

3-3

2-3

 

 

 

 

 

25 ft.

3-4

3-3

3-3

2-3

 

 

 

 

 

30 ft.

4-4

3-4

3-4

3-3

 

 

 

 

 

35 ft.

4-4

3-4

3-4

3-3

 

 

 

 

 

40 ft.

5-4

4-4

4-4

3-4

 

 

 

 

 

Figure 5.9

Note: If theDVP-2SLadapter and SLP pipe is used, you MUST subtract one number from the table above.

Example: Top vent 40 ft vertical with DVP pipe =5-4Top vent 40 ft vertical with SLP pipe =4-3

Two Elbows

4. Center the Flue Restrictor on vent and secure in place by using twoself-tappingscrews (see Figure 5.10).

5. Reinstall the Exhaust Shield.

1 2 3 4 5

S E TTIN G S

1 2 3 4 5

Figure 5.10

 

V1

 

H1 Maximum

V2

V1 + V2 Min.

Elbow only

 

2 ft.

610 mm

*

*

 

*

6 in.

 

152 mm

 

6 ft.

1.8 m

*

*

 

*

2 ft.

 

610 mm

 

11 ft.

3.4 m

*

*

 

*

3 ft.

 

914 mm

 

16 ft.

4.9 m

*

*

 

*

4 ft.

 

1.2 m

 

20 ft

6.1 m

*

*

 

*

 

 

V1 + V2 + H1

= 50 ft (15.2 m) Maximum

 

*No specific restrictions on this value EXCEPT

 

 

V1 + V2 + H1

cannot exceed 50 ft (15.2 m)

 

Figure 5.11

16

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

2. Top Vent - Vertical Termination - (continued)

Three Elbows

 

V1

H1+ H2

V2

V1 + V2 Minimum

H1+ H2 Maximum

Elbow only

1 ft.

305 mm

*

*

*

1 ft.

305 mm

 

 

 

 

 

 

 

 

 

 

6 in.

 

152 mm

2 ft.

610 mm

*

*

*

2 ft.

610 mm

 

 

 

 

 

 

 

 

 

 

1 ft.

 

305 mm

2 ft.

610 mm

*

*

*

2 ft.

610 mm

2 ft.

 

610 mm

4 ft.

1.2 m

*

*

*

4 ft.

1.2 m

3 ft.

 

914 mm

9 ft.

2.7 m

*

*

*

9 ft.

2.7 m

4 ft.

 

1.2 m

18 ft.

5.5 m

*

*

*

18 ft.

5.5 m

 

 

 

 

 

 

 

 

 

H1+ H2 = 20 ft (6.1 m) Maximum

V1+ V2 + H1+ H2= 40 ft (12.2 m) Maximum

 

 

 

 

 

 

 

 

 

 

IN S TA LL E D

H O R IZO N TA L LY

Figure 5.12

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

17

3. Rear Vent - Horizontal Termination

 

 

 

 

No Elbow

H1 = 16 in. (406 mm) Maximum

Figure 5.13

One 45º Elbow

Do not use a 450 elbow in corner installations.

Use two 900 elbows instead.

Figure 5.14

18

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

3. Rear Vent - Horizontal Termination - (continued)

Two Elbows

H1 Maximum

V1 Minimum

 

H2

H1+ H2 Maximum

1 ft.

305 mm

Back to Back

1 ft.

 

305 mm

2 ft.

610 mm

90º Elbows

 

 

 

 

 

 

 

 

2 ft.

610 mm

6 in.

152 mm

2 ft.

 

610 mm

4 ft.

1.2 m

3 ft.

914 mm

1 ft.

305 mm

2 ft.

 

610 mm

5 ft.

1.5 m

3 ft.

914 mm

2 ft.

610 mm

4 ft.

 

1.2 m

7 ft.

2.1 m

3 ft.

914 mm

3 ft.

914 mm

9 ft.

 

2.7 m

12 ft.

3.7 m

3 ft.

914 mm

4 ft

1.2 m

18 ft.

 

5.5 m

20 ft.*

6.1 m*

V1+ H1+ H2= 40 ft (12.2 m) Maximum

H1= 3 ft (914 mm) Maximum

 

 

*H1+ H2= 20 ft (6.1 m) Maximum

 

 

Figure 5.15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three Elbows

 

 

H1 Maximum

V1 Minimum

H2+ H3

H1+ H2+ H3 Max.

 

 

 

1 ft.

305 mm

Back to Back

1 ft.

305 mm

2 ft.

610 mm

 

 

 

90º Elbows

 

 

 

 

 

 

 

 

 

 

 

 

2 ft.

610 mm

6 in.

152 mm

1.5 ft.

457 mm

3.5 ft.

1.1 m

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 ft.

914 mm

1 ft.

305 mm

2 ft.

610 mm

5 ft.

1.5 m

 

 

 

3 ft.

914 mm

2 ft.

610 mm

4 ft.

1.2 m

7 ft.

2.1 m

 

 

 

3 ft.

914 mm

3 ft.

914 mm

9 ft.

2.7 m

12 ft.

3.7 m

 

 

 

3 ft.

914 mm

4 ft.

1.2 m

12 ft.

3.7 m

15 ft.

4.6 m

 

 

 

V1+ H1+ H2+ H3= 40 ft (12.2 m) Maximum

H1= 3 ft (914 mm) Maximum

 

INS TALLE D

 

 

H1+ H2+ H3= 20 ft (6.1 m) Maximum

 

 

 

HORIZON TAL LY

 

 

 

 

 

 

 

Figure 5.16

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

19

4. Rear Vent - Vertical Termination

One Elbow

Figure 5.17

Two Elbows

V1 Minimum

H1 Maximum

6 in.

152 mm

2 ft.

610 mm

1 ft.

305 mm

3 ft.

914 mm

2 ft.

610 mm

5 ft.

1.5 m

3 ft.

914 mm

7 ft.

2.1 m

4 ft.

1.2 m

8 ft

2.4 m

5 ft.

1.5 m

8 ft

2.4 m

V1+ H1 = 40 ft (12.2 m) Maximum

H1 = 8 ft (2.4 m) Maximum

H1+ H2 Maximum

V1 Minimum

Back to Back 90° Elbows

3 ft.

 

914 mm

 

 

 

 

 

 

2 ft

 

610 mm

6 ft.

 

1.8 m

4 ft

 

1.2 m

9 ft.

 

2.7 m

 

 

 

 

 

 

6 ft.

 

1.8 m

12 ft.

 

3.7 m

8 ft.

 

2.4 m

15 ft.

 

4.6 m

 

V1+ H1= 40 ft (12.2 m) Maximum

 

 

H1+ H2= 8 ft (2.4 m) Maximum

 

IN S TA L L E D

H O R IZ O N TA L LY

Figure 5.18

20

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

4. Rear Vent - Vertical Termination - (continued)

Three Elbows

 

H1 Maximum

V1 Minimum

 

H2

H1+ H2 Maximum

 

2 ft.

610 mm

6 in.

 

152 mm

2 ft.

610 mm

4 ft.

1.2 m

 

3 ft.

914 mm

1 ft.

 

305 mm

4 ft.

1.2 m

7 ft.

2.1 m

 

5 ft.

1.5 m

2 ft.

 

610 mm

6 ft.

1.8 m

11 ft.

3.4 m

 

7 ft.

2.1 m

3 ft.

 

914 mm

8 ft.

2.4 m

15 ft.

4.6 m

V 2

8 ft

2.4 m

4 ft.

 

1.2 m

10 ft.

3.1 m

18 ft.

5.5 m

 

 

H1= 8 ft (2.4 m) Max. V1+ V2+ H1+ H2= 40 ft (12.2 m) Max.

 

 

 

 

H1+ H2= 20 ft (6.1 m) Max.

 

 

H2

V 1

Figure 5.19

H 1

 

Three Elbows

V1

H3

H1

H2

Figure 5.20

INSTALLED

 

HORIZONTALLY

H1

H2

H3

V1 Minimum

H1+ H2+ H3 Maximum

*

*

*

8 ft.

2.4 m

6 ft.

1.8 m

*

*

*

9 ft.

2.7 m

7 ft.

2.1 m

*

*

*

10 ft.

3.1 m

8 ft.

2.4 m

*

*

*

10 ft.

3.1 m

8 ft.

2.4 m

V1+ H1+ H2+ H3 = 40 ft. (12.2 m) Maximum *No specific restrictions on this value EXCEPT

V1+ H1+ H2+ H3 cannot exceed 40 ft. (12.2 m) Maximum H1+ H2+ H3 = 8 ft. (2.4 m) Maximum

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

21

6 Vent Clearances and Framing

A. Pipe Clearances to Combustibles

WARNING

Fire Risk. Explosion Risk.

Maintain vent clearance to combustibles as specified.

Do not pack air space with insulation or other materials.

Failure to keep insulation or other materials away from vent pipe may cause fire.

Note: Heat shields MUST overlap by a minimum of 1-1/2in. (38 mm).

DVP heat shield - designed to be used on a wall 4 in. to7-1/4in. (102 mm to 184 mm) thick.

If wall thickness is less than 4 in. the existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4in. aDVP-HSM-Bwill be required.

SLP heat shield - designed to be used on a wall4-3/8in. to7-5/8in. (111 mm to 194 mm thick).

If wall thickness is less than 4-3/8the existing heat shields must be field trimmed. If wall thickness is greater than7-5/8in. aDVP-HSM-Bwill be required.

(DVP-SLPPipe Shown)

 

Heat

3 in. (76 mm)

3 in. (76 mm)

Shield

top clearance *

top clearance

 

Heat

 

 

Shield

1 in. (25 mm) clearance around vertical sections

 

1 in. (25 mm)

Wall

clearance

Shield

bottom & sides

Firestop

 

WALL

 

Heat

3 in. (76 mm)

Shield

top clearance *

 

Heat

 

Shield

Wall

1 in. (25 mm)

clearance

Shield

bottom & sides

Firestop

 

WALL

 

* When using SLP pipe, minimum clearances from the vent pipe to combustible materials at wall shield firestops are: Top: 2-1/2in. (64 mm)

Bottom: 1/2 in. (13 mm) Sides: 1 in. (25 mm)

Figure 6.1 Horizontal Venting Clearances To Combustible

Materials

B. Wall Penetration Framing

Combustible Wall Penetration

Whenever a combustible wall is penetrated, you must frame a hole for the wall shield firestop(s). The wall shield firestop maintains minimum clearances and prevents cold air infiltration.

The opening must be framed on all four sides using the same size framing materials as those used in the wall construction.

SLP pipe - A wall shield firestop must be placed on each side of an interior wall. A minimum 1-1/2in. (38 mm) overlap of attached heat shields must be maintained.

DVP pipe - A wall shield firestop is required on one side only on interior walls. If your local inspector requires a wall shield firestop on both sides, then both wall shield firestops must have a heat shield (refer to Section 16.B.) attached to them.

See Section 10.M. for information for regarding the installation of a horizontal termination cap.

Non-CombustibleWall Penetration

If the hole being penetrated is surrounded by noncombustible materials such as concrete, a hole with diameter one in. greater than the pipe is acceptable.

Whenever a non-combustiblewall is penetrated, the wall shield firestop is only required on one side and no heat shield is necessary.

10 in.

10 in.

 

C

 

D

10 in.

12 in.

A* B*

 

A*

B*

C

D

Inches

42-3/4

27-7/8

41-3/4

26-7/8

*Shows center of vent framing hole for top or rear venting. The center of the hole is one (1) inch (25.4 mm) above the center of the horizontal vent pipe.

Figure 6.2 Exterior Wall Hole

22

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

C. Vertical Penetration Framing

A ceiling firestop MUST be used between floors and attics.

DVP pipe only - Frame an opening 10 in. by 10 in. (254 mm by 254 mm) whenever the vent penetrates a ceiling/floor (see Figure 6.3).

SLP pipe only - Frame opening 9 in. x 9 in. (229 mm x 229 mm) whenever the vent penetrates a ceiling/floor (see Figure 6.3).

Frame the area with the same sized lumber as used in ceiling/floor joist.

The ceiling firestop may be installed above or below the ceiling joists when installed with a attic insulation shield. It must be under joists between floors that are not insulated. Refer to Figure 6.4.

Secure with three fasteners on each side.

WARNING! Risk of Fire! DO NOT pack insu- lation around the vent. Insulation must be kept back from the pipe to prevent overheating.

