Heat & Glo LifeStyle 42H-B User Manual

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Owner’s Manual

Installation and Operation

Models:

Dakota 42-B

Dakota 42H-B

CAUTION

DO NOT DISCARD THIS MANUAL

Important operating

Read, understand

L e a v e

t h i s

a n d m a i n t e n a n c e

and follow these

manual with party

instructions included.

instructions for safe

responsible for use

 

i n s t a l l a t i o n a n d

and operation.

 

operation.

 

 

DO DISCARDNOT

¨

WARNING

If the information in these instructions is not followed exactly, a fire may result causing property damage, personal injury, or death.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

What to do if you smell gas:

-Do not try to light any appliance.

-Do not touch any electrical switch. Do not use any phone in your building.

-Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

-If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

WARNING

HOT! DO NOT TOUCH.

SEVERE BURNS MAY RESULT.

CLOTHING IGNITION MAY RESULT.

Glass and other surfaces are hot during operation and cool down.

Keep children away.

CAREFULLY SUPERVISE children in same room as appliance.

Alert children and adults to hazards of high temperatures.

Keep clothing, furniture, draperies and other combustibles away.

This appliance must be installed outside.

Note: An arrow (¨) found in the text signifies change in content.

Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies suggests NFI certified or factory-trainedprofessionals, or

technicians supervised by an NFI certified professional.

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

1

Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference.

Congratulations

Congratulations on selecting a Heat & Glo LifeStyle Collection gas appliance—anelegant and clean alternative to wood burning appliances. The Heat & Glo LifeStyle Collection gas appliance you have selected is designed to provide the utmost in safety, reliability, and efficiency.

As the owner of a new appliance, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.

This owner’s manual should be retained for future reference. We suggest you keep it with your other important documents and product manuals.

The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.

Your new Heat & Glo LifeStyle Collection gas appliance will give you years of durable use and trouble-freeenjoyment. Welcome to the Heat & Glo LifeStyle Collection family of appliance products!

 

Homeowner Reference Information

We recommend that you record the following pertinent

 

information about your appliance:

 

Model Name:

 

 

Date purchased/installed:

 

 

 

Serial Number:

 

 

Location on appliance:

 

 

 

Dealership purchased from:

 

 

Dealer phone:

 

 

 

Notes:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Listing Label Information/Location

The model information regarding your specific appliance can be found on the rating plate usually located in the control area of the appliance.

 

 

 

Type of Gas

Serial Number

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

This appliance must be installed in accordance with local codes, if any; if not, follow ANSI Z223.1 in

VENTED GAS Serial (Serie):

the USA installation codes.

 

 

FIREPLACE

OD

 

 

 

Heat & Glo Lifestyle Products

ANSI Z21.50-2003- CSA2.22-M2003

 

 

8R54

 

 

Mfg. Date:

Hearth & Home Technologies Inc.

 

 

 

 

 

 

 

 

 

 

20802 Kensington Blvd., Lakeville, MN 55044

 

Minimum Permissible Gas Supply for Purposes

 

 

Model

MADE

 

 

 

 

 

 

 

 

 

of Input Adjustment.

Natural Gas

Propane Gas

IN USA

 

 

 

 

(Modele):

 

Vented gas fireplace - for outdoor installation

 

Approved Minimum (De Gaz) Acceptable

7.0 in. w.c. (Po. Col. d'eau)

11.0 in. w.c. (Po. Col. d'eau)

 

 

 

 

 

 

 

 

 

 

 

DAKOTA42-B

only. Not for use with solid fuel. (Foyer au

 

. . . . . . . . . .Maximum Pressure (Pression)

. .10.0 in. w.c. (Po. Col. d'eau)

14.0 in. w.c. (Po. Col. d'eau)

 

 

 

gaz à évacuation - pour installation à

 

Maximum Input BTUH:

60,000

53,000

 

 

 

 

DAKOTA42L-B

 

 

 

 

 

l'extérieur seulement. Ne doit pas entre

 

Orifice Size:

#25DMS

#44DMS

 

 

 

 

utilise avec un combustible solide.)

 

 

 

 

 

 

 

 

 

This product is covered by one or more of the following patents: (Nos produits sont couverts par un ou plusieurs des brevels suivants): (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254; 5,191,877;

5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457;(New Zealand) 200265; or other U.S. and foreign patents pending(ou autres brevets americains et etrangers en attente).

4036-994A

Gas and Electric Information

Model Number

2

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

Table of Contents

1 Listing and Code Approvals

A. Appliance Certification. . . . . . . . . . . . . . . . . . . . . . . . . 4

B. Glass Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 4

C. BTU Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . 4

2 Getting Started

A. Design and Installation Considerations . . . . . . . . . . . . 5

B. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . 5

C. Inspect Appliance and Components . . . . . . . . . . . . . 5

3 Framing and Clearances

A. Select Appliance Location . . . . . . . . . . . . . . . . . . . . . . 6

B. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

C. Mantel Projections. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4 Termination Locations

A. Vent Termination Minimum Clearances . . . . . . . . . . . . 8

5 Appliance Preparation

A. Remove Logs and Shipping Cover . . . . . . . . . . . . . . . 9

B. Securing and Leveling Appliance . . . . . . . . . . . . . . . . 9

6 Gas Information

A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

B. Gas Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

C. Gas Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . 11

E. Valve Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

7 Electrical Information

A. Recommendation for Wire. . . . . . . . . . . . . . . . . . . . . 13

B. Connecting to the Appliance . . . . . . . . . . . . . . . . . . . 13

C. Intellifire Ignition System Wiring . . . . . . . . . . . . . . . . 13

8 Finishing

A. Mantel Projections. . . . . . . . . . . . . . . . . . . . . . . . . . . 14

B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

9 Appliance Setup

A. Clean the Appliance. . . . . . . . . . . . . . . . . . . . . . . . . . 16 B. Grate Assembly Placement . . . . . . . . . . . . . . . . . . . . 16 C. Positioning the Logs . . . . . . . . . . . . . . . . . . . . . . . . . 16 D. Glass Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 E. Placing Lava Rock. . . . . . . . . . . . . . . . . . . . . . . . . . . 18

10 Operating Instructions

A. Before Lighting Appliance . . . . . . . . . . . . . . . . . . . . . 19 B. Lighting the Appliance . . . . . . . . . . . . . . . . . . . . . . . . 20 C. After the Appliance is Lit . . . . . . . . . . . . . . . . . . . . . . 21 D. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . 21

11 Troubleshooting

A. Intellifire Ignition System . . . . . . . . . . . . . . . . . . . . . . 22

12 Maintaining and Servicing the Appliance

A. Valve Service and Replacement . . . . . . . . . . . . . . . . 24 B. Battery Replacement. . . . . . . . . . . . . . . . . . . . . . . . . 25 B. Maintenance and Service Tasks:. . . . . . . . . . . . . . . . 26

13 Reference Materials

A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . 27 B. Service Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 C. Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 D. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

3

1 Listing and Code Approvals

A. Appliance Certification

C. BTU Specifications

MODELS: Dakota42-B,Dakota42H-B

LABORATORY: Underwriters Laboratories, Inc. (UL)

TYPE: Vented Gas Appliance

STANDARD: ANSIZ21.50-2003—CSA2.22-M2003

This product is listed to ANSI standards for “Vented Gas Fireplaces” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.

B. Glass Specifications

Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as defined by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certified to the requirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certification Council SGCC# 1595 and 1597. Architectural Testing, Inc. Reports 02-31919.01and02-31917.01).

This statement is in compliance with CPSC 16 CFR Section 1201.5 “Certification and labeling requirements” which refers to 15 U.S. Code (USC) 2063 stating “…Such certificate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”

Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.

Note: This installation must conform with local codes. In the absence of local codes you must comply with theNational Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and theCAN/CGA B149 Installation Codes in Canada.

