Heat & Glo LifeStyle 2159-900 User Manual

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Owner’s Manual

Installation and Operation

Models:

RED60

NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating

• Read, understand and follow

• Leave this manual with

and maintenance

these instructions for safe

party responsible for use

instructions included.

installation and operation.

and operation.

DO DISCARDNOT

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death.

DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

What to do if you smell gas

-DO NOT try to light any appliance.

-DO NOT touch any electrical switch.DO NOT use any phone in your building.

-Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

-If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard,

Title 24 CFR, Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA Z240MH, in Canada.

This appliance is only for use with the type(s) of gas indicated on the rating plate.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

DO NOT touch glass until it is cooled

NEVER allow children to touch glass

Keep children away

CAREFULLY SUPERVISE children in same room as fireplace.

Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other flammable materials.

Keep clothing, furniture, draperies and other flammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter.

See Table of Contents for location of additional Commonwealth of Massachusetts requirements.

Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies suggests NFI certified or factory trained professionals, or technicians supervised by an NFI certified professional.

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

1

Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference.

A. Congratulations

Congratulations on selecting a Heat & Glo gas fireplace, an elegant and clean alternative to wood burning fireplaces. The Heat & Glo gas fireplace you have selected is designed to provide the utmost in safety, reliability, and efficiency.

As the owner of a new fireplace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.

This owner’s manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.

The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.

Your new Heat & Glo gas fireplace will give you years of durable use and trouble-freeenjoyment. Welcome to the Heat & Glo family of fireplace products!

Homeowner Reference Information

We recommend that you record the following pertinent information about your fireplace.

Model Name:____________________________________________ Date purchased/installed:__________________

Serial Number:__________________________________________ Location on fireplace:______________________

Dealership purchased from:_ _______________________________ Dealer Phone:_ __________________________

Notes:_ _______________________________________________________________________________________

_____________________________________________________________________________________________

Listing Label Information/Location The model information regarding your specific fireplace can be found on the rating plate usually located in the control area of the fireplace.

Type of Gas

Gas and Electric

Information

Heat & Glo, a brand of Hearth & Home Technologies, Inc. 7571 215th Street West, Lakeville, MN 55044

Not for use with solid fuel.

(Ne doit pas entre utilise avec un combustible solide).

Type of Gas (Sorte De Gaz): This appliance must be installed in accordance with local codes, if any; if not, follow ANSI Z223.1

in the USA or CAN/CGA B149 installation codes. (Installer l’appareil selon les codes ou reglements

NATURAL GAS locaux ou, en l’absence de tels reglements, selon les codes d’installationCAN/CGA-B149.)

ANSI Z21XX-XXXX· CSA2.XX-MXX· UL307B

Minimum Permissible Gas Supply for Purposes of Input Adjustment.

 

 

 

Approved Minimum (De Gaz) Acceptable

0.0 in w.c.

(Po. Col. d’eau)

 

 

 

Maximum Pressure (Pression)

 

0.0 in w.c.

(Po. Col. d’eau)

 

 

 

Maximum Manifold Pressure (Pression)

0.0 in w.c.

(Po. Col. d’eau)

 

 

 

Minimum Manifold Pressure (Pression)

0.0 in w.c.

(Po. Col. d’eau)

 

 

 

Total Electrical Requirements: 000Vac, 00Hz., less than 00 Amperes

MADE IN USA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IN CANADA

 

Model:

XXXXXXXX

 

ALTITUDE:

0-0000FT.

0000-0000FT.

 

(Modele):

 

MAX. INPUT BTUH:

00,000

00,000

 

 

 

 

 

 

 

MIN. INPUT BTUH:

00,000

00,000

 

Serial

XXXXXXXX

 

ORIFICE SIZE:

#XXXXX

#XXXXX

 

 

 

(Serie):

 

Model Number

Serial Number

2

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

Safety Alert Key:

DANGER! Indicates a hazardous situation which, if not avoidedwill result in death or serious injury.

WARNING! Indicates a hazardous situation which, if not avoidedcould result in death or serious injury.

CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE: Used to address practices not related to personal injury.

Table of Contents

A. Congratulations. . . . . . . . . . . . . . . . . 2 B. Limited Lifetime Warranty. . . . . . . . . . . . . . 5

1 Listing and Code Approvals

A.

Appliance Certification. . . . . . . . . . . . . .

. 7

B.

Glass Specifications. . . . . . . . . . . . . . .

. 7

C.

BTU Specifications. . . . . . . . . . . . . . . .

7

D.

High Altitude Installations. . . . . . . . . . . . .

. 7

E.Non-CombustibleMaterials Specification. . . . . . . . . . . . . . 7

F.Combustible Materials Specification . . . . . . . . . 7

G. Electrical Codes. . . . . . . . . . . . . . . . . 7 H. Requirements for the Commonwealth of Massachusetts. . 8

User Guide

2 Operating Instructions

A.

Gas Fireplace Safety. . . . . . . . . . . . . .

. 9

B.

Your Fireplace . . . . . . . . . . . . . . . . .

. 9

C.

Clear Space. . . . . . . . . . . . . . . . . .

. 9

D.

Decorative Doors and Fronts. . . . . . . . . . .

. 10

E.

Fixed Glass Assembly. . . . . . . . . . . . . .

10

F.

Control Module Operation. . . . . . . . . . . .

. 10

G. Before Lighting Fireplace. . . . . . . . . . . . .

10

H. Lighting Instructions (IPI). . . . . . . . . . . . .

11

I.

After Fireplace is Lit. . . . . . . . . . . . . . .

12

J.

Frequently Asked Questions . . . . . . . . . . .

. 12

3 Maintenance and Service

A. Maintenance Tasks-Homeowner. . . . . . . . . .13 B. MaintenanceTasks-QualifiedService Technician . . . . 14

Installer Guide

4 Getting Started

A.Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . 15

B.Design and Installation Considerations. . . . . . . . 16

C.

Tools and Supplies Needed. . . . . . . . . . . .

16

D.

Inspect Appliance and Components. . . . . . . . .

16

5 Framing and Clearances

A. Selecting Appliance Location. . . . . . . . . . .

. 17

B. Constructing the Appliance Chase. . . . . . . . .

. 18

C. Clearances. . . . . . . . . . . . . . . . . . . 18

D. Mantel and Wall Projections. . . . . . . . . . . .

19

6 Termination Locations

A. Vent Termination Minimum Clearances. . . . . . . . 20

7 Vent Information and Diagrams

A.

Approved Pipe. . . . . . . . . . . . . . . . .

22

 

B.

Vent Table Key. . . . . . . . . . . . . . . . .

22

 

C.

Use of Elbows . . . . . . . . . . . . . . . . .

22

 

D.

Measuring Standards. . . . . . . . . . . . . .

. 22

 

E.

Vent Information. . . . . . . . . . . . . . . .

. 22

 

F.

Installation Instructions and Venting Information

 

 

 

- PVI-DVP. . . . . . . . . . . . . . . . . . .23

 

G. Operating Instructions. . . . . . . . . . . . . .

29

 

H. Maintenance . . . . . . . . . . . . . . . . . . 29

 

I.

Vent Diagrams. . . . . . . . . . . . . . . . .

30

 

J.

Installation Instructions and Venting Information

 

 

- PVK-80for RED60 Model. . . . . . . . . . . .

38

8 Vent Clearances and Framing

 

 

A. Pipe Clearances to Combustibles. . . . . . . . .

. 48

 

B. Wall Penetration Framing. . . . . . . . . . . . .

48

 

C. Install the Ceiling Firestop. . . . . . . . . . . .

. 49

 

D. Install Attic Insulation Shield. . . . . . . . . . . .

50

 

9 Appliance Preparation

 

 

A. Top Vent. . . . . . . . . . . . . . . . . . .

. 51

 

B.Securing and Leveling the Appliance. . . . . . . . . 52

C.Active Convection Technology. . . . . . . . . . . 53

10 Installing Vent Pipe (DVP Pipe)

A.

Assemble Vent Sections. . . . . .

. . .

. . . . . . . . . . . . . . . .

. 54

B.

Assemble Slip Sections. . . . . . . . . . . . .

. 55

C.

Secure The Vent Sections. . . . . . . . . . . .

. 55

D.

Disassemble Vent Sections. .

. . . . . . . . . .

56

E.

Install Decorative Ceiling Components . . . . . . .

. 56

F.

Install Metal Roof Flashing. . . . . . . . . . . .

. 57

G. Assemble and Install Storm Collar.

. . . . . . . .

. 57

H. Install Vertical Termination Cap.

.

. . . . . . . .

. 58

I.Heat Shield Requirements for Horizontal Termination. . 58

J.Install Horizontal Termination Cap. . . . . . . . . . 58

11 Gas Information

A.

Fuel Conversion. . . . . . . . . . . . . . . .

. 59

B.

Gas Pressure. . . . . . . . . . . . . . . . .

. 59

C.

Gas Connection. . . . . . . . . . . . . . . .

. 60

D.

High Altitude Installations. . . . . . . . . . . . .

60

12 Electrical Information

A. Wiring Requirements. . . . . . . . . . . . . . . 61

B.IntelliFire PlusTM Ignition System Wiring. . . . . . . . 61

C.Optional Configuration Requirements. . . . . . . . 61

D.Optional LED Lighting Circuit. . . . . . . . . . . . 63

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

3

E. Electrical Service and Repair. .

. . . .

. . . . . . 64

F. Junction Box Installation. . . . . . .

. . . . . . . .

. . . . . . . . . . . 64

G. Active Convection Blower Replacement . .

. . . . . 64

13 Finishing

A. Splatter Guard. . . . . . . . . . . . . . . . .

66

B. Framing and Finishing Instructions . . . . . . . . .

66

C. Mantel and Wall Projections. . . . . . . . . . . .

68

D. Facing Material. . . . . . . . . . . . . . . . .

68

E. Mesh Fronts. . . . . . . . . . . . . . . . . .

70

14 Appliance Setup

A.

Remove Fixed Glass Assembly. . . . . . . . . .

. 71

B.

Remove the Shipping Materials. . . . . . . . . .

. 71

C.

Clean the Appliance. . . . . . . . . . . . . . .

71

D.

Accessories. . . . . . . . . . . . . . . . . .

71

E.

Rock Media Instructions. . . . . . . . . . . . .

. 71

F.

Porcelain Instructions. . . . . . . . . . . . . .

. 73

G. Granite Instructions. . . . . . . . . . . . . . .

78

H. Sheet Metal Refractory Instructions. . . . . . . . .

84

I.

Fixed Glass Assembly. . . . . . . . . . . . . .

86

J.

Install the Mesh. . . . . . . . . . . . . . . .

. 86

K.

Air Shutter Setting. . . . . . . . . . . . . . .

. 86

15 Troubleshooting

A.

IntelliFire Plus™ Ignition System. . . . . . . . . .

87

B.

PVI-DVPTroubleshooting . . . . . . . . . . . .

. 88

16 Reference Materials

A. Appliance Dimension Diagram. . . . . . . . . . .

89

B. Vent Components Diagrams . . . . . . . . . . .

. 90

C. Service Parts. . . . . . . . . . . . . . . . .

. 94

D. Contact Information. . . . . . . . . . . . . . .

98

= Contains updated information.

4

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

B. Limited Lifetime Warranty

Hearth & Home Technologies Inc.

LIMITED LIFETIME WARRANTY

Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.

WARRANTY COVERAGE:

HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered components manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below.

WARRANTY PERIOD:

Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table.

The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.

 

Warranty Period

 

HHT Manufactured Appliances and Venting

 

 

 

 

Parts

Labor

Gas

Wood

Pellet

EPA

Coal

Electric

Venting

Components Covered

 

 

Wood

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

All parts and material except as

 

 

1 Year

X

X

X

X

X

X

X

covered by Conditions,

 

 

Exclusions, and Limitations

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

listed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X

X

X

 

 

Igniters, electronic components,

 

 

2 years

 

 

 

 

and glass

 

 

 

 

 

 

 

 

 

 

 

X

X

X

X

X

 

 

Factory-installedblowers

 

 

 

 

 

 

 

 

 

 

 

X

 

 

 

 

 

Molded refractory panels

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 years

 

 

X

 

 

 

 

Firepots and burnpots

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5 years

1 year

 

 

X

X

 

 

 

Castings and baffles

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7 years

3 years

 

X

X

X

 

 

 

Manifold tubes,

 

 

 

 

 

 

HHT chimney and termination

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

1 year

X

 

 

 

 

 

 

Burners, logs and refractory

 

 

years

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Limited

3 years

X

X

X

X

X

 

 

Firebox and heat exchanger

 

 

Lifetime

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

90 Days

X

X

X

X

X

X

X

All replacement parts

 

 

beyond warranty period

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

See conditions, exclusions, and limitations on next page.

4021-645C12-29-10

 

 

 

 

 

 

 

Page 1 of 2

 

 

 

 

 

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

5

B. Limited Lifetime Warranty (continued)

WARRANTY CONDITIONS:

This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites.

This warranty is only valid while the HHT appliance remains at the site of original installation.

Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product.

Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this warranty.

WARRANTY EXCLUSIONS:

This warranty does not cover the following:

Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and exterior surface finishes may occur. This is not a flaw and is not covered under warranty.

Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items, or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes.

Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts include: paint, wood, pellet and coal gaskets, firebricks, grates, flame guides, light bulbs, batteries and the discoloration of glass.

Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and complaints related to this noise are not covered by this warranty.

Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper operation, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/ incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting caused by tightly sealed constructions, insufficient make-upair supply, or handling devices such as exhaust fans or forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; (8) modification of the appliance not expressly authorized and approved by HHT in writing; and/or (9) interruptions or fluctuations of electrical power supply to the appliance.

Non-HHTventing components, hearth components or other accessories used in conjunction with the appliance.

Any part of a pre-existingfireplace system in which an insert or a decorative gas appliance is installed.

HHT’s obligation under this warranty does not extend to the appliance’s capability to heat the desired space. Information is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consideration must be given to appliance location and configuration, environmental conditions, insulation and air tightness of the structure.

This warranty is void if:

The appliance has been over-firedor operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals.Over-firingcan be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes.

The appliance is subjected to prolonged periods of dampness or condensation.

There is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.

LIMITATIONS OF LIABILITY:

The owner’s exclusive remedy and HHT’s sole obligation under this warranty, under any other warranty, express or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no event will HHT be liable for any incidental or consequential damages caused by defects in the appliance. Some states do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to state. EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE.

4021-645C12-29-10

Page 2 of 2

6

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

1 Listing and Code Approvals

A. Appliance Certification

MODEL: RED60

LABORATORY: Underwriters Laboratories, Inc. (UL)

TYPE: Vented Gas Fireplace Heater

STANDARD: ANSIZ21.88b-2008CSA2.33a-2008

Vented Gas Fireplace Heaters

This product is listed to ANSI standards for “Vented Gas Fireplace Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.

NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSIZ223.1-latestedition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.

NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.

This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.

B. Glass Specifications

Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as defined by the ConsumerProductSafetyCommission(CPSC).Thetempered glass has been tested and certified to the requirements of ANSI Z97.1 andCPSC 16 CFR 1202 (Safety Glazing Certification CouncilSGCC# 1595 and1597. Architectural Testing, Inc. Reports02-31919.01 and02-31917.01).

This statement is in compliance with CPSC 16 CFR Section 1201.5 “Certification and labeling requirements” which refers to15 U.S. Code(USC) 2063 stating “…Such certificate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”

Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.

C. BTU Specifications

 

Models

Maximum

Minimum

Orifice

 

Input

Size

(U.S. or Canada)

Input BTU/h

BTU/h

(DMS)

 

 

 

 

 

 

 

 

US

44,000

31,000

#30

RED60

 

(0-2000FT)

 

 

 

 

(NG)

 

CANADA

39,500

28,000

#32

 

 

(2000-4500FT)

 

 

 

 

 

 

 

US

43,000

35,000

#47

RED60

 

(0-2000FT)

 

 

 

 

(LP)

 

CANADA

38,500

31,500

#48

 

 

(2000-4500FT)

 

 

 

 

 

D. High Altitude Installations

NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.

When installing above 2000 feet elevation:

In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.

In CANADA: Reduce input rate 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.

Check with your local gas utility to determine proper orifice size.

E. Non-CombustibleMaterials Specification

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC and UL763shall be considered non-combustible materials.

F. Combustible Materials Specification

Materials made of or surfaced with wood, compressed paper, plant fibers, plastics, or other material that can ignite and burn, whether flame proofed or not, or plastered or unplastered shall be considered combustible materials.

G. Electrical Codes

NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, withNational Electric Code ANSI/NFPA 70-latest edition or theCanadian Electric Code CSA

C22.1.

A 110-120VAC circuit for this product must be protectedwithground-faultcircuit-interrupterprotection,incompliancewith the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

7

Note: The following requirements reference various Massachusetts and national codes not contained in this document.

H.Requirements for the Commonwealth of Massachusetts

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:

Installation of Carbon Monoxide Detectors

At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-upis installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-upmay be installed on the next adjacent floor level.

In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

Signage

A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half(1/2) in. in size,“GAS

VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.

Exemptions

The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and

Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS

Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

Detailed instructions for the installation of the venting system design or the venting system components; and

A complete parts list for the venting system design or venting system.

Gas Equipment Venting System NOT Provided

When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer:

The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and

The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

See Gas Connection section for additional Commonwealth of Massachusetts requirements.

8

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

2 Operating InstructionsUser Guide

A. Gas Fireplace Safety

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

DO NOT touch glass until it is cooled

NEVER allow children to touch glass

Keep children away

CAREFULLY SUPERVISE children in same room as fireplace.

Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other flammable materials.

Keep clothing, furniture, draperies and other flammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

WARNING! Choking Hazard! Keep rock media out of reach of children.

If you expect that small children or vulnerable adults may come into contact with this fireplace, the following precautions are recommended:

Install a physical barrier such as:

-A decorative firescreen.

-Adjustable safety gate.

Install a switch lock or a wall/remote control with child protection lockout feature.

Never leave children alone near a hot fireplace, whether operating or cooling down.

Teach children to NEVER touch the fireplace.

Consider not using the fireplace when children will be present.

Contact your dealer for more information, or visit: www. hpba.org/safety-information.

To prevent unintended operation when not using your fireplace for an extended period of time (summer months, vacations, trips, etc):

Turn off wall controls.

Unplug transformer.

B. Your Fireplace

WARNING! DO NOT operate fireplace before reading and understanding operating instructions. Failure to operate fireplace according to operating instructions could cause fire or injury.

C. Clear Space

WARNING! DO NOT place combustible objects in front of the fireplace. High temperatures may start a fire. See

Figure 2.1.

Avoid placing candles and other heat-sensitiveobjects on mantel or hearth. Heat may damage these objects.

DECORATIVE DOORS

SECTION 2.D.

FIXED GLASS ASSEMBLY

SECTION 14.H.

 

CLEAR

 

3

FT.

 

SPACE

OF

 

IN

 

 

FIREPLACE

 

 

FRONT

CLEAR SPACE

SECTION 2.C.

Figure 2.1 General Operating Parts/Clear Space.

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

9

D. Decorative Doors and Fronts

WARNING! Risk of Fire! Install ONLY doors or fronts approved by Hearth & Home Technologies. Unapproved doors or fronts may cause fireplace to overheat.

This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the fireplace with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

For more information refer to the instructions supplied with your decorative door or front.

E. Fixed Glass Assembly

See Section 14.H.

F. Control Module Operation

1.The control module has an ON/OFF/REMOTE selector switch that must be set. See Figure 2.2.

OFF Position: Appliance will ignore all power inputs and will not respond to any commands from a wall switch or remote. The unit should be in the OFF position during installation, service, battery installation, fuel conversion, and in the event that the control goes into LOCK-OUTmode as a result of an error code.

ON Position: Appliance will ignite and run continuously in the HI flame setting, with no adjustment in flame output. This mode of operation is used in this installation.

REMOTE Position: Not used with this appliance.

2.Thecontrolmodulehasasafetyfeaturethatautomatically shuts down the fireplace after 9 hours of continuous operation.

SELECTOR

SWITCH

NG/LP SETTING

STATUS INDICATOR LED

FLAME HI/LO SWITCH

Figure 2.2 Control Module

5. Module Reset

This module may lock-outunder certain conditions. When this occurs, the appliance will not ignite or respond to commands. The module will go intolock-outmode by emitting three audible beeps, then continuously displaying a RED/GREEN error code at its status indicator LED.

Locate the module selector switch. (See Figure 2.3).

Set the module selector switch to the OFF position.

Wait five (5) minutes to allow possible accumulated gas to clear.

Set the module selector switch to ON position.

Start the appliance.

WARNING! Risk of Explosion! DO NOT reset the module more than one time within a five minute time period. Gas may accumulate in firebox. Call a qualified service technician.

Nine Hour Safety Shutdown Feature

This appliance will automatically shut down after nine hours of continuous operation.

G. Before Lighting Fireplace

Before operating this fireplace for the first time, have a qualified service technician:

Verify all shipping materials have been removed from inside and/or underneath the firebox.

Review proper placement of media, refractory kits and/or other decorative materials.

Check the wiring.

Check the air shutter adjustment.

Ensure that there are no gas leaks.

Ensure that the glass is sealed and in the proper position and that the integral barrier is in place.

WARNING! Risk of Fire or Asphyxiation! DO NOT operate fireplace with fixed glass assembly removed.

10

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

H. Lighting Instructions (IPI)

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A.This appliance is equipped with an intermittent pilot ignition (IPI) device which automatically lights the burner. DO NOT try to light the burner by hand.

B.BEFORELIGHTING,smellallaround the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

DO NOT try to light any appliance.

DO NOT touch any electric switch; do not use any phone in your building.

Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

If you cannot reach your gas supplier, call the fire department.

C.DO NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

WARNING: CAUTION:

DO NOT CONNECT LINE VOLTAGE (110/120 VAC OR 220/240 VAC) TO THE CONTROL VALVE.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance.

This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.

If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm.

Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.

Hot while in operation. DO NOT touch. Keep children, clothing, furniture, gasoline and other liquids having flammable vapors away.

DO NOT operate the appliance with fixed glass assembly removed, cracked or broken. Replacement of the fixed glass assembly should be done by a licensed or qualified service person.

NOT FOR USE

WITH SOLID FUEL

For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.

Also Certified for Installation in a Bedroom or a Bedsitting Room.

For assistance or additional information, consult a qualified installer, service agency or the gas supplier.

For additional information on operating your

Hearth & Home Technologies fireplace, please refer to www.fireplaces.com.

Final inspection by

LIGHTING

INSTRUCTIONS (IPI)

1.This appliance is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand.

GAS

VALVE

2.Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this label. If you do not smell gas, go to next step.

3.To light the burner:

Equipped with wall switch: Turn ON/OFF switch to ON.

Equipped with remote or wall control: Press ON or FLAME button.

Equipped with thermostat: Set temperature to desired setting.

4.If the appliance does not light after three tries, call your service technician or gas supplier.

TO TURN OFFGAS TO APPLIANCE

1.Equipped with wall switch: Turn ON/OFF switch to OFF.

Equipped with remote or wall control: Press OFF button.

Equipped with thermostat: Set temperature to lowest setting.

2.Service technician should turn off electric power to the control when performing service.

593-913G

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

11

I. After Fireplace is Lit

Initial Break-inProcedure

The fireplace should be run three to four hours continuously on high.

Turn the fireplace off and allow it to completely cool.

Remove fixed glass assembly. See Section 14.H.

Clean fixed glass assembly. See Section 3.

Replace the fixed glass assembly and run continuously on high an additional 12 hours.

This cures the materials used to manufacture the fireplace.

NOTICE! Open windows for air circulation during fireplace break-in.

Some people may be sensitive to smoke and odors.

Smoke detectors may activate.

J.Frequently Asked Questions

ISSUE

SOLUTIONS

 

 

Condensation on the glass

This is a result of gas combustion and temperature variations. As the fireplace warms, this conden-

sation will disappear.

 

 

 

Blue flames

This is a result of normal operation and the flames will begin to yellow as the fireplace is allowed to

burn for 20 to 40 minutes.

 

 

 

 

When first operated, this fireplace may release an odor for the first several hours. This is caused

Odor from fireplace

by the curing of materials from manufacturing. Odor may also be released from finishing materials

and adhesives used near the fireplace. These circumstances may require additional curing related

 

 

to the installation environment.

 

 

Film on the glass

This is a normal result of the curing process of the paint. Glass should be cleaned within 3 to 4

hours of initial burning. A non-abrasivecleaner such as gas appliance glass cleaner may be nec-

 

 

essary. See your dealer.

 

 

 

Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the

Metallic noise

sound produced by a furnace or heating duct. This noise does not affect the operation or longevity

 

of the fireplace.

 

 

 

There may be some “cracking” noise coming from the fireplace during the first few heating and

Rock noise

cooling cycles. This noise is associated with settling rock and some minor cracking of larger

pieces of rock. This will lessen over time as the glass rock is conditioned to the heating and cool-

 

 

ing temperature changes.

 

 

Rocks falling through basepan

It is expected that a few small pieces of rock may fall through the basepan and come to rest on the

fireplace bottom. This has no affect on fireplace performance.