 

ATTIC ABOVE

 

A

 

A

PIPE

A

DVP

10 in. (254 mm)

SLP

9 in. (229 mm)

Figure 6.3

 

INSTALL ATTIC INSULATION SHIELDS

BEFORE OR AFTER INSTALLATION OF VENT SYSTEM

3 FASTENERS

 

PER SIDE

 

CEILING FIRESTOP

CEILING FIRESTOP

INSTALLED BELOW CEILING

INSTALLED ABOVE CEILING

Figure 6.4 Installing the Attic Shield

 

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

23

D. Install Attic Insulation Shield

WARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home Technologies Inc. requires the use of an attic shield.

The National Fuel Gas Code ANSI Z223.1 and NFPA 54 requires an attic shield constructed of 26 gauge minimum metal that extends at least 2 in. (51 mm) above insulation.

Attic shields must meet specified clearance and be secured in place.

Flat Ceiling Installation

• Remove one shield from box.

NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield.

Wrap shield around pipe if pipe is already installed in area to be insulated.

Match the three holes in each side and fasten with three screws to form a tube.

Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling firestop.

Bend the remaining bottom tabs inward 90° to maintain the air space between the pipe and the shield. Set the shield on the ceiling firestop and attach to the firestop.

Bend all tabs inward 90° around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.

Vaulted Ceiling Installation

The attic insulation shield has been laser-etchedwith cut lines and ceiling pitches to make field trimming easier.

Remove one shield from box.

NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield.

Cut the attic insulation shield (if application is for vaulted ceiling) using a laser-etchedcut line, to fit your ceiling pitch. Snip cut edge to recreate 1 in. bend tabs all the way around the bottom.

Wrap shield around pipe if pipe is already installed in area to be insulated.

Match the three holes in each side and fasten with three screws to form a tube.

Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling firestop.

Bend the remaining bottom tabs inward 90° to maintain the air space between the pipe and the shield. Set the shield on the ceiling firestop and attach to the firestop.

Bend all tabs inward 90° around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.

BEND ALL TABS INWARD 90°

TO MAINTAIN CLEARANCE

AND PREVENT INSULATION

FROM FALLING INSIDE

LASER-ETCHED

INSERT 3 CUT LINES

SCREWS

BEND 3 TABS

OUTWARD TO

FASTEN TO CEILING

FIRESTOP-BEND

REMAINING TABS

INWARD 90 DEGREES

TO MAINTAIN

CLEARANCE

Figure 6.5 Attic Insulation Shield

24

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

7 Appliance Preparation

A. Top Vent

Figure 7.1 For top vent, remove the two screws holding the elbow heat shield in place. Use this heat shield over the first elbow if applicable. For rear vent skip this step.

Figure 7.2 Cut the seal cap strap across the rectangles next to the disk.

Figure 7.3 Remove the white gasket material covering the seal cap.

Figure 7.4 Fold the center parts of the retaining band up and use to remove the vent cap.

Figure 7.5 Discard the vent cap, remove and discard the insulation basket. Note: Once the vent cap has been removed it cannot be reattached.

Proceed to Section 7. C.

CAUTION

Sharp Edges

Wear protective gloves and safety glasses during installation.

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

25

Figure 7.6 Remove the insulation from the outer vent pipe. For rear venting there is no insulation in the outer vent pipe.

Figure 7.7 To attach the first section of vent pipe, make sure to use the fiberglass gasket in the manual bag to seal between the first vent component and the outer fireplace wrap. Use 2 self tapping screws to secure the gasket to the outer wrap.

Secure the first section of venting to the fireplace by screwing through the two straps left over from cutting the seal cap strap in step 2.

Note: Once appliance is setup for top or rear venting, it CANNOT be changed at a later time.

B. Installing the Non-combustibleBoard

The factory supplied non-combustibleboard spans the distance from the top of the fireplace to the center of

the framing header. This board must be used. See figure 7.8.

HEADER

Figure 7.8 Non-combustibleBoard

C. Securing and Leveling the Appliance

WARNING

Fire Risk.

Prevent contact with sagging, loose insulation.

Do NOT install against combustible materials such as exposed insulation, plastic and insulation

backer.

The diagram shows how to properly position, level, and secure the appliance (see Figure 7.9). Nailing tabs are provided to secure the appliance to the framing members.

Venting - refer to Vent Clearances and Framing (Section

6)for hole location.

Place the appliance into position.

Level the appliance from side to side and front to back.

Shim the appliance as necessary. It is acceptable to use wood shims.

Bend out nailing tabs on each side.

Keep nailing tabs flush with the framing.

Secure the appliance to the framing by using nails or screws through the nailing tabs.

Note: Once appliance is setup for top or rear venting, it CANNOT be changed at a later time.

NAILING TABS (BOTH SIDES)

Figure 7.11 Proper positioning, leveling and securing of an appliance

WARNING

Fire Risk.

• ALWAYS maintain specified

clearances around the appliance.

• Do NOT notch into the framing around the appliance spacers.

Failure to keep insulation, framing or other material away from the appliance may cause fire.

26

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

D. Install the Optional HEAT-ZONE-GASKit

Note: There must be NO INSULATION or other combustibles inside the framed firestop opening.

HEAT-ZONE-GAS

ATTACHES HERE

Figure 7.10

1.Remove the knockout from the fireplace and discard it (see Figure 7.10).

2.Center the duct collar around the exposed hole and attach it to the fireplace with 3 screws. Note: Do this BEFORE final positioning of fireplace.

3.Determine the location for the air register/fan housing assembly.

Reference the Heat-Zone-Gaskit instructions for the remaining installation steps.

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

27

8 Installing Vent Pipe (DVP and SLP Pipe)

A. Assemble Vent Sections (DVP Pipe Only)

Attach Vent to the Firebox Assembly

Note: The end of the pipe sections with the lanced tabs will face toward the appliance.

Attach the first pipe section to the starting collar:

Lanced pipe end to the starting collar

Inner pipe over inner collar

Push the pipe section until all lanced tabs snap in place

Lightly tug on pipe to confirm it has locked.

Commercial, Multi-family(Multi-levelexceeding two stories), orHigh-RiseApplications

All outer pipe joints must be sealed with high temperature silicone, including the slip section that connects directly to the horizontal termination cap.

Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections. See Figure 8.1

Only outer pipes need to be sealed. All unit collar, pipe, slip section, elbow and cap outer flues shall be sealed in this manner, unless otherwise stated.

WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when removing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak.

Assemble Pipe Sections (DVP Pipe Only)

Per Figure 8.2:

Start the inner pipe on the lanced end of section A into the flared end of section B.

Start the outer pipe of section A over the outer pipe of section B.

Once both vents sections are started, push firmly until all lanced tabs lock into place.

Lightly tug on the pipe to confirm the tabs have locked.

It is acceptable to use screws no longer than 1/2 in. (13 mm) to hold outer pipe sections together. If predrilling holes, DO NOT penetrate inner pipe.

For 90° and 45° elbows that are changing the vent direction from horizontal to vertical, one screw minimum should be put in the outer flue at the horizontal elbow joint to prevent the elbow from rotating. Use screws no longer than 1/2 in. (13 mm). If predrilling screw holes, DO NOT penetrate inner pipe.

Figure 8.1 High Temperature Silicone Sealant

A

Lances

B

Figure 8.2

Figure 8.3

Note: Make sure that the seams are not aligned to prevent unintentional disconnection.

CORRECT

Figure 8.4 Seams

INCORRECT

28

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

B. Assemble Vent Sections (SLP Pipe Only)

To attach the first vent component to the starting collars of the appliance:

Lock the vent components into place by sliding the pipe section onto the collar.

Align the seam of the pipe and seam of collar to allow engagement. Rotate the vent component to lock into place. Use this procedure for all vent components. See Figure 8.5.

Slide the gasket over the first vent section and place it flush to the appliance. This will prevent cold air infiltration. High temperature caulk may be used to hold the part in place.

Continue adding vent components, locking each succeeding component into place.

Ensure that each succeeding vent component is securely fitted and locked into the preceding component.

Commercial, Multi-family(Multi-levelexceeding two stories), orHigh-RiseApplications

For Installation into a commercial, multi-family(multi-levelexceeding two stories) orhigh-riseapplications: All outer pipe joints must be sealed with high temperature silicone, including the slip section that connects directly to the horizontal termination cap.

Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections. See Figure 8.1.

Only outer pipes need to be sealed. All unit collar, pipe, slip section, elbow and cap outer flues shall be sealed in this manner, unless otherwise stated.

WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when removing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak.

Note: Align seams to engage pipe, then rotate counterclockwise to lock

Figure 8.5 Adding Venting Components

C. Assemble Slip Sections

Slide the inner flue of the slip section into the inner flue of the pipe section and the outer flue of the slip section over the outer flue of the pipe section. See Figure 8.6.

Slide together to the desired length.

Pilot hole

Figure 8.6 Slip Section Pilot Holes

Maintain a 1-1/2in. (38 mm) overlap between the slip section and the pipe section.

Secure the pipe and slip section with two screws no longer than 1/2 in. (13 mm), using the pilot holes in the slip section. See Figure 8.7.

Figure 8.7 Screws into Slip Section

Continue adding pipe as necessary following instructions in “Assembling Pipe Sections.”

NOTICE: If slip section is too long, the inner and outer flues of the slip section can be cut to the desired length.

NOTICE: When installing a vent system with an HRC termination cap, all pipe system joints shall be sealed using a high temperature silicone sealant.

Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections.

Only outer pipes are sealed, sealing the inner flue is not required.

All unit collar, pipe, slip section, elbow and cap outer flues shall be sealed.

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

29

D. Secure the Vent Sections

Vertical runs of DVP pipe must be supported every 8 ft. (2.44 m) after the 25 ft. (7.62 m) maximum unsupported rise.

Vertical runs of SLP pipe must be supported every 8 ft. (2.44 m).

Horizontal sections must be supported every 5 feet (1.52 m).

Vent supports or plumbers strap (spaced 120º apart) may be used to support. See Figures 8.8 and 8.9.

Wall shield firestops may be used to provide horizontal support.

SLP ceiling firestops have tabs that may be used to provide vertical support.

WARNING! Risk of Fire, Explosion or Asphyxiation!

Improper support may allow vent to sag and separate. Use vent run supports and connect vent sections per installation instructions. DO NOT allow vent to sag below connection point to appliance.

Figure 8.8 Securing Vertical Pipe Sections

Figure 8.9 Securing Horizontal Pipe Sections

E. Disassemble Vent Sections

Rotate either section (see Figure 8.10) so the seams on both pipe sections are aligned as shown in Figure 8.11.

Pull carefully to separate the pieces of pipe.

Figure 8.10 Rotate Seams for Disassembly

Figure 8.11 Align and Disassemble Vent Sections

30

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

F.Install Decorative Ceiling Components (SLP only)

A decorative ceiling thimble can be installed on a flat ceiling through which the vent passes. The decorative ceiling thimble is used to cover the firestop.

Seal the gap between the vent pipe and firestop using high temperature silicone to prevent cold air infiltration.

Install the decorative ceiling thimble by sliding it up to the ceiling and attaching it using the provided screws.

A decorative cathedral ceiling support box can be installed on a cathedral ceiling through which the vent passes.

Use a plumb-bobto mark the center line of the venting system on the ceiling and drill a small hole through the ceiling and roof at this point. Locate the hole and mark the outline of the cathedral ceiling support box on the outside roof.

Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box. Cut the hole 1/8 in. (3 mm) larger than the support box outline.

Lower the support box through the hole in the roof until its bottom is at least 2 in. (51 mm) below the ceiling (Figure 8.12).

Level the support box both vertically and horizontally and temporarily tack it in place through the inside walls into the roof sheathing.

Use tin snips to cut the support box from the top corners down to the roof line and fold the resulting flaps to the roof. See Figure 8.13.

Nail the flaps to the roof AFTER running a bead of non hardening sealant between the flaps and the roof.

WARNING! Risk of Fire! Clean out ALL materials from inside the support box and complete the vertical vent run and termination.

LEVEL

CATHEDRAL CEILING

SUPPORT BOX

2 in. (51 mm) MIN. BELOW FINISHED CEILING

CUT HOLE 1/8 in. (3 mm)

GREATER IN SIZE THAN

PATTERN OF SUPPORT

BOX AS IT IS PROJECTED

ONTO ROOF LINE

Figure 8.12

Figure 8.13

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

31

G. Install Metal Roof Flashing

Note: Skip this section if using theRF4-8.