 

Maximum

Orifice Size

Models

Input BTUH

(DMS)

Dakota 42-B(NG)

60,000

25

Dakota 42-B(LP)

53,000

44

D. High Altitude Installations

U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and Canada.

When installing this appliance at an elevation above 2000 ft, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 ft above a 2000 ft elevation in the U.S.A., or 10% for elevations between 2000 and 4500 ft in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifice size, check with the local gas utility.

If installing this appliance at an elevation above 4500 ft (in Canada), check with local authorities.

WARNING

Do NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

4

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

2 Getting Started

A. Design and Installation Considerations

Note: This appliance must be installed outside.

CAUTION

Check building codes prior to installation.

Installation MUST comply with local, regional, state and national codes and regulations.

Consult insurance carrier, local building, fire officials or authorities having jurisdiction about restrictions, installation inspection, and permits.

When planning an appliance installation, it’s necessary to determine the following information before installing:

Where the appliance is to be installed.

Gas supply piping.

Electrical wiring.

Framing and finishing details.

C. Inspect Appliance and Components

WARNING

Inspect appliance and components for damage. Damaged parts may impair safe operation.

Do NOT install damaged components.

Do NOT install incomplete components.

Do NOT install substitute components.

Report damaged parts to dealer.

Carefully remove the appliance and components from the packaging.

The gas logs may be packaged separately and must be field installed.

Report to your dealer any parts damaged in shipment, particularly the condition of the glass.

Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit.

B. Tools and Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Reciprocating saw

Framing material

Pliers

Hi temp caulking material

Hammer

Gloves

Phillips screwdriver

Framing square

Flat blade screwdriver

Electric drill and bits (1/4 in.)

Plumb line

Safety glasses

Manometer

Voltmeter

Tape measure

Level

Non-corrosiveleak check solution

1/2 - 3/4 inch length, #6 or #8 Self-drillingscrews

WARNING

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

Installation and use of any damaged appliance or vent system component.

Modification of the appliance or vent system.

Installation other than as instructed by Hearth & Home Technologies.

Improper positioning of the gas logs or the glass door.

Installation and/or use of any component part not approved by Hearth & Home Technologies.

Any such action may cause a fire hazard.

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

5

3 Framing and Clearances

Note:

Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY.

Illustrations/diagrams are not drawn to scale.

Actual installation may vary due to individual design preference.

A. Select Appliance Location

When selecting a location for your appliance it is important to consider the required clearances to walls (See Figure 3.1).

WARNING

Fire Risk

Provide adequate clearance:

Around air openings.

To combustibles.

For service access.

Locate appliance away from traffic areas.

Note: For actual appliance dimensions refer to Section 13.

Note: If this surface is inside the building’s warm air envelope...

...then this surface must be an exterior wall system.

G

57-3/4in.

 

B

 

(1467 mm)

A

 

G

F

F

 

F

 

 

 

 

E

C

 

 

 

D

C

81-3/4in.

(2076 mm)

 

D

 

 

A

B

C

D

E

F

G

E

in.

24-3/4

24-1/8

48

49

5/8

1/2

1-1/2

 

mm

629

613

1219

1245

16

13

38

Figure 3.1 Appliance Locations

WARNING

Fire Risk

Odor Risk

Install appliance on hard metal or wood surfaces extending full width and depth of appliance.

Do NOT install appliance directly on carpeting, vinyl, tile or any combustible material other than wood.

WARNING

Fire Risk

Locate and install appliance to all clearance specifications in manual.

6

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

B. Clearances

 

B

 

A

Upper front can be

 

covered with

0 in. to level

non-combustible

material or removed

of standoffs

and replaced with

 

non-combustible

 

material.

 

Object

36 in.

 

Combustible

(914 mm)

 

¨ Figure 3.2 Framing Dimensions

 

 

Framing Dimensions

 

 

 

A

B

C

D

 

in.

24-1/8

43-7/8

49

43-7/8

 

mm

613

1114

1245

1114

 

D

 

 

 

 

 

Header height.

 

 

 

 

C

Use only noncombustible

 

 

 

material below the top of

 

 

 

 

the top standoffs.

 

 

 

 

1-1/2in. (38 mm)

 

 

 

84 in.

 

 

1-1/2in.

 

(2134 mm)

 

 

 

(38 mm)

 

to ceiling

 

 

 

 

 

 

 

 

 

 

1/2 in. (13 mm)

 

 

 

 

 

Drywall

 

0 in.

 

 

 

0 in.

 

Combustible flooring may be installed next

 

 

 

 

 

 

 

 

to the front of the appliance.

 

 

 

 

C. Mantel Projections

Roof or

Overhang

12 in. (305 mm) max. combustible

mantel depth

 

 

Structure

 

 

Sidewall

 

nal

tio

 

Addior

 

 

Fireplace

Structure

Mantel

 

84 in.

(2134 mm) minimum height

B

 

 

Then B

 

 

 

If A is:

must be at

 

 

 

least:

A

 

in.

6 - 36

26

 

 

mm 152 - 914

660

 

 

in.

36 or more

18

 

 

mm 914 or more

457

 

 

¨ Figure 3.3 Clearances to Mantels or Other Combustibles Above Appliance

 

 

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

7

4 Termination Locations

A. Vent Termination Minimum Clearances

D

E

B

L

B

FP

F FP

 

FP

G

 

R

 

 

A

 

H

O

P

N

FP

Q

(See Note 2)

FP

B

 

 

 

 

 

FP

I

M

X

 

FP

 

 

A

J or K

FP = FIREPLACE OPENINGX = AIR SUPPLY INLET

= AREAWHERE FIREPLACE IS NOT PERMITTED

A

=

0 in. . . . . . . . . .

clearances above grade,

 

 

 

veranda, porch, deck or

 

 

 

balcony.

B

=

12 in. . . . . . . . . .

clearances to window or door

 

 

 

that may be opened, or to

 

 

 

permanently closed window.

 

 

36 in. . . . . . . . . .

vinyl windows or siding.

D**

=

47 in. . . . . . . . . .

vertical clearance to unventi-

 

 

 

lated soffit or to ventilated soffit

 

 

 

located above the terminal.

 

 

60 in. . . . . . . . . .

vinyl clad soffits.

F

=

9 in. . . . . . . . . .

clearance to outside corner.

G*

=

6 in. . . . . . . . . .

clearance to inside corner.

 

 

48 in. . . . . . . . . .

vinyl windows or siding.

H

=

3 ft. (Canada) . not to be installed above a gas

 

 

 

meter/regulator assembly within

 

 

 

3 ft (914 mm) horizontally from

I

=

3 ft. (USA)

the center line of the regulator.

 

 

 

6 ft. (Canada) . clearance to service regulator

 

 

 

vent outlet and electric service.

*48 in. minimum for vinyl windows or vinyl siding.

**Not allowed for vinyl clad soffits.

***a fireplace shall not open directly above a sidewalk or paved driveway which is located between two single family dwellings and services both dwellings.

****only permitted if veranda, porch, deck or balcony is fully open

on a minimum of 2 sides beneath the floor, or if the screened porch guidelines are followed.

Note 1: Local codes or regulations may require different clearances.Note 2: Termination in an alcove space (spaces open only on one side and with an overhang) are permitted with the dimensions specified for vinyl ornon-vinylsiding and soffits.1) There must be a 3 ft minimum between terminations or between the fireplace and termination.2) All mechanical air intakes within 10 ft of a termination must be a minimum of 3 ft below the fireplace hood.3) All gravity air intakes within 3 ft of the fireplace hood

must be a minimum of 1 ft below the termination.