 

 

 

Wall above appliance feels hot to

No action necessary. This appliance ships with a non-combustiblematerial attached. Specifica-

the touch.

tions of the attached non-combustiblematerial are listed in Section 1.E.

 

 

12

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

3 Maintenance and Service

Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.

When properly maintained, your fireplace will give you many years of trouble-freeservice. We recommend annual service by a qualified service technician.

A. Maintenance Tasks-Homeowner

Installation and repair should be done by a qualified service technician only. The fireplace should be inspected before use and at least annually by a professional service person.

The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service appointment.

More frequent cleaning may be required due to lint from carpeting or other factors. Control compartment, burner and circulating air passageway of the fireplace must be kept clean.

CAUTION! Risk of Burns! The fireplace should be turned off and cooled before servicing.

Glass Cleaning

Frequency: Seasonally

By: Homeowner

Tools Needed: Protective gloves, glass cleaner, drop cloth and a stable work surface.

CAUTION! Handle fixed glass assembly with care.

Glass is breakable.

Avoid striking, scratching or slamming glass

Avoid abrasive cleaners

DO NOT clean glass while it is hot

Prepare a work area large enough to accommodate fixed glass assembly and door frame by placing a drop cloth on a flat, stable surface.

Note: Fixed glass assembly and gasketing may have residue that can stain carpeting or floor surfaces.

Remove door or decorative front from fireplace and set aside on work surface.

See Section 14.H for instructions to remove fixed glass assembly.

Clean glass with a non-abrasivecommercially available cleaner.

-Light deposits: Use a soft cloth with soap and water

-Heavy deposits: Use commercial fireplace glass cleaner (consult with your dealer)

Refer to Section 14.H for glass removal and replacement instructions.

Reinstall door or decorative front.

Doors, Surrounds, Fronts

Frequency: Annually

By: Homeowner

Tools needed: Protective gloves, stable work surface

Assess condition of screen and replace as necessary.

Inspect for scratches, dents or other damage and repair as necessary.

Check that louvers are not blocked.

Vacuum and dust surfaces.

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

13

Venting

Frequency: Seasonally

By: Homeowner

Tools needed: Protective gloves and safety glasses.

Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc.

Verify termination cap clearance to subsequent construction (building additions, decks, fences, or sheds). See Section 6.

Inspect for corrosion or separation.

Verify weather stripping, sealing and flashing remains intact.

Inspect draft shield to verify it is not damaged or missing.

B.Maintenance Tasks-QualifiedService Technician

The following tasks must be performed by a qualified service technician.

Gasket Seal and Glass Assembly Inspection

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, drop cloth and a stable work surface.

Inspect gasket seal and its condition.

Inspect fixed glass assembly for scratches and nicks that can lead to breakage when exposed to heat.

Confirm there is no damage to glass or glass frame. Replace as necessary.

Verify that fixed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary.

Firebox

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, sandpaper, steel wool, cloths, mineral spirits, primer andtouch-uppaint.

Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary.

Replace fireplace if firebox has been perforated.

Control Compartment and Firebox Top

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, vacuum cleaner, dust cloths

Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.

Remove all foreign objects.

Verify unobstructed air circulation.

Burner Ignition and Operation

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, vacuum cleaner, whisk broom, flashlight, voltmeter, indexed drill bit set, and a manometer.

Verify burner is properly secured and aligned with pilot or igniter.

Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.

Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay.

Inspect for lifting or other flame problems.

Verify air shutter setting is correct. See Section 14.J for required air shutter setting. Verify air shutter is clear of dust and debris.

Inspect orifice for soot, dirt and corrosion. Verify orifice size is correct. See Service Parts List for proper orifice sizing.

Verify manifold and inlet pressures. Adjust regulator as required.

Inspect pilot flame pattern and strength. See Figure 3.1 for proper pilot flame pattern. Clean or replace orifice spud as necessary.

Inspect IPI flame-sensingrod for soot, corrosion and deterioration. Polish with fine steel wool or replace as required.

Verify IPI millivolt output. Replace as necessary.

Verify that there is not a short in flame sense circuit by checking continuity between pilot hood and flamesensing rod. Replace pilot as necessary.

Figure 3.1 IPI Pilot

14

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

4 Getting Started

Installer Guide

 

A. Typical Appliance System

NOTICE: Illustrations and photos reflect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual

VERTICAL TERMINATION CAP (SECTION 10.H)

NON-COMBUSTIBLEROOF FLASHING MAINTAINS MINIMUM CLEARANCE AROUND PIPE

(SECTION 10)

VENTING (SECTIONS 7 and 8)

CEILING FIRESTOP ON FLOOR OF ATTIC(SECTION 8.C)

FRAMING/HEADER (SECTION 5)

REQUIRED ACTIVE CONVECTION AND CONVECTION DUCTING (SECTION 9.C)

Figure 4.1 Typical System

HORIZONTAL TERMINATION REFERENCES

WALL PENETRATION

FRAMING (SECTION 8.B)

HORIZONTAL

TERMINATION CAP (SECTION 10.J)

STORM COLLAR (SECTION 10.G)

VENT PIPE PENETRATES ROOF

PREFERABLY WITHOUT AFFECTING

ROOF RAFTERS (SECTION 8.C)

ATTIC INSULATION SHIELD (NOT SHOWN) MUST BE USED HERE TO KEEP INSULATION AWAY FROM VENT PIPE IF ATTIC IS INSULATED. (SECTION 8.D)

FRAMING HEADED

OFF IN CEILING

JOISTS (SECTION 8.C)

WALL SWITCH

STANDARD GAS LINE CONNECTION (SECTION 11)

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

15

B. Design and Installation Considerations

Heat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.

Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection and permits.

NOTICE: The blower motor present in this appliance will generate sound during operation. The effects of the increased sound level can be minimized with careful planning during installation of the system. Locating the convection intake grill in an area remote of immediate living space will reduce the effects of the added sound generated during operation.

Before installing, determine the following:

Where the appliance is to be installed.

The vent system configuration to be used.

Gas supply piping.

Electrical wiring requirements.

Framing and finishing details.

Where wall switch is to be located.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified service technician, service agency or your dealer.

C. Tools and Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Tape measure

Framing material

Pliers

Non-corrosiveleak check solution

Hammer

Phillips screwdriver (magnetic)

Gloves

Framing square

Voltmeter

Electric drill and bits (1/4 in. magnetic)

Plumb line

Safety glasses

Level

Reciprocating saw

Manometer

Flat blade screwdriver

1/2 - 3/4 in. length, #6 or #8 Self-drillingscrews

Caulking material (300ºF minimum continuous exposure rating)

One 1/4 in. female connection (for optional blower).

D. Inspect Appliance and Components

Carefully remove the appliance and components from the packaging.

The vent system components and decorative doors and fronts may be shipped in separate packages.

If packaged separately, the media and/or refractory kits must be installed.

Report to your dealer any parts damaged in shipment, particularly the condition of the glass.

Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit.

WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, incomplete or substitute components. Keep appliance dry.

Hearth & HomeTechnologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

Installation and use of any damaged appliance or vent system component.

Modification of the appliance or vent system.

Installation other than as instructed by Hearth & Home Technologies.

Improper positioning of the gas logs or the glass door.

Installation and/or use of any component part not approved by Hearth & Home Technologies.

Any such action may cause a fire hazard.

WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under water. Call a qualified service technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water.

16

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

5 Framing and Clearances

A. Selecting Appliance Location

When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1).

WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access.

Duetohightemperatures,theapplianceshouldbelocated out of traffic and away from furniture and draperies.

NOTICE: Illustrations reflect typical installations and are

FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference.

It is important to follow the framing and finishing instructions step by step to ensure proper placement of fireplace in the surrounding framing/finishing materials. For additional information and considerations for the active convection technology in regards to appliance location and framing, see Section 9.

 

E

A

 

 

 

 

 

 

1 IN.

 

 

 

B

 

 

 

ALCOVE

D

 

1 IN.

INSTALLATION

 

 

 

 

A

 

B

 

 

 

 

 

 

C

 

 

 

TOP VENT

 

45°

 

ONE 90° ELBOW

 

Note: Consider installation of the active convection blower when determining appliance location. See Section 9.C for more detailed information.

TOP VENT

ONE 90° ELBOW

B

F

 

 

A

B

C

D

E

F

 

 

Inches

75-15/16

70-3/8

107-3/8

See Section D.

31-7/8

18-3/4

 

 

 

Millimeters

1929

1788

2727

Figure 5.6 & 5.7

810

476

 

 

 

 

 

 

 

 

 

 

 

 

Figure 5.1 Appliance Locations RED60

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

 

17

B. Constructing the Appliance Chase

A chase is a vertical box-likestructure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should be enclosed inside the chase.

NOTICE: Treatment of ceiling firestops and wall shield firestops and construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps.

Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.

Walls, ceiling, base plate and cantilever floor of the chase should be insulated. Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air infiltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness.

To further prevent drafts, the wall shield and ceiling firestops should be caulked with caulk with a minimum of 300ºF continuous exposure rating to seal gaps. Gas line holes and other openings should be caulked with caulk with a minimum of 300ºF continuous exposure rating or

stuffed with unfaced insulation. If the appliance is being installed on a cement surface, a layer of plywood may be placed underneath to prevent conducting cold up into the room.

C. Clearances

NOTICE: Install appliance on hard metal or wood surfaces extending full width and depth.DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood.

WARNING! Risk of Fire! Maintain specified air space clearances to appliance and vent pipe:

Insulation and other materials must be secured to prevent accidental contact.

The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fireplace or chimney.

Failure to maintain airspace may cause overheating and fire.

Note: Figure 5.2 and Figure 5.3 show the fireplace installed on the floor. However, this fireplace can be elevated off the floor provided that the fireplace is properly supported by framing materials and the ceiling clearances are maintained.

A

MEASURE FROM TOP OF

FIREPLACE OPENING

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

F

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J

 

 

 

 

 

C

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

 

 

 

 

 

 

 

 

H

 

 

 

 

 

 

 

 

 

I

 

 

 

 

MINIMUM FRAMING DIMENSIONS*

 

 

 

 

A

B

C

D

E

F

G

H

I

J

 

Rough

Rough

Rough

Rough

Clearance

Combustible

Combustible

Behind

Sides of

Front of

 

Opening

Opening

Opening

Opening

 

(Vent Pipe)

(Height)

(Depth)

(Width)

to Ceiling

Floor

Flooring

Appliance

Appliance

Appliance

 

 

 

 

 

 

 

Inches

10

51

18-1/4

70-3/8

43

0

0

1

1

36

Millimeters

254

1295

464

1788

1092

0

0

25

25

914

Figure 5.2. Clearances to Combustibles-RED60

18

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

NAILING TABS

BOTH SIDES

Figure 5.3 Nailing Tab Locations

D. Mantel and Wall Projections

WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specified. Framing or finishing material closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc).

Combustible Mantels

Note: All measurements in inches.

TO CEILING

 

 

 

 

 

 

 

 

 

 

 

 

 

18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

43

 

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MEASUREMENTS FROM

TOP EDGE OF THE OPENING

Figure 5.4 Minimum Vertical and Maximum Horizontal

Dimensions of Combustibles

Note: Fornon-combustiblefireplace finish material (marble, stone, etc) specifications refer to Section 13.

Non-CombustibleMantels

 

 

 

 

 

 

 

 

TO CEILING

 

Note: All

 

 

 

 

 

 

 

 

measurements

 

 

 

 

 

 

 

 

in inches.

 

MAX.

 

 

 

 

 

 

 

 

 

 

 

 

16

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

9

43

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

12

MIN.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

5

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

3

 

 

1/2

 

 

 

 

2

 

 

 

 

 

1

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MEASUREMENTS FROM TOP EDGE OF THE

 

 

 

 

 

FIRESCREEN DOOR ASSEMBLY

 

 

Figure 5.5 Minimum Vertical and Maximum Horizontal

Dimensions of Non-Combustibles

Mantel Legs Or Wall Projections Extending Past The Face Of The Fireplace

TOP VIEW

 

 

2 IN.

FIREPLACE

4 IN.

MIN.

 

MAX.

 

OPENING

 

 

 

 

 

UNLIMITED

 

6 IN. MIN.

 

= ACCEPTABLE NON-COMBUSTIBLEMANTEL LEG ZONE

Figure 5.6 Mantel Leg or Wall Projections (Acceptable on both sides of opening)

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

19

6 Termination Locations

A. Vent Termination Minimum Clearances

WARNING

Fire Risk.

Maintain vent clearance to combustibles as specified.

DO NOT pack air space with insulation or other materials.

Failure to keep insulation or other materials away from vent pipe may cause overheating and fire.

 

 

HORIZONTAL

 

 

OVERHANG

2 FT.

20 INCHES MIN.

VERTICAL

MIN.

 

 

WALL

 

LOWEST

 

 

 

DISCHARGE

 

 

OPENING

 

GAS DIRECT VENT

 

 

TERMINATION CAP

 

 

 

 

X

 

 

12

 

 

ROOF PITCH

 

 

IS X/ 12

 

H (MIN.) - MINIMUM HEIGHT FROM ROOF

 

TO LOWEST DISCHARGE OPENING

Roof Pitch

 

H (Min.) Ft.

Flat to 6/12...........................................................1.0*

Over 6/12 to 7/12.................................................1.25*

Over 7/12 to 8/12.................................................1.5*

Over 8/12 to 9/12.................................................2.0*

Over 9/12 to 10/12...............................................2.5

Over 10/12 to 11/12..............................................3.25

Over 11/12 to 12/12..............................................4.0

Over 12/12 to 14/12.............................................5.0

Over 14/12 to 16/12.............................................6.0

Over 16/12 to 18/12.............................................7.0

Over 18/12 to 20/12.............................................7.5

Over 20/12 to 21/12.............................................8.0

* 3 foot minimum in snow regions

Figure 6.1 Minimum Height From Roof To Lowest Discharge

Opening

 

 

A

B

6 in. (minimum) up to 20 in.

18 in. minimum

152 mm/508 mm

457 mm

20 in. and over

0 in. minimum

Gas, Wood or Fuel Oil

Termination Cap

B

A *

Gas

Termination

Cap **

*If using decorative cap cover(s), this distance may need to be increased. Refer to the installation instructions supplied with the decorative cap cover.

**In a staggered installation with both gas and wood or fuel oil terminations, the wood or fuel oil termination cap must be higher than the gas termination cap.

Figure 6.2 Staggered Termination Caps

20

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

 

 

 

 

 

 

 

 

 

 

 

O

 

N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P

 

 

C

 

 

 

F

 

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V

 

 

 

 

 

 

 

 

 

 

 

Q

 

J

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

H or I

 

 

 

 

 

 

 

V

 

B

 

 

 

 

 

 

 

 

 

V

 

 

 

 

 

 

 

 

 

 

 

D

X

V

 

E

 

 

V

 

 

 

 

G

 

 

 

 

 

 

 

V

 

H

 

 

 

 

 

 

 

 

 

V

M

 

 

V

 

 

 

 

 

 

 

 

V

V

H V

 

 

L

 

 

 

 

 

 

A

A

 

 

 

 

 

 

 

 

 

 

 

K

 

 

 

 

 

 

 

 

 

 

 

V

Electrical

K

V

 

V

 

 

 

 

 

 

 

 

= VENT TERMINAL

 

 

 

 

 

 

 

Service

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X = AIR SUPPLY INLET

 

 

 

C

 

 

 

 

 

 

 

 

 

 

= AREA WHERE TERMINAL IS NOT PERMITTED

 

 

 

V

 

A

=

12 inches

clearances above grade, veranda,

 

 

Covered Alcove Applications

 

 

 

porch, deck or balcony

(Spaces open only on one side and with an overhang)

B

= 9 inches.

clearance to window or door that may

N

=

6 inches

non-vinylsidewalls

 

 

 

be opened, or to permanently closed

 

 

12 inches

vinyl sidewalls

 

 

 

window.

 

 

 

 

 

O

=

18 inches

non-vinylsoffit and overhang

C

=

18 inches

clearance below unventilated soffit

 

 

42 inches

vinyl soffit and overhang

 

 

18 inches

clearance below ventilated soffit

 

 

 

 

P

=

8 ft.

 

 

 

 

30 inches

clearance below vinyl soffits and

 

 

 

 

 

 

 

 

 

 

 

 

electrical service

 

 

 

QMIN

RMAX

D

=

6 inches

clearance to outside corner

 

1 cap

3 feet

2 x Q ACTUAL

E

=

6 inches

clearance to inside corner

 

2 caps

6 feet

1 x Q ACTUAL

F

=

3 ft. (Canada)

not to be installed above a gas me-

 

 

3 caps

9 feet

2/3 x Q ACTUAL

 

 

 

ter/regulator assembly within 3 feet

 

 

 

 

horizontally from the center-lineof the

 

4 caps

12 feet

1/2 x Q ACTUAL

 

 

 

regulator

QMIN = # termination caps x 3 RMAX = (2 / # termination caps) x QACTUAL

G

=

3 ft

clearance to gas service regulator

 

 

 

 

 

 

 

 

vent outlet

 

 

Measure vertical clearances from this surface.

H

= 12 inches.

clearancetonon-mechanical(unpow-

 

 

 

 

 

 

 

 

 

 

ered) air supply inflet, combustion air

 

 

 

 

 

i

=

3 ft. (U.S.A.)

inlet or direct-venttermination

 

 

 

 

 

 

 

 

 

 

 

 

 

6 ft. (Canada)

clearance to a mechanical (powered)

 

 

 

 

 

 

 

 

air supply inlet

 

 

 

 

 

All mechanical air intakes within 10 feet of a termination cap

 

 

 

 

 

must be a minimum of 3 feet below termination.

 

 

 

 

 

J

=

7 ft.

Onpublicproperty: clearanceabove

 

 

 

 

 

 

 

 

paved sidewalk or a paved driveway.

 

 

 

 

 

A vent shall not terminate directly above a sidewalk or paved

 

 

 

 

 

driveway which is located between two single family dwellings

 

 

 

 

 

and serves both dwellings.

 

 

Measure horizontal clearances from this surface.

K

=

6 inches

clearance from sides of electrical

CAUTION! Risk of Burns! Termination caps are HOT.

consider proximity to doors, traffic areas or where people

 

 

 

service

L

=

12 inches

clearance above electrical service

may pass or gather (sidewalk, deck, patio, etc.). Listed cap

shields available. Contact your dealer.

 

Location of the vent termination must not interfere with access to the

 

• Local codes or regulations may require different

electrical service.

 

 

 

 

 

clearances.

 

 

M = 18 inches

clearanceunderveranda,porch,deck,

 

balcony or overhang

42 inches vinyl or composite overhang Permitted when veranda, porch, deck or balcony is fully open on a minimum of 2 sides beneath the floor.

Figure 6.3 Minimum Clearances for Termination

Vent system termination is NOT permitted in screened porches.

Vent system termination is permitted in porch areas with two or more sides open.

Hearth & Home Technologies assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements.

Vinyl protection kits are suggested for use with vinyl siding.

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

21

7 Vent Information and Diagrams

A. Approved Pipe

This appliance is approved for use with Hearth & Home Technologies DVP venting systems. Refer to Section 16B for vent component information.

DO NOT mix pipe, fittings or joining methods from different manufacturers.

The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall.

WARNING! Risk of Fire or Asphyxiation. This appliance requires a separate vent. DO NOTvent to a pipe serving a separate solid fuel burning appliance.

B. Vent Table Key

The abbreviations listed in this vent table key are used in the vent diagrams.

Symbol

Description

 

 

V1

First section (closest to appliance) of vertical length

 

 

V2

Second section of vertical length

 

 

H1

First section (closest to appliance) of horizontal length

 

 

H2

Subsequent sections of horizontal length

 

 

C. Use of Elbows

Diagonal runs have both vertical and horizontal vent aspects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect (see Figure 7.1).

Two 45º elbows may be used in place of one 90º elbow. On 45º runs, one foot of diagonal is equal to 8-1/2in. (216 mm) horizontal run and8-1/2in. (216 mm) vertical run. A length of straight pipe is allowed between two 45º elbows (see Figure 7.1).

Vertical

 

 

in.

 

 

 

 

 

.

-81/2

 

12

in

 

 

 

 

 

 

8-1/2in.

 

Horizontal

Figure 7.1

D. Measuring Standards

Vertical and horizontal measurements listed in the vent diagrams were made using the following standards.

Pipe measurements are shown using the effective length of pipe (see Figure 7.2).

Measurements are made from the appliance outer wrap, not from the standoffs.

Horizontal terminations are measured to the outside mounting surface (flange of termination cap).

Vertical terminations are measured to bottom of termination cap.

Horizontal pipe installed level with no rise.

A

B

1-1/4in. (32 mm)

OVERLAP

Figure 7.2 Chimney Offset/Return

 

 

Pipe

Effective Length

 

 

Inches

Millimeters

 

 

 

 

 

DVP4

4

102

 

 

DVP6

6

152

Effective

 

DVP12

12

305

 

 

 

 

Height/

 

DVP24

24

610

Length

 

DVP36

36

914

 

 

DVP48

48

1219

 

 

DVP6A

3 to 6

76 to 152

 

 

DVP12A

3 to 12

76 to 305

 

 

DVP12MI

3 to 12

76 to 305

Figure 7.3

Pipe Effective Length

DVP24MI

3 to 24

76 to 610

E. Vent Information

General Rules:

When penetrating a combustible wall, a wall shield firestop must be installed.

When penetrating a combustible ceiling, a ceiling firestop must be installed.

Horizontal runs of vent do not require vertical rise; horizontal runs may be level.

22

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

F.Installation Instructions and Venting Information - PVI-DVP

These instructions are for appliances utilizing the PVI-DVP.For appliances incorporating thePVK-80,see Section 7.J.

IMPORTANT: Failure to read and follow these instructions may create a possible hazard and will void the fireplace warranty.

CAUTION! Risk of Cuts or Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

INTRODUCTION

The PVI-DVPiscertified for use only on fireplaces manufactured by Hearth & Home Technologies with IPI (intermittent pilot ignition) gas controls.

The PVI operates on 120VAC, 60Hz electrical service which is supplied at the fireplace junction box.

Components and Service Parts List

Service Parts List

Replacement parts can be obtained from your dealer. Repair of the Power Vent should only be done by a qualified service technician. A list of replacement parts is shown in the service parts section of this manual.

INSTALLATION OF PVI-DVP

1. INSTALLATION PRECAUTIONS

a.This device must be installed by a qualified installer in accordance with these instructions.

b.Safety inspection of the venting system should be performed before and after installation of this power vent. Consult local code officials and follow applicable installation codes.

c.DO NOT INSTALLDAMAGED EQUIPMENT OR VENT COMPONENTS.

d.The exit termination of mechanical draft systems shall not be less than seven feet above grade when located adjacent to public walkways and at least ten feet from lot line or adjacent buildings.

e.Amechanical drafting venting system shall terminate at least three feet above any forced air inlet located within ten feet.

f.Disconnect electrical power supply before making wiring connections.

g.Venting of more than one appliance in a common vent system is prohibited.

h.Clearances between the vent pipe and combustible materials must be maintained at 3-inchtop,1-inchsides, and 1/2 inch bottom.

i.All outer pipe joints must be sealed with high temperature silicone. See Section10.A.

CAUTION: Failure to install, operate, and maintain the power venting system in accordance with manufacturer's instructions will result in conditions which may produce bodily injury and/or property damage.

NOTICE: The blower motors present in this appliance will generate sound during operation. The effects of the increased sound level can be minimized with careful planning during installation of the system. Locating the powervent service access grill in an area remote of immediate living space will reduce the effects of the added sound generated during operation.

2. INSTALLATION GUIDELINES

WARNING: RISK OF FIRE AND BURNS. DO NOT install PVI with the access panel facing upward. Overheating may occur.

a.If the PVI-DVPis being installed in a confined space (such as a utility closet, mechanical room or attic space) with a total volume less than 720 cubic ft, an 8 inch by 16 inch hole will be required directly in front of the access panel. The confined space where PVI is installed, and the space to which the access hole opens, must add up to at least 720 cubic feet. This hole may be covered with a decorative cover as long as the cover has a minimum of 50% open air. This also applies to a fireplace chase.

If the PVI-DVPis being installed in a space greater than 720 cubic ft the 8 inch by 16 inch access hole is still required, but a solid cover may be used.

The decorative cover CANNOT be located on an outside wall that is open to the environment.

b.For installations near loose-fillinsulation (such as attics) a minimum clearance of six inches must be maintained between the access panel and the insulation.

c.The access panel opening must be located such that access for service and adjustment is available. The NEC requires a minimum of 30 inches of space around the opening and 36 inches in front of the opening to the access panel. Consult officials having jurisdiction regarding regional requirements.

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

23

Installation of Vent Pipe

For information on standard procedures for venting the appliance, refer to Section 10.

For the allowable pipe lengths and elbow combinations for this appliance, consult Section 7.I. The PVI uses DVP pipe (8 inch) connections for both the inlet and outlet.

See Section 16 to view the approved termination caps.

