Gravely RM1440, RM1232, RM1028 User Manual

0 (0)

Rear Engine Rider

Parts Manual

Models

927060 - RM1028

927062 - RM1232

927064 - RM1440

02777800C 6/03 Supercedes 02777800,A,B Printed in USA

THE MANUAL

Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.

For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals.

Hardware descriptions are given in decimals.

Decimals to Fractions

.063

1/16

 

.563

9/16

 

 

 

 

 

.125

1/8

 

.625

5/8

 

 

 

 

 

.188

3/16

 

.688

11/16

 

 

 

 

 

.250

1/4

 

.750

3/4

 

 

 

 

 

.313

5/16

 

.813

13/16

 

 

 

 

 

.375

3/8

 

.875

7/8

 

 

 

 

 

.438

7/16

 

.938

15/16

 

 

 

 

 

.500

1/2

 

1.00

1

 

 

 

 

 

SERVICE AND REPLACEMENT PARTS

When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.

Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit.

• Record Unit Model and Serial numbers here:

PRODUCT REGISTRATION

The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.

Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Gravely or go to www.gravely.com.

YOUR SATISFACTION IS IMPORTANT

Questions? Please follow these helpful steps:

1.Refer to the manuals supplied with your unit.

They will guide you through safe and proper operation and maintenance.

They contain specifications on your unit.

If your questions are not answered in these manuals, go to step number two.

2.Contact Your Dealer.

Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency.

A factory trained staff is available to support your equipment needs. They stock genuine Gravely parts and lubricants manufactured with the same precision and skill as the original.

If your questions are not resolved by the support staff, ask for the manager or owner.

When contacting your Dealer supply your model and serial numbers.

• Record Engine Model and Serial numbers here:

UNAUTHORIZED REPLACEMENT PARTS

Use only Gravely replacement parts. The replacement of any part on this vehicle with anything other than an Gravely authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.

TO SPEED PARTS ORDERING:

1.Know the model and serial numbers of your unit.

2.Know the part number required.

3.Know the quantity required.

4.Know the part description.

2

MODELS

 

TABLE OF CONTENTS

 

927060 (1028)

 

DECALS

 

10 H.P. 28” Hydro

 

 

 

 

 

Serial No. 000400 and up

 

Decals

4

 

 

927062 (1232)

 

FRAME, ENGINE, CONTROLS AND FUEL

 

12 H.P. 32” Hydro

 

 

 

 

 

 

Serial No. 000400 and up

 

Frame, Hood and Seat . . . . . . . . . . . . . . . . . . . . . . . .

6

927064 (1440)

 

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

 

Brake System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

14 H.P. 40” Hydro

 

Steering and Front Wheels. . . . . . . . . . . . . . . . . . . .

10

Serial No. 000400 and up

 

Rear Wheels and Hydro Drive . . . . . . . . . . . . . . . . .

12

 

 

Gas Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

 

 

Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15

 

ELECTRICAL SYSTEMS

 

 

 

 

 

 

 

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

 

 

Continuity Diagram. . . . . . . . . . . . . . . . . . . . . . . . . .

18

 

 

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19

 

 

DECKS

 

 

 

 

 

 

 

28” and 32” Decks, Belts, and Blades . . . . . . . . . . .

20

 

 

40” Deck, Belts, Blades and Idlers . . . . . . . . . . . . . .

22

3

© Copyright 2003 Ariens Company

Gravely RM1440, RM1232, RM1028 User Manual

DECALS-SAFETY & OPERATIONAL

Model 927060, 062, 064

10

1 9

077541

2

3 1

2

3

4

05304800A

5

01607000

4

5

WARNING/AVERTISSEMENT/ADVERTENCIA

Do not operate mower

Ne jamais utiliser

No operar segadora a

unless guards are in

la tondeuse sans

menos que las defensas

operating position or

protecteur sur le

esten en posicion de

bagger is attached.

canal d'ejection ou

operacion o el

07742300B

sans le bac monte.

recogedor este fijo.

05305700A

8 7

07719800B

6

DANGER / PELIGRO

07731400D

PA0410

Item

Part No.