Figure 4.1 Minimum Clearances

J

=

9 in. (USA)

 

 

 

 

 

 

 

 

 

12 in. (Canada) . clearance to non-mechanicalair

 

 

 

 

supply inlet to building or the

 

 

 

 

combustion air inlet to any other

K

=

3 ft. (USA)

appliance.

 

 

 

 

 

 

 

 

 

 

 

 

6 ft. (Canada) . clearance to a mechanical air

 

 

 

 

supply inlet.

 

 

 

L***

=

54 in. . . . . . . . . . clearance above paved sidewalk

 

 

(See note 1)

or a paved driveway located on

 

 

 

 

public property.

 

 

 

M****=

47 in. . . . . . . . . . clearance under veranda, porch,

 

 

 

 

deck, balcony or overhang.

 

 

Not allowed: . . . . . . vinyl

 

 

 

 

N

=

6 in. . . . . . . . . . non-vinylsiding.

 

 

 

P

=

84 in.

 

 

 

 

 

 

 

 

 

 

 

 

QMIN

 

RMAX

 

 

 

 

 

 

 

 

Dakota

 

 

10 feet

 

2 x Q ACTUAL

 

1 additional termination cap

 

Q + 3 feet

 

1 x Q ACTUAL

 

2 additional termination caps

 

Q + 6 feet

 

2/3 x Q ACTUAL

 

3 additional termination caps

 

Q + 9 feet

 

1/2 x Q ACTUAL

 

RMAX = (2 / # caps plus fireplace ) x QACTUAL

This fireplace is approved for installation onto screen porches with the following guidelines:

Minimum porch area: 96 sq ft

Minimum ceiling height: 92 in.

Minimum of two walls must be screened

Minimum top of screen height, side walls: 6 ft 8 in.

Minimum screen area: 64 sq ft

Note 2: There may be some odor and small amounts of soot associated with burning the Dakota on a screened porch. Ensuring good cross draft ventilation and routine maintenance of the fireplace will maximize comfort and cleanliness.

8

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

5 Appliance Preparation

B. Securing and Leveling Appliance

 

CAUTION

 

WARNING

Sharp Edges

 

Wear protective gloves

Fire Risk

 

and safety glasses during

• Prevent contact with sagging, loose

 

installation.

 

insulation.

 

 

 

• Do NOT install against vapor barriers or

A. Remove Logs and Shipping Cover

exposed insulation.

The diagram shows how to properly position, level, and se-

Open the doors by sliding the handles toward the outside

cure the appliance (see Figure 5.2). Nailing tabs are pro-

edges of the doors (see Figure 5.1) Remove the cartons of

vided to secure the appliance to the framing members.

logs from their shipping location in the appliance.

• Place the appliance into position on either a combustible

 

 

 

 

 

 

or non-combustiblecontinuous flat surface.

 

 

 

Note: Remove the top standoffs before sliding appliance

 

 

 

into position if using an FPS prefab enclosure.

 

 

 

• Level the appliance from side to side and front to back.

 

Open

Open

• Shim the appliance with non-combustiblematerial, such

 

as sheet metal, as necessary.

 

 

 

 

 

 

• Bend out nailing tabs on each side.

 

 

 

• Keep nailing tabs flush with the framing.

 

 

 

• Secure the appliance to the framing by using nails or

 

 

 

screws through the nailing tabs.

 

 

 

Upper front can be

 

 

 

covered with

 

 

 

non-combustible

Figure 5.1

Door Operation

 

material or removed

 

and replaced with

 

 

 

non-combustible

 

 

 

material.

NAILING TABS

¨

Figure 5.2 Proper Positioning, Leveling and Securing of an

 

Appliance

CAUTION

Do NOT notch into the framing around the appliance spacers.

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

9

6 Gas Information

A. Fuel Conversion

C. Gas Connection

Before making gas connections ensure appliance being installed is compatible with the available gas type.

Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a qualified technician using Hearth & Home Technologies specified and approved parts.

Note: Have the gas supply line installed in accordance with local building codes, if any. If not, followANSI 223.1. Installation should be done by a qualified installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter.)

B. Gas Pressure

Proper input pressures are required for optimum appliance performance. Gas line sizing requirements need to be made following NFPA51.

WARNING

Fire Risk

Explosion Risk

High pressure will damage valve.

Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.

Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.

Note: A listed (and Commonwealth of Massachusetts approved) 1/2 in. (13 mm)T-handlemanualshut-offvalve and flexible gas connector are connected to the 1/2 in. (13 mm) control valve inlet.

If substituting for these components, please consult local codes for compliance.

Optional: A 5 ft flexible gas line is available to those regions which do not require black pipe to be used. See Service Parts List (Section 13).

Note: Gas lineMUST be run from right side of appliance.

WARNING

Fire Risk

Explosion Risk

Verify inlet pressures.

High pressure may cause overfire condition.

Low pressure may cause explosion.

Install regulator upstream of valve if line pressure is greater than 1/2 psig.

Pressure requirements for

appliance are shown in table

below.

 

 

 

 

 

 

 

 

 

 

Pressure

 

Natural Gas

Propane

 

 

Minimum Inlet Pressure

 

5.0 inches w.c.

11.0 inches w.c.

 

 

Maximum Inlet Pressure

 

7.0 inches w.c.

14.0 inches w.c.

 

 

 

 

 

 

 

 

Manifold Pressure

 

3.5 inches w.c.

10.5 inches w.c.

 

These pressures can be verified through the internal valve access panels as shown in Section E. Valve Access.

WARNING

Gas Leak Risk

Support control when attaching pipe to prevent bending gas line.

Note: The gap between supply piping and gas access hole may be plugged withnon-combustibleunfaced insulation to prevent cold air infiltration.

Ensure that gas line does not come in contact with outer wrap of appliance. Follow local codes.

Incoming gas line should be piped into the valve compartment and connected to the 1/2 in. connection on the manual shutoff valve.

10

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

WARNING

Fire Risk

Explosion Risk

Gas build-upduring line purge may ignite.

Purge should be performed by qualified technician.

Ensure adequate ventilation.

Ensure there are no ignition sources such as sparks or open flames.

A small amount of air will be in the gas supply lines. When first lighting appliance it will take a short time for air to purge from lines. When purging is complete, the appliance will light and operate normally.

D. High Altitude Installations

U.L. listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 ft in the USA and Canada.

When installing this appliance at an elevation above 2000 ft, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 ft above a 2000 ft elevation in the U.S.A., or 10% for elevations between 2000 and 4500 ft in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifice size, check with the local gas utility.

If installing this appliance at an elevation above 4500 ft (in Canada), check with local authorities.

WARNING

CHECK FOR GAS LEAKS

Fire Risk

Explosion Risk

Asphyxiation Risk

Check all fittings and connections.

Do not use open flame.

After the gas line installation is complete, all connections must be tightened and checked for leaks with a commercially available, non-corrosiveleak check solution. Be sure to rinse off all leak check solution following testing.

Fittings and connections may have loosened during shipping and handling.

WARNING

Fire Risk Explosion Risk

Do NOT change the valve settings.

This valve has been preset at the factory.

Changing valve settings may result in fire hazard or bodily injury.

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

11

E. Valve Access

The gas valve can be accessed behind the cement refractory panel on the right side of the fireplace.

Lift doors out and set aside. There is a washer under each door. Be careful not to loose those washers.

Washer

Figure 6.1 Lift Out Doors

Remove logs if access is necessary after installation is complete. See Section 9.C. Remove logs in reverse order of set up.

Remove grate if access is necessary after installation is complete. (Refer to Section 9.B.)

Remove two screws on side of pilot shield and remove shield.

Figure 6.2 Remove Pilot Shield

Use a phillips screwdriver to remove the two screws securing the refractory retaining strip. Remove the refractory side panel and set aside.

Remove the inside valve access panel by lifting it up and out.