All outer pipe joints must be sealed with silicone with a minimum of 300ºF continuous exposure rating, including the slip section that connects directly to the horizontal termination cap.

Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections. See Figure 10.2.

Only outer pipes need to be sealed. All unit collar, pipe, slip section, elbow and cap outer flues shall be sealed in this manner, unless otherwise stated.

Vent Pipe Regulations

Aminimum of one 90 degree elbow and two feet straight vertical or eight feet vertical venting is required between the appliance and the PVI. Once this requirement is met, the PVI may be placed at any point in the venting configuration.

A minimum of 18 inches is required between the PVI and the termination cap to allow room for the pipe to go through a wall or roof.

Framing and Clearances

Note: The mounting brackets attached to the frame must be used to install thePVI-DVP.

Chassis Dimensions

PVI-DVPVertically Positioned as shown in Figure 7.4 and Figure 7.5.

Height

Width

Depth

18-7/8in.

11-5/8in.

13 in.

Table 1.

Framing Dimensions

WARNING! Risk of fire and burns! DO NOT install PVI with the access panel facing upward. Overheating may occur.

Table 2 and Figure 7.4 show the clearances required for the PVI. Required clearances are the same for all allowable PVI orientations.

Height

Width

Depth

20-7/8in.

13-5/8in.

13-1/2in.

Table 2.

18-7/8IN.

30-11/16IN.

11-5/8IN.

ACCESS PANEL

13 IN.

 

 

 

SIDE

 

 

1/2 IN. CLEARANCE

1 IN. CLEARANCE

Figure 7.4

24

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

If the PVI-DVPis being installed in a confined space (such as a utility closet, mechanical room or attic space) with a total volume less than 720 cubic ft, an 8 inch by 16 inch hole will be required directly in front of the access panel. The confined space where PVI is installed, and the space to which the access hole opens, must add up to at least 720 cubic feet. This hole may be covered with a decorative cover as long as the cover has a minimum of 50% open air. This also applies to a fireplace chase. If thePVI-DVPis being installed in a space greater than 720 cubic ft the 8 inch by 16 inch access hole is still required, but a solid cover may be used.

The access panel opening must be located such that access for service and adjustment is available. The NEC requires a minimum of 30 inches of space around the opening and 36 inches in front of the opening to the access panel. Consult officials having jurisdiction regarding regional requirements.

8 IN.

CENTER AIR

OPENING OVER COVER

16 IN.

TOP

= OPTIONAL FINISH MATERIAL AROUND ACCESS PANEL

Figure 7.5 Access Panel Framing Dimensions

CATCH PLATE HOLES

CATCH PLATE

 

 

SCREWS

NOTE: When the PVI-DVPis installed in theupside-down,horiztontal orientation, the supplied catch plate needs to be mounted onto the cover assembly.

Figures 7.7, 7.8, 7.9 and 7.10 show possible framing techniques.

WARNING! Risk of fire and burns! DO NOT install PVIDVP with the access panel facing upward. Overheating may occur.

ACCESS PANEL

Note: An 8 X 16 inch framed hole is required in front of the access panel. This hole may be covered with an open air louvered cover.

WARNING! Risk of fire and burns! DO NOT install PVI-DVPwith the access panel facing upward. Overheating may occur.

Figure 7.7 PVI-DVPMounted to Horizontal Surface

Note: AN 8 X 16 inch framed hole is required in front of the access panel.

This hole may be covered with an open air louvered cover.

ACCESS PANEL

Figure 7.6 Mount the Catch Plate

Figure 7.8 PVI-DVPMounted to Vertical Surface

 

 

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

25

Note: AN 8 X 16 inch

framed hole is required in front of the access panel.

This hole may be covered with an open air louvered cover.

CHASE

APPLIANCE

Figure 7.9 Mount PVI-DVPto Chase

Figure 7.10 and Figure 7.11 show the proper installation of the PVI-DVPif a louvered register is being used to provide free air.

ADJUST BRACKET

TO SPECIFIED DEPTH

SHEETROCK

Note: If the access cover is solid, the 1/2 in. clearance should change to a minimum of 2 in.

1/2 IN. MAX. FROM BACK OF OPEN AIR COVER

LOUVERED OR

OPEN AIR WALL

COVER

8 x 16 OPENING IN WALL

DECORATIVE

OPEN AIR COVER

NOTE: COVER MUST BE AT

LEAST 50% OPEN AIR.

Figure 7.11

For additional scenarios to attach the PVI, the optional mounting brackets can be used. They can be secured to the side brackets on the PVI using wing nuts (supplied). The brackets can be attached anywhere along these designated holes. See Figure 7.12 and 7.13.

Figure 7.10 PVI-DVPMounted with Fresh Air Access

Figure 7.12

 

26

Heat & Glo • RED60 • 2159-900Rev. R

• 9/12

Figure 7.13

The optional mounting brackets may come in handy when mounting the PVI to a studded wall. See Figure 7.13.

Securing the PVI inside a floor joist can be easily done using the side brackets. See figure 7.14. If the side brackets can’t be used, or additional support is needed, the optional mounting brackets can be used as shown in Figure 7.15 and Figure 7.16.

SCREWS

Figure 7.14

SCREWS

Figure 7.15

SCREWS

Figure 7.16

Wiring the PVI-DVP

NOTICE: Electrical wiring must be done in accordance with national, provincial, and/or local electric codes.

CAUTION: Risk of shock! Disconnect electrical power from fireplace/power vent before performing any maintenance, repair, or electrical wiring.

NOTICE: Electrical service of 120VAC-60Hzmust be supplied to the junction box of the fireplace in order for the power vent to operate correctly.

1. Wire Harness

a.Determine the length of the wire harness required to run between the PVI-DVPand the appliance from the service parts list.

b.On the end closest to the junction box, drill a 7/8 inch diameter hole and lead wire cable assembly through a Romex connector.

c.Attach the end of the harness with the loose wires to the PVI-DVP.Use supplied zip ties to contain all loose wiring. See Figure 7.18 and Figure 7.19.

d.Attach the end of the harness with the connector to the appliance.

2. PVI-DVPConnections

Refer to the PVI-DVPwiring diagram (Figure 12.5).

a.Attach the green wire from the harness to the quick ground connect. Connect the red wire to one of the spades on the vacuum switch. Connect the brown wire to the remaining spade on the vacuum switch.

b.Connect the white wire from the harness to the open female connector on harness, inside the PVI.

c.Connect the black wire from the harness to the open male connector on harness, inside the PVI.

3. RED60 Connections

Refer to the RED60 wiring diagram, Figure 7.17. Ensure wire harness has been fastened to the appliance. Route wires and wire harness in a manner that protects them from contact with sharp metal surfaces.

a.Attach the white, 3-wireconnector to the AUX #2 connector on the AUX300.

b.Connect the brown wire to the brown wire coming from the 8K1-PVI.

c.Connect the red wire to the red wire coming from the 8K1-PVI.

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

27

INTERMITTENT

PILOT IGNITOR

APPLIANCE ON/OFF CONTROL

FAN

SENSOR

IGNITER

WIRE

WIRE

 

HARNESS

 

MALE/FEMALE

 

 

 

 

 

HARNESS

THERMO SNAP DISC

WIRE ASSEMBLY

 

 

HARNESS

 

 

 

 

6VDC TRANSFORMER

WHITE

ORANGE

 

8K1-PVI

 

 

 

 

AUX300

 

 

 

 

 

 

 

WALL SWITCH

MODULE

 

 

 

JUMPER WIRE

 

 

 

 

 

TO FAN OUTLET

 

 

 

 

ON JUNCTION

 

 

 

 

BOX

JUMPER

 

 

 

 

 

 

ELECTRICAL

 

 

 

JUNCTION BOX

ACCESS KNOCKOUT

 

 

 

 

 

 

 

 

 

 

ACCESSORY

 

 

 

 

CABLE

IPI WIRE

TO PVI-DVP

HARNESS

 

HI LIMIT SWITCHES

 

GROUND TO

GREEN

 

GREEN

JUMPER

JUMPER

JUMPER

FIREPLACE CHASSIS

 

VALVE

 

 

 

 

 

ORANGE

 

 

Figure 7.17 RED60 PVI-DVPwith IntelliFire Plus Pilot Ignition Wiring Diagram

Installation Inspection

1.Follow safety inspection procedures recommended by national, provincial, and/or local codes.

2.Be certain all electrical connections are properly made and secure.

3.Visually inspect the vent system and determine that there is no flue gas spillage, blockage or restriction, leakage, corrosion or other unsafe deficiencies.

4.Place the fireplace in operation and determine that the burner and power vent are operating properly. The main burner should show no signs of floating, lifting, or flashbacks.

WARNING: If any unsafe condition is determined when inspecting the installation and operation of the fireplace and Power Vent, the equipment should be shut off. CorrectionsMUST be made before the equipment is put into continuous operation.

Vacuum Switch Orientation

WARNING! Risk of Fire and Explosion! Install vacuum switch on a vertical plane. Failure to follow instructions could result in fire or explosion.

If the PVI is mounted in a vertical position, the vacuum switch needs to be moved. To do this, loosen and remove the two nuts currently using to secure it to the inside wall

of the PVI. Move and secure the vacuum switch onto the adjacent wall using the two bolts that are sticking out of the surface. See Figures 7.18 and 7.19 for reference.

CAUTION:Risk of electrical shock! DO NOT allow 120VAC wires to contact hot metal surfaces. Use supplied wire ties to bundle wires away from flue pipe, blower housing and other metal surfaces.

CAUTION! DO NOT allow wires to touch blower. Wire insulation will melt. Power vent will malfunction.

ZIP TIE

Figure 7.18 PVI Horizontal Orientation - Switch and Wire

28

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

ZIP TIE

Figure 7.19 PVI Vertical Orientation - Switch and Wire

G. Operating Instructions

After installation of the power vent, follow the operation instructions of the fireplace.

1.Turn the ON/OFF/REMOTE switch on the black IPI module to the ON position. When using a wall switch to control the operation of the appliance, the ON/OFF/ REMOTE switch on the black IPI module must be in the ON position.

2.Turn the fireplace ON/OFF switch to "ON".

Note: During periods of operation after turning the fireplace "ON", there will be a delay of at least 30 seconds before the fireplace ignites. This is due to the time necessary for the fan to reach operating speed and to remove any gases from the combustion chamber.

3.After turning the switch to the "ON" position, if the fireplace does not turn on, shut the switch to "OFF" and inspect the power vent system for any debris that may be obstructing the fan blade movement.

4.Turn the fireplace ON/OFF switch to "OFF" to turn off the burner and the power vent.

H. Maintenance

CAUTION: Before performing any maintenance or repair to the power vent assembly, make sure electrical power is disconnected to the fireplace.

1.Vent System: Inspect all components and connections annually. Replace, seal, or tighten pipe connections if necessary.

2.Power Vent Cap: Inspect at least annually, to clear away any debris blocking any part of the cap.

3.Motor: The blower motor bearings are sealed and no further lubrication is necessary. To access the motor, vacuum switch or pressure sense tube. Refer to Figure 7.20.

If the motor needs to be removed, take out the three screws that attach the collar to the wall and the five nuts holding the motor down as shown in Figure 7.21.

Figure 7.20 Motor and Electrical Access

REMOVE SCREWS (3)

REMOVE NUTS (5)

Figure 7.21 Motor Service

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

29

I. Vent Diagrams

WARNING

Fire Risk. Explosion Risk.

Do NOT pack insulation or other combustibles between ceiling firestops.

ALWAYS maintain specified clearances around venting and firestop systems.

Install wall shield and ceiling firestops as specified.

Failure to keep insulation or other material away from vent pipe may cause fire.

Top Vent - Horizontal Termination

Venting with 1 elbow

V1 Minimum

V1 + H1 Maximum

2 ft.

610 mm

60 ft.

18.3 m

3 ft.

914 mm

70 ft.

21.3 m

4 ft.

1.2 m

80 ft.

24.4 m

V1 + H1 = 80 ft. (24.4 m) Maximum

WARNING! Risk of fire and burns!

DO NOT install PVI-DVPwith the access panel facing upward.Overheating may occur.

Note: Must have 24 inches minimum vertical vent prior to attaching any elbow to the appliance.

Note: PVI-DVPcan be located in any position except V1.

Note: Use DVP Series components only.

H1

V1

Figure 7.22

30

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

1. Top Vent - Horizontal Termination - (continued)

Top Vent - Horizontal Termination

Venting with 2 elbows

V1 Minimum V1 + H1 + H2 Maximum

2 ft.

610 mm

50 ft.

15.2 m

3 ft.

914 mm

60 ft.

18.3 m

4 ft.

1.2 m

70 ft.

21.3 m

V1 + H1 + H2 = 70 ft. (21.3 m) Maximum

WARNING! Risk of fire and burns!

DO NOT install PVI-DVPwith the access panel facing upward.Overheating may occur.

Note: Must have 24 inches minimum vertical vent prior to attaching any elbow to the appliance.

Note: PVI-DVPcan be located in any position except V1.

H1

H2

INSTALLED

HORIZONTALLY

Figure 7.23

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

Note: Use DVP Series components only.

V1

31

1. Top Vent - Horizontal Termination - (continued)

Top Vent - Horizontal Termination

Venting with 3 elbows

V1 Minimum V1 + V2 + H1 + H2 Maximum

2 ft.

610 mm

40 ft.

12.2 m

 

 

 

 

3 ft.

914 mm

50 ft.

15.2 m

 

 

 

 

4 ft.

1.2 m

70 ft.

21.3 m

 

 

 

 

V1 + V2 + H1 + H2 = 70 ft. (21.3 m) Maximum

Note: Must have 24 inches minimum vertical vent prior to attaching any elbow to the appliance.

Note: PVI-DVPcan be located in any position except V1.

Note: Use DVP Series components only.

WARNING! Risk of fire and burns!

DO NOT install PVI-DVPwith theaccess panel facing upward.Over- heating may occur.

H2

V2

H1 V1

Figure 7.24

Top Vent - Horizontal Termination

Venting with more than 3 elbows

Note: Must have 24 inches minimum vertical vent prior to attaching any elbow to the appliance.

Note: PVI-DVPcan be located in any position except V1.

WARNING! Risk of fire and burns!

DO NOT install PVI-DVPwith the access panel facing upward.Overheating may occur.

Note: Use DVP Series components only.

4 Elbows

V1

Minimum

Total V + Total H Maximum

2 ft.

 

610 mm

30 ft.

9.1 m

 

 

 

 

 

3 ft.

 

914 mm

40 ft.

12.2 m

 

 

 

 

 

4 ft.

 

1.2 m

60 ft.

18.3 m

 

 

 

 

 

TOTAL V + TOTAL H = 60 ft. (18.3 m) Maximum

5 Elbows

V1

Minimum

Total V + Total H Maximum

2 ft.

 

610 mm

30 ft.

9.1 m

 

 

 

 

 

3 ft.

 

914 mm

40 ft.

12.2 m

 

 

 

 

 

4 ft.

 

1.2 m

50 ft.

15.2 m

 

 

 

 

 

Total V + Total H = 50 ft. (15.2 m) Maximum

6 Elbows

V1

Minimum

Total V + Total H Maximum

2 ft.

 

610 mm

10 ft.

3.0 m

 

 

 

 

 

3 ft.

 

914 mm

20 ft.

6.0 m

 

 

 

 

 

4 ft.

 

1.2 m

40 ft.

12.2 m

 

 

 

 

 

Total V + Total H = 40 ft. (12.2 m) Maximum

32

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

Top Vent - Vertical Termination

No Elbows

V1 = 8 ft. Min. (2.4 m)

V2 = 50 ft. Max. (15.2 m)

V2

V1

Figure 7.25 Vertical Vent Maximum

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

33

Top Vent - Vertical Termination

Venting with 2 elbows

Note: Must have 24 inches minimum vertical vent prior to attaching any elbow to the appliance.

Note: Use DVP Series components only.

Note: PVI-DVPcan be located in any position except V1.

WARNING! Risk of fire and burns!

DO NOT install PVI-DVPwith the access panel facing upward.Overheating may occur.

V1 Minimum V1 + V2 + H Maximum

2 ft.

610 mm

50 ft.

15.2 m

3 ft.

914 mm

60 ft.

18.3 m

4 ft.

1219 mm

70 ft.

21.3 m

V1 + V2 + H1 = 70 ft. (21.3 m) Maximum

V2

H1 V1

Figure 7.26

34

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

Top Vent - Vertical Termination

Venting with 3 elbows

Note: Must have 24 inches minimum vertical vent prior to attaching any elbow to the appliance.

Note: PVI-DVPcan be located in any position except V1.

 

 

V1

Minimum

V1 + V2 + H1 + H2 Maximum

 

 

2 ft.

 

610 mm

40 ft.

12.2 m

Note: Use DVP Series

 

 

 

 

 

 

 

3 ft.

 

914 mm

50 ft.

15.2 m

components only.

 

 

 

 

 

 

 

4 ft.

 

1219 mm

70 ft.

21.3 m

 

 

 

 

 

 

 

 

 

 

V1+ V2 + H1+ H2= 70 ft. (21.3 m) Maximum

 

 

 

 

 

 

 

WARNING! Risk of fire and burns! DO NOT install PVI-DVP with the access panel

facing upward. Overheating may occur.

V2

H1

V1

H2

INSTALLED

HORIZONTALLY

Top Vent - Vertical Termination

Venting with more than 3 elbows

Note: Must have 24 inches minimum vertical vent prior to attaching any elbow to the appliance.

Note: Use DVP SeriesNote: PVI-DVPcan be located in anycomponents only. position except V1.

WARNING! Risk of fire and burns! DO NOT install PVI-DVP with the access panel facing upward. Overheating may occur.

4 Elbows

V1

Minimum

Total V + Total H Maximum

2 ft.

 

610 mm

30 ft.

9.1 m

 

 

 

 

 

3 ft.

 

914 mm

40 ft.

12.2 m

 

 

 

 

 

4 ft.

 

1.2 m

60 ft.

18.3 m

 

 

 

 

 

TOTAL V + TOTAL H = 60 ft. (18.3 m) Maximum

5 Elbows

V1

Minimum

Total V + Total H Maximum

2 ft.

 

610 mm

30 ft.

9.1 m

 

 

 

 

 

3 ft.

 

914 mm

40 ft.

12.2 m

 

 

 

 

 

4 ft.

 

1.2 m

50 ft.

15.2 m

 

 

 

 

 

Total V + Total H = 50 ft. (15.2 m) Maximum

6 Elbows

V1

Minimum

Total V + Total H Maximum

2 ft.

 

610 mm

10 ft.

3.0 m

 

 

 

 

 

3 ft.

 

914 mm

20 ft.

6.0 m

 

 

 

 

 

4 ft.

 

1.2 m

40 ft.

12.2 m

 

 

 

 

 

Total V + Total H = 40 ft. (12.2 m) Maximum

Figure 7.27

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

35

H1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V1

V2

MAXIMUM

VERTICAL

DROP

Note: 1 ft. of vertical drop decreases horizontal length by 2 ft.

H3

NOTE: Maximum total vent run= Total vertical vent run + Total horizontal vent run

DIRECT VENT WITH 2 FT. MINIMUM VERTICAL OFF TOP OF APPLIANCE

MAX. ELBOWS

MAX. TOTAL VENT RUN

MAX. VERT. DROP

(45° & 90°)

Total V + Total H (FT.)

V2 (FT.)

3

26 ft.

7 ft.

4

16 ft.

7 ft.

5

16 ft.

7 ft.

1 ft. vertical drop decreases horizontal length by 2 ft.

DIRECT VENT WITH 3 FT. MINIMUM VERTICAL OFF TOP OF APPLIANCE

MAX. ELBOWS

MAX. TOTAL VENT RUN

MAX. VERT. DROP

(45° & 90°)

Total V + Total H (FT.)

V2 (FT.)

3

30 ft.

7 ft.

4

22 ft.

7 ft.

5

22 ft.

7 ft.

1 ft. vertical drop decreases horizontal length by 2 ft.

DIRECT VENT WITH 4 FT. MINIMUM VERTICAL OFF TOP OF APPLIANCE

MAX. ELBOWS

MAX. TOTAL VENT RUN

MAX. VERT. DROP

(45° & 90°)

Total V + Total H (FT.)

V2 (FT.)

3

45 ft.

7 ft.

4

38 ft.

7 ft.

5

30 ft.

7 ft.

6

22 ft.

7 ft.

1 ft. vertical drop decreases horizontal length by 2 ft.

Figure 7.28 Power Vent Positioned Before Vertical Drop

36

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

H1

V1

V2

MAXIMUM

VERTICAL

DROP

H2

Note: 1 ft. of vertical drop decreases horizontal length by 2 ft.

H3

NOTE: Maximum total vent run= Total vertical vent run + Total horizontal vent run

DIRECT VENT WITH 2 FT. MINIMUM VERTICAL OFF TOP OF APPLIANCE

MAX. ELBOWS

MAX. TOTAL VENT RUN

MAX. VERT. DROP

(45° & 90°)

Total V + Total H (FT.)

V2 (FT.)

3

34 ft.

7 ft.

4

22 ft.

7 ft.

5

22 ft.

7 ft.

1 ft. vertical drop decreases horizontal length by 2 ft.

DIRECT VENT WITH 3 FT. MINIMUM VERTICAL OFF TOP OF APPLIANCE

MAX. ELBOWS

MAX. TOTAL VENT RUN

MAX. VERT. DROP

(45° & 90°)

Total V + Total H (FT.)

V2 (FT.)

3

40 ft.

7 ft.

4

30 ft.

7 ft.

5

30 ft.

7 ft.

1 ft. vertical drop decreases horizontal length by 2 ft.

DIRECT VENT WITH 4 FT. MINIMUM VERTICAL OFF TOP OF APPLIANCE

MAX. ELBOWS

MAX. TOTAL VENT RUN

MAX. VERT. DROP

(45° & 90°)

Total V + Total H (FT.)

V2 (FT.)

3

56 ft.

7 ft.

4

50 ft.

7 ft.

5

40 ft.

7 ft.

6

30 ft.

7 ft.

1 ft. vertical drop decreases horizontal length by 2 ft.

Figure 7.29 Power Vent Positioned After Vertical Drop

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

37

J.Installation Instructions and Venting Information - PVK-80for RED60 Model

These instructions are for appliances utilizing the PVK-80for the RED60 model. For appliances incorporating thePVI-DVP.See Section 7.F.

PVK-80POWERVENT

Figure 7.30 PVK-80Power Vent

IMPORTANT NOTE: When installing thePVK-80with the RED60 model, thesePVK-80installation instructions supercede the instructions that are included with the PVK80 Power Vent Kit.

WARNING! Risk of Fire! Failure to follow these instructions may create a fire hazard and may void the fireplace warranty. InstallPVK-80on RED60 model per these in-

structions.

THESE INSTRUCTIONS MUST REMAIN WITH THE EQUIPMENT.

INTRODUCTION

The PVK-80Power Vent can be used on RED60 direct vent gas fireplaces manufactured by Hearth & Home Technologies.

The PVK-80Power Vent operates on 120VAC, 60Hz electrical service.

Components and Service Parts List

Service Parts List

Replacement parts can be obtained from your dealer. Repair of the Power Vent should only be done by a qualified service technician. A list of replacement parts is shown in the service parts section of this manual.

6.CLEARANCES BETWEEN THE VENT PIPE AND COMBUSTIBLE MATERIALS MUST BE MAINTAINED AT 3-INCHTOP,1-INCHSIDES, AND1-INCHBOTTOM.

7.CAUTION: Failure to install, operate, and maintain the power venting systemin accordance with manufacturer's instructions will result in conditions which may produce bodily injury and/or property damage.

NOTICE: The blower motor present in this appliance will generate sound during operation. The effects of the increased sound level can be minimized with careful planning during installation of the system.

INSTALLATION OF PVK-80

POWER VENT

1.Location of venting system terminations must be made in accordance with national, provincial, and/or local codes. The minimum clearance requirements must be followed on models using the PVK-80Power Vent.

A.The exit termination of mechanical draft systems shall not be less than 7 feet above grade when located adjacent to public walkways and at least 10 feet from lot line or adjacent buildings.

B.Amechanical drafting venting system shall terminate at least 3 feet above any forced air inlet located within 10 feet.

C.The venting system of direct vent appliances shall terminate at least 12 inches below, 12 inches horizontally from, or 12 inches above any building opening through which flue gases could enter.

D.The vent termination point shall not be installed closer than 2 feet from an inside corner of an L-shapedstructure.

E.The vent termination should not be mounted directly above or within 3 feet horizontally from an oil tank vent or gas meter.

F.The bottom of the vent termination shall be located at least 2 feet above the finished graded and 2 feet above any combustible projection.

INSTALLATION PRECAUTIONS

1.This device must be installed by a qualified installer in accordance with these instructions.

2.Safety inspection of the venting system should be performed before and after installation of this power vent. Consult local code officials and follow applicable installation codes.

3.DO NOT INSTALLDAMAGED EQUIPMENT OR VENT COMPONENTS.

4.Disconnect electrical power supply before making wiring connections.