See minimum vent heights for various pitched roofs (Figure 8.14) to determine the length of pipe to extend through the roof.

Slide the roof flashing over the pipe sections extending through the roof as shown in Figure 8.15.

 

 

HORIZONTAL

 

 

OVERHANG

2 FT.

20 INCHES MIN.

VERTICAL

MIN.

 

 

WALL

 

LOWEST

 

 

 

DISCHARGE

 

 

OPENING

 

GAS DIRECT VENT

 

 

TERMINATION CAP

 

 

 

 

X

 

 

12

 

 

ROOF PITCH

 

 

IS X/ 12

 

H (MIN.) - MINIMUM HEIGHT FROM ROOF

 

TO LOWEST DISCHARGE OPENING

Roof Pitch

 

H (Min.) Ft.

Flat to 6/12........................................1.0*

Over 6/12 to 7/12............................1.25*

Over 7/12 to 8/12..............................1.5*

Over 8/12 to 9/12..............................2.0*

Over 9/12 to 10/12............................. 2.5

Over 10/12 to 11/12 ......................... 3.25

Over 11/12 to 12/12 ........................... 4.0

Over 12/12 to 14/12........................... 5.0

Over 14/12 to 16/12........................... 6.0

Over 16/12 to 18/12........................... 7.0

Over 18/12 to 20/12........................... 7.5

Over 20/12 to 21/12........................... 8.0

* 3 foot minimum in snow regions

Figure 8.14 Minimum Height From Roof To Lowest Discharge

Opening

 

 

NOTICE: Failure to properly caulk the roof flashing could cause water entry.

Caulk the gap between the roof flashing and the outside diameter of the pipe.

Caulk the perimeter of the flashing where it contacts the roof surface. See Figure 8.15.

CAULK

Figure 8.15

H. Assemble and Install Storm Collar

CAUTION! Risk of Cuts, Abrasions or Flying Debris.

Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

Connect both halves of the storm collar with two screws (see Figure 8.16).

Wrap the storm collar around the exposed pipe section closest to the roof and align brackets. Insert a bolt (provided) through the brackets and tighten the nut to complete the storm collar assembly. Make sure the collar is tight against the pipe section.

Slide the assembled storm collar down the pipe section until it rests on the roof flashing (see Figure 8.17).

Caulk around the top of the storm collar (see Figure 8.23).

Figure 8.16 Assembling the Storm Collar

Figure 8.17 Assembling the Storm Collar Around the Pipe

32

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

I. Install RF4-8

The RF4-8may be used in place of the roof flashing and storm collar (Sections 8.G. and 8.H.)

Pipe must be supported within 12 inches of the roofline using plumbers strapping or an SLP-FSwhen using theRF4-8Flashing. Refer to Section 8.D. Secure Vent Sections.

SECURE WITH 4

SCREWS NO LONGER

THAN 1 IN. (25 MM)

SLP-FS

Figure 8.18 Secure Pipe with SLP-FS

Trim the rubber boot (using scissors or a utility knife), cutting along the marked measurement lines. See Figure 8.19. Use the 150 mm line for SLP, 210 mm for DVP.

Lubricate pipe or flue with water and slide the flashing down. It may be necessary to trim the top shingles around the base of the rubber boot to ensure a good fit.

Draw around flashing, remove.

Apply silicone sealant to roof inside the lines (Figure 8.20).

Lubricate pipe or flue with water and slide flashing down. Seat firmly in sealant. Nail roof flashing to the roof.

Apply silicone sealant on the top outside of the base plate on the sides and on top edge. See Figure 8.21. Install shingles, Apply sealant at the top edge of the rubber boot. See Figure 8.22.

We recommend that you top coat with conventional acrylic house paint to improve the appearance of your galvanized base flashing.

Figure 8.19 Trim Rubber Boot

Figure 8.20 Apply Sealant

APPLY SEALANT

TOP & PARTIAL SIDES

Figure 8.21 Slide Flashing Down, Secure & Apply Sealant

SILICONE SEALANT (TOP OF BOOT)

SHINGLES TRIMMED

FLASHING OVER

SHINGLES OVER

SHINGLES

FLASHING

 

Figure 8.22 Installation Complete

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

33

J. Install Vertical Termination Cap

Attach the vertical termination cap by sliding the inner collar of the cap into the inner flue of the pipe section while placing the outer collar of the cap over the outer flue of the pipe section.

Secure the cap by driving three self-tappingscrews (supplied) through the pilot holes in the outer collar of the cap into the outer flue of the pipe (see Figure 8.23).

TERMINATION CAP

(1 of 3)

STORM

COLLAR

SCREWS

CAULK

Figure 8.23

K.Install Decorative Wall Components (SLP only)

A decorative wall thimble can be installed on wall through which the vent passes. The decorative wall thimble is used to cover the wall shield firestop.

Slide the decorative wall thimble over the last section of horizontal pipe before connecting the termination cap to the pipe.

Once the pipe section and the termination cap have been connected, slide the wall thimble up to the interior wall surface and attach with screws provided. See Figure 8.24.

Figure 8.24 Wall Thimble

L.Heat Shield Requirements for Horizontal Termination

WARNING! Risk of Fire! To prevent overheating and fire, heat shields must extend through the entire wall thickness.

DO NOT remove the heat shields attached to the wall shield firestop and the horizontal termination cap (shown in Figure 10.25).

Heat shields must overlap 1-1/2in. (38 mm) minimum.

There are two sections of the heat shield. One section is factory-attachedto the wall shield firestop. The other section isfactory-attachedto the cap. See Figure 10.25.

If the wall thickness does not allow the required 1-1/2in. (38 mm) heat shield overlap when installed, an extended heat shield must be used.

If the wall thickness is less than 4 in./102 mm (DVP) or 4-3/8in./ 111 mm (SLP), the heat shields on the cap and wall shield firestop must to be trimmed. A minimum1-1/2in. (38 mm) overlap MUST be maintained.

Use an extended heat shield if the finished wall thickness is greater than 7-1/4in. (184 mm).

The extended heat shield may need to be cut to length maintaining sufficient length for a 1-1/2in. (38 mm) overlap between heat shields.

Attach the extended heat shield to either of the existing heat shields using the screws supplied with the extended heat shield. Refer to vent components diagrams in the back of this manual.

Rest the small leg on the extended heat shield on top of the pipe section to properly space it from the pipe section.

Important Notice: Heat shields maynot be field constructed.

34

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

M.Install Horizontal Termination Cap (DVP and SLP Pipe)

WARNING! Risk of Fire! The telescoping flue section of the termination cap MUST be used when connecting vent.

1-1/2(38 mm) minimum overlap of flue telescoping section is required.

Failure to maintain overlap may cause overheating and fire.

Vent termination must not be recessed in the wall. Siding may be brought to the edge of the cap base.

Flash and seal as appropriate for siding material at outside edges of cap.

When installing a horizontal termination cap, follow the cap location guidelines as prescribed by current

ANSI Z223.1 and CAN/CGA-B149installation codes and refer to Section 6 of this manual.

CAUTION! Risk of Burns! Local codes may require installation of a cap shield to prevent anything or anyone from touching the hot cap.

NOTICE: For certain exposures which require superior resistance towind-drivenrain penetration, a flashing kit and HRC caps are available. When penetrating a brick wall, a brick extension kit is available for framing the brick.

Note: When using termination caps withfactory-suppliedheat shield attached, no additional wall shield firestop is required on the exterior side of a combustible wall.

HEAT SHIELD OR

HEAT SHIELD

EXTENDED

1-1/2IN. (38 MM) MIN.

HEAT SHIELD

OVERLAP

WALL SHIELD

 

FIRESTOP

 

SLIP SECTION

 

CAN BE EXTENDED

 

INNER VENT

SHEATHING

OUTER VENT

 

INTERIOR

EXTERIOR

VENT DEPTH FROM BACK OF APPLIANCE TO

 

OUTSIDE SURFACE OF EXTERIOR WALL

 

(SEE CHART BELOW)

 

Figure 8.25 Venting through the wall

 

Cap Specification Chart

(depth without using additional pipe sections)

 

DVP-TRAPK1

DVP-TRAP1

DVP-TRAPK2

DVP-TRAP2

 

Top Vent

Rear Vent

Top Vent

Rear Vent

 

Depth

Depth

Depth

Depth

 

2-3/4in. to

3-1/8in. to

5-1/8in. to

5-1/2in. to

6000

4-5/8in.

5 in.

9-1/8in.

9-1/2in.

 

 

 

 

Series

 

 

 

 

DVP-HPC1

DVP-HPC1

DVP-HPC2

DVP-HPC2

 

 

Top Vent

Rear Vent

Top Vent

Rear Vent

 

Depth

Depth

Depth

Depth

 

2-3/4in. to

3-1/8in. to

4-7/8in. to

5-1/4in. to

 

4-7/8in.

5-1/4in.

9 in.

9-3/8in.

DVP-TRAP1can adjust1-1/2in.(3-1/8to4-5/8in.)

DVP-TRAP2can adjust 4 in.(5-3/8to9-3/8)

DVP-HPC1can adjust2-1/8in.(4-1/4to6-3/8)

DVP-HPC2can adjust4-1/8in.(6-3/8to10-1/2)

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

35

9 Gas Information

A. Fuel Conversions

C. Gas Connection

Before making gas connections ensure that appliance being installed is compatible with the available gas type.

Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a qualified technician using Hearth & Home Technologies specified and approved parts.

Note: Have the gas supply line installed in accordance with local building codes, if any. If not, follow ANSI 223.1. Installation should be done by a qualified installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter).

B. Gas Pressures

Proper input pressures are required for optimum appliance performance. Gas line sizing requirements need to be made following NFPA51.

WARNING

Fire Risk. Explosion Hazard.

High pressure will damage valve.

• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.

Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.

WARNING

Verify inlet pressures.

• High pressure may cause overfire condition.

• Low pressure may cause explosion.

Verify minimum pressures when other household gas appliances are operating.

Install regulator upstream of valve if line pressure is greater than 1/2 psig.

Pressure requirements for appliance are shown in the table below. Minimum pressures must be met when other household gas appliances are operating.

Pressure

Natural Gas

Propane

Minimum inlet pressure

5.0 inches

11.0 inches

w.c.

w.c.

 

Maximum inlet gas pressure

14.0 inches

14.0 inches

w.c.

w.c.

 

Manifold pressure

3.5 inches

10.0 inches

w.c.

w.c.

 

Note: A listed (and Commonwealth of Massachusetts approved) 1/2 inch (13 mm)T-handlemanualshut-offvalve and flexible gas connector are connected to the 1/2 inch (13 mm) control valve inlet.

If substituting for these components, please consult local codes for compliance.

Refer to Reference Section 16 for location of gas line access in appliance.

Note: Gas line may be run from either side of the appliance provided the hole in the outer wrap does NOT exceed2-1/2inches in diameter and does not penetrate the firebox.

WARNING

Gas Leak Risk

Support control when attaching pipe to prevent bending gas line.

Note: The gap between supply piping and gas access hole may be caulked with high temperature caulk or stuffed withnon-combustible,unfaced insulation to prevent cold air infiltration.

36

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

Ensure that gas line does not come in contact with outer wrap of appliance. Follow local codes.

Incoming gas line should be piped into the valve compartment and connected to the 1/2 inch connection on the manual shutoff valve.

WARNING

Fire or Explosion Hazard

Gas buildup during line purge may ignite.

Purge should be performed by qualified technician.

Ensure adequate ventilation.

Ensure there are no ignition sources such as sparks or open flames.

A small amount of air will be in the gas supply lines. When first lighting appliance it will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.

WARNING

CHECK FOR GAS LEAKS

Explosion Risk

Fire Risk

Asphyxiation Risk

Check all fittings and connections.

Do not use open flame.

After the gas line installation is complete, all connections must be tightened and checked for leaks with a commercially-available,non-corrosiveleak check solution. Be sure

to rinse off all leak check solution following testing.

Fittings and connections may have loosened during shipping and handling.

WARNING

Fire hazard.

Do NOT change the valve settings.

• This valve has been preset at the factory.

• Changing valve settings may result in fire hazard or bodily injury.

HIGH ALTITUDE INSTALLATIONS

U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and Canada.

When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A., or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifice size, check with the local gas utility.

If installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities.