Figure 6.4 Remove Valve Access Panel

Use a phillips screwdriver to remove the exterior valve access panel (remove four screws).

Figure 6.5 Remove Exterior Valve Access Panel

Use a manometer on the lower out pressure tap. Start up the fireplace to verify the pressure and adjust as necessary. Reverse these steps to reassemble before log positioning.

Figure 6.6 Connect Manometer

Figure 6.3 Loosen Refractory Retaining Strip

12

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

7 Electrical Information

A. Recommendation for Wire

Note: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, withNational Electric Code ANSI/NFPA 70-latest edition or theCanadian Electric Code,

CSA C22.1.

C. Intellifire Ignition System Wiring

This appliance is equipped with an Intellifire control valve which operates on a 3 volt system.

This appliance is supplied with a battery pack which is located in the ON/OFF switch terminal box. A wiring diagram is shown in Figure 7.1.

The battery pack requires two D cell batteries (not included). See Section 12.B. for battery replacement.

B. Connecting to the Appliance

WARNING

Shock Risk

Explosion Risk

Do NOT wire 110V to valve.

Do NOT wire 110V to wall switch

Incorrect wiring will damage millivolt values.

Incorrect wiring will override IPI safety lockout and may cause explosion.

Keep wire lengths short as possible by removing any excess wire length, not to exceed 18 ft.

Low voltage and 110 VAC voltage cannot be shared within the same wall box.

CAUTION

Battery polarity must be correct or module damage will occur.

WARNING

Shock Risk

Replace damaged wire with type 105° C rated wire.

Wire must have high temperature insulation.

CAUTION

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

IGNITION MODULE

3 VAC

BATTERY

PACK

ON/OFF

WALL

SWITCH

 

FLAME SPARKER/

 

SENSOR

IGNITION

BATTERY

MODULE

(3V)

PACK

VALVE

LOW VOLTAGE

 

SEE NOTE 1

BLACK

RED

BRN

I

 

 

INTERMITTENT

S

PILOT

IGNITOR

 

WHT

ORG

GROUND TO

FIREPLACE

CHASSIS

BRN

ORG

GRN

PIGGYBACK

ON/OFF SWITCH

VALVE

Figure 7.1 Intellefire Pilot Ignition (IPI) Wiring Diagram

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

13

8 Finishing

A. Mantel Projections

Figure 8.1 shows the minimum vertical dimension of appliance mantels or other combustible projections above the top front edge of the appliance.

Roof or Overhang

12 in. (305 mm) max. combustible

mantel depth

 

 

 

Structure

 

 

 

Sidewall

 

 

 

Additionalor

 

 

 

 

 

 

Then B

 

 

If A is:

must be at

 

 

least:

A

in.

6 - 36

26

 

mm

152 - 914

660

 

in.

36 or more

18

 

mm

914 or more

457

 

Fireplace

Structure

Mantel

 

84 in.

(2134 mm) minimum height

B

¨ Figure 8.1 Clearances to Mantels or other Combustibles above Appliance.

14

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

B. Facing Material

WARNING

Fire Risk

Do NOT obstruct air inlet or outlet grilles.

Do NOT modify grilles.

Modifying or covering grilles could cause temperature rise and fire hazard.

Finishing materials must not interfere with:

Air flow through grilles or louvers.

Operation of louvers or doors.

Access for service.

 

Upper front can be covered

 

with non-combustible

Finish wall material

material or removed and

may be combustible,

replaced with non-

top & sides.

combustible material.

 

 

0 in.

0 in.

Sealant Material

0 in.

 

 

¨ Figure 8.2 Noncombustible Facing Diagram

WARNING

Fire Risk

Finish all edges and fronts to clearances and specifications listed in manual.

Metal appliance front may be covered with noncombustible material only.

Do NOT overlap combustible materials onto appliance front.

Install combustible materials up to specified clearances on top front and side edges.

Seal joints between the finished wall and appliance top and sides using only a 300° F minimum sealant.

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

15

9 Appliance Setup

A. Clean the Appliance

Clean/vacuum any sawdust that may have accumulated inside the firebox or underneath in the control cavity.

WARNING

Shock Risk Fire Risk

Use ONLY optional accessories approved for this appliance.

Using non-listedaccessories voids warranty.

Using non-listedaccessories may result in a safety hazard.

Only Hearth & Home Technologies approved accessories may be used safely.

B.Grate Assembly Placement

Ensure grate assembly is over burner assembly, centered from left to right, and back legs are in grate brackets (see Figure 9.1)

Back Legs in Grate Brackets

Figure 9.1 Back Legs in Grate Brackets

C. Positioning the Logs

See Section 13.B. for log descriptions and illustrations.

Place right rear log on the grate against the appliance right side wall.

Figure 9.2 Right Rear Log (SRV720)

Place the left rear log on the grate against the left wall and rest it on log.

Figure 9.3 Left Rear Log (SRV728)

Place the fork of log onto the left front bar and rest its back on right rear log.

Figure 9.4 Left Side Log (SRV723)

Place front log in front of the main grate with its left end resting on left rear log as shown.

Figure 9.5 Front Log (SRV727)

16

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

• Place front left log between locating bars so it rests against

• Place right front corner log between the right hand side

log left side log and on top of front log.

wall and right hand side grate bar as shown.

 

 

 

 

Figure 9.6 Front Left Log (SRV722)

 

Figure 9.9 Right Front Corner Log (SRV742)

 

Place right center log between the 4th and 5th vertical bars on the log grate, resting the back on right rear log.

Figure 9.7 Front Right Log (SRV724)

Place right log against the rightmost front grate bar and rest its rear on right rear log, angled towards the corner as shown.

Figure 9.8 Right Side Log (SRV740)

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

17

D. Glass Assembly

WARNING

Handle glass with care.

Inspect the glass for cracks, chips or scratches.

Do NOT strike, slam or scratch glass.

Do NOT operate appliance with glass door removed, cracked, broken or scratched.

Replace glass door assembly as a complete assembly.

The glass doors are included with and pre-installedin the appliance.

To adjust doors, open them and loosen screws on top and bottom pivot pins. Slide each door as necessary and tighten screws.

To adjust handle, loosen screws to move handles as necessary and tighten screws.

Glass Specifications

Dakota42-B:Tempered

Dakota42L-B:Tempered

Dakota42H-B:Tempered

Dakota42HL-B:Tempered

E. Placing Lava Rock

After logs have been placed spread part of the lava rock (included) between the rock pan and ashlip (see Figure 9.10).

Rock Pan

Ashlip

Figure 9.10 Placement of Lava Rocks

18

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

10 Operating Instructions

A. Before Lighting Appliance

Before operating this appliance, have a qualified technician:

Remove all shipping materials from inside and/or underneath the firebox.

Review proper placement of logs, rockwool, lava rock and vermiculite.

Check the wiring.

Check the air shutter adjustment.

Ensure that there are no gas leaks.

Ensure that the flow of combustion and ventilation air is not obstructed (front grilles).

WARNING

Fire Risk

Burn Risk

HOT! DO NOT TOUCH. SEVERE BURNS MAY RESULT.

CLOTHING IGNITION MAY RESULT

Glass and other surfaces are hot during operation and cool down.

Keep children away.

CAREFULLY SUPERVISE children in same room as appliance.

Alert children and adults to hazards of high temperatures.

Do NOT operate with protective barriers open or removed.

Keep clothing, furniture, draperies and other combustibles away.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

WARNING

Do NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

19

B. Lighting the Appliance

Intellifire Ignition

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A.This appliance is equipped with an intermittent pilot ignition (IPI) device which automatically lights the burner. Do not try to light the burner by hand.

B.BEFORE LIGHTING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

Do not touch any electric switch; do not use any phone in your building.

Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

If you cannot reach your gas supplier, call the fire department.

C.Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

WARNING: CAUTION:

DO NOT CONNECT 110 VAC TO THE CONTROL VALVE.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance.

This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.

If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm.

Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.

Hot while in operation. Do not touch. Keep children, clothing, furniture, gasoline and other liquids having flammable vapors away.

Do not operate the appliance with panel(s) removed, cracked or broken. Replacement of the panel(s) should be done by a licensed or qualified service person.

NOT FOR USE

WITH SOLID FUEL

For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.

LIGHTING

INSTRUCTIONS

1.

Turn off wall switch.

2.

This appliance is equipped with an igni-

 

tion device which automatically lights the

 

burner. Do not try to light the burner by

 

hand.

 

GAS

 

VALVE

3.

Wait five (5) minutes to clear out any gas.

 

Then smell for gas, including near the

 

floor. If you smell gas, STOP! Follow “B”

 

in the Safety Information located on the left

 

side of this label. If you don’t smell gas,

 

go to next step.

4.

Turn on wall switch.

5.

To light the burner, flip the ON/OFF

 

switch to the “ON” position. (The ON/OFF

 

switch may include a wall switch if so

 

equipped).

6.

If the appliance will not operate, check

 

battery then follow the instructions “To

 

Turn Off Gas to Appliance” and call your

 

service technician or gas supplier.

TO TURN OFFGAS TO APPLIANCE

1.Turn off all electric power to the appliance if service is to be performed.

2.Flip ON/OFF switch to the “OFF” position.

Final Inspection by _________________________________

20

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

C. After the Appliance is Lit

Initial Break-inProcedure

When you light the appliance, you may notice that it produces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used in the manufacturing process. Condensation of the glass is normal

Note: This appliance should be run three to four hours on the initialstart-up.Turn it off and let it cool completely. Remove and clean the glass. Replace the glass and run the appliance for an additional 12 hours. This will help cure the products used in the paint and logs.

CAUTION

Prevent accidental appliance operation when not attended.

Unplug or remove batteries from remote switch if absent or if appliance will not be used for an extended period of time.

Property damage possible from elevated temperatures.

CAUTION

Smoke and odors are released during initial operation.

Smoke and odors may be irritating to sensitive individuals.

WARNING

Fire Risk

High Temperatures

Keep combustible household items away from appliance.

Do NOT obstruct combustion and ventilation air.

Do NOT place combustible items on top of or in front of appliance.

Keep furniture, draperies away from appliance.

WARNING

Fire Risk

Keep combustible materials, gasoline and other flammable vapors and liquids clear of appliance.

Do NOT store flammable materials in the vicinity of the appliance.

Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter fluid or similar liquids in this appliance.

Combustible materials may ignite.

D. Frequently Asked Questions

Issue

Solutions

Condensation on the glass

This is a result of gas combustion and temperature variations. As the appliance warms, this condensation will

 

disappear.

Blue flames

This is a result of normal operation and the flames will begin to yellow as the appliance is allowed to burn for 20 to

 

40 minutes.

Odor from appliance

When first operated, this appliance may release an odor for the first several hours. This is caused by the curing of

 

the paint and the burning off of any oils remaining from manufacturing.

Film on the glass

This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of

 

initial burning to remove deposits left by oils from the manufacturing process. A non-abrasivecleaner such as gas

 

fireplace glass cleaner may be necessary. See your dealer.

Metallic noise

Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced

 

by a furnace or heating duct. This noise does not affect the operation or longevity of the fireplace.

Is it normal to see the pilot

In an Intellifire ignition system it is normal to see the pilot flame, but it should turn off when ON/OFF is turned off.

flame burn continually?

In a standing pilot system the pilot will always stay on.

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

21

11 Troubleshooting

With proper installation, operation and maintenance your gas appliance will provide years of trouble-freeservice. If you do experience a problem, this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician.

A. Intellifire Ignition System

 

Symptom

 

Possible Causes

Corrective Actions

1.

The ignitor/module makes

A.

Incorrect wiring.

Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are connected to the

 

noise, but no spark.

 

 

correct terminals on the module and the pilot assembly. Reversed wires at the module

 

 

 

 

may cause the system to make a sparking noise, but the spark may not be present at

 

 

 

 

pilot hood.

 

 

B.

Loose connections or

Verify there are no loose connections or electrical shorts in wiring from module to

 

 

 

electrical shorts in the

pilot assembly. The rod closest to the pilot hood should be ignitor. Verify connections

 

 

 

wiring.

underneath pilot assembly are tight; also verify the connections are not grounding out

 

 

 

 

to the metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other

 

 

 

 

metal object.

 

 

C.

Ignitor gap is too large.

Verify gap of ignitor to pilot hood. The gap should be approximately .17 in. or 1/8 in.

 

 

D.

Faulty module.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire “I”

 

 

 

 

from module. Place ON/OFF rocker switch or wall switch in ON position. Hold ground

 

 

 

 

wire about 3/16 in. away from “I” terminal on module. If there is no spark at “I” terminal,

 

 

 

 

module must be replaced. If there is a spark at “I” terminal, module is fine. Inspect pilot

 

 

 

 

assembly for shorted sparker wire or cracked insulator around electrode.

2.

Pilots won’t light, there is

A.

Transformer installed

Verify that transformer is installed and plugged into module. Check voltage of

 

no noise or spark.

 

incorrectly.

transformer under load at space connection on module with ON/OFF switch in ON

 

 

 

 

position. Acceptable readings of a good transformer are between 3.2 and 2.8 volts AC.

 

 

B.

A shorted or loose

Remove and reinstall the wiring harness that plugs into module. Verify there is a tight

 

 

 

connection in wiring

fit. Verify pilot assembly wiring to module. Remove and verify continuity of each wire in

 

 

 

configuration or wiring

wiring harness.

 

 

 

harness.

 

 

 

C.

Improper wall switch

Verify wall switch is wired correctly.

 

 

 

wiring.

 

 

 

D.

Module not grounded.

Verify black ground wire from module wire harness is grounded to metal chassis of

 

 

 

 

appliance.

 

 

E.

Faulty module.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire “I”

 

 

 

 

from module. Place ON/OFF rocker switch or wall switch in ON position. Hold ground

 

 

 

 

wire about 3/16 in. away from “I” terminal on module. If there is no spark at “I” terminal

 

 

 

 

module must be replaced. If there is a spark at “I” terminal, module is fine. Inspect pilot

 

 

 

 

assembly for shorted sparker wire or cracked insulator around electrode.

3.

Pilot lights but continues

A.

A shorted or loose

Verify all connections to wiring diagram in manual. Verify connections underneath pilot

 

to spark, and main burner

 

connection in sensor rod.

assembly are tight. Verify connections are not grounding out to metal chassis, pilot

 

will not ignite. (If the pilot

 

 

burner, pilot enclosure or screen if present, or any other metal object.

 

continues to spark after

B.

Poor flame rectification or

Verify flame is engulfing sensor rod. If the pilot assembly does not have a ground

 

the pilot flame has been

 

 

contaminated sensor rod.

strap, consider installing one to increase flame rectification. Verify correct pilot orifice

 

lit, flame rectification has

 

 

 

 

is installed and inlet gas specifications are met. Flame carries rectification current, not

 

not occurred.)

 

 

 

 

 

the gas. If flame lifts from pilot hood, the circuit is broken. A wrong orifice or too high

 

 

 

 

 

 

 

 

an inlet pressure can cause pilot flame to lift. The sensor rod may be contaminated.

 

 

 

 

Clean sensor rod with emery cloth.

 

 

C.

Module is not grounded.

Verify that module is securely grounded to metal chassis of appliance. Verify that the

 

 

 

 

wire harness is firmly connected to module.

 

 

D.