5.VENTING OF MORE THAN ONE APPLIANCE IN A COMMON VENT SYSTEM IS PROHIBITED.

 

 

 

 

 

Heat

 

 

 

 

3 in. (76 mm)

3 in. (76 mm)

 

Shield

 

 

 

 

top clearance *

top clearance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 in. (25 mm)

clearance around vertical sections

 

 

 

 

1 in. (25 mm)

Wall

 

 

clearance

Shield

 

 

bottom & sides

Firestop

 

 

 

 

 

 

 

 

 

 

WALL

Figure 7.31

38

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

NOTE: ThePVK-80Power Vent must terminate in aHORIZONTAL position. See Figure 7.31.

2.Install vent system components per planned vent run. Route the vent pipe from the fireplace to the Power Vent using the minimum number of elbows possible.

3.After determining the location of the vent system termination point (see Step 1) cut a 10 in. X 12 in. rectangular hole through the wall or roof. Apply the adhesive back fiberglass tape to the last vent system component 1 1/4" fromtheedge. Firmlypressthetapeontotheventingand fold the extra tape inside the venting. See Figure 7.32. Mount and attach the power vent to the last vent system component. The exhaust port of the PVK-80capMUST be pointed down. Fasten the last horizontal vent section to the exterior firestop with a sheet metal screw through the flange and into the vent pipe. See Figure 7.33.

1 IN.

3 IN.

Note: Cut away

 

 

 

 

combustible

 

 

 

siding for proper

 

 

 

clearance.

FIBERGLASS TAPE

FOLD EDGE INSIDE PIPE

Figure 7.32

NOTE: Wall firestops (not included with the Power Vent) are available for DVP vent pipe. The firestopMUST be used whenever a section of vent pipe passes through a combustible wall.

5.The minimum distance from the outside wall to the end of the top shield of the PVK-80horizontal cap is14-1/2inches. The maximum distance is 21 inches. See Figure 7.34.

6.Two support braces are provided and MUST be used to mount the PVK-80horizontal cap to the wall. Screw one end of each brace to the bottom of the cap housing, using the pilot holes in the cap. Extend each brace until it contacts the building wall and tighten the bolt/nut in the center of each brace. Fasten the other end of each brace to the outside wall. See Figure 7.34.

FAN EXHAUST PORT MUST BE DOWN

Figure 7.33

14-1/2in. MINIMUM

21 in. MAXIMUM

3 in.

1 in.

Figure 7.34

 

 

SUPPORT BRACES

 

 

 

 

 

WIRING THE PVK-80POWER VENT

NOTE: Electrical wiring must be done in accordance with national, provincial, and/or local electric codes.

CAUTION! Before performing any maintenance, repair, or electrical wiring to the fireplace/power vent, make sure the electrical power is first disconnected to the fireplace/ power vent.

PLACE TERMINAL BLOCK BEHIND FAN.

ACCESS FROM FRONT

WIRE ACCESS HOLE

Figure 7.35

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

39

Note: ThePVK-80Power Vent includes a 6 1/2 foot5-wireassembly wired into the vent cap blower motor. If this wire assembly will not reach the fireplace, the wires may need to be spliced to additional wire lengths in a junction box installed inside the building. Follow applicable electric codes.

The RED60 appliance comes wired for use with either a PVI-DVPpower vent or aPVK-80.If opting to use a PVK80 power vent, these instructions must be followed carefully to ensure the proper function of the appliance.

1.Refer to RED60-PVK-80wiring diagram. See Figure

7.37.

2.Remove module heat shield cover plate.

3.Plug the male connectors from wire harness inACC box onto the red and brown wires on the IPI wire harness. Route the remainder of the harness to where the PVK80 wiring will enter the appliance.

4.Plug white connector on other harness in ACC box into the AUX2 port of the AUX300 module. Route the remainder of harness to where the PVK-80wiring will enter the appliance.

5.If required, bore an additional 7/8 inch diameter hole in the side of the fireplace outer wrap near where the wire hole already exists. Use a strain relief connector to secure wires whenever wires pass through a steel panel. See Figure 7.35.

6.Remove and discard wires currently attached to terminal block included with the PVK-80.They are not needed.

7.Place the PVK-80terminal block assembly in the cavity under the fireplace behind the blower using provided velcro pads. See Figure 7.35. Connect the black, white, and green wires from the power vent assembly to the terminal block according to the wiring diagram. See Figure 7.36 and Figure 7.37. Attach 1/4 inch male wiring connectors to red and brown wires fromPVK-80Power Vent.

WIRES TO AUX300

TERMINAL BLOCK

WIRES FROM POWER VENT

Figure 7.36

8.Plug brown and red wire ends of harness routed in Step 3 onto the brown and red wires from the PVK-80wiring harness.

9.Connect ends of harness routed in Step 4 to the terminal block, connecting like colors to one another: green to green, white to white, black to black.

10.Replace module heat shield cover plate removed in Step 2.

11.Use a cable tie to connect the wires together so that no wire is in contact with the top of the cavity under the fireplace.

12.Reconnect electrical power supply to the junction box.

INSTALLATION INSPECTION

1.Follow safety inspection procedures recommended by national, provincial, and/or local codes.

2.Be certain all electrical connections are properly made and secure.

3.Visually inspect the vent system and determine that there is no flue gas spillage, blockage or restriction, leakage, corrosion or other unsafe deficiencies.

4.Place the fireplace in operation and determine that the burner and power vent are operating properly. The main burner should show no signs of floating, lifting, or flashbacks.

WARNING! If any unsafe condition is determined when inspecting the installation and operation of the fireplace and Power Vent, the equipment should be shut off. CorrectionsMUST be made before the equipment is put into continuous operation.

SETTING THE EXHAUST CONTROL

The PVK-80has an exhaust control lever which must be set and secured during the Installation Inspection. The lever is located behind the electrical cable connector of the cap housing and is factory set in the closed position. See Figure 7.38.

The exhaust control lever must remain in the closed position for optimum appliance performance. Secure the exhaust control lever to the power vent housing with the sheet metal screw. Do not change this setting.

WARNING! Risk of Overheating! DO NOT change exhaust control lever setting! Glass failure will occur.

40

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

 

 

 

 

INTERMITTENT

 

 

 

 

 

 

PILOT IGNITOR

 

 

APPLIANCE ON/OFF CONTROL

 

 

 

 

 

FAN

 

 

 

SENSOR

IGNITER

 

 

 

 

 

 

 

 

 

 

 

 

WIRE

WIRE

 

 

HARNESS

 

 

MALE/FEMALE

 

 

 

 

HARNESS

 

 

 

 

 

 

 

 

WIRE ASSEMBLY

 

 

 

 

THERMO SNAP DISC

 

 

 

 

 

HARNESS

 

 

 

 

 

 

 

6VDC TRANSFORMER

 

 

WHITE

ORANGE

 

 

 

 

 

 

8K1-PVI

 

AUX300

 

 

 

 

 

 

 

 

 

 

 

WALL SWITCH

 

 

MODULE

 

 

 

 

 

 

 

 

 

 

 

JUMPER WIRE

 

 

 

 

 

 

 

 

 

 

 

TO FAN OUTLET

 

 

 

 

 

 

 

ON JUNCTION

 

 

 

 

 

 

 

BOX

JUMPER

 

 

 

 

 

 

 

 

ELECTRICAL

 

 

 

 

 

JUNCTION BOX

ACCESS KNOCKOUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(RED)

 

WIRE HARNESS

 

 

 

 

 

 

(SHIPPED IN ACCESSORY BOX)

 

 

 

 

 

 

 

 

 

 

(BROWN)

 

 

 

 

 

 

 

 

WIRE HARNESS

 

 

 

 

 

 

(SHIPPED IN

 

 

 

 

 

 

ACCESSORY BOX)

 

 

 

 

IPI WIRE

 

 

 

 

 

 

 

HARNESS

(BROWN)

(RED)

 

 

 

 

 

 

 

 

 

HI LIMIT SWITCHES

 

 

 

PVK-80POWER VENT

 

 

 

 

(WIRES MAY NEED TO BE SPLICED

 

GREEN

 

GREEN

GROUND TO

 

TO REACH APPLIANCE)

 

 

 

 

 

 

JUMPER

JUMPER

JUMPER

FIREPLACE

 

 

(WHITE)

VALVE

 

CHASSIS

 

 

 

 

 

 

 

(BLACK)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ORANGE

 

 

 

(WHITE)

(GREEN)

 

 

 

 

 

(BLACK)

 

 

 

 

 

 

(RED)

 

 

 

 

 

 

(GREEN)

 

 

 

 

 

 

 

 

Figure 7.37. RED60 PVK-80Wiring Diagram with IntelliFire Plus Pilot Ignition

(BROWN)

 

 

 

 

 

CONTROL LEVER -

REMOVE SCREW

TO ADJUST

 

SECURE CONTROL

 

LEVER WITH SCREW

 

AFTER ADJUSTMENT

Figure 7.38

 

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

41

OPERATING INSTRUCTIONS

After installation of the power vent, follow the operation instructions of the fireplace.

1. Turn the fireplace ON/OFF switch to "ON".

NOTE: During periods of operation after turning the fireplace "ON", there may be a slight delay before the fireplace ignites. This is due to the time necessary for the blower to reach operating speed and to remove any gases from the combustion chamber.

2.After turning the switch to the "ON" position, if the fireplace does not turn on, shut the switch to "OFF" and inspect the power vent system for any debris that may be obstructing the blower blade movement.

3.Turn the fireplace ON/OFF switch to "OFF" to turn off the burner and the power vent.

MAINTENANCE

CAUTION: Before performing any maintenance or repair to the power vent assembly, make sure electrical power is disconnected to the fireplace.

1.Vent System: Inspect all components and connections annually. Replace, seal, or tighten pipe connections if necessary.

2.Power Vent Cap: Inspect at least annually, to clear away any debris blocking any part of the cap.

3.Motor: The blower motor bearings are sealed and no further lubrication is necessary.

END CAP

Figure 7.39

REPLACEMENT PARTS

Replacement parts can be obtained from your dealer. Repair of the Power Vent should only be done by a qualified service person.

1.ACCESS TO THE VACUUM SWITCH, TEFLON TUBING, AND BLOWER MOTOR:

A.Turn power to off. Remove end cap by removing the four (4) sheetmetal screws. See Figure 7.39.

B.Unplug the two wires connected to the vacuum switch and the two wires connected to the blower motor.

C.Loosen and remove the nut for the right angle connector

and carefully pull back the cable to remove the four (4) wires from the power vent assembly.

D.With the cable loosened from the power vent assembly, remove the sheetmetal screws used to secure the power vent assembly in place. Firmly support the assembly to prevent the unit from falling after the sheetmetal screws have been removed. See Figure 7.40.

REMOVE

SCREWS

SUPPORT WHEN

REMOVING

Figure 7.40

INNER RING

REMOVE SCREWS

Figure 7.41

E.Remove the sheetmetal screws from the 10-1/2in. diameter pipe and remove the inner ring from inside the collar. See Figure 7.41.

IMPORTANT:Take special note of the orientation of the two part assembly. The inner ring must be returned to its original position for correct Power Vent operation.

F.Remove the wire mesh that is covering the exhaust port hole by removing the 4 sheetmetal screws.

G.Bend the metal guide plate at the exhaust port hole out and through the hole on the 10-1/2in. diameter collar. See Figure 7.42.

Note: On some caps, the metal guide plate is attached to the wire mesh and will slide out with the mesh.

42

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

H.Slide the blower assembly out of the 10-1/2in. diameter collar for maintenance or replacement.

METAL GUIDE PLATE

MUST BE IN POSITION

AS SHOWN

Figure 7.42

FAN

EXHAUST

PORT

EXHAUST

HOLE

Figure 7.43

2. TO REASSEMBLE THE POWER VENT:

A.Slide the fan assembly into the 10-1/2"diameter collar, making sure that the exhaust port on the fan assembly lines up with the exhaust hole cut in the10-1/2"diameter collar. See Figure 7.43.

B.The metal exhaust guide plate will have to be bent back inside the fan assembly. See Figure 7.44.

C.Fasten the wire mesh to the 10-1/2"collar to cover the exhaust port hole, using (4) sheetmetal screws.

D.Slide the inner ring inside the cap assembly, carefully positioning the inner ring to its original orientation. See Figure 7.45. Carefully align the screw holes on the 10- 1/2" diameter collar and the inner ring.

NOTE: This inner ring must be returned to its correct orientation with the10-1/2"collar for proper fan operation.

METAL GUIDE PLATE

Figure 7.44

E.Secure the cap assembly to the last vent pipe section. Position the power vent assembly with the exhaust air directed downward to ensure proper operation.

F.Feed the four (4) wires back through the hole on the collar and tighten the nut on the right angle connector. Reconnect the brown and red wire to the vacuum switch and connect the black and white wires to the fan motor.

CAUTION: Make sure the cable isNOT in the path of the hot exhaust air. This can cause the wire insulation to melt and the Power Vent to malfunction.

G.Reattach the end cap to the cap assembly with four

(4) sheetmetal screws. Position the end cap with the louvers pointed downward (horizontal termination).

H.Reconnect the electrical power to the fireplace and turn the fireplace ON/OFF switch "ON" to ensure proper operation of the fireplace and power vent.

INNER RING

COLLAR

END CAP

Figure 7.45

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

43

WARNING

Fire Risk. Explosion Risk.

Do NOT pack insulation or other combustibles between ceiling firestops.

ALWAYS maintain specified clearances around venting and firestop systems.

Install wall shield and ceiling firestops as specified.

Failure to keep insulation or other material away from vent pipe may cause fire.

PVK-80Top Vent - Horizontal Termination

Venting with 1 elbow

V1 Minimum

V1 + H1 Maximum

2 ft.

610 mm

30 ft.

9.1 m

3 ft.

914 mm

40 ft.

12.1 m

4 ft.

1.2 m

50 ft.

15.2 m

V1 + H1 = 50 ft. (15.2 m) Maximum

Note: Must have 24 inches minimum vertical vent prior to attaching any elbow to the appliance.

Note: Use DVP Series components only.

H1

V1

Figure 7.46

44

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

PVK-80Top Vent - Horizontal Termination

Venting with 2 elbows

V1 Minimum

V1+ H1 +H2

Maximum

 

Note: Must have 24 inches minimum

 

 

 

 

 

 

vertical vent prior to attaching any

2 ft.

610 mm

20 ft.

 

6 m

 

 

elbow to the appliance.

3 ft.

914 mm

30 ft.

 

9.1 m

 

 

 

 

 

4 ft.

1.2 m

40 ft.

 

12.1 m

 

 

V1 + H1 + H2 = 40 ft. (12.1 m) Maximum

 

 

 

 

 

 

 

 

 

H1

H2

V1

INSTALLED

HORIZONTALLY

Figure 7.47

Note: Use DVP Series components only.

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

45

PVK-80Top Vent - Horizontal Termination

Venting with 3 or more elbows

 

 

3 Elbows

 

 

 

 

 

V1 + V2 Minimum

Total V + Total H Maximum

2 ft.

610 mm

20 ft.

6 m

3 ft.

914 mm

30 ft.

9.1 m

4 ft.

1.2 m

40 ft.

12.1 m

Total V + Total H = 40 ft. (12.1 m) Maximum

 

 

 

 

4 Elbows

V1 + V2 Minimum

Total V + Total H Maximum

2 ft.

610 mm

20 ft.

6 m

3 ft.

914 mm

25 ft.

7.6 m

4 ft.

1.2 m

30 ft.

9.1 m

 

Total V + Total H = 30 ft. (9.1 m) Maximum

Note: Use DVP Series components only.

Note: Must have 24 inches minimum vertical vent prior to attaching any elbow to the appliance.

H2

V2

H1

V1

Figure 7.48

46

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

H1

Note: 1 ft. of vertical drop decreases horizontal length by 2 ft.

V1

V2

MAXIMUM

VERTICAL

DROP

H2

NOTE: Maximum total vent run= Total vertical vent run + Total horizontal vent run

DIRECT VENT WITH 2 FT. MINIMUM VERTICAL (V1) OFF TOP OF APPLIANCE

MAX. ELBOWS

MAX. TOTAL VENT RUN (FT.)

 

MAX. VERT. DROP (FT.)

(45° & 90°)

Total V + Total H

 

V2

3

24 ft.

 

7 ft.

4

17 ft.

 

7 ft.

 

 

 

 

 

DIRECT VENT WITH 3 FT. MINIMUM VERTICAL (V1)OFF TOP OF APPLIANCE

 

MAX. ELBOWS

MAX. TOTAL VENT RUN (FT.)

MAX. VERT. DROP (FT.)

 

(45° & 90°)

Total V + Total H

 

V2

 

3

29 ft.

 

7 ft.

 

4

22 ft.

 

7 ft.

 

 

 

DIRECT VENT WITH 4 FT. MINIMUM VERTICAL (V1) OFF TOP OF APPLIANCE

MAX. ELBOWS

MAX. TOTAL VENT RUN (FT.)

 

MAX. VERT. DROP (FT.)

(45° & 90°)

Total V + Total H

 

V2

3

34 ft.

 

7 ft.

4

26 ft.

 

7 ft.

Figure 7.49

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

47

8 Vent Clearances and Framing

A. Pipe Clearances to Combustibles

WARNING! Risk of Fire! Maintain air space clearance to vent.DO NOT pack insulation or other combustibles:

Between ceiling firestops

Between wall shield firestops

Around vent system

Failure to keep insulation or other material away from vent pipe may cause over heating and fire.

Note: Heat shields MUST overlap by a minimum of 1-1/2in. (38 mm).

DVP heat shield - designed to be used on a wall 4 in. to7-1/4in. (102 mm to 184 mm) thick.

If wall thickness is less than 4 in. the existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4in. a DVP-HSM-Bwill be required.

(DVP Pipe Shown)

3 in. (76 mm) top clearance

1 in. (25 mm) clearance around vertical sections

Heat

Shield

Wall

Shield

Firestop

WALL

3 in. (76 mm) top clearance *

1 in. (25 mm) clearance bottom & sides

Figure 8.1 Horizontal Venting Clearances To Combustible

Materials

B. Wall Penetration Framing

Combustible Wall Penetration

Whenever a combustible wall is penetrated, you must frame a hole for the wall shield firestop(s). The wall shield firestop maintains minimum clearances and prevents cold air infiltration.

The opening must be framed on all four sides using the same size framing materials as those used in the wall construction.

DVP pipe - A wall shield firestop must be placed on each side of an interior wall. A minimum 1-1/2in. (38

mm)overlap of attached heat shields must be maintained.

See Section 10.J for information for regarding the installation of a horizontal termination cap.

Non-CombustibleWall Penetration

If the hole being penetrated is surrounded by noncombustible materials such as concrete, a hole with diameter one inch greater than the pipe is acceptable.

Whenever a non-combustiblewall is penetrated, the wall shield firestop is only required on one side and no heat shield is necessary.

DO NOT PACK WITH

INSULATION OR

OTHER MATERIAL

12 in.

10 in.

B

A

A*

B

75-7/8in.

74-7/8in.

*Shows center of vent framing hole for top venting. The center of the hole is one (1) in. (25.4 mm) above the center of the horizontal vent pipe.

Figure 8.2 Wall Penetration

48

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

C. Install the Ceiling Firestop

A ceiling firestop MUST be used between floors and attics.

DVP pipe only - Frame an opening 10 in. by 10 in. (254 mm by 254 mm) whenever the vent penetrates a ceiling/floor (see Figure 8.3).

Frame the area with the same sized lumber as used in ceiling/floor joist.

The ceiling firestop may be installed above or below the ceiling joists when installed with a attic insulation shield. It must be under joists between floors that are not insulated. Refer to Figure 8.4.

Secure with three fasteners on each side.

WARNING! Risk of Fire! DO NOT pack insu- lation around the vent. Insulation must be kept back from the pipe to prevent overheating.

 

 

ATTIC ABOVE

 

 

A

 

 

A

 

PIPE

A

 

DVP

10 in. (254 mm)

Figure 8.3

Installing Ceiling Firestop

 

INSTALL ATTIC INSULATION SHIELDS

BEFORE OR AFTER INSTALLATION OF VENT SYSTEM

3 FASTENERS

 

PER SIDE

 

CEILING FIRESTOP

CEILING FIRESTOP

INSTALLED BELOW CEILING

INSTALLED ABOVE CEILING

Figure 8.4 Installing the Attic Shield

 

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

49

D. Install Attic Insulation Shield

WARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home Technologies

Inc. requires the use of an attic shield.

The National Fuel Gas Code ANSI Z223.1 and NFPA 54 requires an attic shield constructed of 26 gauge minimum metal that extends at least 2 in. (51 mm) above insulation.

Attic shields must meet specified clearance and be secured in place.

Flat Ceiling Installation

• Remove one shield from box.

NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield.

Wrap shield around pipe if pipe is already installed in area to be insulated.

Match the three holes in each side and fasten with three screws to form a tube.

Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling firestop.

Bend the remaining bottom tabs inward 90° to maintain the air space between the pipe and the shield. Set the shield on the ceiling firestop and attach to the firestop.

Bend all tabs inward 90° around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.

Vaulted Ceiling Installation

• Remove one shield from box.

NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield.

Cut the attic insulation shield (if application is for vaulted ceiling) to fit your ceiling pitch. Snip cut edge to recreate 1 in. bend tabs all the way around the bottom.

Wrap shield around pipe if pipe is already installed in area to be insulated.

Match the three holes in each side and fasten with three screws to form a tube.

Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling firestop.

Bend the remaining bottom tabs inward 90º to maintain the air space between the pipe and the shield. Set the shield on the ceiling firestop and attach to the firestop.

Bend all tabs inward 90º around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.

BEND ALL TABS INWARD 90°

TO MAINTAIN CLEARANCE

AND PREVENT INSULATION

FROM FALLING INSIDE

 

BEND 3 TABS

 

OUTWARD TO

 

FASTEN TO CEILING

 

FIRESTOP-BEND

 

REMAINING TABS

 

INWARD 90 DEGREES

 

TO MAINTAIN

INSERT 3

CLEARANCE

 

SCREWS

 

Figure 8.5 Attic Insulation Shield

50

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

9 Appliance Preparation

A. Top Vent

CAUTION! Risk of Cuts, Abrasions or Flying Debris.

Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

1.Remove seal cap by lifting up and off of the starting collar.

2.Place first twenty-fourinch vent section on the starting collar.

WARNING! Risk of Fire! A MINIMUMof twenty-four inches vertical pipe is required prior to attaching any elbow to the appliance.

3.Place fiberglass rope ring over initial twenty-fourinch vent section and position tightly to top of appliance.

4.Remove bottom metal panel by removing six screws. Screw locations are shown in Figure 9.1. The four screws on the bottom side are located behind the panel. Remove all six screws and gently lift the panel off the appliance avoiding contact with the non-combustibleboard if possible.

FIBERGLASS

ROPE RING

BOTTOM PANEL SCREW LOCATIONS

Figure 9.1 Location of Fiberglass Rope Ring

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

51

B. Securing and Leveling the Appliance

WARNING! Risk of Fire! Prevent contact with:

Sagging or loose insulation

Insulation backing or plastic

Framing and other combustible materials

Block openings into the chase to prevent entry of blownin insulation. Make sure insulation and other materials are secured.

DO NOT notch the framing around the appliance standoffs. Failure to maintain air space clearance may cause overheating and fire.

For details on setting the appliance in the framing, refer to section 13.B. The diagram shows how to properly position, level, and secure the appliance (see Figure 9.2). Nailing tabs are provided to secure the appliance to the framing members.

Bend out the two nailing tabs on each side.

Place the appliance into position.

Keep nailing tabs flush with the framing.

Level the appliance from side to side and front to back.

Shim the appliance as necessary. It is acceptable to use wood shims underneath the appliance.

Secure the appliance to the framing by using nails or screws through the nailing tabs.

Figure 9.2 shows the fireplace installed on the floor. However, this fireplace can be elevated off the floor provided that the fireplace is properly supported by framing materials and the ceiling clearances are maintained.

Setting the Fireplace into the Framing

The left and right nailing tabs were designed as a means to ensure the fireplace is mounted flush with the framing materials.

Bend out all four nailing tabs. Screw each nailing tab to the adjoining framing material. Ensure that the one inch air space clearance is maintained on the sides and back of the fireplace. See Figure 9.3 and Figure 9.4.

NAILING

TAB

NAILING

TAB

Figure 9.3 Nailing Tabs

Figure 9.4 Nailing Tabs

Shipping Position

Installation Position

Note: Active Convection Technology must not pull air from outside.Termination must draw air from an interior room.

6 IN. X 5.5 IN. REQUIRED

GRILLE PANEL

DUCT COLLAR

ASSEMBLY

POSSIBLE LOCATIONS FOR VENT

TERMINATION OF ACTIVE CONVECTION

TECHNOLOGY

TERMINATION INTO INTERIOR ROOM

Figure 9.2 Proper Positioning, Leveling And Securing Of An Appliance

52

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

C. Active Convection Technology

The fireplace appliance has been provided with an active convection blower. The blower is required to keep lower control chamber component temperatures at an ideal operating temperature. The blower also provides for more efficient use of appliance heat by assisting the convection air around the firebox and back into the room. A four inch flexible duct kit has been provided with the appliance. One end of the flex duct will connect to the fan bracket assembly located in the lower control chamber. See Figure 9.6, Detail A. The other end will terminate to an interior wall of the house. The intake grille panel provided with the appliance must be used. See Figure 9.2 and Figure 9.5.