Qty.

Description

1

05306000

1

Decal, Trailer Hitch

2

05304800

1

Decal, Throttle

3

01607000

1

Decal, 5 Position Cut Height

4

05301600

1

Decal, Rear Engine Rider Warning

5

07742300

1

Decal, Warning

6

07731400

2

Decal, Mower Pan Danger

7

07757500

1

Decal, Parking Brake Lever

8

07719800

1

Decal, Ignition

9

05305700

1

Decal, Transmission Disconnect

10

07754100

1

Decal, Hot Surface

4

DECALS-STYLE

Model 927060, 062, 064

4

1

1

2

2

3

PA0291

Item

Part No.

Qty.

Description

1

05304300

2

Decal, Gravely ZT

2

05303600

2

Decal, Rear Engine Rider Gravely 1232 (062)

 

05303200

2

Decal, Rear Engine Rider Gravely 1028 (060)

 

05304000

2

Decal, Rear Engine Rider Gravely 1440 (064)

3

05223900

1

Decal, Gravely

4

05305100

1

Decal, American Flag

 

 

 

 

 

 

 

5

FRAME, HOOD AND SEAT

Model 927060, 062, 064

26

34

33

16

27

14

28

19

18

17

10

21

31

32

30

21

36

35

13

4

9

 

17

2

 

5

 

 

 

15

19

 

25

 

 

 

 

10

 

 

3

 

 

6

19

 

37

 

8

 

 

9

29

 

 

 

11

24

 

 

1

 

 

22

23

20

10

12

7

PA0401

6

 

 

 

FRAME, HOOD AND SEAT

 

 

 

Model 927060, 062, 064

Item

Part No.

Qty.

Description

1

02780151

1

Frame

2

01597000

1

Seat-Low Back TS2300

3

02775851

1

Weldment, Seat Plate and Armrest

4

02764451

1

Reforcement, Seat Support

5

02766151

1

Panel, Solenoid Mounting

6

02760353

1

Seat Support

7

02760253

1

Weldment-Footrest

8

07049400

4

Bolt-Serrated Hex Flange Washer Head .25-20 x .75

9

06226700

3

Bolt, Round Head Square Neck .31-18 x .75 Grade 5

10

06544500

15

Nut, Locking Top Flange .38-16

11

02768500

1

Cupholder

12

02771700

1

Grip, Rear Engine Rider Footrest Left Hand

 

02771800

1

Grip, Rear Engine Rider Footrest Right Hand

13

02771453

1

Engine-Hood (064)

14

02771651

1

Weldment Tube (064)

15

02771551

1

Bracket, Hood Support (064)

16

07534800

2

Knob, Clamping .31-18 Nyloc (064)

17

06221800

4

Bolt-Round Head Square Neck .31-18 x 1.00 (064)

18

040380

2

Nut-Push .312 (064)

19

06544400

6

Nut-Locking-Top-Flange .31-18

20

06530400

1

Nut-Spin Lock-Flange .312-18

21

06227000

6

Bolt-Round Head Square Neck .38-16 x .75 Grade 5

22

036518

1

J-Clamp

23

06226600

4

Bolt-Round Head Square Neck .38-16 x 1.00 Grade 5

24

06711900

1

Pin-Hair-External .12 x .31 x 2.37

25

032369

4

Nut-Retainer .25-20 x .56

26

02701251

1

ube (060, 062)

27

05952400

4

Bolt, Hex .31-18 x 1.50 Grade 5 (060, 062)

28

02722700

2

Brace (060, 062)

29

00591400

4

Bolt-Serrated Hex Flange Washer Head .31-18 x 1

30

02774900

1

Bracket, Transmission - Right Hand

 

02775000

1

Bracket, Transmission - Left Hand

31

06227000

8

Bolt, Round Head Square Neck .38-16 x .75 Grade 5

32

06544500

8

Nut, Locking Top Flange .38-16

33

06435900

2

Washer-Flat-Steel .438 x 1.00 x .083 (Optional)