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

37

10 Electrical Information

A. Recommendation for Wire

This appliance requires 110-120VAC be wired to the junction box either for use of optional accessories (standing pilot ignition) or for proper operation of the appliance (Intellifire ignition). Refer to Figure 10.1 to determine if the appliance uses an Intellifire ignition system or Standing Pilot ignition system.

Open the control access panel to view wiring system and gas valve. If this appliance has a red or black ignitor button (as noted in Figure 10.1) this appliance has a Standing Pilot ignition system. If there is no red or black ignitor button, this appliance has an Intellifire ignition system.

Figure 10.1

Standing Pilot Ignition

Note: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, withNational Electric Code ANSI/NFPA 70-latest edition or theCanadian Electric Code, CSA C221.1.

A 110-120VAC circuit for this product must be protected withground-faultcircuit-interrupterprotection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.

B. Connecting to the Appliance

This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control.

If using thermostat use one compatible with a millivolt gas valve system.

Follow parameters for locating thermostat (see individual thermostat instructions) to ensure proper operation of appliance.

Use low resistance thermostat wire for wiring from ignition system to the wall switch and thermostat.

Keep wire lengths short as possible by removing any excess wire length.

Low voltage and 110 VAC voltage cannot be shared within the same wall box.

C. Intellifire Ignition System Wiring

This appliance requires a 110 VAC supply to the appliance junction box for operation. A wiring diagram is shown in Figure 10.2.

This appliance is equipped with an Intellifire control valve which operates on a 3 volt system.

This appliance is supplied with a battery pack and a 3 volt AC transformer, which requires the installation of the supplied junction box. It is highly recommended that the junction box be installed at this time to avoid reconstruction.

The battery pack requires two D cell batteries (not included). Batteries cannot be placed in the battery pack while using the 3 volt transformer. Batteries shouldn’t be placed into the holder until needed. The higher temperatures will shorten their life.

CAUTION

Battery polarity must be correct or module damage will occur.

Optional Accessories Requirements

Wiring for optional accessories should be done now to avoid reconstruction.

WARNING

Wire 110V to electrical junction box.

Do NOT wire 110V to valve.

Do NOT wire 110V to wall switch.

Incorrect wiring will damage millivolt valves.

Incorrect wiring will override IPI safety lockout and may cause explosion.

38

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

PLUG-IN

3V TRANSFORMER

ON/OFF

WALL SWITCH

IGNITION MODULE (3V)

VALVE

LOW VOLTAGE

 

SEE NOTE 1

NEUTRAL

GROUND REMOTE

 

CONTROL HOT

BLACK WIRE CAN BE

PLUGGED INTO ANY

OF #1 - #5 LOCATIONS

ON THE HOT SIDE

WHITE WIRE CAN BE

PLUGGED INTO ANY

OF#1 - #5 LOCATIONS

ON THE NEUTRAL SIDE

TRANSFORMER

3 VAC

PLUG-IN

IGNITION MODULE 3 VAC

INTERMITTENT

PILOT IGNITOR

 

 

ORG

 

 

WHT

 

 

GROUND TO

 

 

FIREPLACE

 

 

CHASSIS*

BLK

 

ORG

 

 

RED

BRN

GRN

BRN

 

THERMOSTAT

 

WIRE

VALVE

ASSEMBLY

 

REMOTE

JUMPER WIRE

Figure 10.2 Intellifire Pilot Ignition (IPI) Wiring Diagram

*Note: Appliance will not operate unless properly grounded.

D. Standing Pilot Ignition System Wiring

This standing pilot ignition system wiring does not require a 110 VAC supply to operate.

It is recommended that a 110 VAC junction box be installed for use with a fan or remote control. (See Figure 10.4 for junction box wiring).

CAUTION

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

WARNING

Shock hazard.

Replace damaged wire with type 105º C rated wire.

Wire must have high temperature insulation.

S TA N D IN G

 

 

 

P IL O T

 

 

 

 

B R N

 

 

 

R E D

 

 

VA LV E

O N /O F F P IG G Y B A C K

T H E R M O S TAT

 

W H T

W IR E A S S E M B LY

 

W IR E

 

 

 

R E D

 

 

 

Figure 10.3 Standing Pilot Ignition Wiring Diagram

 

 

 

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

39

E. Junction Box Installation

Remove the screw attaching the junction box/receptacle to the outer shell, rotate the junction box inward to disengage it from the outer shell (see Figure 10.4).

Pull the electrical wires from outside the appliance through this opening into the valve compartment.

Feed the necessary length of wire through the connector.

Make all necessary wire connections to the junction box/receptacle and reassemble the junction box/receptacle to the outer shell.

Romex

Connector

14/2WG

WHTBLK

WHT

 

BLK

Copper

 

GRN wire

ground attached

to GRN screw with

inside box

GRN wire

 

Note: Do NOT wire 110

 

VAC to wall switch.

Figure 10.4 Junction Box Detail

F. Wall Switch Installation for Fan (Optional)

If the box is being wired to a wall mounted switch for use with a fan (See Figure 10.5):

The power supply for the appliance must be brought into a switch box.

The power can then be supplied from the switch box to the appliance using a minimum of 14-3with ground wire.

At the switch box connect the black (hot) wire and red (switch leg) wire to the wall switch as shown.

At the appliance connect the black (hot), white (neutral) and green (ground) wires to the junction box as shown.

Add a 1/4 inch insulated female connector to the red (switch leg) wire, route it through the knockout in the face of the junction box, and connect to the top fan switch connector (1/4 inch male) as shown.

 

 

 

SWITCH

MINIMUM 14-3

AW G

 

 

WITH GROUND

 

 

 

 

 

Red

Black

 

 

Black

 

 

White

White

 

 

Green

Green

JUNCTION BOX

 

 

 

 

Red

Black White Green

 

 

 

 

POWER

 

 

 

SUPP LY WIRE S

 

 

 

SWITCH BOX

Red

 

 

 

Figure 10.5 Junction Box Wired to Wall Switch

 

40

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

11 Finishing

A. Mantel Projections

Figure 11.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance.

 

 

TO CEILING

Note: All

 

18

measurements

 

12

in inches.

 

10

11

 

32

 

9

8

25

 

7

 

19

6

 

 

18

5

 

 

17

4

 

16

3

 

15

 

 

14

13

12

2-1/211

10

5

MEASUREMENTS FROM

TOP EDGE OF THE OPENING

Note: Measurement is taken from top of the opening, NOT the top of the fireplace.

Figure 11.1 Clearances to mantels or other combustibles above appliance

IN T E R IO R W A L L

To p V ie w

A B

F IR E P L AC E

O P E N ING

M A N T E L L E G O R W A L L P RO J E C T IO N S

If A minimum is ____, thenB maximum is_____.

A

Inches

2-7/16

3-7/16

4-7/16

5-7/16

6-7/16

7-7/16

Millimeters

62

87

113

138

164

189

 

B

Inches

1

2

3

4

5

Millimeters

25

51

76

102

127

Figure 11.2 Mantel leg or Wall projections (Acceptable on both sides of opening.)

B. Facing Material

WARNING

Fire Risk.

Do NOT obstruct air inlet or outlet grilles. Do NOT modify grilles.

• Modifying or covering grilles could cause temperature rise and fire hazard.

Finishing materials must not interfere with:

Air flow through grilles or louvers.

Operation of louvers or doors.

Access for service.

NON-COMBUSTIBLEZONE (Shaded areas)

41 in.

39-3/8in.

Figure 11.3 Noncombustible Facing

WARNING

Risk of Fire

Non-combustibleclearancesMUST be maintained.

Sheetrock, wood or other combustibles must

NOT be used as sheathing or facing in thenon-combustiblezone.

• See Section 11 for proper clearances.

• See Section 1 for combustible/noncombustible definitions.

WARNING

Fire Risk.

Finish all edges and fronts to clearances and specifications listed in manual.

Do NOT overlap combustible materials onto appliance front. The appliance front may only be covered with noncombustible materials. The bottom one inch of the appliance front is exempt and may be covered with either non-combustible or combustible materials.

Install combustible materials only up to specified clearances on top, front and side.

Seal joints between the finished wall and appliance top and sides using only a 300º F minimum sealant.

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

41

C. Finishing Material

It’s very important to know what kind of a door and what kind of finishing material is going to be used on the fireplace. The table below shows the door models and the finishing material thickness allowed. For an inside fit there is an available template to assist with sizing the finishing material.

 

 

FINISH

 

DOOR

FIT

MATERIAL

SEE

MAXIMUM

FIGURE

 

 

 

 

THICKNESS

 

Folio

Inside

Any

11.4

Arcadia

Overlap

1 inch

11.5

Inside

Any

11.6

 

Halston

Overlap

1 inch

11.5

Inside

1 inch - 2 inch

11.7

 

Chateau

Overlap

1 inch

11.5

Inside

Any

11.6

 

Valencia

Overlap

1 inch

11.5

Inside

Any

11.6

 

Galleria

Overlap

1 inch

11.5

Inside

1 inch - 2 inch

11.7

 

ELBOW

HEAT

SHIELD

Stop finishing material flush with opening.

Figure 11.4 Folio Door

Finishing materials 1 inch maximum thick.

Stop finishing material flush with opening.

Figure 11.5 Overlap Fit Door

 

ELBOW

 

FINISHING

HEAT

FINISHING

MATERIAL

SHIELD

MATERIAL

 

DOOR

37 in.

(Outside door width)

37-1/4in.

(Includes 1/8 in. opening each side of door)

33-3/4in.

34 in.

37 in.

 

(Outside door width)

 

37-1/4in.

 

(Includes 1/8 in. opening each side of door)

Finishing materials over 1 inch thick.

Figure 11.6 Inside fit door

1-2IN. THICK

1-2IN. THICK

FINISHING

FINISHING

MATERIAL

MATERIAL

*IF FINISHING MATERIAL IS THICKER THAN

2 IN., DOORS WILL ONLY OPEN

AS FAR AS PICTURED

DOORS

3/4 33

.IN 34

.IN

 

37 1/4 IN.

Finishing material between 1 and 2 inches thick.

Figure 11.7 Operable hinge door

42

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

12 Appliance Setup

A. Remove Shipping Materials

Remove shipping materials from inside or underneath the firebox.

B. Clean the Appliance

Clean/vacuum any sawdust that may have accumulated inside the firebox or underneath in the control cavity.

C. Accessories

Install approved accessories per instructions included with accessories. See Service Parts List for appropriate accessories. Refer to Section 16.

WARNING

Shock or fire risk.

Use ONLY optional accessories approved for this appliance.

Using non-listedaccessories voids warranty.

Using non-listedaccessories may result in a safety hazard.

Only Hearth & Home Technologies approved

accessories may be used safely.

D. Ember Placement

WARNING

Explosion Risk.

Follow ember placement instructions in manual.

Do NOT place embers directly over burner ports.

Replace ember material annually.

Improperly placed embers interferes with proper burner operation.

Placing the Ember Material

Ember material is shipped with this gas appliance. To place the ember material:

Embers CANNOT be placed directly over ports. Care should be taken not to cover the lighting trail of ports (from back to front).

When placing Glowing Embers® onto the burner care should be taken so that the ports are not covered. Place thedime-sizeember pieces just in front of the port trail, but not on or in between the ports (see Figure 12.1). Failure to follow this procedure will likely cause lighting and sooting problems.

EMBER MATERIAL

Figure 12.1 Placement of Embers

Place Mystic Embers on areas of base refractory away from port holes. Use this material to give the appliance a realistic ash bed.

Save the remaining ember materials for use during appliance servicing. The embers provided should be enough for 3 to 5 applications.

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

43

E. Positioning the Logs

Log Assembly: LOGS-6000G

If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately, refer to the following instructions.

STEP 1.

CAUTION: Logs are fragile! Carefully remove the logs, grate and supporting cardboard from the inside of the fireplace See Figure 12.2.

STEP 2.

Place the metal grate on top of the burner. Position the legs of the grate into the forward set of indentations in the burner top. Make sure the grate is all the way forward. See Figure 12.3.

STEP 3.

Log #1 (SRV2103-107):

Place the log on the burner so the cutout in the log goes around the hump in the burner. The outer legs of the log should self center on the sides of the burner. The ramp shape in the bottom of the log sits fully against the ramp shape molded into the burner. Pull the log forward. The right side of log will touch the smaller hump. There will be a 1/4 inch or so gap around the hump. See Figures 12.4 and 12.5.