Note: The blower is essential for keeping components and the appliance environment in safe operating temperatures.

Note: Refer to Section 12.C if the active convection blower is to be moved to the right side.

WARNING! Risk of Fire! DO NOT terminate blower vent into an attic, crawl space, or the appliance chase. Vent must terminate on an adjacent, interior wall.

H1 MAX. = 8 FT.

H1 + V1 + H2 = 8 FT.

MAX. = TWO 90° BENDS

INLET CONVECTION AIR MAY BE VENTED IN

ANY DIRECTION,INCLUDING DOWNWARD.

H1

24-IN.MIN.

CLEARANCE FROM

INTAKE TO

OBJECTS = 24 IN. MIN.

V1

LOUVERED GRILLE

H2

NOTE: The 6 in. x 5.5 in. intake grille panel provided with the appliance must be used.

Figure 9.5. Active Convection Technology Duct and Termination.

4 INCH

 

CONVECTION

 

AIR DUCT

 

8 FT.

 

MAXIMUM

 

MAX. OF 2

 

90° BENDS

 

8 FT.

 

MAXIMUM

 

SEE DETAIL A

ZIP TIE

(INCLUDED WITH FLEX DUCT)

4 INCH

 

CONVECTION

4 INCH FLEX DUCT

AIR DUCT

 

 

DETAIL A

 

FAN BRACKET ASSEMBLY

Figure 9.6. Active Convection Technology Duct Venting Specifications.

 

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

53

10 Installing Vent Pipe (DVP Pipe)

A. Assemble Vent Sections

To attach the first vent component to the starting collars of the appliance:

Lock the vent components into place by sliding the pipe section onto the collar.

Align the seam of the pipe and seam of collar to allow engagement. Rotate the vent component to lock into place. Use this procedure for all vent components. See Figure 10.1.

Slide the gasket over the first vent section and place it flush to the appliance.This will prevent cold air infiltration. Caulk with a minimum of 300ºF continuous exposure rating may be used to hold the part in place.

Continue adding vent components, locking each succeeding component into place.

Ensure that each succeeding vent component is securely fitted and locked into the preceding component.

All RED60 installations will require all outer pipe joints to be sealed with silicone with a minimum of 300ºF continuous exposure rating, including the slip section that connects directly to the horizontal termination cap.

Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections. See Figure 10.2

Only outer pipes need to be sealed. All unit collar, pipe, slip section, elbow and cap outer flues shall be sealed in this manner, unless otherwise stated.

WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when removing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak.

Note: Align seams to engage pipe, then rotate counterclockwise to lock

Figure 10.1 Adding Venting Components

Figure 10.2 High Temperature Silicone Sealant

54

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

B. Assemble Slip Sections

Slide the inner flue of the slip section into the inner flue of the pipe section and the outer flue of the slip section over the outer flue of the pipe section. See Figure 10.3.

Slide together to the desired length.

Pilot hole

Figure 10.3 Slip Section Pilot Holes

Maintain a 1-1/2in. (38 mm) overlap between the slip section and the pipe section.

Secure the pipe and slip section with two screws no longer than 1/2 in. (13 mm), using the pilot holes in the slip section. See Figure 10.4.

Figure 10.4 Screws into Slip Section

Continue adding pipe as necessary following instructions in “Assembling Pipe Sections.”

NOTICE:If slip section is too long, the inner and outer flues of the slip section can be cut to the desired length.

NOTICE: When installing a vent system with an HRC termination cap, all pipe system joints shall be sealed using a high temperature silicone sealant (300ºF minimum continuous exposure rating).

Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections.

Only outer pipes are sealed, sealing the inner flue is not required.

All unit collar, pipe, slip section, elbow and cap outer flues shall be sealed.

C. Secure The Vent Sections

Vertical runs of pipe must be supported every 8 ft. (2.44 m).

Horizontal sections must be supported every 5 feet (1.52 m).

Vent supports or plumbers strap (spaced 120º apart) may be used to support. See figures 10.5 and 10.6.

Wall shield firestops may be used to provide horizontal support.

Ceiling firestops have tabs that may be used to provide vertical support.

WARNING! Risk of Fire, Explosion or Asphyxiation!

Improper support may allow vent to sag and separate. Use vent run supports and connect vent sections per installation instructions. DO NOT allow vent to sag below connection point to appliance.

Figure 10.5 Securing Vertical Pipe Sections

Figure 10.6 Securing Horizontal Pipe Sections

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

55

D. Disassemble Vent Sections

Rotate either section (see Figure 10.7) so the seams on both pipe sections are aligned as shown in Figure 10.8.

Pull carefully to separate the pieces of pipe.

Figure 10.7 Rotate Seams for Disassembly

Figure 10.8 Align and Disassemble Vent Sections

E. Install Decorative Ceiling Components

A decorative ceiling thimble can be installed on a flat ceiling through which the vent passes. The decorative ceiling thimble is used to cover the firestop.

Seal the gap between the vent pipe and firestop using silicone with a minimum of 300ºF continuous exposure rating to prevent cold air infiltration.

Install the decorative ceiling thimble by sliding it up to the ceiling and attaching it using the provided screws.

Adecorative cathedral ceiling support box can be installed on a cathedral ceiling through which the vent passes.

Use a plumb-bobto mark the center line of the venting system on the ceiling and drill a small hole through the ceiling and roof at this point. Locate the hole and mark the outline of the cathedral ceiling support box on the outside roof.

Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box. Cut the hole 1/8 in. (3 mm) larger than the support box outline.

Lower the support box through the hole in the roof until its bottom is at least 2 in. (51 mm) below the ceiling (Figure 10.9).

Level the support box both vertically and horizontally and temporarily tack it in place through the inside walls into the roof sheathing.

Use tin snips to cut the support box from the top corners down to the roof line and fold the resulting flaps to the roof. See Figure 10.10.

Nail the flaps to the roof AFTER running a bead of non hardening sealant between the flaps and the roof.

WARNING! Risk of Fire! Clean out ALL materials from inside the support box and complete the vertical vent run and termination.

LEVEL

CATHEDRAL CEILING

SUPPORT BOX

2 in. (51 mm) MIN. BELOW FINISHED CEILING

CUT HOLE 1/8 in. (3 mm)

GREATER IN SIZE THAN

PATTERN OF SUPPORT

BOX AS IT IS PROJECTED

ONTO ROOF LINE

Figure 10.9

Figure 10.10

56

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

F. Install Metal Roof Flashing

See minimum vent heights for various pitched roofs (Figure 10.11) to determine the length of pipe to extend through the roof.

Slide the roof flashing over the pipe sections extending through the roof as shown in Figure 10.12.

 

 

HORIZONTAL

 

 

OVERHANG

2 FT.

20 INCHES MIN.

VERTICAL

MIN.

 

 

WALL

 

LOWEST

 

 

 

DISCHARGE

 

 

OPENING

 

GAS DIRECT VENT

 

 

TERMINATION CAP

 

 

 

 

X

 

 

12

 

 

ROOF PITCH

 

 

IS X/ 12

 

H (MIN.) - MINIMUM HEIGHT FROM ROOF

 

TO LOWEST DISCHARGE OPENING

Roof Pitch

 

H (Min.) Ft.

Flat to 6/12........................................1.0*

Over 6/12 to 7/12............................1.25*

Over 7/12 to 8/12..............................1.5*

Over 8/12 to 9/12..............................2.0*

Over 9/12 to 10/12............................. 2.5

Over 10/12 to 11/12.......................... 3.25

Over 11/12 to 12/12............................ 4.0

Over 12/12 to 14/12........................... 5.0

Over 14/12 to 16/12........................... 6.0

Over 16/12 to 18/12........................... 7.0

Over 18/12 to 20/12........................... 7.5

Over 20/12 to 21/12........................... 8.0

* 3 foot minimum in snow regions

Figure 10.11 Minimum Height From Roof To Lowest Discharge

Opening

 

 

NOTICE: Failure to properly caulk the roof flashing and pipe seams may permit entry of water.

Caulk the gap between the roof flashing and the outside diameter of the pipe.

Caulk the perimeter of the flashing where it contacts the roof surface. See Figure 10.12.

Caulk the overlap seam of any exposed pipe sections that are located above the roof line.

CAULK

Figure 10.12

G. Assemble and Install Storm Collar

CAUTION! Risk of Cuts, Abrasions or Flying Debris.

Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

Connect both halves of the storm collar with two screws (see Figure 10.13).

Wrap the storm collar around the exposed pipe section closest to the roof and align brackets. Insert a bolt (provided) through the brackets and tighten the nut to complete the storm collar assembly. Make sure the collar is tight against the pipe section.

Slide the assembled storm collar down the pipe section until it rests on the roof flashing (see Figure 10.14).

Caulk around the top of the storm collar (see Figure 10.19).

Figure 10.13 Assembling the Storm Collar

Figure 10.14 Assembling the Storm Collar Around the Pipe

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

57

H. Install Vertical Termination Cap

Attach the vertical termination cap by sliding the inner collar of the cap into the inner flue of the pipe section while placing the outer collar of the cap over the outer flue of the pipe section.

Secure the cap by driving three self-tappingscrews (supplied) through the pilot holes in the outer collar of the cap into the outer flue of the pipe (see Figure 10.19).

TERMINATION CAP

(1 of 3)

STORM

COLLAR SCREWS

CAULK

Figure 10.19

I.Heat Shield Requirements for Horizontal Termination

WARNING! Risk of Fire! To prevent overheating and fire, heat shields must extend through the entire wall thickness.

DO NOT remove the heat shields attached to the wall shield firestop and the horizontal termination cap

(shown in Figure 10.20).

Heat shields must overlap 1-1/2in. (38 mm) minimum.

There are two sections of the heat shield. One section is factory-attachedto the wall shield firestop. The other section isfactory-attachedto the cap. See Figure 10.20.

If the wall thickness does not allow the required 1-1/2in. (38 mm) heat shield overlap when installed, an extended heat shield must be used.

If the wall thickness is less than 4 in./102 mm, the heat shields on the cap and wall shield firestop must be trimmed. A minimum 1-1/2in. (38 mm) overlap MUST be maintained.

Use an extended heat shield if the finished wall thickness is greater than 7-1/4in. (184 mm).

The extended heat shield may need to be cut to length

maintaining sufficient length for a 1-1/2in. (38 mm) overlap between heat shields.

Attach the extended heat shield to either of the existing heatshieldsusingthescrewssuppliedwiththeextended heat shield. Refer to vent components diagrams in the back of this manual.

Rest the small leg on the extended heat shield on top of the pipe section to properly space it from the pipe section.

Important Notice: Heat shields maynot be field constructed.

J. Install Horizontal Termination Cap

WARNING! Risk of Fire! The telescoping flue section of the termination cap MUST be used when connecting vent.

1-1/2(38 mm) minimum overlap of flue telescoping section is required.

Failure to maintain overlap may cause overheating and fire.

Vent termination must not be recessed in the wall. Siding may be brought to the edge of the cap base.

Flash and seal as appropriate for siding material at outside edges of cap.

When installing a horizontal termination cap, follow the cap location guidelines as prescribed by current

ANSI Z223.1 and CAN/CGA-B149installation codes and refer to Section 6 of this manual.

CAUTION! Risk of Burns! Local codes may require installation of a cap shield to prevent anything or anyone from touching the hot cap.

NOTICE: For certain exposures which require superiorresistancetowind-drivenrainpenetration,aflashingkitand

HRC caps are available. When penetrating a brick wall, a brick extension kit is available for framing the brick.

Note: When using termination caps withfactory-suppliedheat shield attached, no additional wall shield firestop is required on the exterior side of a combustible wall.

HEAT SHIELD OR

HEAT SHIELD

EXTENDED

1-1/2IN. (38 MM) MIN.

HEAT SHIELD

OVERLAP

WALL SHIELD

 

FIRESTOP

 

SLIP SECTION

 

CAN BE EXTENDED

 

INNER VENT

SHEATHING

OUTER VENT

 

INTERIOR

EXTERIOR

Figure 10.20 Venting Through the Wall

 

58

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

11 Gas Information

A. Fuel Conversion

Make sure the appliance is compatible with available gas types.

Conversions must be made by a qualified service technician using Hearth & Home Technologies specified and approved parts.

B. Gas Pressure

Optimum appliance performance requires proper input pressures.

Gas line sizing requirements will be determined in ANSI Z223.1 National Fuel Gas Code in the USA and CAN/ CGA B149 in Canada.

Pressure requirements are:

Gas Pressure

Natural Gas

Propane

Minimum inlet pressure

5.0 in. w.c.

11.0 in. w.c.

Maximum inlet pressure

10.0 in. w.c.

13.0 in. w.c.

Manifold pressure

3.5 in. w.c.

10.0 in. w.c.

WARNING! Risk of Fire or Explosion! High pressure will damage valve. Low pressure may cause explosion.

Verify inlet pressures. Verify minimum pressures when other household gas appliances are operating.

Install regulator upstream of valve if line pressure is greater than 1/2 psig.

Valve pressure taps are accessible by removing the outer panel tray and glass assembly.

Figure 11.1. Valve Pressure Taps.

WARNING

Fire Risk. Explosion Hazard.

High pressure will damage valve.

• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.

Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.

Note: Have the gas supply line installed in accordance with local codes, if any. If not, follow ANSI 223.1. Installation should be done by a qualified installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter).

Note: A listed (and Commonwealth of Massachusetts approved) 1/2 in. (13 mm)T-handlemanualshut-offvalve and flexible gas connector are connected to the 1/2 in. (13 mm) control valve inlet.

If substituting for these components, please consult local codes for compliance.

Note: This appliance does include a manual gas shutoff valve that is located in the valve compartment. This manual gas shutoff valve is accessible for service by removing the outer access panel tray or the base pan and burner assembly and inner access windows. Depending upon local code, an additional manual gas shutoff, in a readily accessible areamayberequiredandlocatedupstreamfrom the appliance.

The lower access cover panel is removable if finishing material is not installed. See Figure 11.2.

If the finishing materials have been installed around the appliance opening, proceed as follows:

1.If already installed, carefully remove the front media and tray or granite or porcelain from the appliance and set aside.

2.Unplug the 6V transformer from the junction box. This will turn the power off to the appliance.

3.Turn the gas shutoff handle to the “OFF” position to shut off the gas supply.

4.Remove the glass assembly from the appliance by unlatching the four bottom spring latches and then pulling the bottom of the glass assembly toward you until it clears the glass latch tabs. Hold the top of the glass frame and gently lower the glass assembly down until it rests on the side glass supports. Tilt the top of the glass out toward you and remove. See Section 14.H.

5.Remove any interior media, granite or porcelain from the unit if already installed.

6.There are three access windows located on the interior of the firebox bottom. See Figure 11.1. Remove screws and plate to access the manual shutoff valve included with this fireplace.

To access unit through the lower bottom windows:

1.Remove the glass rock media or the porcelain from the interior firebox.

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

59

2.Removethebasepan.Itisattachedwith14screwstothe interior firebox bottom and with 19 screws to the burner assembly. If your appliance is a model that has the glass rock media, you must also remove the pilot shield cover at this time. See Figure 11.2 and Figure 11.3.

3.Remove the two screws securing the burner to the firebox sides and disengage burner from over orifice. Remove burner. See Figure 11.3. Remove screws from pilot assembly.

4.Remove access panel covers or glass windows, along with gaskets. Gaskets may be fragile. Handle with care. See Figure 11.2.

INNER ACCESS WINDOWS

(FOR USE AFTER FINISHING)

ACCESS PANEL

(For use prior to finishing)

OUTER ACCESS PANEL TRAY

(For use after finishing)

Figure 11.2 Gas and Electrical Access

C. Gas Connection

Refer to Reference Section 16 for location of gas line access in appliance.

Gas line may be run through either side of appliance.

The gap between supply piping and gas access hole may be caulked with caulk with a minimum of 300ºF continuous exposure rating or stuffed with noncombustible, unfaced insulation to prevent cold air infiltration.

Ensure that gas line does not come in contact with outer wrap of the appliance. Follow local codes.

Pipe incoming gas line into valve compartment.

Connect incoming gas line to the 1/2 in. (13 mm) connection on manual shutoff valve.

WARNING! Risk of Fire or Explosion! Support control when attaching pipe to prevent bending gas line.

• A small amount of air will be in the gas supply lines.

WARNING! Risk of Fire or Explosion! Gas build-up during line purge could ignite.

Purge should be performed by qualified service technician.

Ensure adequate ventilation.

Ensure there are no ignition sources such as sparks or open flames.

Light the appliance. It will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.

WARNING! Risk of Fire, Explosion or Asphyxiation!

Check all fittings and connections with a non-corrosivecommercially availableleak-checksolution.DO NOT use open flame. Fittings and connections could have loosened during shipping and handling.

WARNING! Risk of Fire! DO NOT change valve settings. This valve has been preset at the factory.

Figure 11.3. Base Pan with Burner and Pilot Cover

GAS SHUT OFF VALVE

Figure 11.4 Gas Fitting Access

D. High Altitude Installations

NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.

When installing above 2000 feet elevation:

In the USA: Reduce burner orifice 4% for each 1000 feet above 2000 feet.

In CANADA: Reduce burner orifice 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.

60

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

12 Electrical Information

A. Wiring Requirements

NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, withNational Electric Code ANSI/NFPA 70-latest edition or theCanadian Electric

Code CSA C22.1.

Wire the appliance junction box to 110-120VAC. This is required for proper operation of the appliance.

A 110-120VAC circuit for this product must be protectedwithground-faultcircuit-interrupterprotection,incompliancewith the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.

Low voltage and 110 VAC voltage cannot be shared within the same wall box.

WARNING! Risk of Shock or Explosion! DO NOT wire 110V to the valve or to the appliance wall switch. Incorrect wiring will damage controls.

B. IntelliFire PlusTM Ignition System Wiring

Wire the appliance junction box to 110 VAC for proper operation of the appliance.

WARNING! Risk of Shock or Explosion! DO NOT wire

IPI controlled appliance junction box to a switched circuit.

Incorrect wiring will override IPI safety lockout.

Refer to Figure 12.4, IntelliFire PlusTM Pilot Ignition (IPI) Wiring Diagram.

This appliance is equipped with an IntelliFire PlusTM control which operates on a low voltage system.

Plug the 6-voltAC transformer into the appliance junction box to supply power to the appliance.

C. Optional Configuration Requirements

• This appliance ships standard with a wall switch.

Wiring for optional Hearth & Home Technologies approved accessories should be done now to avoid reconstruction. Follow instructions that come with those accessories.

The junction box, control module, power vent power supply and LED power supply can be accessed thru the air space between the firebox front and the lower-frontfinishing cover panel. The decorative front and glass assembly must be removed to access these components. See Figure 12.1.

Note: If the fan is moved from one side to the other, the valve, all electrical components, including the thermodiscs, must also be moved to the opposite side of the appliance. See appropriate configuration in relation to the valve in Figures 12.2 and 12.3. In addition, two jumper wires will be required between the two107-559awire harnesses that plug into the junction box. These wires must be 24 inches in length, made from 14 gaugeAWG wire (or equivalent), have a 1/4 inch male insulated terminal at each end and be made by a licensed electrician following all local electrical codes.

A battery back up is not compatible with the RED60 and may not be installed.

FAN ASSEMBLY

JUNCTION BOX

Figure 12.1 Valve Cavity (Lower Access Panel Removed)

MODULE

THERMODISC

VALVE

Figure 12.2 Valve Cavity

FAN

INSTALLED ON

LEFT

THERMODISCS

VALVE

BRACKET

JUNCTION

BOX

AUX300

8K1-PVI

LED POWER SUPPLY

(IF EQUIPPED)

VALVE

FAN

INSTALLED ON

RIGHT

THERMODISCS

JUNCTION

BOX

AUX300

8K1-PVI

LED POWER SUPPLY

(IF EQUIPPED)

VALVE

Figure 12.3 Controls Location Diagram

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

61

 

 

 

 

 

INTERMITTENT

 

 

 

 

 

PILOT IGNITOR

 

APPLIANCE ON/OFF CONTROL

 

 

 

 

FAN

 

 

 

 

 

 

 

 

 

 

SENSOR

IGNITER

 

 

 

 

 

WIRE

WIRE

 

HARNESS

 

 

MALE/FEMALE

 

 

 

 

 

 

 

 

HARNESS

THERMO SNAP DISC

 

WIRE ASSEMBLY

 

 

 

HARNESS

 

 

 

 

 

 

6VDC TRANSFORMER

 

 

WHITE

ORANGE

 

 

 

8K1-PVI

 

 

 

 

 

 

AUX300

 

 

 

 

 

 

 

 

 

 

WALL SWITCH

 

MODULE

 

 

 

 

JUMPER WIRE

 

 

JUMPER

 

 

 

 

 

 

 

 

ELECTRICAL

 

 

 

 

JUNCTION BOX

ACCESS KNOCKOUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO POWER VENT

 

 

 

 

 

IPI WIRE

 

 

 

 

 

 

HARNESS

 

 

 

HI LIMIT SWITCHES

GROUND TO

 

 

 

GREEN

 

GREEN

 

 

 

JUMPER

JUMPER

JUMPER

FIREPLACE CHASSIS

 

 

 

 

 

VALVE

 

 

 

 

 

 

 

 

 

 

 

 

ORANGE

 

 

 

Figure 12.4 RED60 IntelliFire Plus Wiring Diagram

 

 

 

 

BROWN

VACUUM SWITCH Note: Use the two supplied zip ties to secure the

RED

wires from touching the blower.

TO RED60

GREEN

QUICK GROUND CONNECT

 

HIGH LIMIT SWITCH

BLACK

 

AXIAL FAN

FAN

NOTE: Use threaded nut to

BLOWER

secure accessory cable to

power vent.

 

 

JUMPER WIRE

 

WHITE

Figure 12.5

Internal Wiring for PVI-DVP

62

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

D. Optional LED Lighting Circuit

For models with LED lighting option only.

LED LIGHTBAR

ASSEMBLY

 

 

6 LEAD WALL CONTROL WIRE

 

 

 

 

 

 

L.E.D CONTROL HARNESS

LIGHT

APPLIANCE

 

 

2 1

 

 

 

CONTROL

ON/OFF

BRN

RED

NOT USED FOR THIS MODEL

 

CONTROL

 

 

 

YELLOW

RED

 

 

 

ORANGE

 

 

PLUG IN

BRN

 

 

GREEN

 

 

 

 

TO WIRE HARNESS

 

 

 

 

BLK

 

 

 

 

 

 

 

 

POWER SUPPLY

NOTE: The chart below show the colors produced when light control is wired and orientated as shown in this wiring diagram.

SWITCH TRIPPED COLOR PRODUCED

YELLOW

GREEN

ORANGE

RED

GREEN

BLUE

YEL/ORG/GRN

WHITE/CLEAR

YEL/ORG

YELLOW

ORG/GRN

PURPLE

YEL/GRN

LIGHT BLUE

PLUG IN

NEUTRAL

HOT

JUNCTION BOX

NOTE: Harness wire colors are subject to change without notice.

Figure 12.6 LED Wiring Diagram

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

63

E. Electrical Service and Repair

WARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

WARNING! Risk of Shock! Replace damaged wire with type 105° C rated wire. Wire must have high temperature insulation.

F. Junction Box Installation

WARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

WARNING! Risk of Shock! Replace damaged wire with type 105° C rated wire. Wire must have high temperature insulation.

1.Remove the one screw that secures the junction box to the control tray panel.

2.Route the wire through the strain relief in the outer wrap and down through the knockout located on top side of the junction box. See Figure 12.7.

3.Make the connection inside the junction box to the 120V wire. Connect green to the ground nut, black to black, and white to white.

4.To reattach the junction box, insert one end of the junction box in the slot provided and securely screw the other end of the junction box to the control tray panel.

KNOCKOUT

Figure 12.7 Junction Box Detail

In the event that the junction box may need to be accessed or installed after finish methods have been applied, access is possible by removing the valve assembly (See Figure 11.2).

G. Active Convection Blower Replacement

WARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

WARNING! Risk of Shock! Replace damaged wire with type 105° C rated wire. Wire must have high temperature insulation.

1.Remove fire screen door assembly and any external media or refractory from front of appliance.

2.Remove glass frame assembly by unlatching the four glass latches located at the bottom of the glass frame.

3.Locate the blower mount fastener on either the left or right side of the appliance. See Figure 12.8.

Figure 12.8 Blower Mount Fastener Location

4.Remove fastener with 1/4 inch nut driver as shown in Figure 12.9.

Figure 12.9 Remove Fastener

5.Slide blower forward slightly to release it from the blower mount housing.

6.Locate blower power wires and unplug them from their locations. Note these positions for reinstallation.