Damaged pilot assembly

Verify that ceramic insulator around the sensor rod is not cracked, damaged, or loose.

 

 

 

or dirty sensor rod.

Verify connection from sensor rod to white sensor wire. Clean sensor rod with emery

 

 

 

 

cloth to remove any contaminants that may have accumulated on sensor rod. Verify

 

 

 

 

continuity with a multimeter with ohms set at lowest range.

 

 

E.

Faulty module.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire “I”

 

 

 

 

from module. Place ON/OFF rocker switch or wall switch in ON position. Hold ground

 

 

 

 

wire about 3/16 in. away from “I” terminal on module. If there is no spark at “I”

 

 

 

 

terminal, module must be replaced. If there is a spark at “I” terminal, module is fine.

 

 

 

 

Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode.

4.

Pilot sparks, but pilot will

A.

Correct gas supply.

Verify that incoming gas line ball valve is “open”. Verify that inlet pressure reading is

 

not light.

 

 

within acceptable limits, inlet pressure must not exceed 14 in. w.c.

 

 

B.

Ignitor gap is too large.

Verify that spark gap from ignitor to pilot hood is .17 in. or 1/8 in.

 

 

C.

Module is not grounded.

Verify module is securely grounded to metal chassis of appliance.

 

 

D.

Module voltage output/

Replace module.

 

 

 

valve/pilot solenoid ohms

 

 

 

 

readings.

 

22

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

12 Maintaining and Servicing the Appliance

Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualified service technician should perform an appliance check-upat the beginning of each heating season.

WARNING

Risk of injury or property damage

Before servicing:

Turn off gas.

Turn off electricity to appliance.

Disable remote control, if one is present.

Ensure appliance is completely cooled.

After Servicing:

Replace any screen or barrier that was removed.

Reseal and reinstall any venting removed for servicing.

WARNING

Annual inspection by qualified technician recommended.

Check:

Condition of doors, surrounds and fronts.

Condition of glass, glass assembly and glass seal.

Obstructions of combustion and ventilation air.

Condition of logs.

Condition of firebox.

Burner ignition and operation.

Burner air shutter adjustment.

Gas connections and fittings.

Obstructions of termination cap.

Clean:

Glass.

Air passageways, grilles, control compartment.

Burner, burner ports.

Risk of:

Fire

Delayed ignition or explosion

Exposure to combustion fumes

Odors

CAUTION

Handle glass assembly with care.

Note: Clean glass after initial3-4hours operation.Longer operation without cleaning glass may cause a permanent white film on glass.

When cleaning glass door:

Avoid striking, scratching or slamming doors.

Do NOT use abrasive cleaners.

Use a hard water deposit glass cleaner on white film.

Do NOT clean glass when it is hot.

Turn off appliance after 3-4hours of operation and ALLOW TO COOL.

Remove and clean glass assembly.

Replace glass assembly and operate appliance for an additional 12 hours.

Refer to maintenance instructions.

WARNING

Fire Risk Explosion Risk

Inspect external vent cap regularly.

Ensure no debris blocks cap.

Combustible materials blocking cap may ignite.

Restricted air flow affects burner operation.

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

23

A. Valve Service and Replacement

Tools Required

Phillips screwdriver

7/16 in., 5/8 in., 13/16 in., 15/16 in. wrenches

Figure 12.1 Tools Required

The valve can be accessed through the valve access panel on the right side of the fireplace.

Lift doors out and set aside.

Remove grate and pilot shield (see Figure 6.2).

Figure 12.2 Lift Out Doors

Use a phillips screwdriver to remove the right refractory by removing the two screws securing the refractory retaining strip. Remove the refractory side panel and set aside.

Remove the inside valve access panel by lifting it up and out.

Figure 12.4 Remove Valve Access Panel

Using a phillips screwdriver remove the exterior valve access panel.

Figure 12.5 Remove Exterior Valve Access Panel

Turn the gas ball valve off and disconnect the gas line after the ball valve by loosening the flare nut using a 13/16 in. and a 15/16 in. wrench.

Figure 12.6 Turn off Gas Valve

Figure 12.3 Loosen Refractory Retaining Strip

24

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

• Using two 3/4 in. wrenches, disconnect the burner supply B. Battery Replacement

tube.

• Remove switch cover plate from the wall.

 

Figure 12.7 Disconnect Burner Supply Tube

Figure 12.9 Switch Cover Plate

Remove the two screws securing the valve to the valve bracket.

Ground

Wire

Figure 12.8 Remove Valve from Valve Bracket

Replace two D-cellbattieres.

Figure 12.10 Batteries

Disconnect the pilot and orifice tubes using a 7/16 in. and

• Replace switch cover plate.

 

 

a 5/8 in. wrench.

 

Reverse these steps to replace the gas valve. Make sure

 

 

the ground wire is reattached as shown in Figure 12.8.

 

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

25

B. Maintenance and Service Tasks:

Inspect

 

Maintenance Tasks

Doors, surrounds and

1.

Inspect for scratches and nicks that can lead to breakage when exposed to heat.

fronts

 

 

2.

Verify no obstructions to airflow through the louvers.

 

 

 

 

 

3.

Verify proper clearance to combustible household objects is maintained.

 

 

 

Glass assembly and

1.

Inspect glass panels for scratches and nicks that can lead to breakage when exposed to heat.

glass

 

 

2.

Confirm there is no damage to glass or glass frame. Replace as necessary.

 

 

3.

Verify that latches engage properly, clip studs are not stripped, and glass attachment components are intact and

 

 

operating properly. Replace as necessary.

 

4.

Clean glass using a nonabrasive cleaner such as Brasso®. Replace glass assembly if severely coated with

 

 

silicate deposits that cannot be removed.

 

 

 

Valve compartment and

1.

Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that

firebox top

 

have penetrated the sheet metal are sharp and should be avoided.

 

2.

Remove any foreign objects.

 

3.

Verify unobstructed air circulation.

 

 

 

Logs

1.

Inspect for broken, damaged or missing logs. Replace as necessary.

 

 

 

 

2.

Verify correct log placement and no flame impingement causing sooting. Correct as necessary.

 

 

 

Firebox

1.

Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as necessary.

 

2.

Replace appliance is firebox has been perforated.

 

 

 

Burner ignition and

1.

Verify burner is properly secured and aligned with pilot or igniter.

operation

 

 

2.

Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.

 

 

3.

Replace rockwool with new dime-sizedand shaped pieces. Do not block ports or obstruct lighting paths.

 

 

 

 

4.

Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay.

 

5.

Inspect for lifting or other flame problems.

 

6.

Verify air shutter is clear of dust and debris.

 

 

 

 

7.

Inspect orifice for soot, dirt or corrosion.

 

8.

Verify manifold and inlet pressures. Adjust regulator as required.

 

 

 

 

9.

Inspect pilot flame strength. Clean or replace orifice as necessary.

 

10.

Inspect thermocouple/thermopile or IPI sensor rod for soot, corrosion and deterioration. Clean with emery cloth

 

 

or replace as required.

 

11.

Verify millivolt output. Replace as necessary.

 

 

 

Remote controls

1.

Verify operation of remote.

 

 

 

 

2.

Replace batteries in remote transmitters and battery-poweredreceivers.

 

3.

If appliance will not be used for a long period of time, verify batteries have been removed from battery back-up

 

 

in IPI systems to prevent premature battery failure or leaking.

 

 

 

26

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

13 Reference Materials

A. Appliance Dimension Diagram

Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3.

 

31 in.

 

 

 

(787 mm)

 

 

 

23-1/4in.

 

 

 

(591 mm)

 

 

 

7/8 in.

1 in.

 

 

(25 mm)

 

 

(22 mm)

 

 

 

 

 

 

43-1/2in.