1

3

4

2

5

Figure 12.2

HUMP

SMALLER

 

HUMP

INDENTATIONS

Figure 12.3

1

1

Figure 12.4 Front View

Figure 12.5 Top View

 

2103-910

44

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

2

2

Figure 12.6 Front View

Figure 12.7 Top View

STEP 4. Log #2 (SRV2103-108): Place log #2 on top of the left side of log #1. The bottom of this log has a slot in it that goes over the tab molded into the top of log #1. The left end sits behind the simulated ember cluster on the burner top.

3

Figure 12.8 Front View

3

Figure 12.9 Top View

STEP 5. Log #3 (SRV2103-110): Place log #3 on top of the burner surface in front of the hump. The bottom of the log has a square groove cut through it. The groove sits over the second grate tine from the left. Slide it back against the hump.

4

4

Figure 12. 10 Front View

Figure 12. 11 Top View

STEP 6. Log #4 (SRV2103-109): Place log #4 on top of the right side of log #1. The bottom of this log has a slot in it that goes over the tab molded into the top of log #1. The other end of the log rests on the grate, against the second tine from the right.

5

Figure 12.12 Front View

5

Figure 12.13 Top View

STEP 7. Log #5 (SRV2103-111): Place log #5 in front of log #3 the notch in the bottom of this log rests over the center tine on the grate. The log shouldn’t cover any ports.

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

45

F. Glass Assembly

WARNING

Handle glass doors with care.

• Inspect the gasket to ensure it is undamaged.

• Inspect the glass for cracks, chips or scratches.

Do NOT strike, slam or scratch glass.

Do NOT operate appliance with glass door removed, cracked, broken or scratched.

Replace glass door assembly as a complete appliance.

Removing Glass Assembly

Pull the four glass assembly latches out of the groove on the glass frame. Remove glass door from the appliance (see Figure 12.14).

Replacing Glass Assembly

Replace the glass door on the appliance. Pull out and latch the four glass assembly latches into the groove on the glass frame.

LATCHES

(BOTH BOTTOM

AND TOP)

GLASS

ASSEMBLY

Figure 12.14 Glass Assembly

G. Screen Mesh

Screen mesh is supplied with the optional doors.

H. Grilles and Trim

Install optional marble and brass trim surround kits as desired. Marble, brass, brick, tile, or other noncombustible materials can be used to cover up the gap between the sheet rock and the appliance.

Do not obstruct or modify the air inlet/outlet grilles.

I. Air Shutter Setting

This appliance has an adjustable air shutter (which controls the primary air) factory set for the minimum vertical vent run (see Figure 12.15). If your installation has more than the minimum required vertical vent length, adjustment of the air shutter may be necessary to obtain optimal flame appearance. This should be adjusted by a qualified installer at the time of installation.

By pushing the air shutter handle in, you will be closing the air shutter. To adjust loosen the wing nut. Care should be taken when adjusting the air shutter so as not to cause the appliance to soot. If sooting occurs the air shutter will need to be opened by pulling the handle out. When finished tighten wing nut.

 

 

AIR SHUTTER

Figure 12.15

 

WING NUT

 

 

Shutter Settings

 

 

 

NG

LP

Burner

1/8 in.

Full Open

46

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

13 Operating Instructions

A. Before Lighting Appliance

Before lighting this appliance determine if it has a Standing Pilot or Intellifire ignition system by opening the control access panel to view wiring system and gas valve. If this appliance has a red or black ignitor button (see Figure 10.1) this appliance has a Standing Pilot ignition system. If there is no red or black ignitor button, this appliance has an Intellifire ignition system.

CAUTION

If installing Intellifire ignition battery backup:

Do not install batteries if the backup mode may not be used for extended time.

Batteries may leak.

Install batteries only when needed for power outage.

Before operating this appliance have a qualified technician:

Remove all shipping materials from inside and/or underneath the firebox.

Review proper placement of logs, rockwool, lava rock, and vermiculite.

Check the wiring.

Check the air shutter adjustment.

Ensure that there are no gas leaks.

Ensure that the glass is sealed and in the proper position.

Ensure that the flow of combustion and ventilation air is not obstructed (front grilles and vent caps).

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• Do not touch glass until it is cooled

NEVER allow children to touch glass

Keep children away

CAREFULLY SUPERVISE children in same room as fireplace.

Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other flammable materials.

Keep clothing, furniture, draperies and other flammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. Do NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

WARNING

Glass door must be in place when appliance is operating.

Risk of:

Combustion Fumes

Fire

Do NOT operate appliance with glass door removed.

• Open viewing glass for servicing only.

Glass door MUST be in place and sealed before operating appliance.

Only use glass door certified for use with appliance.

Glass replacement should be done by qualified technician.

WARNING

Do NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

47

B. Lighting Instructions (IPI)

The IPI system may be operated with two D-cellbatteries. When using batteries, unplug the transformer. To prolong battery life, remove them when using the transformer.

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A.This appliance is equipped with an intermittent pilot ignition (IPI) device which automatically lights the burner. DO NOT try to light the burner by hand.

B.BEFORE LIGHTING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

DO NOT try to light any appliance.

DO NOT touch any electric switch; do not use any phone in your building.

Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

If you cannot reach your gas supplier, call the fire department.

C.DO NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

WARNING: CAUTION:

DO NOT CONNECT 110 VAC TO THE CONTROL VALVE.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance.

This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.

If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm.

Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.

Hot while in operation. DO NOT touch. Keep children, clothing, furniture, gasoline and other liquids having flammable vapors away.

DO NOT operate the appliance with fixed glass assembly removed, cracked or broken. Replacement of the fixed glass assembly should be done by a licensed or qualified service person.

NOT FOR USE

WITH SOLID FUEL

For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.

Also Certified for Installation in a Bedroom or a Bedsitting Room.

For assistance or additional information, consult a qualified installer, service agency or the gas supplier.

For additional information on operating your

Hearth & Home Technologies fireplace, please refer to www.fireplaces.com.

LIGHTING

INSTRUCTIONS (IPI)

1.Turn off all electric power to the appliance.

2.This appliance is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand.

GAS

VALVE

3.Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this label. If you do not smell gas, go to next step.

4.Turn on all electric power to the appliance.

5.To light the burner, flip the ON/OFF switch to the “ON” position. (The ON/OFF switch may include a wall switch if so equipped).

6.If the appliance will not operate, follow the instructions “To Turn Off Gas to Appliance” and call your service technician or gas supplier.

TO TURN OFFGAS TO APPLIANCE

1.Turn wall control or ON/OFF switch to “OFF”.

2.Turn off all electric power to the appliance if service is to be performed.

593-913F

Final inspection by

48

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

Standing Pilot Ignition

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A.This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.

B.BEFORE LIGHTING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

DO NOT try to light any appliance.

DO NOT touch any electric switch; do not use any phone in your building.

Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

If you cannot reach your gas supplier, call the fire department.

C.Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, DO NOT try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D.DO NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

WARNING: CAUTION:

DO NOT CONNECT 110 VAC TO THE CONTROL VALVE.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance.

This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.

If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm.

Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.

Hot while in operation. DO NOT touch. Keep children, clothing, furniture, gasoline and other liquids having flammable vapors away.

DO NOT operate the appliance with fixed glass assembly removed, cracked or broken. Replacement of the fixed glass assembly should be done by a licensed or qualified service person.

NOT FOR USE

WITH SOLID FUEL

For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.

Also Certified for Installation in a Bedroom or a Bedsitting Room.

For assistance or additional information, consult a qualified installer, service agency or the gas supplier.

For additional information on operating your

Hearth & Home Technologies fireplace, please refer to www.fireplaces.com.

Final inspection by

LIGHTING

INSTRUCTIONS

1.Open control access panel.

2.Turn off all electric power to the appliance.

3.Push in gas control knob slightly and turn clockwise to “OFF”.

Note: Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly.DO NOT force.

4.Open the fixed glass assembly. You may need to remove the decorative front.

5.Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the Safety

Information located on the left side of this label. If you don’t smell gas, go to next step.

6.Find the pilot. The pilot is inside combustion chamber next to the main burner

7.Turn knob on gas control counterclockwise to “PILOT”.

8.Push in control knob all the way and hold in. Immediately depress red or black piezo button. It may require several depressions of the red or black piezo button until PILOT lights. If PILOT light does not light after 10 seconds, return to step 3. Continue to hold the control knob in for about one minute after the pilot is lit. Release knob and it will pop back out. Pilot should remain lit. If it goes out, repeat steps 3 through 6.

If knob does not pop up when released, stop and immediately call your service technician or gas supplier.

If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your service technician or gas supplier.

9.Reinstall fixed glass assembly. Reinstall decorative front.

10. Turn gas control knob counterclockwiseto “ON”. Close access panel.

11.Turn on all electric power to the appliance.

12.To light burner, turn the wall control or on/off switch to “ON”.

TO TURN OFFGAS TO APPLIANCE

1.Turn off all electric power to the appliance if service is to be performed.

2.Open control access panel.

3.Move switch to “OFF” position.

4.Push in gas control knob slightly and turn clockwise to OFF”.DO NOT force.

5.Close control access panel.

464-903H

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

49

C. After Appliance is Lit

Initial Break-inProcedure

When you light the appliance, you may notice that it produces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used in the manufacturing process. Condensation of the glass is normal.

Note: The appliance should be run three to four hours on the initialstart-up.Turn it off and let it cool completely. Remove and clean the glass. Replace the glass and run the appliance for an additional 12 hours. This will help to cure the products used in the paint and logs.

During this break-inperiod it is recommended that some windows in the house be opened for air circulation. This will help avoid setting off smoke detectors, and help eliminate any odors associated with the appliance’s initial burning.

WARNING

Fire Risk.

High Temperatures.

Keep combustible household items away from appliance.

Do NOT obstruct combustion and ventilation air.

Do NOT place combustible items on top of or in front of appliance.

Keep furniture, draperies away from appliance.

CAUTION

Prevent accidental appliance operation when not attended.

Unplug or remove batteries from remote control if absent or if appliance will not be used for an extended period of time.

Property damage possible from elevated temperatures.

CAUTION

Smoke and odors released during initial operation.

Open windows for air circulation.

Leave room during initial operation.

Smoke may set off smoke detectors.

Smoke and odors may be irritating to sensitive individuals.

WARNING

Fire Hazard.

Keep combustible materials, gasoline and other flammable vapors and liquids clear of appliance.

Do NOT store flammable materials in the appliance’s vicinity.

• Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter fluid or similar liquids in this appliance.

• Combustible materials may ignite.

D. Frequently Asked Questions

ISSUE

SOLUTIONS

 

 

Condensation on the glass

This is a result of gas combustion and temperature variations. As the appliance warms, this

condensation will disappear.

 

 

 

Blue flames

This is a result of normal operation and the flames will begin to yellow as the appliance is al-

lowed to burn for 20 to 40 minutes.

 

 

 

 

When first operated, this appliance may release an odor for the first several hours. This is

Odor from appliance

caused by the curing of the paint and the burning off of any oils remaining from manufactur-

ing. Odor may also be released from finishing materials and adhesives used around the

 

 

appliance.

 

 

 

This is a normal result of the curing process of the paint and logs. Glass should be cleaned

Film on the glass

within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing

 

process. A non-abrasivecleaner such as gas fireplace glass cleaner may be necessary. See

 

your dealer.

 

 

 

Noise is caused by metal expanding and contracting as it heats up and cools down, similar to

Metallic noise

the sound produced by a furnace or heating duct. This noise does not affect the operation or

 

longevity of the appliance.

 

 

Is it normal to see the pilot flame burn

In an Intellifire ignition system it is normal to see the pilot flame, but it should turn off when

continually?

ON/OFF is turned off. In a standing pilot system the pilot will always stay on.

 

 

50

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

14 Troubleshooting

With proper installation, operation, and maintenance your gas appliance will provide years of trouble-freeservice. If you do experience a problem, this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician.

A. Standing Pilot Ignition System

Symptom

Possible Causes

Corrective Action

 

 

 

1. After repeated triggering

a. Defective ignitor.

Check the spark at the electrode and pilot. If no spark and electrode

of the red or black piezo

 

wire is properly connected, replace the ignitor.

ignitor button, the spark

 

 

b. Defective pilot or misaligned

Using match, light the pilot. If the pilot lights, turn off the pilot and

ignitor will not light the pilot.

 

electrode (spark at electrode).

trigger the red piezo ignitor button again. If the pilot lights, an im-

 

 

proper gas/air mixture caused the bad lighting and a longer purge

 

 

period is recommended. If the pilot will not light, ensure the gap

 

 

at the electrode and pilot is one-eighth(1/8) inch to have a strong

 

 

spark. If the gap is OK, replace the pilot.