7.Remove blower from appliance. See Figure 12.10.

64

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

Figure 12.10 Remove Blower

8.Remove mounting plate from blower by removing the four screws that hold the blower to the plate. Save the gasket for use with the new blower. See Figure 12.11 and Figure 12.12.

Figure 12.11 Remove Mounting Plate

Figure 12.12 Remove Mounting Plate

9.Attach new blower to mounting plate by fastening the four screws in the appropriate locations. The side of the blower with the label on it must face toward the inside of the appliance. This is the direction of the air flow. See Figure 12.13.

Figure 12.13 Removed Mounting Plate

10. To install new blower back into appliance, reverse the removal procedure. Install blower assembly with the tab toward the rear of the appliance. See Figure 12.14. This tab must insert into slot on blower housing inside the appliance as shown in Figure 12.15.

BLOWER TAB ON

MOUNTING PLATE

Figure 12.14 Blower Tab Toward Rear

SLOT ON

BLOWER HOUSING

Figure 12.15 Blower Tab Inserted into Slot on Blower Housing

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

65

13 Finishing

A. Splatter Guard

The splatter guard is a piece of corrugated material used to protect the appliance during the installation process before finishing work on the whole hearth is complete. A splatter guard is factory installed on RED60 models. Splatter guards must be removed before appliance is fired.

WARNING! Risk of Fire! Remove the splatter guard before lighting the appliance. Shut off gas to the appliance when the splatter guard is in place to prevent accidental operation.

B. Framing and Finishing Instructions

WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specified. Framing closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.).

Finishing Instructions

It is important to follow the framing and finishing instructions to ensure proper placement of fireplace into the surrounding framing/finishing materials.

Wall sheathing materials 1/2 in. thick are specified in this installation manual to properly align with the factory-in-stallednon-combustiblematerial.

WARNING! Risk of Fire! DO NOT remove the factoryinstallednon-combustibleboard or cover it with combustible material, such as:

Drywall (gypsum board)

Plywood

Materials that do not meet the ASTM E 136 Non-com-bustibility standard (below).

Removal of factory-installed,non-combustibleboard and/ or use of materials not meeting the ASTM E 136 standard may cause fire.

Non-CombustibleMaterials Specification

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC and UL763shall be considered non-combustible materials.

66

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

WARNING! Risk of Fire! Maintain specified air space clearances to combustibles.

Inadequate air space may cause overheating and fire.

Ensure that the one inch back clearance and one inch side clearances are maintained.

WARNING! Risk of Fire! DO NOT use screws longer than two inches when attaching finishing materials to non-combustible material. Screws longer than two inches will compromise clearance and may cause overheating and fire.

CAUTION! Risk of Glass Damage and Cuts! DO NOT drill or install any type of screw or fastener into the lower cover panel. Sharp screw or fastener tips may penetrate and break the glass or cause cuts.

The RED60 comes standard with a mesh front. The final fireplace installation can be accomplished by either the “overlap” or “inside-fit”method. Reference Section 13.D regarding installation details associated with the Inside and Overlap Fit methods.

If the final fireplace installation uses the Overlap Method, wall sheathing material 1/2 in thick is specified and can be installed tight to the side finishing flanges and factorysupplied non-combustibleboard. If the final fireplace installation uses theInside-FitMethod, additional clearance must be maintained between combustible 1/2 in. thick wall sheathing material and the side finishing flanges. See Section 13.D regarding installation details associated with the Inside and Overlap Fit methods and specified additionalnon-combustiblematerials required.

When finishing the wall around the fireplace, it is critical that wall sheathing be fastened properly. Wall sheathing fasteners, such as screws or nails, are not permitted in some locations. See Figure 13.3. It is acceptable to pre-drillholes and useself-tappedscrews in the factoryinstallednon-combustibleboard which may be used to lathe (a backer for tile, marble, etc.) Screws being installed through thefactory-installednon-combustibleboard should beself-tappingtype with a maximum length of 2 inches. See Figure 13.1. Do not drill or install screws which may penetrate the lower cover panel as this will restrict required access to the glass and lower control chamber. See Figure 13.1.

The appliance is designed to mate with 1/2 in. wall sheathing materials such as drywall, plywood, wood composites, or non-combustiblematerials. The type of material used depends whether the installation is an Inside or Overlap Fit method. Reference Section 13.D regarding installation details associated with the Inside an Overlap Fit methods.

Verify that the lower cover panel is installed correctly, and that there are no screws used to attach drywall to the panel.

30-7/8IN. HEIGHT

FACTORY INSTALLED

NON-COMBUSTIBLE

BOARD

SIDE FINISH NON-COMBUSTIBLEBOARD (2)

68 IN. WIDTH

FACTORY INSTALLED NON-COMBUSTIBLEBOARD

= 2 IN. MAX. SCREW LENGTH

= NO SCREWS IN THIS AREA

Figure 13.1 Finishing Details

Note: It is acceptable to use a high temperature silicone sealant to adhere drywall to lower cover panel.

Finish and Sealing Joints

All joints between the finished wall sheathing and the appliance must be sealed with non-combustiblematerials. Sealants, such as caulk or mastic used to seal the gap between the wall and the fireplace, should be rated at a minimum continuous exposure to 300ºF.

Finishing Around Opening with Gypsum Wallboard

Gypsum wallboard (drywall) joints adjacent to the fireplace opening, including the non-combustibleboard on the appliance, require special attention to minimize cracking. When installing gypsum wallboard around the fireplace, install the hole for the fireplace opening in a single wallboard sheet, if possible. This will minimize the joints adjacent to the fireplace opening.

Tape wall board joints around the fireplace opening with fiberglass-meshtape. It will provide a morecrack-re-sistant joint than paper tape. Fill, smooth and finish wall joints with chemicallysetting-typejoint compound. It will provide a morecrack-resistantjoint thanair-dryinglightweight compound.

Painting

If desired finishing includes a painted wall, 100% acrylic latex with compatible primer is recommended around this appliance. Oil-basedor standard acrylic paints may discolor due to heat exposure.

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

67

C. Mantel and Wall Projections

WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specified. Framing closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.)

Note: Fornon-combustiblefireplace finish material (marble, stone, etc) specifications refer to Figure 13.10 and Figure 13.11.

Combustible Mantels

Note: All measurements in inches.

TO CEILING

 

 

 

 

 

 

 

 

 

 

 

 

 

18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

31

 

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MEASUREMENTS FROM

TOP EDGE OF THE OPENING

Figure 13.2 Minimum Vertical and Maximum Horizontal

Dimensions of Combustibles

Note: Fornon-combustiblefireplace finish material (marble, stone, etc) specifications refer to Section 13.

Non-CombustibleMantels

 

 

 

 

 

 

 

 

TO CEILING

 

Note: All

 

 

 

 

 

 

 

measurements

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

in inches.

 

MAX.

 

 

 

 

 

 

 

 

 

 

 

 

16

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

9

31

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

12

MIN.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

5

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

3

 

 

1/2

 

 

 

 

2

 

 

 

 

 

1

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MEASUREMENTS FROM TOP EDGE OF THE

 

 

 

 

 

FIRESCREEN DOOR ASSEMBLY

 

 

Figure 13.3 Minimum Vertical and Maximum Horizontal

Dimensions of Non-Combustibles

Mantel Legs Or Wall Projections Extending Past The Face Of The Fireplace

TOP VIEW

 

 

 

 

2 IN.

FIREPLACE

4 IN.

MIN.

 

MAX.

 

OPENING

 

 

 

 

 

UNLIMITED

 

6 IN. MIN.

 

= ACCEPTABLE

NON-COMBUSTIBLE

MANTEL LEG

ZONE

Figure 13.4 Combustible Mantel Leg or Wall Projections (Acceptable on both sides of opening)

D. Facing Material

Facing and/or finishing materials must not interfere with air flow through louvers, operation of louvers or doors, or access for service.

Facing and/or finishing materials must never overhang into the glass opening.

Observe all clearances when applying combustible materials.

 

COMBUSTIBLE

 

FRAMING

7-1/4IN.

1/2 IN. THICK

WALL SHEATHING

 

 

1/2 IN.

 

13-3/4IN.

 

FACTORY-SUPPLIED

 

NON-COMBUSTIBLE

 

BOARD

1 IN.

 

 

NON-COMBUSTIBLEBOARD

 

ON FRONT FACE (SIDE VIEW)

 

= AIR SPACE

Figure 13.5 Framing and Framing Materials-RED60

68

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

WARNING! Risk of Fire! DO NOT apply combustible materials beyond the minimum clearances. Comply with all minimum clearances to combustibles as specified in this manual. Overlapping materials could ignite and will interfere with proper operation of doors and louvers.

WARNING! Risk of Fire! DO NOT install drywall or other combustible materials directly onto the factoryinstalled non-combustible board. Overlapping materials could ignite.

Decorative facing material thickness is measured from the face of the factory-installednon-combustibleboard. See Figure 13.5.

The mesh front can be installed such that it overlaps noncombustible materials up to 1-1/4in. thick. See Figure 13.6.Refer to Section 1.E and 1.F of this manual for definition and qualifications and definition ofnon-combustibleand combustible materials.

Specific requirements for each method if installation are described below and on the following pages of this section.

 

7 IN.

 

13-3/4IN.

 

NON-COMBUSTIBLEBOARD

 

0-1-1/4IN.

1 IN.

FACTORY-INSTALLED

NON-COMBUSTIBLE

 

 

BOARD

 

STANDARD

 

DECORATIVE FRONT

 

SHOWN

 

0-1-1/4IN. THICK DRYWALL

 

OR EQUIVALENT

 

= AIR SPACE

Figure 13.7 Overlap Fit Method

Non-CombustibleFinish Materials

0 to 1-1/4inchthickness-OverlapFit Method

The mesh front is designed to overlap finish materials 0 inches to 1-1/4inch thick. See Figure 13.7.

NOTICE: This1-1/4inch maximum not only includes the decorative finish materials (marble, tile, slate, etc) but also the thin set, lath and adhesive used to attach the decorative finish material.

The non-combustiblefinish material can be installed up to the17-1/8inch (height) by62-3/4inch (width) fireplace opening.

30-7/8IN. HEIGHT

FACTORY INSTALLED

NON-COMBUSTIBLE

BOARD

SIDE FINISH NON-COMBUSTIBLEBOARD (2)

68 IN. WIDTH

FACTORY INSTALLED NON-COMBUSTIBLEBOARD

= 2 IN. MAX. SCREW LENGTH

= NO SCREWS IN THIS AREA

Figure 13.6 Non-CombustibleFinish Material Diagram for 0 -1-1/4Inch Thick Overlap Fit Method

Non-CombustibleFinish Materials

0 Inches to 4 Inches Thick-InsideFit Method

The mesh decorative front is approved for inside fit applications. Non-combustiblefinishing materials up to 4 inches thick can be installed around the Mesh front (left, right, top, and bottom). See Figure 13.8.

1/2 IN. THICK

WALL SHEATHING

0-4IN.

1/2 IN.

19-1/2IN.

20-1/2IN.

1/2 IN.

0- 4 IN.

DRYWALL OR

EQUIVALENT (1/2 IN.)

Figure 13.8 Inside Fit Method

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

69

Ensure that no non-combustiblefinish materials are installed within1-11/16inches of top and bottom and1-3/8inches from right and left sides of fireplace opening. This will ensure adequate clearance for required mesh front. See Figure 13.9.

Refer to Section 1.E and 1.F of this manual for definition and qualifications and definition of non-combustibleand combustible materials.

E. Mesh Fronts

WARNING! Risk of Burns! A decorative front is required for this model. DO NOT operate this appliance without a decorative front in place.

A mesh front is included with the RED60. This is the door approved with this appliance model. It must be used.

To attach the mesh front to the appliance, use the two mesh brackets. These brackets are mounted to the underside of the top of the appliance viewing area and are fastened to the appliance by two screws on each bracket. See Figure 13.10. There are two hanging tabs on the back of the mesh front assembly that are bent upward. Engage these tabs in the slot of the brackets.

65-1/2IN.

62-3/4IN.

17-1/8IN.

1-11/16IN.

 

FIREPLACE VIEWING AREA

20-1/2IN.

1-3/8IN.

1-3/8IN.

 

1-11/16IN.

=CLEARANCE FROM VIEWING AREA TO NON-COMBUSTIBLEFINISHING MATERIAL (INSIDE FIT METHOD)

Figure 13.9 Noncombustible Surface Finishing Material 0-4InchesThick-InsideFit Method

MESH BRACKETS

MESH FRAME ASSEMBLY

HANGING TABS

MESH FRAME ASSEMBLY

Figure 13.10 Mesh Front Installation

70

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

14 Appliance Setup

A. Remove Fixed Glass Assembly

See Section 14.H.

B. Remove the Shipping Materials

Remove shipping materials from inside or underneath the firebox. Verify all components are with the fireplace.

C. Clean the Appliance

Clean/vacuum any sawdust that may have accumulated inside the firebox or underneath in the control cavity.

D. Accessories

Install approved accessories per instructions included with accessories. Install approved accessories per instructions included with accessories. Contact your dealer for a list of approved accessories.

WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth & Home Technologies-approved optional accessories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty.

E. Rock Media Instructions

A Rock Media Kit is available for use with the RED60 model. Install Rock Media according to these instructions

WARNING! Choking Hazard! Keep rock media out of reach of children.

CAUTION! Risk of Cuts, Abrasions or Flying Debris.

Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

NOTICE: The installation of the rock media kit may require the air shutter setting to be changed. See Section 14.K of this manual to ensure the shutter gap is set correctly before firing the appliance.

Note: Optional Porcelain or Granite Kits used with lighted and plain media units must be placed in unit before placing glass media in the unit.

Cleaning the Rock

During shipment of the rock media, dust and debris can accumulate. It is recommended that the rock media be rinsed thoroughly with water to remove dust and small glass particles. An easy method to clean the rock media is to place the rock media into a pail and rinse thoroughly. Spread the media out over paper towels and allow the rock media to dry before installing into the fireplace.

INSTALLATION

1.Choose 7 - 10 flat, quarter-sized,pieces of rock media and set aside. These will be used later to conceal the pilot cover. Reference Figure 1 for choosing flat pieces of glass.

2.The included rock media placement jig MUST be used any time rock media is placed on the burner to ensure

NO YES

Figure 1. Selecting Flat Rocks for Pilot Cover

that no rock media pieces end up in the burner lighting area. Verifythat therockmediaplacementjigiscorrectly installed in place in the appliance.

3.The stone media placement jig must remain in place while rock media is placed on the basepan and around the pilot bracket.

4.Place an even layer of rock media around the base pan as shown in Figure 2 and Figure 3. Do not place rock media in the slot over the burner ports. See Figures 2 and 3. Figure 2 shows an outline of the burner tracks and the area in front of the pilot assembly. No rock media may be placed in the outlined area. Continue to place an even amount of rock media over the entire base pan. DO NOT install rock media in between the tracks over the entire length of the burner. This may cause lighting issues, undesirable burner flame, or delayed ignition.

WARNING

Delayed Ignition Risk

Place rock media according to instructions.

Do NOT place rock media in area in front of pilot or between burner tracks.

Do NOT place rock media pieces in a position that they may fall into area in front of pilot.

Do NOTuse any media other than the rock media supplied with this fireplace.

Do NOT exceed one layer of rock media on base pan.

Fireplace will not function properly.

Delayed ignition may occur.

“M” STAMPED

ON BASE PAN

BASE PAN

NO ROCK MEDIA

IN GRAY AREA

SCREW

LOCATION

ACCESS PANEL

Figure 2. Location of Rock Media Placement Jig

WARNING! Risk of Fire. DO NOT place rock media directly in front of the pilot assembly or between the burner tracks over the burner ports.

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

71

BURNER PORT SLOT MUST

BE FREE OF ROCK MEDIA

Figure 3. Place Rock Media

ROCK MEDIA

PLACEMENT JIG

PILOT SHIELD

Figure 4. Placing Rock Media in Base Pan on Top of Mesh.

ROCK MEDIA

PILOT SHIELD

Figure 5. Placing Rock Media Over Pilot Shield.

5.Using the flat rock media pieces that were sorted out in Step 1, place one layer over the pilot shield. See Figure 5. Remove the stone media placement jig by removing the screw as noted in Figure 2.

6.Place the glass frame assembly back on the appliance. Assure that there is no rock media between the glass and the firebox. Rock media in this area will prevent the glass gasket from sealing.

WARNING

Risk of Asphyxiation or Fumes.

Place rock media according to instructions.

Do NOT place rock media in area between glass and firebox.

Do NOT place rock media pieces in a position that they may fall into area between glass and firebox.

Do NOTuse any media other than the rock media supplied with this fireplace.

Fireplace will not function properly.

Gas leak may occur.

RIGHT

CUT-OUT

DO NOT REMOVE

CLEAR TAPE

Figure 6. Front Access Media Tray

7.Position the front tabs of the front access media tray toward the glass and then place in the groove of the glass frame. Line up the media tray so that the left and right cut-outsfit within the glass frame.

DO NOT REMOVECLEAR TAPE

Figure 7. Location of Clear Tape

CAUTION! DO NOT remove clear tape located on bottom of media tray. Appliance will overheat and shut down.

Figure 8. Placing Rock Media in Front Tray.

8.Place rock media in the front tray. For an “Infinity” look, the media may be placed up against the glass and tray. This step may only be done when the fireplace is not activated and the glass is cool.

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Heat & Glo • RED60 • 2159-900Rev. R • 9/12

9.Replace side panels and secure in place by using clips on the side of the appliance.

10.The “Infinity” look of the media provides a perception that there is no glass on the appliance, while maintaining the sealed combustion of the appliance.

Figure 9. Rock Media Installed.

F. Porcelain Instructions

A Porcelain Kit is available for use with the RED60 models. Install Porcelain according to these instructions

CAUTION! Risk of Cuts or Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

NOTICE: The installation of the porcelain kit may require the air shutter setting to be changed. See Section 14.K of this manual to ensure the shutter gap is set correctly before firing the appliance.

Note: Optional Porcelain or Granite Kits used with lighted andnon-lightedmedia models must be placed in appliance before placing glass media in the appliance.

RED60 Model Without Media

This kit contains the components necessary to install the porcelain on RED60 models that do not have media installed.

Kit Contents:

(1)Inner back panel. See Figure 1.

(2)Inner side panels. See Figure 2.

(2) Outside corner trim pieces. See Figure 3.

(7)Angle tabs and (7) Sheet metal screws. See Figure 4.

(1) Rear inside base. See Figure 5.

(1) Front Inside base. See Figure 6.

(1) Outside front trim base. See Figure 7.

(4) Inside Base Mesh. See Figure 8.

Tools Required

Cordless Drill

1/4 inch hex head driver tip Flat Blade Screwdriver

Figure 1. Inner Back Panel.

Figure 2. Inner Side Panels.

Figure 3. Outside Corner Trim Pieces.

Figure 4. Angle Tabs with Screws.

Figure 5. Rear Inside Base Piece.

Figure 6. Front Inside Base Piece.

Figure 7. Outside Front Trim Base Piece.

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

73

Installation

1.Verify the correct base pan is in the appliance before proceeding with the porcelain installation. The base pan required for this application has the letters “NNN” and “NNP” stamped in it. See Figure 8. If the base pan does not have these letters stamped in it, contact your dealer.

NNN

NNP

4.Place rear inside porcelain base piece. Place into bottom of fireplace with tabs away from the burner. Center from front to back. There will be a gap between the front edge of the base piece and the burner area and also a gap between the back of the porcelain piece and the rear porcelain panel. These two gaps should be equal. See Figure 11.

5.Install front inside porcelain base piece. Position into bottom of fireplace with tabs facing the outside edge of the firebox. Center from front to back. There will be a gap between the front edge of the base piece and the front of the firebox and also a gap between the back of the porcelain piece and the burner rail. These two gaps should be equal. See Figure 11.

Figure 8. Location of Base Pan Identification

2.Begin by placing the back panel into the firebox, bottom side first, then tilt top backward into position. Secure with angle tabs and screws in the three pilot holes that are located on the top of the firebox. See Figure 9.

3.Place each side panel into firebox, bottom side first, then tilt top backward into position. Secure with angle tabs and screws in the pilot holes that have are located on the top of the firebox. See Figure 10.

 

 

DEPTH

 

GAP

OF

EQUAL

SIDES

 

.

BOTH

 

ON

PORCELAIN

 

 

 

TABS

Figure 9. Fastening Angle Tab to Secure Inner Back Panel.

Figure 10. Fastening Angle Tab to Secure Inner Side Panel.

Figure 11. Placing Porcelain Base Pieces.

6.Install glass frame assembly and spring lock into position. Set front porcelain trim shelf into position.

7.Position trim shelf so tabs are facing the glass assembly. Insert into glass frame. See Figure 12.

GLASS ASSEMBLY

TABS FACE GLASS

ASSEMBLY

Figure 12. Positioning Porcelain Access Panel.

GLASS ASSEMBLY

ACCESS PANEL

Figure 13. Porcelain Trim Shelf Installed.

74

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

8.Place outside front trim base onto shelf. Place so the cutouts are in line with the outside edges of the glass frame. See Figure 14.

TRIM BASE

Figure 14. Porcelain Trim Base Installed.

9.Install four retainer clips (included) as shown in Figure 15. Outside corner trim piece will be forced into clip on front of fireplace. See Figure 16 and Figure 17.

CLIP

CORNER TRIM

FORCED BETWEEN

SURFACES

Figure 15. Clips Located on Four Corners - Bottom Right Shown

Figure 16. Installing Outside Corner Trim Piece onto Clip.

Figure 17. Outside Corner Trim Piece Installed.

Service Parts

2

1

6

5

4

3

2

1

Figure 18. Service Parts Diagram.

ITEM

DESCRIPTION

PART NUMBER

 

Refractory Kit

POR60-F

1

Front Corner Panel (Qty 2 req)

2159-229

2

Panel Side (Qty 2 req)

2159-223

3

Outer Bottom Panel

2159-226

4

Bottom Front Panel

2159-224

5

Bottom Back Panel

2159-225

6

Back Panel

2159-222

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

75

RED60 Model With Media

This kit contains the components necessary to install the porcelain on RED60 models that have media installed.

Kit Contents:

(1)Inner back panel. See Figure 1.

(2)Inner side panels. See Figure 2.

(2) Outside corner trim pieces. See Figure 3.

(7) Angle tabs and (7) Sheet metal screws. See Figure 4.

Tools Required

Cordless Drill

1/4 inch hex head driver tip

Figure 1. Inner Back Panel.

Figure 2. Inner Side Panels.

Figure 3. Outside Corner Trim Pieces.

Figure 4. Angle Tabs with Screws.

Installation

1.Verify the correct base pan is in the appliance before proceeding with the porcelain installation. The base pan required for this application has the letter “M” stamped in it. See Figure 5. If the base pan does not have the letter “M” stamped in it, contact your dealer.

M

Figure 5. Base Pan

2.Begin by placing back panel. Place bottom in first and tilt top backward carefully until it touches the back wall. Secure with angle tabs and screws in the three pilot holes that are located on the top of the firebox.

Figure 6. Installing Angle Tab to Secure Inner Back Panel.

3.Using a flat blade screwdriver, bend up the tabs located on each side of the basepan to a 90 degree angle. See Figure 7.

4.Slide each inner side porcelain panel in from the front until it touches the back wall. Secure with angle tabs and screws in the pilot holes that are located on the top of the firebox. See Figure 6.

5.Bend the tabs mentioned on step 3 toward the porcelain panel. See Figure 8.

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Heat & Glo • RED60 • 2159-900Rev. R • 9/12

BEND TAB UP

TAB BENT TO

90º ANGLE

Figure 7. Bend Tabs Up to a 90 Degree Angle.

Figure 8. Bend Tabs Toward Panel

6.Install glass rocks in base of firebox according to glass media installation instructions.

7.Install glass frame assembly according to instructions in installation manual.

8.Install front media tray.

9.Install four retainer clips (included) as shown in Figure 9. Outside corner trim piece will be forced into clip on front of fireplace. See Figure 10 and Figure 11.

CLIP

CORNER TRIM

FORCED BETWEEN

SURFACES

Figure 9. Clip Location.

CLIP

Figure 10. Installing Outside Corner Trim Piece onto Clip.

Figure 11. Installing Outside Corner Trim Piece onto Clip.

WARNING

Delayed Ignition Risk

Place glass rock according to instructions.

Do NOT place glass rock in area in front of pilot or between burner tracks.

Do NOT place glass rock in a position that they may fall into area in front of pilot.

Do NOT use any media other than what is supplied with this fireplace.

Do NOT use more than three 10 lb. bags of glass rock per fireplace (when applicable).

Do NOT use more than five bags of media in the fireplace (when applicable).

Fireplace will not function properly.

Delayed ignition may occur.

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

77

Service Parts

2

3

1

2

1

Figure 12. Service Parts Diagram.

(2) Outside corner trim pieces. See Figure 3.

(7) Securing tabs with (7) sheet metal screws. See Figure 4.

(3)Inner front base pieces 19-3/8inches long x4-5/8inches deep. See Figure 5.