34

05958500

2

Bolt-Hex .38-16 x 1.75 Grade 5 (Optional)

35

06544500

4

Nut-Locking-Top-Flange .38-16 (Optional)

36

01595251

1

Weight (Optional)

37

07003300

1

Pin, Detent with Ring .25 x 1.00

7

ENGINE

Model 927060, 062, 064

23

23

 

 

 

1

 

 

 

 

 

26

 

 

 

 

 

 

 

25

 

 

 

 

 

 

 

 

 

 

 

 

 

2

22

 

 

 

 

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

 

 

 

3

 

 

 

 

 

 

 

 

4

 

 

 

10

 

 

 

 

 

 

 

22

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

21

 

 

 

6

 

9

 

13

26

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

12

 

 

 

 

 

8

16

 

 

 

 

 

 

 

 

18

21

 

15

 

 

 

 

 

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

26

 

13

 

 

 

 

 

 

 

 

 

 

Item

Part No.

Qty.

Description

 

 

 

 

 

 

1

52710400

1

Group, Engine 12HP Intek (062)

 

 

 

 

 

 

52710300

1

Group, Engine 10HP Intek (060)

 

 

 

 

 

52710500

1

Group, Engine 14HP Intek (064)

 

 

 

 

2

036233

1

V-Belt 4L-Section 30.219 x .547

 

 

 

 

 

3

06601800

1

Key, Straight .25 x 1.75 x .25

 

 

 

 

 

4

02775700

1

Stack, Sheave (060, 062)

 

 

 

 

 

 

02778900

1

Stack, Sheave (064)

 

 

 

 

 

5

02742400

1

Belt, PTO) (062)

 

 

 

 

 

 

 

07242500

1

Belt, PTO (060)

 

 

 

 

 

 

 

07246200

1

Belt, PTO (064)

 

 

 

 

 

 

6

06443500

1

Washer, Flat Steel .463 x 1.375 x .25

 

 

 

 

7

06309300

1

Washer, Locking .44 x .109 Regular

 

 

 

 

8

05967500

1

Bolt, Hex .44-20 x 1.75 Grade 5

 

 

 

 

 

9

06224100

1

Bolt-Round Head Square Neck .38-16 x 1.25 Grade 5

 

 

10

06534900

1

Nut-Flange .375-16

 

 

 

 

 

 

11

06544500

2

Nut, Locking Top Flange .38-16

 

 

 

 

 

12

05961000

2

Bolt, Hex .50-13 x 2.25 Grade 5

 

 

 

 

 

13

06535100

2

Nut, Locking Nylock Thin .50-13

 

 

 

 

 

14

06224300

1

Bolt-Round Head Square Neck .38-16 x 2.00 Grade 5

 

 

15

011263

1

Spring, Tension .095 x .50 x 5.50

 

 

 

 

16

02775400

1

Idler, Drive

 

 

 

 

 

 

17

07309200

1

Idler, V 3 x .38

 

 

 

 

 

 

18

048870

1

Sheave 3.25 x 1.25

 

 

 

 

 

 

19

02776400

1

Idler, 32” Deck PTO (060, 062)

 

 

 

 

 

 

02779100

1

Idler, 40" Deck PTO (064)

 

 

 

 

 

20

047314

1

Spring, Extension.093 x .75 x 4.00

 

 

 

 

21

05516400

2

Bushing-Sleeve .50 x .75 x 1.56

 

 

 

 

 

22

05972700

4

Screw, Socket Head Button Head .31-18 x 1.50 Grade 8

 

23

06544400

4

Nut-Locking-Top-Flange .31-18

 

 

 

 

 

24

06435700

2

Washer-Flat-Steel .38 x .875 x .083

 

 

 

 

25

07067800

1

Valve, Oil Drain

 

 

 

 

 

 

26

036313

1

Cable Tie

 

 

 

 

 

 

27

01590900

1

Tube, Oil Drain

 

 

 

 

 

 

28

06442000

2

Washer-Flat-Steel .563 x 1.38 x .109

 

 

 

 

27

14

19

17

24

11

5

PA0320

8

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