 

 

 

 

c. No gas or low gas pressure.

Check the remote shut-offvalves from the fireplace. Usually, there

 

 

is a valve near the gas main. There can be more than one (1) valve

 

 

between the fireplace and the main.

 

 

 

 

d. No LP in tank.

Check the LP (propane) tank. You may be out of fuel.

 

 

 

2. The pilot will not stay lit

a. Defective thermocouple.

Check that the pilot flame impinges on the thermocouple. Clean

after carefully following the

 

and/or adjust the pilot for maximum flame impingement.

lighting instructions.

 

Ensure that the thermocouple connection at the gas valve is fully

 

 

 

 

inserted and tight (hand tighten plus 1/4 turn).

 

 

Disconnect the thermocouple from the valve, place one millivolt

 

 

meter lead wire on the tip of the thermcouple and the other meter

 

 

lead wire on the thermocouple copper lead. Start the pilot and hold

 

 

the valve knob in. If the millivolt reading is less than 15mV, replace

 

 

the thermocouple.

 

 

 

 

b. Defective valve.

If the thermocouple is producing more than 15 millivolts, replace

 

 

faulty valve.

 

 

 

3. The pilot is burning,

a. ON/OFF switch or wires

Check the ON/OFF switch and wires for proper connections. Place

there is no burner flame,

defective.

the jumper wires across the terminals at the switch. If the burner

the valve knob is in the ON

 

comes on, replace the defective switch. If the switch is OK, place the

position, and the ON/OFF

 

jumper wires across the switch wires at the gas valve. If the burner

switch is in the ON position.

 

comes on, the wires are faulty or connections are bad.

 

 

 

 

b. Thermopile may not be gener-

If the pilot flame is not close enough physically to the thermopile,

 

ating sufficient millivoltage.

adjust the pilot flame.

 

 

Be sure the wire connections from the thermopile at the gas valve

 

 

terminals are tight and that the thermopile is fully inserted into the

 

 

pilot bracket.

 

 

Check the thermopile with a millivolt meter. Take the reading at

 

 

TH-TP&TPterminals of the gas valve. The meter should read 325

 

 

millivolts minimum, while holding the valve knob depressed in the

 

 

pilot position, with the pilot lit, and the ON/OFF switch in the OFF

 

 

position. Replace the faulty thermopile if the reading is below the

 

 

specified minimum.

 

 

With the pilot in the ON position, disconnect the thermopile leads

 

 

from the valve. Take a reading at the thermopile leads. The read-

 

 

ing should be 325 millivolts minimum. Replace the thermopile if the

 

 

reading is below the minimum.

 

 

 

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

51

Troubleshooting (continued)

Symptom

Possible Cause

Corrective Action

 

 

 

3. Continued

c. Defective valve.

Turn the valve knob to the ON position. Place the

 

 

ON/OFF switch in the ON position. Check the millivolt

 

 

meter a the thermopile terminals. The millivolt meter

 

 

should read greater than 125mV. If the reading is ac-

 

 

ceptable, and if the burner does not come on, replace

 

 

the gas valve.

 

 

 

 

d. Plugged burner orifice.

Check the burner orifice for stoppage. Remove stop-

 

 

page.

 

 

 

 

e. Wall switch or wires are defective.

Follow the corrective action in Symptom and Pos-

 

 

sible Cause 1.a above. Check the switch and wiring.

 

 

Replace where defective.

 

 

 

4. Frequent pilot outage

a. Pilot flame may be too high or too low, or blow-

Clean thermocouple and adjust the pilot flame for

problem.

ing out (high pressure), causing pilot safety to drop

maximum flame impingement. Follow lighting instruc-

 

out.

tions carefully.

 

 

 

5. The pilot and main

a. No LP in tank.

Check the LP (propane) tank. Refill the fuel tank.

burner extinguish while

 

 

b. Inner vent pipe leaking exhaust gases back into

Check venting system for damage. Replace/repair

in operation.

the system.

improperly assembled pipe sections.

 

 

 

 

 

c. Glass too loose and air tight packet leaks in

Replace glass panel assembly.

 

corners after usage.

 

 

 

 

 

d. Bad thermopile or thermocouple.

Replace if necessary.

 

 

 

 

e. Improper vent cap installation.

Check for proper installation and freedom from debris

 

 

or blockage.

 

 

 

6. Glass soots.

a. Flame impingement.

Adjust the log set so that the flame does not exces-

 

 

sively impinge on it.

 

 

 

 

b. Improper air shutter setting.

Adjust the air shutter located on the control panel.

 

 

 

 

c. Debris around air shutter.

Inspect the opening at the base of the burner. NO MA-

 

 

TERIAL SHOULD BE PLACED IN THIS OPENING.

 

 

 

7. Flame burns blue

a. Insufficient oxygen being supplied.

Ensure that the vent cap is installed properly and free

and lifts off burner.

 

of debris. Ensure that the vent system joints are tight

 

 

and have no leaks.

 

 

Ensure that no debris has been placed at the base of,

 

 

or in the area of the air holes in the center of the base

 

 

pan beneath the burner.

 

 

Ensure that the glass is tightened properly on the unit,

 

 

particularly on top corners.

 

 

 

52

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

B. Intellifire Ignition System

Symptom

Possible Cause

Corrective Action

 

 

 

1. The ignitor/module

a. Incorrect wiring.

Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor

makes noise, but no

 

are connected to correct terminals on module and pilot assembly.

spark.

 

Reversed wires at the module may cause system to make sparking

 

 

noise, but spark may not be present at pilot hood.

 

 

 

 

b. Loose connections or electrical

Verify no loose connections or electrical shorts in wiring from mod-

 

shorts in the wiring.

ule to pilot assembly. Rod closest to pilot hood should be ignitor.

 

 

Verify connections underneath pilot assembly are tight; also verify

 

 

connections are not grounding out to metal chassis, pilot burner,

 

 

pilot enclosure, mesh screen if present, or any other metal object.

 

 

 

 

c. Ignitor gap is too large.

Verify gap of igniter to pilot hood. The gap should be approximately

 

 

.17 inch or 1/8 inch.

 

 

 

 

d. Faulty module.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove

 

 

ignitor wire “I” from module. Place ON/OFF Rocker switch or wall

 

 

switch in ON position. Hold ground wire about 3/16 inch away from

 

 

“I” terminal on module. If there is no spark at “I” terminal module

 

 

must be replaced. If there is a spark at “I” terminal, module is fine.

 

 

Inspect pilot assembly for shorted sparker wire or cracked insulator

 

 

around electrode.

 

 

 

2. Pilot won’t light,

a. Transformer installed correctly.

Verify that transformer is installed and plugged into module. Check

there is no noise or

 

voltage of transformer under load at spade connection on module

spark.

 

with ON/OFF switch in ON position. Acceptable readings of a good

 

 

transformer are between 3.2 and 2.8 volts AC.

 

 

 

 

b. A shorted or loose connection in wir-

Remove and reinstall the wiring harness that plugs into module.

 

ing configuration or wiring harness.

Verify there is a tight fit. Verify pilot assembly wiring to module.

 

 

Remove and verify continuity of each wire in wiring harness.

 

 

 

 

c. Improper wall switch wiring.

Verify that 110/VAC power is “ON” to junction box.

 

 

 

 

d. Module not grounded.

Verify black ground wire from module wire harness is grounded to

 

 

metal chassis of appliance.

 

 

 

 

e. Faulty module.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove

 

 

ignitor wire “I” from module. Place ON/OFF Rocker switch or wall

 

 

switch in ON position. Hold ground wire about 3/16 inch away from

 

 

“I” terminal on module. If there is no spark at “I” terminal module

 

 

must be replaced. If there is a spark at “I” terminal, module is fine.

 

 

Inspect pilot assembly for shorted sparker wire or cracked insulator

 

 

around electrode.

 

 

 

3. Pilot lights but con-

a. A shorted or loose connection in

Verify all connections to wiring diagram in manual. Verify connec-

tinues to spark, and

sensor rod.

tions underneath pilot assembly are tight. Verify connections are

main burner will not ig-

 

not grounding out to metal chassis, pilot burner, pilot enclosure or

nite. (If the pilot contin-

 

screen if present, or any other metal object.

ues to spark after the

 

 

b. Poor flame rectification or contami-

Verify that flame is engulfing sensor rod. If the pilot assembly does

pilot flame has been lit,

flame rectification has

nated sensor rod.

not have a ground strap, consider installing one to increase flame

 

rectification. Verify correct pilot orifice is installed and inlet gas

not occurred.)

 

 

specifications. Flame carries rectification current, not the gas. If

 

 

 

 

flame lifts from pilot hood, the circuit is broken. A wrong orifice or

 

 

too high an inlet pressure can cause pilot flame to lift. The sensor

 

 

rod may be contaminated. Clean sensor rod with emery cloth.

 

 

 

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

53

Intellifire Ignition System - (continued)

Symptom

Possible Cause

Corrective Action

 

 

 

3. (Continued) Pilot lights

c. Module is not grounded.

Verify that module is securely grounded to metal chassis

but continues to spark,

 

of appliance. Verify that wire harness is firmly connected to

and main burner will not

 

module.

ignite. (If the pilot contin-

 

 

d. Damaged pilot assembly or dirty sensor

Verify that ceramic insulator around the sensor rod is not

ues to spark after the pilot

rod.

cracked, damaged, or loose. Verify connection from sensor

flame has been lit, flame

 

rod to white sensor wire. Clean sensor rod with emery cloth

rectification has not oc-

 

 

to remove any contaminants that may have accumulated

curred.)

 

 

on sensor rod. Verify continuity with a multimeter with

 

 

 

 

ohms set at lowest range.

 

 

 

 

e. Faulty module.

Turn ON/OFF rocker switch or wall switch to OFF posi-

 

 

tion. Remove ignitor wire “I” from module. Place ON/OFF

 

 

Rocker switch or wall switch in ON position. Hold ground

 

 

wire about 3/16 inch away from “I” terminal on module. If

 

 

there is no spark at “I” terminal module must be replaced.

 

 

If there is a spark at “I” terminal, module is fine. Inspect

 

 

pilot assembly for shorted sparker wire or cracked insulator

 

 

around electrode.

 

 

 

4. Pilot sparks, but Pilot

a. Correct gas supply.

Verify that incoming gas line ball valve is “open”. Verify that

will not light.

 

inlet pressure reading is within acceptable limits, inlet pres-

 

 

sure must not exceed 14 in. W.C.

 

 

 

 

b. Ignitor gap is too large.

Verify that spark gap from ignitor to pilot hood is .17 in. or

 

 

1/8 in.

 

 

 

 

c. Module is not grounded.

Verify module is securely grounded to metal chassis of

 

 

appliance.

 

 

 

 

d. Module voltage output / Valve/Pilot

Verify battery voltage is at least 2.7 volts. Replace batteries

 

solenoid ohms readings.

if voltage is below 2.7.

 

 

 

54

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

15 Maintaining and Servicing Appliance

A. Maintenance Tasks

Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualified service technician should perform an appliance checkup at the beginning of each heating season.

WARNING

Risk of injury or property damage.

Before servicing:

Turn off gas.

Turn off electricity to appliance.

Disable remote control, if one is present.

Ensure appliance is completely cooled.

After servicing:

Replace any screen or barrier that was removed.

Reseal and reinstall any venting removed for servicing.

WARNING

Annual inspection by qualified technician recommended.

Check:

Condition of doors, surrounds and fronts.

Condition of glass, glass assembly and glass seal.

Obstructions of combustion and ventilation air.

Condition of logs.

Condition of firebox.

Burner ignition and operation.

Burner air shutter adjustment

Gas connections and fittings.

Obstructions of termination cap.

Clean:

• Glass

Air passageways, grilles, control compartment

Burner, burner ports

Risk of:

Fire

Delayed ignition or explosion

Exposure to combustion fumes

Odors

CAUTION

Handle glass assembly with care.

Note: Clean glass after initial3-4hours operation.

Longer operation without cleaning glass may cause a permanent white film on glass.

When cleaning glass door:

Avoid striking, scratching or slamming glass.

Do NOT use abrasive cleaners.

Use a hard water deposit glass cleaner on white film.

Do NOT clean glass when hot.

Turn off appliance after 3-4hours of operation and ALLOW TO COOL.

Remove and clean glass assembly.