(3)Inner rear Base Pieces 19-3/8inches long x3-3/4inches deep. See Figure 6.

(2) Outside front trim base. See Figure 7.

(2) Front Base Mesh Granite Support. See Figure 8.

(2) Rear Base Mesh Granite Support. See Figure 8.

Tools Required

Cordless Drill

1/4 inch hex head driver tip

Pry Bar and Hammer for opening shipping crate

 

 

 

 

 

ITEM

DESCRIPTION

PART NUMBER

 

 

 

Refractory Kit

POR60-L

 

16-7/8IN.

1

Side Panel (Qty 2 req)

2159-219

 

 

19-13/16IN.

2

Panel Side (Qty 2 req)

2159-223

 

 

3

Back Panel

2159-222

 

 

 

 

 

 

 

G. Granite Instructions

A Granite Kit is available for use with the RED60 models Install Granite according to these instructions

CAUTION! Risk of Cuts or Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

NOTICE: Handle granite pieces with care. Granite may chip or crack if dropped or impacted.

NOTICE: The installation of the granite kit may require the air shutter setting to be changed. See Section 14.K of this manual to ensure the shutter gap is set correctly before firing the appliance.

Note: Optional Porcelain or Granite Kits used with lighted andnon-lightedmedia models must be placed in appliance before placing glass media in the appliance.

RED60 Model Without Media

This kit contains the components necessary to install the granite on RED60 models that do not have media installed.

Kit Contents:

(3)Back panel pieces 19-13/16inches wide x16-7/8inches tall. See Figure 1.

(2)Inner side wall pieces 10 inches wide x 16-7/8inches tall. See Figure 2.

Figure 1. Back Panel Pieces.

16-7/8IN.

10 IN.

Figure 2. Inner Side Wall Pieces.

Figure 3. Outside Corner Trim Pieces.

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Heat & Glo • RED60 • 2159-900Rev. R • 9/12

Figure 4. Securing Tabs and Sheet Metal Screws.

19-3/8IN.

4-5/8IN.

Figure 5. Inner Front Base Pieces.

19-3/8IN.

3-3/4IN.

 

Figure 6. Inner Rear Base Pieces.

Figure 7. Outside Front Trim Base.

REAR BASE MESH GRANITE SUPPORT

FRONT BASE MESH GRANITE SUPPORT

Figure 8. Middle and Outer Base Pan Granite Support Tabs.

Installation

1.Ensure fireplace is turned off and glass is cool to the touch before beginning installation. .Remove back row and sides of 1/4 inch sheet metal screws from base pan as shown in Figure 9. The screws will be located either on top of or underneath the mesh. If underneath mesh, lift mesh screen up and remove for access to screw heads. Discard mesh.

2.Remove pilot shield as shown in Figure 10. Discard.

Figure 9. Removing Screws from Basepan.

3.Measure granite pieces to ensure you are installing them in the correct orientation. Install back panel pieces first. See Figure 11. These pieces are wider than they are tall. Install so the side measuring 19-13/16inches is the width. Pieces should be installed left to right. Place granite into firebox, bottom side first. Tilt the top away from you, placing it into position. Secure each piece individually as it is placed into position to keep it from falling while the next piece is placed.

PILOT

SHIELD

Figure 10. Removing Pilot Shield.

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

79

19-13/16IN.

Figure 11. Installing First Back Panel Granite Piece.

4.Secure granite pieces into place using the angle tabs and screws provided. See Figure 12. Begin with the back left piece and follow with the back middle and then back right side piece.

Figure 12. Fastening Angle Tabs to Secure Granite in Place.

5.Slide side pieces into place from the front and hold in placewhileinstallingtheangletabsandscrewsprovided. The correct orientation for the side pieces is 10 inches wide by 16-7/8inches high. Use retaining tabs, one on each side, to secure each side piece. See Figure 13.

6.Place rear base mesh granite support pieces between burner rail and back of appliance with the bent sides down. They will sit securely on the base pan. Ensure you are placing the mesh piece that does NOT have notches. See Figure 14.

10 IN.

Figure 13. View of Back and Side Pieces Installed.

7.Place notched front base mesh granite support pieces between burner rail and front of appliance. The notched area of the granite support piece will be positioned over the pilot area and will sit securely on the base pan. Proper placement of mesh around pilot is critical to safe operation.

WARNING

Delayed Ignition Risk

Place mesh piece with notch on area around pilot.

DO NOT place mesh piece without notch over pilot. Interruption of pilot flame will occur.

Fireplace will not function properly. Delayed ignition may occur.

NOTCHED AREA

OVER PILOT

Figure 14. Installing Front Base Mesh Granite Support.

Figure 15. Base Mesh Installed.

8.Install the three rear base granite pieces by placing them, one at a time, into position and centering them front to back. The gap between the front edge of the granite pieces and the burner area and between the back edge of the granite pieces and the rear wall should be equal.

9.Install the three inner front base pieces by placing them, one at a time, into position and centering them front to back. There will be a gap between the edge of the granite pieces and the burner area. See Figure 16. The correct orientation for the front pieces is 19-3/8inches wide by4-5/8inches deep.

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Heat & Glo • RED60 • 2159-900Rev. R • 9/12

EQUAL GAP DEPTH ON

BOTH SIDES OF GRANITE.

Figure 16. Installing Inner Front Granite Pieces.

10.Install the glass frame assembly.

11.Position access panel so tabs are facing the glass assembly. Insert into glass frame. See Figure 17 and Figure 18.

12.Install outer front trim base onto shelf as shown in Figure 19.

GLASS ASSEMBLY

TABS FACE GLASS ASSEMBLY

Figure 17. Positioning Access Panel.

GLASS ASSEMBLY

ACCESS PANEL

Figure 18. Access Panel Installed.

Figure 19. Outer Front Trim Base Installed on Shelf.

13.Install outside corner trim pieces. Slowly slide into position as shown in Figure 21.

14.Attach retaining tabs at the top by installing the sheet metal screws into the pilot holes located above the granite. See Figure 20.

GLASS FRAME TAB

RETAINING TAB

Figure 20. Attaching Retaining Tab to Glass Frame Tab.

RETAINING TAB CONTACTS GRANITE

Figure 21. Placing Outer Corner Granite Trim Piece.

Service Parts

4

5

6

 

 

 

3

 

6

 

 

 

2

 

 

 

 

1

3

 

 

6

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

3

5

 

 

 

 

2

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

4

Figure 22. Service Parts Diagram.

 

 

 

 

ITEM

DESCRIPTION

 

 

PART NUMBER

 

Refractory Kit

 

 

 

GR60-F

1

Outer Bottom Panel (Qty 2 req)

2159-217

2

Bottom Front Panel (Qty 3 req)

2159-215

3

Bottom Back Panel (Qty 3 req)

2159-216

4

Front Corner Panel (Qty 2 req)

2159-214

5

Panel Side (Qty 2 req)

 

2159-210

6

Back Panel (Qty 3 req)

 

2159-209

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

81

RED60 Model With Media

This kit contains the components necessary to install the granite on single sided RED60 models that have media installed.

Kit Contents:

(3)Back panel pieces 19-13/16inches wide x16-7/8inches tall. See Figure 1.

(2)Inner side wall pieces 10 inches wide x 16-7/8inches tall. See Figure 2.

(2) Outside corner trim pieces. See Figure 3.

(7) Securing tabs. See Figure 4.

(7) Sheet metal screws. See Figure 4.

Tools Required:

Cordless Drill

1/4 inch hex head driver tip

Pry Bar and Hammer for opening shipping crate.

Installation

1.Begin by removing back row and sides of quarter inch sheet metal screws from base pan as shown in Figure 5. The screws will be located either on top of or underneath the mesh. If underneath mesh, lift mesh screen up and remove for access to screw heads. After removing screws replace mesh before installing granite.

16-7/8IN.

19-13/16IN.

Figure 1. Back Panel Pieces.

16-7/8IN.

10 IN.

Figure 2. Inner Side Wall Pieces.

Figure 3. Outside Corner Trim Pieces.

Figure 4. Securing Tabs and Sheet Metal Screws.

Figure 5. Removing Screws from Basepan.

2.Measure granite to ensure you are installing the pieces in the right orientation. Back panel pieces are to be placed first. These pieces are wider than they are tall. Install so that width is 19-13/16inches. Begin installing pieces left to right. Place granite into firebox, bottom side first, then tilt top backward into position. Place the first piece on the left and move to right as you add the other pieces. See Figure 6.

19-13/16IN.

Figure 6. Placing Back Panel Piece.

3.Secure granite pieces using angle tabs and screws provided. See Figure 7. Secure each piece as it is placed into position to keep it from falling while placing next piece into firebox. Continue with back middle piece and then back right side.

82

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

Figure 7. Fastening Angle Tabs to Secure Granite in Place.

4.Slide side pieces into place from the front and hold in place while installing the angle tabs and screws provided. Measure to be sure that the pieces are placed in the correct orientation. For the side pieces, the width is the 10 inch dimension.

10 IN.

Figure 8. View of Back and Side Piece Installed.

5.Install glass rocks in base of firebox according to glass media installation instructions. Install glass frame assembly and spring lock into place.

WARNING

Delayed Ignition Risk

Place rock media according to instructions.

Do NOT place rock media in area in front of pilot or between burner tracks.

Do NOT place rock media in a position that they may fall into area in front of pilot.

Do NOT use any media other than what is supplied with this fireplace.

Do NOT use more than three 10 lb. bags of rock media per fireplace.

Do NOT use more than five bags of media in the fireplace (when applicable).

Fireplace will not function properly.

Delayed ignition may occur.

6.Install front media tray. Do not place glass rock media at this time.

7.Install outer corner granite trim pieces. Slowly slide into position as shown in picture. Use securing tabs to hold in place. Tabs attach at the top using sheet metal screws and pilot holes located above the granite. See Figure 9 and Figure 10.

GLASS FRAME TAB

RETAINING TAB

Figure 9. Attaching Retaining Tab to Glass Frame Tab.

RETAINING TAB CONTACTS GRANITE

Figure 10. Placing Outer Corner Granite Trim Piece.

8.Place glass rock media in front media tray according to glass media installation instructions.

 

2

3

 

 

 

3

 

 

1

 

3

 

 

 

 

 

 

2

 

 

 

1

ITEM

 

DESCRIPTION

PART NUMBER

 

 

Refractory Kit

GR60-L

1

 

Side Panel (Qty 2 req)

2159-211

2

 

Panel Side (Qty 2 req)

2159-210

3

Back Panel (Qty 3 req)

2159-209

Figure 11. Service Parts Diagram.

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

83

H. Sheet Metal Refractory Instructions

A Sheet Metal Refractory Kit is available for use with the RED60 models. This kit contains the components necessary to install metal refractory on the RED60-NNNmodel. Install Sheet Metal Refractory Kit according to these instructions.

CAUTION! Risk of Cuts or Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

NOTICE: The installation of the sheet metal refractory kit may require the air shutter setting to be changed. See

Section 14.K of this manual to ensure the shutter gap is set correctly before firing the appliance.

Kit Contents:

(2) Outside corner trim pieces. See Figure 1.

(1) Front Inside base. See Figure 2.

(1) Rear Inside base. See Figure 2.

(1) Outside front trim base. See Figure 3.

Tools Required

Cordless Drill

1/4 inch hex head driver tip

Figure 1. Outside Corner Trim Pieces.

Figure 2. Front and Rear Inside Base Piece.

Figure 3. Outside Front Trim Base Piece.

1.Install rear inside base piece. Position piece into bottom of fireplace with tabs facing the burner. Center piece from front to back. There will be a gap between the front edge of the base piece and the burner area and also a gap between the back of the base piece and the rear firebox panel. These two gaps should be equal. See Figure 4.

2.Install front inside base piece. Position piece into bottom of fireplace with tabs facing the outside edge of the firebox. Center from front to back. There will be a gap between the front edge of the base piece and the front of the firebox and also a gap between the back of the base piece and the burner rail. These two gaps should be equal. See Figure 4.

ALL GAPS EQUAL

TABS

Figure 4. Placing Base Pieces.

3.Install glass frame assembly and spring lock into position according to instructions in appliance installation manual. Set access panel into position.

4.Position access panel so tabs are facing the glass assembly. Insert into glass frame. See Figure 5.

GLASS ASSEMBLY

TABS FACE GLASS

ASSEMBLY

Figure 5. Positioning Access Panel.

GLASS ASSEMBLY

ACCESS PANEL

Figure 6. Access Panel Installed.

5.Place outside front trim base onto access panel. Place so the cutouts are in line with the outside edges of the glass frame. See Figure 7.

84

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

TRIM BASE

Figure 7. Outside Front Trim Base Installed.

6.Install outside corner trim pieces. Outside corner trim pieces will be forced into clip on front of fireplace. See Figure 8, Figure 9 and Figure 10.

CLIP

Figure 8. Clip Location.

Figure 9. Installing Outside Corner Trim Piece onto Clip.

Figure 10. Outside Corner Trim Piece Installed.

Service Parts

1

3

3

2

1

Figure 11. Service Parts Diagram.

ITEM DESCRIPTION COMMENTS PART NUMBER

 

Metal Refractory Kit (RED60)

SMR-60NL

1

Panel Side No Lights

2159-237

2

Exterior Panel Cover

2159-239

3

Interior No Light Base

2159-238

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

85

I. Fixed Glass Assembly

WARNING! Risk of Asphyxiation! Handle fixed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches.

DO NOT strike, slam or scratch glass.

DO NOT operate fireplace with glass removed, cracked, broken or scratched.

Replace as a complete assembly.

Removing Fixed Glass Assembly

1.Remove the decorative front.

2.Locate the four spring latches that are on the lower left and right of the fireplace.

3.Use both index fingers to release spring latches. See Figure 14.3.

4.Allow glass to tilt forward. Grasp glass on the upper return lip of glass frame and tilt glass “out” and “down”. Lower gently to rest on side supports. See Figure 14.3. Allow top of glass assembly to tilt forward. Lift glass assembly “up” and “out”.

Replacing Fixed Glass Assembly

1.Locate glide tabs on lower left and right corners.

2.Place glass bottom resting on right and left support. Tilt top of glass assembly toward fireplace.

3.Allow of the gasketing of the glass assembly to touch the face of the fireplace. Lift the glass “up” and “in” to upper glass clip flanges.

4.Hold bottom of the glass as you allow the glass assembly to seat over the four lower glass clips. See Figure 14.3.

5.Assure proper left and right placement of glass and engage all lower spring latches.

GLASS SIDE

SUPPORT

GLASS CLIP

GLASS TAB

Figure 14.3 Fixed Glass Assembly

J. Install the Mesh

A mesh front is included with the RED60 appliance. For installation instructions, see section 13.E.

K. Air Shutter Setting

Air shutter settings may be adjusted by a qualified installer at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shutter for longer vertical runs. See Figure 14.4.

Loosen the 1/4 in. screw.

Twist shutter to adjust

Shutter may be open for longer horizontal vent runs.

Do not close the air shutter more than 1/16 in. for NG or 1/4 in. for LP.

Tighten the screw.

NOTICE: If sooting occurs, provide more air by opening the air shutter.

Figure 14.4 Air Shutter

Air Shutter Settings

RED60

NG

LP

FULL GRANITE KIT

.16 in.

1/4 in.

LIGHT & MEDIA KIT

.06 in.

1/4 in.

FULL PORCELAIN KIT

.16 in.

1/4 in.

SHEET METAL

.16 in.

1/4 in.

REFRACTORY

 

 

86

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

15 Troubleshooting

With proper installation, operation, and maintenance your gas appliance will provide years of trouble-freeservice. If you do experience a problem, this troubleshooting guide will assist a qualified service technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician. Contact your dealer to arrange a service call by a qualified service technician.

A. IntelliFire Plus™ Ignition System

Symptom

Possible Cause

Corrective Action

 

 

 

1. Pilot won’t light.

A. Incorrect wiring.

Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are

The ignitor/module

 

connected to correct terminals on module and pilot assembly.

makes noise, but no

 

 

B. Loose connections or electrical

Verify no loose connections or electrical shorts in wiring from mod-

spark.

 

shorts in the wiring.

ule to pilot assembly. Verify connections underneath pilot assembly

 

 

are tight; also verify igniter and flame sense wires are not grounding

 

 

out to metal chassis, pilot burner, pilot enclosure, mesh screen if

 

 

present, or any other metal object.

 

 

 

 

C. Ignitor gap is too large.

Verify gap of igniter to right side of pilot hood. The gap should be

 

 

approximately .17 in. or 1/8 in. (3 mm).

 

 

 

2. Pilot won’t light,

A. No power, transformer installed

Verify that transformer is installed and plugged into module. Check

there is no noise or

incorrectly, or depleted batteries.

voltage of transformer at connection to module. Acceptable read-

spark.

 

ings of a good transformer are between 6.4 and 6.6 volts AC. Bat-

 

 

tery power supply voltage must be at least 4 volts. If below 4 volts,

 

 

replace batteries.

 

 

 

 

B. A shorted or loose connection in

Remove and reinstall the wiring harness that plugs into module.

 

wiring configuration or wiring har-

Verify there is a tight fit. Verify pilot assembly wiring to module. Re-

 

ness.

move and verify continuity of each wire in wiring harness. Replace

 

 

any damaged components.

 

 

 

 

C. Improper wall switch wiring.

Verify that 110/VAC power is “ON” to junction box.

 

 

 

 

D. Module not grounded.

Verify black ground wire from module wire harness is grounded to

 

 

metal chassis of appliance.

 

 

 

3. Pilot sparks, but

A. Gas supply.

Verify that incoming gas line ball valve is “open”. Verify that inlet

Pilot will not light.

 

pressure reading is within acceptable limits.

 

 

 

 

B. Ignitor gap is too large.

Verify gap of igniter to right side of pilot hood. The gap should be

 

 

approximately .17 in. or 1/8 in. (3 mm).

 

 

 

 

C. Module is not grounded.

Verify module is securely grounded to metal chassis of appliance.

 

 

 

 

D. Pilot valve solenoid

Verify that 1.5 to 1.8 VDC is supplied to pilot solenoid from module.

 

 

If below 1.5 volts, replace module. If 1.5 volts or greater, replace

 

 

valve.

 

 

 

4. Pilot lights but con-

A. A shorted or loose connection in

Verify all connections to wiring diagram in manual. Verify connec-

tinues to spark, and

flame sensing rod.

tions underneath pilot assembly are tight. Verify flame sense or ig-

main burner will not

 

niter wires are not grounding out to metal chassis, pilot burner, pilot

ignite. (If the pilot

 

enclosure or screen if present, or any other metal object.

continues to spark

 

 

B. Poor flame rectification or contami-

With fixed glass assembly in place, verify that flame is engulfing

after the pilot flame

has been lit, flame

nated flame sensing rod.

flame sensing rod on left side of pilot hood. Flame sensing rod

rectification has not

 

should glow shortly after ignition. With a multi-meter,verify that

occurred.)

 

current in series between module and sense lead is at least 0.14

 

 

microamps. Verify correct pilot orifice is installed and gas inlet is set

 

 

to pressure specifications. Polish flame sensing rod with fine steel

 

 

wool to remove any contaminants that may have accumulated on

 

 

flame sensing rod.

 

 

 

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

87

A. IntelliFire Plus™ Ignition System (continued)

4. (Continued)Pilot

C. Module is not grounded.

Verify module is securely grounded to metal chassis of appliance.

lights but contin-

 

Verify that wire harness is firmly connected to the module.

ues to spark, and

 

 

D. Damaged pilot assembly or con-

Verify that ceramic insulator around the flame sensing rod is not

main burner will not

ignite. (If the pilot

taminated flame sensing rod.

cracked, damaged, or loose. Verify connection from flame sensing

 

rod to white sensor wire. Polish flame sensing rod with fine steel

continues to spark

 

 

wool to remove any contaminants that may have accumulated on

after the pilot flame

 

 

flame sensing rod. Verify continuity with a multi-meterwith ohms set

has been lit, flame

 

 

at lowest range. Replace pilot if any damage is detected.

rectification has not

 

occurred.)

 

 

 

 

 

B. PVI-DVPTroubleshooting

Symptoms

Possible Causes

 

Corrective Action

 

 

IntelliFire Plus System

 

 

 

 

 

 

 

 

Main Closes/ Pilot open, 5 seconds later

Pilot Rectification Failure

1.

Verify that black wire on IPI wire harness is

pilot sparking with Blower ON. If condition

 

 

properly grounded to the fireplace chassis.

persists for 60 seconds, 8K-1locks out with

 

2.

Verify that pilot is not being compromised

3 LED alarm.

 

 

by draft such that it fails to rectify. With the

 

 

 

glass assembly in place, verify that the pilot

 

 

 

flame is engulfing the flame sensing rod on

 

 

 

the left side of the pilot hood. With a multi-

 

 

 

meter, verify that the current in series be-

 

 

 

tween the module and the sense lead is at

 

 

 

least 0.14 microamps.

 

 

3.

Verify that line inlet pressure is within range

 

 

 

on rating plate and correct pilot orifice is in

 

 

 

pilot.

 

 

4.

If #1-4are correct, replace IPI module.

 

 

 

 

Pilot and Main shut down and 8K1-PVI

Blocked Flue/Insufficient Draft

1.

Verify the teflon pressure tube is connected

locks out with 4 LED alarm.

 

 

between blower impeller housing and vacu-

 

 

 

um switch.

 

 

2.

Verify that wiring within PVI is correct and

 

 

 

that the blower operates during the ignition

 

 

 

command.

 

 

3.

Verify that the venting is connected and

 

 

 

sealed properly.

 

 

4. Verify that the vent termination is not blocked.

 

 

5.

If #1 thru #4 are complete, connect black and

 

 

 

red wires to bypass vacuum switch. If mal-

 

 

 

function is corrected, lock-outsystem until

 

 

 

the vacuum switch can be replaced.

 

 

 

 

Main Closes, 5 seconds later pilot spark-

Shorted Pilot Sense

1.

Verify that the white sensor lead is properly

ing with Blower ON.  If condition persists

 

connected to the S-terminalon the module.

for 60 seconds, 8K-1locks out with 3 LED

 

2.

Check for soot deposits on the pilot sense

alarm.

 

rod, adjacent shielding, or logs. If so, clean af-

 

 

fected parts.

 

 

3.

Verify that the white sense lead from the pi-

 

 

lot is not damaged or melted within the firebox

 

 

or valve compartment. Replace pilot if damage

 

 

exists.

 

 

 

Main Closes, 5 seconds later pilot spark-

Disconnected Pilot Sense

Verify that white sensor lead is properly con-

ing with Blower ON.  If condition persists

 

nected to the S-terminaland the orange ignitor

for 60 seconds, 8K-1locks out with 3 LED

 

lead is connected to the I-terminalon the mod-

alarm.

 

ule

 

 

 

If given ignition command in both ON and

Pre-Existing/FalsePilot Flame

Check for pre-existingpilot flame. If so, the

REMOTE modes, system immediately

 

valve is defective and should replaced.

locks-outwith 3 LED alarm. Does not

 

 

 

spark or attempt to ignite.

 

 

 

 

 

 

 

88

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

16 Reference Materials

A. Appliance Dimension Diagram

Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.

 

 

S

 

STANDARD

 

 

 

FAN DUCT

 

 

 

ACCESS

 

 

 

 

 

R

 

U (TYP)

P

T (TYP)

Q

STANDARD

 

 

 

ELECTRICAL

 

 

 

ACCESS

 

 

 

L

M

N

O

A

B

F

 

C

G

H

 

D

STANDARD

E

GAS LINE

 

ACCESS HOLE

K

J

V (TYP)

I

NOTE: GAS LINE ACCESS HOLE IS APPROXIMATELY 1-3/4X2-1/2IN.

Location

Inches

Millimeters

A

71-7/8

1826

B

17-3/16

437

C

10-3/4

273

D

62-3/4

1594

E

68-1/8

1730

F

22

559

G

4

102

H

5-1/4

133

I

18-1/8

460

J

50-3/4

1289

K

7

178

Location

Inches

Millimeters

L

70-1/8

1781

M

35-1/16

891

N

18-5/8

473

O

9-1/2

241

P

3-3/4

95

Q

1-1/2

38

 

 

 

R

8-1/2

216

S

17-1/8

435

T

12-7/8

327

U

2-1/4

57

V

3-5/8

92

Figure 16.1 Appliance Dimensions RED60

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

89

B. Vent Components Diagrams

 

Pipe

Effective Length

 

 

 

Inches

Millimeters

10-1/2in.

 

 

 

 

Effective

DVP4

4

102

(267 mm)

45°

Height/Length

DVP6

6

152

 

 

 

 

 

 

DVP12

12

305

4-7/8in.

 

 

DVP24

24

610

 

 

(124 mm)

 

 

 

 

 

 

 

DVP36

36

914

 

10-7/8in.

DVP Pipe (see chart)

DVP48

48

1219

 

(276 mm)

DVP6A

3 to 6

76 to 152

DVP45 (45º Elbow)

 

 

DVP12A

3 to 12

76 to 305

 

 

 

DVP12MI

3 to 12

76 to 305

 

 

 

DVP24MI

3 to 24

76 to 610

 

 

 

 

 

 

 

11-3/8in.