 

 

 

(1105 mm)

 

 

 

37-1/8in.

 

 

 

(943 mm)

 

 

 

23-1/8in.

 

 

 

(587 mm)

12-5/8in.

 

 

 

 

 

 

(321 mm)

 

42 in.

 

 

 

(1067 mm)

6-3/4in.

15-5/8in.

 

48 in.

(171 mm)

(397 mm)

 

 

 

 

(1219 mm)

 

 

Figure 13.1

Appliance Dimensions

 

 

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

27

¨B. Service Parts List

Service Parts

DAKOTA42-BSERIES

 

 

Exploded Parts Diagram

Beginning Manufacturing Date: 2/01/06

42 in. Outdoor Gas Fireplace

Ending Manufacturing Date: Active

29

32

23

21

16

25

18

 

 

17

 

 

 

 

27

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

19

20

22

 

 

 

 

 

 

 

28

 

 

 

 

 

 

 

 

 

 

2

 

 

 

14

 

28

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

24

 

 

 

 

 

 

 

 

 

 

 

1

 

10

 

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

8

9

12

 

26

31

 

 

13

8

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

7

 

8

 

 

30

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

5 (Right) & 6 (Left) Door Assemblies

28

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

Service Parts

DAKOTA42-BSERIES

 

 

Service Parts List

Beginning Manufacturing Date: 2/01/06

42 in. Outdoor Gas Fireplace

Ending Manufacturing Date: Active

(parts listed in bold italics are critical parts)

#

Description of Part

 

 

 

 

Qty.

DAKOTA42-BDAKOTA42H-BDAKOTA42L-BDAKOTA42LH-Breq.

1

Door Grille Bar

4036-177

4036-177

4036-177

4036-177

4

2

Top Door Support Assembly

4036-082

4036-082

4036-082

4036-082

1

3

Gas Hood

4036-195

4036-195

4036-195

4036-195

1

4

Bottom Door Support Assembly

4036-083

4036-083

4036-083

4036-083

1

5

Right Glass Door Assembly

4036-599

4036-599

4036-599

4036-599

1

6

Left Glass Door Assembly

4036-601

4036-601

4036-601

4036-601

1

7

Door Handle

4021-350

4021-350

4021-350

4021-350

1

8

Nylon Washer

34362

34362

34362

34362

2

9

#8 32x3/8 PH Flat Counter Sink

4021-345

4021-345

4021-345

4021-345

2

10

Glass Panel Assembly

4036-020

4036-020

4036-020

4036-020

1

11

Handle Bracket

4036-178

4036-178

4036-178

4036-178

1

12

Right Bottom Pivot Pin

4036-115

4036-115

4036-115

4036-115

1

13

Left Bottom Pivot Pin

4036-116

4036-116

4036-116

4036-116

1

14

Right Top Pivot Pin

4036-118

4036-118

4036-118

4036-118

1

15

Left Top Pivot Pin

4036-119

4036-119

4036-119

4036-119

1

16

Nailing Flange

31190

31190

31190

31190

4

17

Inner Shell Access Panel

4036-137

4036-137

4036-137

4036-137

1

18

Intermediate Shell Access Panel

4036-139

4036-139

4036-139

4036-139

1

 

Outer Shell Access Panel

4036-186

4036-186

4036-186

4036-186

1

 

Outer Shell Access Panel Fastener Pack

4025-007

4025-007

4025-007

4025-007

1

19

Back Refractory Bracket

4036-121

4036-121

4036-121

4036-121

1

20

Traditional Brick Back Refractory

28394

 

28394

 

1

21

Herringbone Back Refractory

 

4010-015

 

4010-015

1

22

Traditional Brick Right Side Refractory

4036-145

 

4036-145

 

1

23

Herringbone Right Side Refractory

 

4036-147

 

4036-147

1

24

Traditional Brick Left Side Refractory

4036-146

 

4036-146

 

1

25

Herringbone Left Side Refractory

 

4036-148

 

4036-148

1

26

Traditional Brick Hearth Refractory

4036-740

 

4036-740

 

1

27

Herringbone Hearth Refractory

 

4036-152

 

4036-152

1

28

Side Refractory Cover

4036-133

4036-133

4036-133

4036-133

2

29

Top Standoffs

13433

13433

13433

13433

4

 

Installation Manual

4036-909

4036-909

4036-909

4036-909

1

 

Lava Rock

4021-296

4021-296

4021-296

4021-296

1

 

Hearth Fiber Coal Bed

4036-730

4036-730

4036-730

4036-730

1

30

Grate Retainer Clip

28062

28062

28062

28062

2

31

Grate

4036-067

4036-067

4036-067

4036-067

1

32

Upper Face

4036-197

4036-197

4036-197

4036-197

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

29

Service Parts

DAKOTA42-BSERIES

 

 

Exploded Parts Diagram

Beginning Manufacturing Date: 2/01/06

42 in. Outdoor Gas Fireplace

Ending Manufacturing Date: Active

9

 

 

 

 

2

1

 

 

 

3

 

4

 

6

 

 

 

 

8

13

 

 

 

5

15

 

 

Pre Serial #OD9288

 

 

 

 

 

12

11

 

 

 

2

 

 

14

 

 

 

17

 

 

 

 

 

24

 

 

 

27

 

 

10

25

 

 

 

 

16

23

26

 

 

 

 

 

Post Serial #OD9287

 

 

 

(Kit is retro-fittable.)

 

 

7

4

 

 

8

 

 

 

 

 

 

5

 

 

 

21

31

 

 

 

30

 

18

20

 

 

28

 

 

 

22

 

 

 

29

 

 

19

 

 

30

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

 

 

 

Service Parts

DAKOTA42-BSERIES

 

 

 

 

 

 

 

 

 

 

 

 

Service Parts List

 

 

 

Beginning Manufacturing Date: 2/01/06

 

 

42 in. Outdoor Gas Fireplace

 

 

Ending Manufacturing Date: Active

 

 

(parts listed in bold italics are critical parts)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

#

Description of Part

 

 

 

 

 

 

Qty.

DAKOTA42-BDAKOTA42H-BDAKOTA42L-BDAKOTA42LH-Breq.

1

ON/OFF Valve

 

15697

15697

 

15697

15697

1

2

Brass Fitting (1/2-3/8)

 

19641

19641

 

19641

19641

1

3

3/8 Swivel Nut Connector

2090-109

2090-109

 

2090-109

2090-109

1

 

Black Wire Tie

224-0300

224-0300

 

224-0300

224-0300

1

4

Compression Nut

 

32553

32553

 

32553

32553

1

5

Jam Nut (1/2-20)

 

32563

32563

 

32563

32563

1

6

Brass Elbow

4021-098

4021-098

 

4021-098

4021-098

1

7

IPI Wiring Harness (w/5 ft. Leads)

4021-116

4021-116

 

4021-116

4021-116

1

8

Burner Orifice

4021-134

4021-134

 

32562

32562

1

9

Rigid Burner Supply Line - pre Serial #OD9288

4036-198

4036-198

 

4036-198

4036-198

1

10

Flex Burner Line Kit - post Serial #OD9287

SRV4036-260

SRV4036-260

SRV4036-260

SRV4036-260

1

11

3/8 NPT Street L - pre Serial #OD9288

4021-347

4021-347

 

4021-347

4021-347

1

12

3/8 Male NPT x 4-1/2in. Pipe -pre Serial #OD9288

4021-348

4021-348

 

4021-348

4021-348

1

13

3/8 in. NPT Pipe Coupler - pre Serial #OD9288

4021-349

4021-349

 

4021-349

4021-349

1

14

Valve Assembly Bracket

4036-179

4036-179

 

4036-179

4036-179

1

15

Valve

593-500

593-500

 