Replace glass assembly and operate appliance for additional 12 hours.

Refer to maintenance instructions.

WARNING

Inspect external vent cap regularly.

Ensure no debris blocks cap.

Combustible materials blocking cap may ignite.

Restricted air flow affects burner operation.

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

55

Inspect

 

Maintenance Tasks

 

 

 

Doors, Surrounds

1.

Assess condition of screen and replace as necessary. Recommend addition of screen if one is not present.

and Fronts

 

 

2.

Inspect for scratches, dents or other damage and repair as necessary.

 

 

 

 

 

3.

Verify no obstructions to airflow through the louvers.

 

 

 

 

4.

Verify maintenance of proper clearance to combustible household objects.

 

 

 

Gasket Seal, Glass

1.

Inspect gasket seal and its condition.

Assembly and Glass

 

 

2.

Inspect glass panels for scratches and nicks that can lead to breakage when exposed to heat.

 

 

 

 

 

3.

Confirm there is no damage to glass or glass frame. Replace as necessary.

 

 

 

 

4.

Verify that latches engage properly, clip studs are not stripped, and glass attachment components are

 

 

intact and operating properly. Replace as necessary.

 

5.

Clean glass. Replace glass assembly if severely coated with silicate deposits that cannot be removed.

 

 

 

Valve Compartment

1.

Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw

and Firebox Top

 

tips that have penetrated the sheet metal are sharp and should be avoided.

 

 

 

 

2.

Remove any foreign objects.

 

 

 

 

3.

Verify unobstructed air circulation.

 

 

 

Logs

1.

Inspect for broken, damaged, or missing logs. Replace as necessary.

 

 

 

 

2.

Verify correct log placement and no flame impingement causing sooting. Correct as necessary.

 

 

 

Firebox

1.

Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as necessary.

 

 

 

 

2.

Replace appliance if firebox has been perforated.

 

 

 

Burner Ignition and

1.

Verify burner is properly secured and aligned with pilot or igniter.

Operation

 

 

2.

Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.

 

 

 

 

 

3.

Replace ember materials with new dime-sizeand shape pieces. Do not block ports or obstruct lighting paths.

 

 

 

 

4.

Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay.

 

 

 

 

5.

Inspect for lifting or other flame problems.

 

 

 

 

6.

Verify air shutter is clear of dust and debris.

 

 

 

 

7.

Inspect orifice for soot, dirt or corrosion.

 

 

 

 

8.

Verify manifold and inlet pressures. Adjust regulator as required.

 

 

 

 

9.

Inspect pilot flame strength. Clean or replace orifice as necessary.

 

 

 

 

10.

Inspect thermocouple/thermopile or IPI sensor rod for soot, corrosion and deterioration. Clean with emery

 

 

cloth or replace as required.

 

 

 

11. Verify millivolt output. Replace as necessary.

 

 

 

Venting

1.

Inspect venting for blockage or obstruction such as bird nests, leaves, etc.

 

 

 

 

2.

Confirm that termination cap remains clear and unobstructed by plants, etc.

 

 

 

 

3.

Verify that termination cap clearance to subsequent construction (building additions, decks, fences or

 

 

sheds) has been maintained.

 

 

 

 

4.

Inspect for corrosion or separation.

 

 

 

 

5.

Verify weather stripping, sealing and flashing remains intact.

 

 

 

 

6.

Inspect draft shield to verify it is not bent, damaged or missing.

 

 

 

Remote controls

1.

Verify operation of remote.

 

 

 

 

2.

Replace batteries in remote transmitters and battery-poweredreceivers.

 

 

 

 

3.

Verify batteries have been removed from battery back-upIPI systems to prevent premature battery failure

 

 

or leaking.

56

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

16 Reference Materials

A. Appliance Dimension Diagram

Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3.

K

L

 

 

 

J

 

I

 

 

 

 

 

 

 

M

 

TOP VIEW

 

 

 

ELECTRICAL

 

 

 

 

 

 

 

 

 

 

 

ACCESS

GAS LINE

 

 

 

 

 

H

ACCESS

 

 

 

 

 

 

R

 

 

 

 

 

P

 

 

 

 

C

D

 

 

 

 

G

N

Q

 

 

 

E

 

 

 

 

 

 

 

 

B

 

 

 

 

O

 

A

 

 

 

F

 

 

 

 

 

 

 

 

 

 

 

LEFT SIDE

 

FRONT VIEW

 

 

 

RIGHT SIDE

Appliance Dimensions Table

 

 

 

 

Location

Inches

Millimeters

Location

Inches

Millimeters

 

A

41

1041

J

11-5/8

295

 

B

36-1/8

918

K

28-1/2

724

 

C

33-1/2

851

L

14-1/4

362

 

D

34-5/8

879

M

8 dia

203

 

E

2-3/8

60

N

2-1/8

54

 

F

5

127

O

6-7/8

175

 

G

26-7/8

683

P

38

965

 

H

8 dia

203

Q

1

25

 

I

21-1/2

546

R

39-3/8

1000

 

Figure 16.1 Appliance Dimensions

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

57

B. Vent Components Diagrams

 

Pipe

Effective Length

 

 

 

Inches

Millimeters

1 0 -1/2in .

 

 

 

 

E ffec tive

DVP4

4

102

(267 m m )

4 5 °

H eig h t/L en g th

DVP6

6

152

 

 

 

DVP12

12

305

 

 

 

DVP24

24

610

4 -7/8in .

 

 

DVP36

36

914

( 276 m m )

 

 

 

10 -7/8 in .

 

DVP48

48

1219

 

 

 

(27 6 m m )

D V P Pip e (se e c h a r t)

 

 

 

 

DVP6A

3 to 6

76 to 152

 

 

 

 

 

 

DVP12A

3 to 12

76 to 305

D V P4 5 (4 5 ° E lb ow )

 

DVP12MI

3 to 12

76 to 305

 

 

 

DVP24MI

3 to 24

76 to 610

 

 

 

 

 

 

 

11-3 /8in .

 

 

 

 

 

(28 9 m m )

10 in .

 

 

 

 

 

(2 5 4 m m )

10 in .

 

1 in .

 

 

 

(25 4 m m )

 

 

 

(25 m m )

 

 

 

 

 

 

 

 

 

 

 

 

7-3 /8 in .

2 4 in .

 

 

 

 

(187 m m )

 

 

 

 

 

(610 m m )

 

 

 

 

1-1/4in . (32 m m )

 

 

 

 

 

 

 

 

 

9 -1 /4in .

 

 

 

 

 

(235 m m )

1/2 in . T Y P

 

 

 

 

13 -1 /4in .

(13 m m )

 

 

 

 

 

 

 

 

 

(3 37 m m )

 

D V P -AS (A ttic S h ie ld )

D V P -FS (C eilin g F iresto p )

D V P 9 0S T (9 0 ° E lb o w )

 

 

 

 

 

 

 

 

12 in .

1 in .

 

 

 

 

(3 0 5 m m )

(2 5 m m )

10 in .

1- 1/2 in .

 

 

 

8 in .

 

 

 

(2 03 m m )

(25 4 m m )

(38 m m )

 

14 in .

 

 

 

 

 

 

 

UP

 

 

(356 m m )

 

 

 

 

 

 

5 in .

12 in .

 

 

 

 

(12 7 m m )

(305 m m )

 

 

 

 

 

 

 

 

6 in .

 

 

 

 

 

(152 m m )

 

D V P -HV S (V e n t S u p p o r t)

 

 

D V P-WS (W all S h ield F iresto p )

Figure 16.2 DVP vent components

 

 

 

 

 

58

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

 

B. Vent Components Diagrams (continued)

Note: Heat shields MUST overlap by a minimum of 1-1/2in. (38 mm).The heat shield is designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing heat shields must be field trimmed. If wall thickness is greater than7-1/4in. (184 mm) aDVP-HSM-Bwill be required.

8 in.

(203 mm) Heat Shield

15-1/8in.

(384 mm)

 

 

Term Cap

Minimum

Maximum

 

 

Effective Length

Effective Length

 

 

 

 

 

Trap1

3-1/8in.

4-5/8in.

12 in.

Max

79 mm

117 mm

 

Effective

 

 

 

(305 mm)

Trap2

5-3/8in.

9-3/8in.

Length

DVP-TRAP

137 mm

238 mm

 

 

 

 

 

 

Horizontal Termination Cap

 

 

 

 

DVP-TRAP1

DVP-TRAP2

DVP-TRAPK1

DVP-TRAPK2

DVP-HPC1

DVP-HPC2

Figure 16.3 DVP vent components

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

59

B. Vent Components Diagrams (continued)

 

 

 

 

31 in.

 

 

 

 

 

(787 mm)

 

13-1/4in.

 

 

 

 

 

(367 mm)

 

 

24-5/8in.

 

 

 

 

 

 

 

 

(625 mm)

 

 

24-5/8in.

27-1/2in.

 

 

 

 

(625 mm)

(127 mm)

 

 

 

13-1/4in.

 

 

 

 

 

 

 

 

 

(367 mm)

RF6M

 

 

 

RF12M

 

Roof Flashing Multi-pak

 

 

 

 

Roof Flashing Multi-pak

 

 

 

 

 

13-3/4in.

5 in.

 

 

11-7/8in.

5 in.

(349 mm)

(127 mm)

 

 

(302 mm)

(127 mm)

13-3/4in.

 

 

13-7/8in.

 

 

 

 

(352 mm)

 

 

(349 mm)

 

 

 

 

 

 

 

 

 

BEK

 

 

 

DVP-BEK2

 

Trap Cap Brick Extension

 

 

DVP-HPCCap Brick Extension

 

 

11-5/8in.

 

 

 

 

 

(295 mm)

 

 

 

 

7-1/8in.

 

12-1/8in.

 

 

 

(308 mm)

 

 

(181 mm)

 

 

 

 

 

 

 

 

 

5-3/4in.

 

 

 

 

 

(146 mm)

COOL-ADD

 

 

 

 

 

 

 

 

Cap Shield

 

DVP-TRAPFL

 

 

 

 

 

Flashing

 

 

13-7/8in.

9-1/2in.

 

 

 

 

(352 mm)

(241 mm)

 

 

 

14 in.

 

 

 

DVP-HSM-B

 

(356 mm)

 

 

 

 

 

 

 

 

Extended Heat Shield

 

 

 

 

 

 

 

 

DRC-RADIUS

 

Figure 16.4 DVP vent components

 

 

Cap Shield

 

 

 

 

 

 

60

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

 

B. Vent Components Diagrams (continued)

 

7-1/4in.

 

 

 

 

 

(184 mm)

 

12-1/2in.

 

 

 

 

 

 

 

 

 

 

(318 mm)

 

 

 

5-1/4in.

 

 

 

 

 

(133 mm)

 

 

 

 

 

DVP-TVHW

(H igh w ind )

 

 

 

Vertical Term inatio n C ap

 

7-3/8in.

 

 

 

 

 

 

 

 

 

 

(187 mm)

 

 

 

 

1-1/2in.

 

 

 

 

 

(38 mm)

 

 

 

 

 

14 in.

17-3/4in.

 

 

 

 

(451 mm)

 

 

 

 

(356 mm)

 

 

PVK-80

 

 

 

 

(For use with IPI and DSI appliances only.)

 

12 in.

 

 

 

 

 

 

 

 

 

 

(305 mm)

 

 

 

 

 

DVP-TB1

 

 

 

 

Basement

Vent Ca p

 

 

16-7/8in.

14 in.

 

7-1/4in.

 

(429 mm)

(356 mm)

 

 

1 in.

(184 mm)

 

 

 

 

 

 

 

 

(25 mm)

 

12 in.

 

 

 

 

 

(305 mm)

 

 

 

 

 

12-1/8in.

7-1/8in.

 

 

14 in.

 

(181 mm)

 

 

(356 mm)

 

(314 mm)

 

 

 

 

 

 

8-3/4in.

 

 

3/8 in. (10 mm)

 

(222 mm)

 

 

 

 

 

 

1 in. (25 mm)

 

1-5/8in.

 

 

 

7-3/4to10-3/8in.

 

(41 mm)

 

 

 

(197 to 264 mm)

 

DVP-HPC

 

 

 

DVP-FBHT

 

High Performance Cap

 

 

 

Fire B rick Term ina tio n C a p

 

 

 

 

 

Figure 16.5 DVP vent components

 

 

 

 

 

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

61

B. Vent Components Diagrams (continued)

8-1/8in.