 

 

 

 

 

(289 mm)

 

 

10 in.

 

1 in.

 

 

(254 mm)

 

 

 

 

(25 mm)

 

 

 

 

 

 

 

 

 

 

 

7-3/8in.

 

 

 

 

 

(187 mm)

 

10 in.

 

 

 

1-1/4in. (32 mm)

(254 mm)

 

 

9-1/4in.

 

 

 

 

 

 

Assembled

 

 

 

(235 mm)

1/2 in. TYP

Height: 24 in./610 mm

 

 

 

13-1/4in.

(13 mm)

Diameter: 10 in./254 mm

 

 

 

 

 

 

 

(337 mm)

 

DVP-AS2

DVP-FS(Ceiling Firestop)

DVP90ST (90° Elbow)

 

 

 

 

12 in.

1 in.

 

 

 

 

(305 mm)

(25 mm)

10 in.

1- 1/2 in.

 

 

 

8 in.

 

 

 

(203 mm)

(254 mm)

(38 mm)

 

 

14 in.

 

 

 

 

 

 

UP

 

 

 

(356 mm)

 

 

 

 

 

 

5 in.

12 in.

 

 

 

 

(127 mm)

(305 mm)

 

 

 

 

 

 

 

 

6 in.

 

 

 

 

 

(152 mm)

 

DVP-HVS(Vent Support)

 

 

DVP-WS(Wall Shield Firestop)

Figure 16.2 DVP vent components

 

 

 

 

 

90

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

 

B. Vent Components Diagrams (continued)

Note: Heat shields MUST overlap by a minimum of 1-1/2in. (38 mm).The heat shield is designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing heat shields must be field trimmed. If wall thickness is greater than7-1/4in. (184 mm) aDVP-HSM-Bwill be required.

8 in.

(203 mm) Heat Shield

15-1/8in.

(384 mm)

 

 

Term Cap

Minimum

Maximum

 

 

Effective Length

Effective Length

 

Max

 

12 in.

Trap1

3-1/8in.

4-5/8in.

(305 mm)

Effective

79 mm

117 mm

DVP-TRAP

Length

 

 

Trap2

5-3/8in.

9-3/8in.

Horizontal Termination Cap

 

137 mm

238 mm

 

 

 

 

DVP-TRAP1

DVP-TRAP2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DVP-TRAPK1

 

 

 

 

 

 

 

 

DVP-TRAPK2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DVP-HPC1

DVP-HPC2

Figure 16.3 DVP vent components

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

91

B. Vent Components Diagrams (continued)

 

 

 

 

31 in.

 

 

 

 

 

(787 mm)

 

13-1/4in.

 

 

 

 

 

(337 mm)

 

 

24-5/8in.

 

 

 

 

(625 mm)

 

 

24-5/8in.

27-1/2in.

 

 

 

 

(625 mm)

(699 mm)

 

 

 

13-1/4in.

 

 

 

 

 

 

 

 

 

(337 mm)

RF6M

 

 

 

RF12M

 

Roof Flashing Multi-pak

 

 

 

 

Roof Flashing Multi-pak

 

 

 

 

 

13-3/4in.

5 in.

 

 

11-7/8in.

5 in.

(349 mm)

(127 mm)

 

 

(302 mm)

(127 mm)

13-3/4in.

 

 

13-7/8in.

 

 

 

 

(352 mm)

 

 

(349 mm)

 

 

 

 

 

 

 

 

 

BEK

 

 

 

DVP-BEK2

 

Trap Cap Brick Extension

 

 

DVP-HPCCap Brick Extension

 

 

11-5/8in.

 

 

 

 

 

(295 mm)

 

 

 

 

7-1/8in.

 

12-1/8in.

 

 

 

(308 mm)

 

 

(181 mm)

 

 

 

 

 

 

 

DVP-TRAPFL

 

5-3/4in.

 

 

 

 

(146 mm)

COOL-ADD

 

Flashing

 

 

 

 

 

 

 

Cap Shield

 

 

 

 

 

26 in.

 

 

13-7/8in.

9-1/2in.

 

 

 

(352 mm)

(241 mm)

 

660 mm

 

 

 

 

 

 

 

14 in.

 

 

 

DVP-HSM-B

 

(356 mm)

 

 

 

Extended Heat Shield

 

 

 

 

 

 

 

 

DRC-RADIUS

 

 

 

 

Cap Shield

 

Figure 16.5 DVP Series Vent Components

 

 

 

 

 

92

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

 

B. Vent Components Diagrams (continued)

 

7-1/4in.

12 in.

 

1 in.

(184 mm)

 

305 mm

 

(25 mm)

 

 

 

 

 

7-1/4in.

 

 

 

(184 mm)

12-1/2in.

 

 

 

 

 

 

(318 mm)

14 in.

 

5-1/4in.

 

(356 mm)

(133 mm)

 

 

 

DVP-TVHW

 

3/8 in. (10 mm)

VerticalTermination Cap (Highwind)

 

1 in. (25 mm)

 

 

 

7-3/4to10-3/8in.

 

 

 

(197 to 264 mm)

 

 

 

DVP-FBHT

8-1/8in.

13 in.

 

FireBrickTermination Cap

 

 

(206 mm)

(330 mm)

15 in.

(381 mm)

DVP-HRC-SSNOT APPROVED FOR ALL UNITS.

NOT FOR USE WITH LP FUEL

Effective Length

5-1/2in.

8-3/8in.

5-3/4to8-3/8in.

146 to 213 mm

140 mm

213 mm

 

87°

 

 

10-1/2in.

267 mm

10-7/8in.

276 mm

DVP-HRC-ZC-SSNOT APPROVED FOR ALL UNITS.

NOT FOR USE WITH LP FUEL

PVK-80

(For use with IPI and DSI appliances only.)

NOTE: PVK-80has specific wiring and venting requirements for use on the RED60 model. Refer to Section 7 for installation instructions.

Figure 16.5 DVP vent components

Heat & Glo • RED60 • 2159-900Rev. R • 9/12

93

94

9/12 • R .Rev 900-2159• RED60 • Glo & Heat

Service Parts

RED60

60” Gas Fireplace - DV

Beginning Manufacturing Date: Dec 2009

 

Ending Manufacturing Date: Active

 

 

 

14

4

3

 

 

 

 

2

15

 

 

13

6

5

1

 

 

7

 

9

 

 

8

 

12

 

 

 

 

11

 

 

10

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

 

Stocked

parts for your appliance please provide model number and serial number. All parts listed

 

in this manual may be ordered from an authorized dealer.

 

 

at Depot

 

 

 

 

 

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

 

1

Glass Latch Support Assembly

Qty 4 req

2155-045

Y

2

Pilot Shield

 

2159-173

 

3

High Temp Limit Switch Assembly

 

046-018A

Y

4

Base Pan

Refer to following pages

 

5

Mesh Clips

Pkg of 4

2155-184/4

Y

6

Glass Assembly

 

GLA-RED60

Y

7

Fire screen Door Assembly

 

SRV2159-012

 

8

Bottom Face Plate

 

2159-112

 

9

Panel Cover, Side

 

2155-140

 

10

Bottom Base Assembly

 

2159-024

 

11

Burner Assembly NG/LP

 

2159-007

Y

12

Non Combustible Board

Right

2159-463

 

13

Non Combustible Board

Qty 2 req

2159-462

 

14

Non Combustible Board

Qty 2 req

2159-460

 

15

Non Combustible Board

Left

2159-461

 

Unique

service parts by model on following page.

 

 

9/12

 

Service Parts

RED60

.C

 

Service

 

 

Beginning Manufacturing Date: Dec 2009

 

 

Ending Manufacturing Date: Active

 

#16 Control Assembly Pre 0022146101

 

 

16.4

16.6

 

Parts

16.3

16.5

 

16.2

 

 

 

 

 

16.1

 

 

 

 

16.7

 

 

 

16.8

16.13

 

 

16.10

 

 

 

16.15

 

16.9

16.11

16.14

 

16.12

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

 

Stocked

parts for your appliance please provide model number and serial number. All parts listed

 

in this manual may be ordered from an authorized dealer.

 

 

at Depot

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

 

16.1

Fan Assembly with Bracket

 

2159-070

 

16.2

Fan Assembly

 

705-567A

Y

16.3

Junction Box

 

4021-013

Y

16.4

Transformer 6V

Use with PVI-DVP

2166-305

Y

Transformer 3V

Use with PVK-80

593-593A

Y

 

16.5

Power Supply (Use with PVI-DVP)

No longer available

2196-320

 

16.6

Wire Assembly

Use with PVK-80

593-590A

Y

16.7

Wire Assembly (use with PVI-DVP)

No longer available

2196-311

 

 

 

 

2196-313

 

16.8

High Limit Switch

Qty 2 req

514-530

Y

16.9

Control Module

 

593-592

Y

16.10

Heat Shield, Module

 

2159-177

 

16.11

Valve Bracket

 

2155-149

 

16.12

Power Supply, 12 Volt DC/10A

 

2159-751

Y

16.13

LED Control Cable

 

2155-755

Y

16.14

LED Jumper Connections

 

2155-752

Y

16.15

LED Light Bar Assembly

Qty 3 req

2159-057

Y

Additional service part numbers on following page.

Service Parts

RED60

 

Beginning Manufacturing Date: Dec 2009

 

 

Ending Manufacturing Date: Active

 

#17 Control Assembly Post 0022146101

 

 

 

 

 

 

17.3

 

17.5

17.6

 

 

 

 

 

17.1

17.2

17.4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

17.7

17.12

 

17.16

 

 

 

 

 

 

17.13

 

 

 

 

 

 

17.9

17.8

 

 

 

 

 

 

 

 

17.15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

17.11

 

 

 

 

 

 

 

 

 

 

2 1

 

Heat

 

 

 

 

 

17.10

 

 

 

 

 

 

 

 

 

17.14

 

 

RED60 • Glo &

 

 

 

 

 

 

 

 

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

 

Stocked

 

parts for your appliance please provide model number and serial number. All parts listed

 

 

 

-2159

in this manual may be ordered from an authorized dealer.

 

 

at Depot

ITEM

 

 

DESCRIPTION

 

COMMENTS

PART NUMBER

900

17.1

Fan Assembly with Bracket

 

 

 

2159-070

 

17.2

Fan Assembly

 

 

 

 

705-567A

Y

.Rev

 

 

 

 

17.3

Junction Box

 

 

 

 

 

4021-013

Y

R

17.4

Transformer 6V

 

 

 

 

 

2166-305

Y

 

 

 

 

 

 

17.5

Aux RC300

 

 

 

 

 

2166-335

Y

9/12

 

 

 

 

 

17.6

Wire Harness

 

 

 

 

 

2159-304

Y

17.7

Control Module

 

 

 

 

 

2196-150

Y

 

 

 

 

 

 

 

17.8

Wall Switch Jumper wire

 

 

 

2179-300

Y

 

17.9

High Limit Switch

 

 

 

 

 

046-020A

Y

 

17.10

Jumper Wire 36" Male/Female

 

 

 

2159-310

Y

 

17.11

Valve Bracket

 

 

 

 

 

2155-149

 

 

17.12

Heat Shield, Module

 

 

 

2159-177

 

 

17.13

LED Control Cable

 

 

 

 

2155-755

Y

 

17.14

Power Supply, 12 Volt DC/10A

 

 

2159-751

Y

 

17.15

LED Jumper Connections

 

 

 

2155-752

Y

 

17.16

LED Light Bar Assembly

 

 

Qty 3 req

2159-057

Y

Additional service part numbers on following page.

 

 

 

 

Service Parts

 

 

RED60

 

 

 

 

 

Beginning Manufacturing Date: Dec 2009

 

 

 

 

 

 

Ending Manufacturing Date: Active

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

 

 

 

Stocked

parts for your appliance please provide model number and serial number. All parts listed

 

in this manual may be ordered from an authorized dealer.

 

 

at Depot

 

 

 

 

 

 

 

ITEM

 

 

DESCRIPTION

COMMENTS

PART NUMBER

 

 

Dual Wall Switch Plate

 

2155-511

 

 

Fiberglass Rope

 

060-455

 

 

 

 

 

 

 

Flexible Duct Connector 8 FT

 

2155-360

 

 

Grill Panel

 

2155-150

 

 

 

 

 

 

 

Hood Clips

Pkg of 24

047-805-24

Y

 

Jumper Wire 2 in 1/4 F to 1/4 F

Qty 2 req

2155-033

Y

 

Jumper Wire 3/16 F to 1/4 F

 

2155-035

Y

 

Jumper Wire 3/16 M to 1/4 F

 

2155-034

Y

 

Touch Up Paint

 

TUP-GBK-12

 

 

Vent Assembly

 

2159-072

 

 

 

 

 

 

 

Wall Switch

 

WSK-21-W

 

 

Wall Switch Wire

 

062-550

 

 

 

 

 

 

 

Wire Harness 20 inch Female

 

107-559A

Y

 

 

 

 

 

 

Conversion Kit NG

 

NGK-RED60

Y

 

Conversion Kit LP

 

LPK-RED60

Y

 

Pilot Orifice NG

 

593-528

Y

 

Pilot Orifice LP

 

593-527

Y

 

Regulator NG

 

NGK-DXV

Y

 

Regulator LP

 

LPK-DXV

Y

 

 

 

 

 

 

 

 

 

 

 

 

PVI-DVPOnly

 

 

 

 

 

 

 

 

10 ft

PVI-WH10

 

 

 

 

 

 

20 Ft

PVI-WH20

 

 

PV Wire Harness

40 Ft

PVI-WH40

 

 

 

 

 

 

60 FT

PVI-WH60

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

80 Ft

PVI-WH80

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100 Ft

PVI-WH100

 

 

 

 

 

 

 

Blower Assembly

 

2196-025

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PVK-80Only

 

 

 

 

Cord Assembly

 

2159-314

Y

 

Wire Harness, 30” Male to Female

 

2159-315

Y

 

Blower Assembly

 

655-500

 

 

 

 

 

 

 

Pressure Switch

 

2196-326

Y

Unique service parts by model on following page.

Parts Service .C

95

96

9/12 • R .Rev 900-2159• RED60 • Glo & Heat

 

 

 

Service Parts

 

 

RED60

 

 

 

 

Beginning Manufacturing Date: Dec 2009

 

 

 

 

 

Ending Manufacturing Date: Active

#18 Valve Assembly

#19 Base Pan --Media/No Lights Option

 

 

 

 

19.1

 

 

 

18.2

18.3

 

 

 

19.6

 

 

18.6

19.4

 

 

 

 

 

 

18.1

 

 

18.7

 

19.5

 

 

 

 

 

 

18.5

2

 

 

 

 

18.4

 

19

 

 

 

 

 

.

 

 

 

 

 

 

 

 

 

 

 

 

 

19

 

 

 

 

 

 

.

 

 

 

 

 

 

3

 

 

 

 

 

 

19

 

 

 

 

 

 

.

 

 

 

 

 

 

2

 

 

 

 

18.8

 

 

 

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for

 

Stocked

your appliance please provide model number and serial number. All parts listed in this manual may

 

be ordered from an authorized dealer.

 

 

at Depot

ITEM

 

 

DESCRIPTION

COMMENTS

PART NUMBER

18.1

Orifice Bracket Assembly

 

2155-044

 

18.2

18" Flex Tube Assembly

 

530-302A

Y

18.3

Orifice NG (#30C)

 

 

582-830

Y

Orifice LP (#47C)

 

 

582-847

Y

 

 

 

18.4

Valve NG

 

 

 

750-500

Y

Valve LP

 

 

 

750-501

Y

 

 

 

 

18.5

Valve Bracket

 

 

2155-149

 

18.6

Pilot Assembly NG

 

 

2090-012

Y

Pilot Assembly LP

 

 

2090-013

Y

 

 

 

18.7

Pilot Bracket Assembly

 

2155-049

 

18.8

Flex Ball Valve Assembly

 

302-320A

Y

RED60-NWNorRED60-NWN-80(Nolights, White Rock, No Refractory)

RED60-NONorRED60-NON-80(Nolights, Onyx, No Refractory)

RED60-NWGorRED60-NWG-80(Nolights, White Rock, Granite)

RED60-NOGorRED60-NOG-80(Nolights, Onyx, Granite)

RED60-NWPorRED60-NWP-80(Nolights, White Rock, Porcelain)

RED60-NOPorRED60-NOP-80(Nolights, Onyx, Porcelain)

19 Base Pan No Media Option

19.1Base Pan

19.2Bottom Plate (Left or right)

19.3Bottom Plate (Middle)

19.4Access Panel Assembly

19.5Pilot Cover

19.6Rock Placement Jig

Rock

Refractory

Additional service part numbers on following page.

 

2159-026

 

2159-151

Qty 2 req

2159-161

 

2155-161

 

2159-065

 

2155-171

 

2155-170

Solid White

MEDIA-WHITE60

Onyx

MEDIA-ONYX60

Granite

GR60-L

Porcelain

POR60-L

 

Service Parts

 

RED60

.C

 

 

Service

 

 

 

20.1

 

 

 

 

Beginning Manufacturing Date: Dec 2009

 

 

 

 

 

Ending Manufacturing Date: Active

 

#20 Base Pan --No MediaNo Lights Option

20.2

 

 

 

 

Parts

 

 

20.5

 

 

 

 

 

20.3

 

 

 

 

 

20.4

 

 

 

 

 

20.3

 

 

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for

Stocked

 

your appliance please provide model number and serial number. All parts listed in this manual may

 

be ordered from an authorized dealer.

 

 

at Depot

 

ITEM

DESCRIPTION

 

COMMENTS

PART NUMBER

 

RED60-NNN(No lights, No Rock, No Refractory)

 

RED60-NNN-80(No lights, No Rock, No Refractory)

 

RED60-NNP(No lights, No Rock, Porcelain)

 

RED60-NNP-80(No lights, No Rock, Porcelain)

 

20

Base Pan No Media Option

 

 

2159-028

 

20.1

Burner Insert

 

NG Only

2159-160

 

20.2

Base Pan

 

 

2159-152

 

20.3

Bottom Plate (Left or right)

 

Qty 2 req

2159-161

 

20.4

Bottom Plate (Middle)

 

 

2155-161

 

20.5

Access Panel

 

 

2159-136

 

 

Metal Refractory

 

 

SMR-60NL

 

 

Porcelain Refractory

 

 

POR-60F

 

#21 Base Pan --No MediaNo Lights

 

 

 

 

W/Granite Option

 

21

 

 

 

.

 

 

 

1

 

 

21.4

2

 

 

 

 

 

21

 

 

 

 

 

.

 

 

 

 

 

21.3

 

 

 

 

 

21

 

 

 

 

 

.

 

 

 

 

 

1

 

 

 

21.7

 

21

 

 

 

 

 

.

 

 

 

 

 

2

 

 

 

 

21.5

 

 

 

 

 

 

21.6

 

 

 

 

 

21.5

 

 

RED60-NNG(No lights, No Rock, Granite)

 

RED60-NNG-80(No lights, No Rock, Granite)

 

21

Base Pan No Media W/Granite

 

 

2159-030

 

21.1

Base Plate Inner Back

 

Qty 2 req

2159-133

 

21.2

Mesh Plate Inner Front

 

Qty 2 req

2159-132

 

21.3

Burner Insert

 

NG Only

2159-160

 

21.4

Base Pan

 

 

2159-134

 

21.5

Bottom Plate (Left or right)

 

Qty 2 req

2159-161

 

21.6

Bottom Plate (Middle)

 

 

2155-161

 

21.7

Access Panel

 

 

2159-136

 

 

Granite Refractory

 

 

GR-60F

 

Additional service part numbers on following page.

9/12 • R .Rev 900-2159• RED60 • Glo & Heat

Service Parts

RED60

 

Beginning Manufacturing Date: Dec 2009

 

 

Ending Manufacturing Date: Active

#22 Base Pan --Media With Lights Option

22.2

22.1

22.5

22.3

22.4

22.3

 

 

 

22.6

 

 

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for

Stocked

your appliance please provide model number and serial number. All parts listed in this manual may

be ordered from an authorized dealer.

 

at Depot

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

RED60-LRPorRED60-LRP-80(Lights,Red Rock, Porcelain)

RED60-LGPorRED60-LGP-80(Lights, Green Rock, Porcelain)

RED60-LRNorRED60-LRN-80(Lights,Red Rock, No Refractory)

RED60-LGNorRED60-LGN-80(Lights, Green Rock, No Refractory)

RED60-LRGorRED60-LRG-80(Lights,Red Rock, Granite)

RED60-LGGorRED60-LGG-80(Lights,Green Rock, Granite)

RED60-LCGorRED60-LCG-80(Lights, Clear Rock, Granite)

RED60-LBPorRED60-LBP-80(Lights,Deep Blue Rock, Porcelain)

RED60-LCNorRED60-LCN-80(Lights, Clear Rock, No Refractory)

RED60-LBNorRED60-LBN-80(Lights,Deep Blue Rock, No Refractory)

RED60-LCPorRED60-LCP-80(Lights, Clear Rock, Porcelain)

RED60-LBGorRED60-LBG-80(Lights,Deep Blue Rock, Granite)

22 Base Pan with Media

22.1Rock Placement Jig

22.2Base Pan

22.3Glass Assembly, Lights Left or Right

22.4Glass Assembly, Lights, Middle

22.5Access Panel Assembly

22.6Pilot Cover

On/Off Switches

Rock (Qty 3 req)

Refractory

Additional service part numbers on following page.

 

2159-027

 

 

2155-170

 

 

2159-151

 

Qty 2 req

2159-019

 

 

2155-019

 

 

2159-065

 

 

2155-171

 

Lighted Units Only

2155-204

Y

Ruby Red

MEDIA-RED60

 

Clear

MEDIA-CLEAR60

 

Dark Green

MEDIA-GREEN60

 

Deep Blue

MEDIA-BLUE60

 

Granite

GR60-L

 

No Refractory (Qty 2)

2159-240

 

Porcelain

POR60-L

 

Service Parts

#23 Granite --No Media

23.4

23.5

23.6

 

 

 

 

23

 

 

.

 

 

3

 

 

23

 

 

.

 

 

2

 

23

 

 

.

 

 

1

23.6

23

23.6

.

 

3

 

23

 

.

 

2

 

23

. 3

23

. 2

22

. 1

23.5

 

 

23.4

ITEM

DESCRIPTION

PART NUMBER

23

Refractory Kit

GR60-F

23.1

Outer Bottom Panel (Qty 2 req)

2159-217

23.2

Bottom Front Panel (Qty 3 req)

2159-215

23.3

Bottom Back Panel (Qty 3 req)

2159-216

23.4

Front Corner Panel (Qty 2 req)

2159-214

23.5

Panel Side (Qty 2 req)

2159-210

23.6

Back Panel (Qty 3 req)

2159-209

#25 Granite --With Media

25.225.3

25.3

25.1

25.3

 

 

25.2

 

25.1

ITEM

DESCRIPTION

PART NUMBER

25

Refractory Kit

GR60-L

25.1

Side Panel (Qty 2 req)

2159-211

25.2

Panel Side (Qty 2 req)

2159-210

25.3

Back Panel (Qty 3 req)

2159-209

RED60

Beginning Manufacturing Date: Dec 2009

Ending Manufacturing Date: Active

#24 Porcelain --No Media

24.2

24.1

24.6

24

. 5

24

. 4

24

. 3

24.2

24.1

ITEM

DESCRIPTION

PART NUMBER

24

Refractory Kit

POR60-F

24.1

Front Corner Panel (Qty 2 req)

2159-229

24.2

Panel Side (Qty 2 req)

2159-223

24.3

Outer Bottom Panel

2159-226

24.4

Bottom Front Panel

2159-224

24.5

Bottom Back Panel

2159-225

24.6

Back Panel

2159-222

 

#26 Porcelain --With Media

 

26.2

 

 

26.3

 

 

26.1

 

 

 

26.2

 

26.1

ITEM

DESCRIPTION

PART NUMBER

26

Refractory Kit

POR60-L

26.1

Side Panel (Qty 2 req)

2159-219

26.2

Panel Side (Qty 2 req)

2159-223

26.3

Back Panel

2159-222

Parts Service .C

97

D. Contact Information

Heat & Glo, a brand of Hearth & Home Technologies Inc. 7571 215th St, Lakeville, MN 55044 www.heatnglo.com

Please contact your Heat & Glo dealer with any questions or concerns. For the location of your nearest Heat & Glo dealer,

please visit www.heatnglo.com.

- NOTES -

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NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating

• Read, understand and follow

and maintenance

these instructions for safe

instructions included.

installation and operation.

Leave this manual with party responsible for use and operation.

This product may be covered by one or more of the following patents: (United States) 5328356, 5601073, 5613487, 5647340, 5890485, 5941237, 5947112, 5996575, 6006743, 6019099, 6053165, 6145502, 6170481, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729 or other U.S. and foreign patents pending.

2000-945

Printed in U.S.A. - Copyright 2012

98

Heat & Glo • RED60 • 2159-900Rev. R • 9/12