593-501

593-501

1

16

Pilot Assembly

593-512A

593-512A

 

593-513A

593-513A

1

17

Control Module

593-592

593-592

 

593-592

593-592

1

 

Burner Tube Assembly

4036-068

4036-068

 

4036-069

4036-069

1

18

1-1/4in. Burner Tube

4036-187

4036-187

 

4036-188

4036-188

1

19

Burner Tube Bracket

4036-189

4036-189

 

4036-189

4036-189

1

20

Rock Retainer

4036-190

4036-190

 

4036-190

4036-190

1

21

Pilot Shield

4036-191

4036-191

 

4036-191

4036-191

1

22

Air Shutter

4036-194

4036-194

 

4036-194

4036-194

1

 

Switch Box Assembly

4036-040

4036-040

 

4036-040

4036-040

1

23

ON/OFF Rocker Switch

060-511

060-511

 

060-511

060-511

1

24

Switch Box

4021-117

4021-117

 

4021-117

4021-117

1

 

Switch Box Screw Pack

4021-141

4021-141

 

4021-141

4021-141

1

25

Electrical Box Gasket

4021-153

4021-153

 

4021-153

4021-153

1

26

Switch Cover Plate

4036-157

4036-157

 

4036-157

4036-157

1

27

Battery Pack

593-594A

593-594A

 

593-594A

593-594A

1

 

 

 

 

 

 

 

 

 

 

 

 

Also available:

 

 

 

 

 

 

60 in. Flex Line Assembly

SRV4036-044

SRV4036-044

SRV4036-044

SRV4036-044

1

28

60 in. Flex Line 5/8 in. dia.

4021-133

4021-133

 

4021-133

4021-133

1

29

ON/OFF Valve

4021-115

4021-115

 

4021-115

4021-115

1

30

Coupler - 3/8 Male NPT / 7/8 SAE Flare

4021-114

4021-114

 

4021-114

4021-114

1

31

1/2 in. Male NPT to 3/8 in. Fem. NPT Bush

4021-030

4021-030

 

4021-030

4021-030

1

 

Conversion Kit NG to LP

LPK-DAKOTA-B

LPK-DAKOTA-B

 

 

1

 

Conversion Kit LP to NG

 

 

 

 

NGK-DAKOTA-B

NGK-DAKOTA-B

1

 

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

 

31

Service Parts

DAKOTA42-BSERIES

 

 

Service Parts List

Beginning Manufacturing Date: 2/01/06

42 in. Outdoor Gas Fireplace

Ending Manufacturing Date: Active

SRV727

SRV720

SRV723

SRV722

SRV728

SRV724

SRV742

SRV740

32

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

Service Parts

DAKOTA42-BSERIES

 

 

Service Parts List

Beginning Manufacturing Date: 2/01/06

42 in. Outdoor Gas Fireplace

Ending Manufacturing Date: Active

(parts listed in bold italics are critical parts)

# Description of Part

 

 

 

 

Qty.

DAKOTA42-BDAKOTA42H-BDAKOTA42L-BDAKOTA42LH-Breq.

 

Log Set - Box 1

4036-711

4036-711

4036-711

4036-711

1

 

Left Front Log

SRV720

SRV720

SRV720

SRV720

1

 

Log Set - Box 2

4036-712

4036-712

4036-712

4036-712

1

 

Lower Middle Log

SRV727

SRV727

SRV727

SRV727

1

 

Top Left Rear Log

SRV722

SRV722

SRV722

SRV722

1

 

Top Middle Left Log

SRV740

SRV740

SRV740

SRV740

1

 

Lower Right Log

SRV742

SRV742

SRV742

SRV742

1

 

Log Set - Box 3

4036-713

4036-713

4036-713

4036-713

1

 

Top Right Rear Log

SRV723

SRV723

SRV723

SRV723

1

 

Upper Middle Log

SRV724

SRV724

SRV724

SRV724

1

 

Top Middle Right Log

SRV728

SRV728

SRV728

SRV728

1

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

33

This page intentionally left blank.

34

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

C. Warranty

WARRANTY FOR

HEAT & GLO LIFESTYLE COLLECTION FIREPLACES

The limited warranty will not become effective until you have mailed the completed warranty card to:

Hearth & Home Technologies Inc., A DIVISION OF HNI

20802 Kensington Blvd., Lakeville, MN 55044.

This card must be mailed within sixty days of the fireplace installation.

Subject to the conditions set forth herein, HEARTH & HOME TECHNOLOGIES INC. (HHT) extends the following limited warranty with respect to your Heat & Glo LifeStyle Collection fireplace, excluding accessories, chimney components and glass doors.

If HHT is satisfied that any part or portion of the fireplace covered by this warranty is defective in material or workmanship under normal use and service as described in the operating instructions, HHT will take the following actions:

1.Within the first five (5) years from the date of installation, HHT shall, at its option, replace or repair any such defect in material or workmanship, at HHT’s expense. HHT SHALL NOT BE RESPONSIBLE FOR ANY OTHER LABOR COSTS, OR EXPENSES, INCLUDING INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES.

2.During the sixth (6th) through the tenth (10th) years after the date of installation, HHT shall supply replacement parts or parts at no charge, but SHALL NOT BE RESPONSIBLE FOR ANY LABOR, TRANSPORTATION, OR OTHER INDIRECT DAMAGES.

3.During the eleventh (11th) through the fifteenth (15th) years after date of installation, HHT will send to you, FOB its factory, replacement parts (if available) at the current minimum wholesale price, but HHT SHALL NOT BE RESPONSIBLE FOR ANY LABOR, TRANSPORTATION OR OTHER INDIRECT DAMAGES.

4.During the first six (6) months after installation, HHT shall, at its option, replace or repair the glass doors and any electrical components, if operation is faulty. (This does not include glass panels broken during shipment, misuse or careless handling.) After the first six (6) months, HHT will sell to you, FOB its factory, replacement parts at the current list price, but HHT SHALL NOT BE RESPONSIBLE FOR ANY LABOR, TRANSPORTATION OR OTHER INDIRECT DAMAGES. IF GLASS DOORS OTHER THAN FACTORY DOORS ARE USED ALL WARRANTY AND LIABILITY ON THE FIREPLACE IS VOIDED.

HHT may discharge its entire warranty liability by refunding the price of the product.

Products made by other manufacturers, sold with the fireplace or thereafter are not covered by this limited warranty.

This limited warranty will be void if the fireplace is not installed according to the installation instructions. The limited warranty also is void if the fireplace is not operated, at all times, according to the operating instructions furnished. The limited warranty will also be void if the fireplace is removed from the place originally installed.

EXCEPT TO THE EXTENT PROVIDED BY LAW, NO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND NO IMPLIED WARRANTIES SHALL APPLY TO THE FIREPLACE AFTER THE ABOVE LIMITED WARRANTY HAS EXPIRED.

In states that do not allow limitations on how long implied warranty lasts, or do not allow exclusion of indirect damages, those limitations or exclusions may not apply to you. You may also have additional rights not covered in this limited warranty.

HHT reserves the right to make changes at any time, without notice, in design, material, specifications and prices and the right to discontinue styles and products.

Feb 2006

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06

35

D. Contact Information

Please contact your Heat & Glo LifeStyle Collection dealer with any questions or concerns.

For the number of your nearest Heat & Glo LifeStyle Collection dealer, please call 1-888-427-3973

- NOTES -

CAUTION

DO NOT DISCARD THIS MANUAL

Important operating

Read, understand

L e a v e

t h i s

a n d m a i n t e n a n c e

and follow these

manual with party

instructions included.

instructions for safe

responsible for use

 

i n s t a l l a t i o n a n d

and operation.

 

operation.

 

 

DO DISCARDNOT

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

36

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota42H-B4036-909Rev C • 07/06