13 in.

Effective Length

 

 

(206 mm)

(330 mm)

5-1/2in.

8-3/8in.

5-3/4to8-3/8in.

 

 

 

 

146 to 213 mm

140 mm

213 mm

 

 

 

87°

 

 

 

 

15 in.

(381 mm) 10-1/2in.

267 mm

10-7/8in.

276 mm

WARNING

Fire Risk.

When using DVP-HRC-SSandDVP-HRC-ZC-SS termination caps on top vented fireplaces, a 6 inch minimum vertical vent section is required

before installing first elbow.

DVP-HRC-SS

DVP-HRC-ZC-SS

HORIZONTAL TERMINATION CAP

Figure 16.6 DVP vent components

62

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

B. Vent Components Diagrams (continued)

 

 

 

 

6-1/2in.

 

6-1/2in.

 

 

 

165 mm

 

165 mm

 

 

 

 

 

8-3/4in.

 

 

 

 

6-1/2in.

 

 

 

 

165 mm9-1/4in.

222 mm

 

6 in.

 

 

 

 

235 mm

 

 

152 mm

 

6-5/8in.

 

 

 

 

 

168 mm

 

 

 

 

 

SLP45

 

 

 

6-5/8in.

 

 

 

 

168 mm

 

45° Elbow

 

 

 

 

 

 

 

9-7/8in.

 

 

 

 

 

 

 

 

 

 

251 mm

 

 

 

 

 

 

SLP90

 

 

 

 

 

90° Elbow

 

Effective Height/Length

 

 

Pipe

inches

 

mm

 

Effective

SLP4

4

 

102

 

SLP6

6

 

152

 

Height/

 

 

SLP12

12

 

305

 

Length

 

 

SLP24

24

 

610

 

 

 

 

 

SLP36

36

 

914

 

 

SLP48

48

 

1219

 

SLP-PIPE

SLP6A

2 - 6

51 - 152

SLP-WS

SLP12A

2 - 12

51 - 305

Wall Shield Firestop

 

SLP-HVS

RF4-8

SLP-FS

Horizontal Pipe

Roof Flashing

Ceiling Firestop

Support

 

 

Figure 16.7 SLP Series Vent Components

 

 

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

63

B. Vent Components Diagrams (continued)

 

SLK-SNKD

SLP-CCS-BK

SLP-TVHW

 

Cathedral Ceiling

Vertical

 

Snorkel

 

Support Box-Black

Termination Cap

 

Termination Cap

 

 

 

 

 

SLP-TRAP1

 

SLP-TRAP2

PVK-80

 

Horizontal

 

Horizontal

POWER VENT

 

Termination Cap

 

Termination Cap

(For use on IntelliFire

 

 

 

 

appliances only)

 

 

 

 

26 in.

 

 

 

 

660 mm

 

SL-2DVP

DVP-2SL

DVP-HSM-B

 

Adapter

Adapter

Extended Heat Shield

 

 

SLP-DCF-BK

 

SLP-WT-BK

 

Ceiling Firestop

Wall Thimble-Black

 

 

Black

 

 

 

Figure 16.8 SLP Series Vent Components

 

 

 

64

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

C. Service Parts

6000G, 6000G-IPI

Service Parts Diagram

Beginning Manufacturing Date: May 2006

 

Ending Manufacturing Date: ______

8

6

10

7

 

9

11

Log Set Assembly

2 1 4

3

5

Part number list on following page.

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

65

C. Service Parts List

 

6000G, 6000G-IPI

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

 

 

 

Stocked

parts for your appliance please provide model number and serial number. All parts listed

 

in this manual may be ordered from an authorized dealer.

 

 

at Depot

ITEM

DESCRIPTION

 

COMMENTS

PART NUMBER

 

 

Log Assembly

 

 

LOGS-6000G

Y

1

Log #1

 

 

SRV2103-107

 

2

Log #2

 

 

SRV2103-108

 

3

Log #3

 

 

SRV2103-110

 

4

Log #4

 

 

SRV2103-109

 

5

Log #5

 

 

SRV2103-111

 

6

Grate Assembly

 

 

2103-005

 

7

Burner Assembly

 

 

SRV2103-007

Y

8

Non-CombustibleBoard

 

 

2101-312

 

9

Glass Assembly

 

 

GLA-6000G

Y

10

Surround

 

 

2101-260

 

11

Junction box

 

 

4021-013

Y

 

 

 

 

 

 

 

Flue Restrictor

 

 

385-128

 

 

Gasket Assembly

 

 

 

 

 

Includes Vent, Seal Cap, Burner Neck, Shutter

 

 

2103-081

 

 

Bracket, Manifold and Valve Plate gaskets

 

 

 

 

 

Glass Latch Assembly

 

 

386-122A

Y

 

Mineral Wool

 

 

050-721

 

 

Vermiculite Embers

 

 

Mystic-Embers

 

 

Touch Up Paint

 

 

203-9

 

 

 

 

 

 

 

 

Standing Pilot

 

 

 

 

Conversion Kit, NG

 

 

NGK-6G

Y

 

Conversion Kit, LP

 

 

LPK-6G

Y

 

Pilot Orifice, NG

 

 

2103-116

Y

 

Pilot Orifice, LP

 

 

2103-117

Y

 

Regulator, NG

 

 

230-1570

Y

 

Regulator, LP

 

 

230-1520

Y

 

Thermocouple

 

 

446-511

Y

 

Pilot Tube

 

 

SRV485-301

Y

 

Thermopile

 

 

2103-512

Y

 

IPI Ignition

 

 

 

 

Conversion Kit, NG

 

 

NGK-6G-IPI

Y

 

Conversion Kit, LP

 

 

LPK-6G-IPI

Y

 

Pilot Orifice, NG

 

 

593-528

Y

 

Pilot Orifice, LP

 

 

593-527

Y

 

Regulator, NG

 

 

NGK-DXV

Y

 

Regulator, LP

 

 

LPK-DXV

Y

Additional service part numbers on following page.

66

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

 

Service Parts

 

 

6000G

 

Service Parts Diagram

Beginning Manufacturing Date: May 2006

 

 

 

Ending Manufacturing Date: ______

Standing Pilot Valve Assembly

1

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

3

 

 

 

 

 

4

 

 

 

 

5

 

 

 

 

 

 

 

 

11

 

 

6

 

 

 

 

 

7

 

 

 

 

 

8

 

 

 

 

 

9

 

 

 

 

 

 

 

10

 

 

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

 

Stocked

parts for your appliance please provide model number and serial number. All parts listed

 

in this manual may be ordered from an authorized dealer.

 

 

at Depot

ITEM

DESCRIPTION

 

COMMENTS

PART NUMBER

 

1

Pilot Assembly, NG

 

 

2103-010

Y

Pilot Assembly, LP

 

 

2103-011

Y

 

 

 

2

Orifice NG (#37C)

 

 

582-837

Y

Orifice LP (#52C)

 

 

582-852

Y

 

 

 

3

Flex Tube Assembly

 

 

383-302A

Y

4

Shutter Sleeve

 

 

2026-130

Y

5

Shutter Bracket Assembly

 

 

2026-017

Y

6

Valve Bracket

 

 

2118-104

 

7

Flex Ball Valve Assembly

 

 

302-320A

Y

8

Piezo Ignitor

 

 

291-513

Y

9

Valve, NG

 

 

230-0710

Y

Valve, LP

 

 

230-0720

Y

 

 

 

10

Remote Pigtail Wire

 

 

040-557A

Y

11

Wire Assembly

 

 

2045-024

Y

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

67

Service Parts

6000G-IPI

Service Parts Diagram

Beginning Manufacturing Date: May 2006

 

Ending Manufacturing Date: ______

 

1

IPI Valve Assembly

 

2

 

4

3

 

5

 

 

11

6

 

7

 

 

10

8

 

 

9

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

 

Stocked

parts for your appliance please provide model number and serial number. All parts listed

 

in this manual may be ordered from an authorized dealer.

 

 

at Depot

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

 

1

Orifice, NG (#37C)

 

582-837

Y

Orifice, LP (#52C)

 

582-852

Y

 

 

2

Pilot Assembly, NG

 

2090-012

Y

Pilot Assembly, LP

 

2090-013

Y

 

 

3

Flex Tube Assembly

 

383-302A

Y

4

Shutter Sleeve

 

2026-130

Y

5

Shutter Bracket Assembly

 

2026-017

Y

6

Valve Bracket

 

2118-104

 

7

Flex Ball Valve Assembly

 

302-320A

Y

8

Valve, NG

 

750-500

Y

Valve, LP

 

750-501

Y

 

 

9

Module Wire Assembly

 

593-590A

Y

10

Control Module

 

593-592

Y

11

Thermostat Wire Assembly

 

2045-024

Y

 

3V Transformer

 

593-593A

Y

 

Remote Wire Assembly

 

2103-013

Y

 

Battery Pack

 

593-594A

Y

68

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

D. Limited Lifetime Warranty

Hearth & Home Technologies LIMITED WARRANTY

Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.

Warranty Period

 

HHT Manufactured Appliances and Venting

 

 

 

 

 

 

 

 

 

 

 

Components Covered

Parts

Labor

Gas

Wood

Pellet

EPA

Electric

 

Venting

Wood

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

All Parts and Material Except as

1 Year

X

X

X

X

X

 

X

covered by Conditions, Exclusion,

 

 

 

 

 

 

 

 

 

and Limitations listed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X

X

 

 

 

Igniters, Electronic Components,

 

 

 

 

 

 

 

and Glass

2 years

 

 

 

 

 

 

 

X

X

X

X

 

 

 

Blowers

 

 

 

 

 

 

 

 

X

 

 

 

 

 

Molded Refractory Panels

 

 

 

 

 

 

 

 

 

3 years

 

 

X

 

 

 

 

Firepots

 

 

 

 

 

 

 

 

 

 

5 years

3 years

 

 

X

X

 

 

 

Castings & Baffles

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Firebox, HHT Chimney,

7 years

3 years

 

X

X

X

 

 

 

Termination & Heat

 

 

 

 

 

 

 

 

 

Exchanger

 

 

 

 

 

 

 

 

 

 

10 years

1 year

X

 

 

 

 

 

 

Burners, Logs & Refractory

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Limited

1 year

X

 

 

 

 

 

 

Firebox & Heat Exchanger

Lifetime

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

90 Days

X

X

X

X

X

 

X

All Replacement Parts

 

 

 

 

 

 

 

 

See Conditions, Exclusions, and limitations.

9-01-08

 

 

 

 

 

 

 

 

 

 

CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY

This warranty applies to the original owner and is transferable up to two years from date of purchase to the new homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance remains in its original place of installation.

The maximum amount recoverable under this warranty is limited to the purchase price of the product.

In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.

Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home is not covered under this warranty.

Page 1 of 2

4021-645A09-01-08

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

69

D. Limited Lifetime Warranty (continued)

This limited warranty does not extend to or include surface finish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, firebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion on any of the metal surfaces, cast iron components, baffles, firepots, doors, or firebox area are not covered by this warranty.

Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to this noise are not covered by this warranty.

HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or maintenance of the appliance not in accordance with the installation instructions; operating instructions and the listing agent identification label furnished with the appliance; (2) installation which does not comply with local building codes; (3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure or handling devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than those specified in the operating instructions; (6) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; and/or (7) modification of the appliance not expressly authorized and approved by HHT in writing.

This warranty does not apply to non-HHTventing components, hearth components or other accessories used in conjunction with the installation of this product.

This warranty is void if the appliance has been over-firedor operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or there is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.

HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.

Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to state.

EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE WARRANTY SPECIFIED ABOVE.

This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all warranties currently in existence.

If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide necessary parts or components, contact the nearest authorized HHT dealer or supplier.

Page 2 of 2

4021-645A09-01-08

70

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

E. Contact Information

Heat & Glo, a brand of Hearth & Home Technologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044 www.heatnglo.com

Please contact your Heat & Glo dealer with any questions or concerns. For the location of your nearest Heat & Glo dealer,

please visit www.heatnglo.com.

- NOTES -

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

CAUTION

DO NOT DISCARD THIS MANUAL

• Important operating

• Read, understand and follow

and maintenance

these instructions for safe

instructions included.

installation and operation.

Leave this manual with party responsible for use and operation.

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568,

5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474,

6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

Printed in U.S.A. - Copyright 2008

Heat & Glo • 6000G, 6000G-IPI2103-900Rev. M • 9/08

71