Promaster 252z / 260Z / 272Z
Owner/Operator Manual
Models
992066 - 25hp 52”
992067 - 25hp 60”
992068 - 27hp 60”
992069 - 28hp 60”
992070 - 25hp 72”
992071 - 27hp 52”
992072 - 27hp 72”
US Patent 6,301,864
ENGLISH
FRANÇAIS
ESPAÑOL
00264600 1/04 Printed in USA
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Figure 1 |
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ENGLISH |
FRANÇAIS |
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ESPAÑOL |
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1. |
Choke Control (Not on EFI* models) |
1. |
Starter (indisponible sur les modèles |
1. |
Control de aire (no en modelos EFI*) |
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2. |
Throttle Lever |
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EFI*) |
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2. |
Palanca de ralentí |
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3. |
Malfunction Indicator Light (EFI* |
2. |
Manette des gaz |
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3. |
Lámpara indicadora de fallo |
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models only) |
3. |
Voyant d’anomalie (modèles EFI* |
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(solamente modelos EFI*) |
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4. |
Oil Pressure Indicator |
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modèles uniquement) |
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4. |
Indicador de la presión del aceite |
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5. |
Fuel Tanks and Caps |
4. |
Indicateur de pression d'huile |
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5. |
Tapas y depósitos de combustible |
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6. |
Steering Levers |
5. |
Réservoirs de carburant et bouchons |
6. |
Palancas de dirección |
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7. |
Eye-QTM |
6. |
Leviers de direction |
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7. |
Eye-QTM |
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8. |
Mower Lift Lever |
7. |
Eye-QTM |
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8. |
Palanca de elevación del cortacésped |
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9. |
Seat Suspension Adjustment Knob |
8. |
Levier de relevage de la tondeuse |
9. |
Palanca de ajuste de la suspensión |
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10. |
Headlight |
9. |
Levier de réglage de la suspension |
10. |
Luces delanteras |
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11. |
Seat Adjustment Lever |
10. |
Phare |
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11. |
Palanca de ajuste del asiento |
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12. |
Fuel Shut Off Valve |
11. |
Levier de réglage du siège |
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12. |
Válvula de cierre de combustible |
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13. |
Antiscalp Rollers |
12. |
Robinet de carburant |
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13. |
Rodillos antidesbroce |
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14. |
Axle Locks |
13. |
Rouleaux anti-scalp |
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14. |
Trabas del eje |
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15. |
Cylinder Stops |
14. |
Verrouillage de l’essieu |
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15. |
Topes de cilindro |
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16. |
Height of Cut Indicator |
15. |
Butées de vérin |
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16. |
Altura del indicador de corte |
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17. |
Mower Deck with Chute Deflector |
16. |
Indicateur de hauteur de coupe |
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17. |
Plataforma de corte |
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18. |
Cylinder Stop Storage Post |
17. |
Carter de coupe avec déflecteur |
18. |
Poste de almacenamiento del tope del |
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19. |
Foot Board Latch |
18. |
Montant de remisage de butées de |
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cilindro |
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20. |
Parking Brake |
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vérin |
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19. |
Traba de la plataforma de pie |
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21. |
Power Take Off (PTO) Switch |
19. |
Attache du repose-pied |
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20. |
Freno de estacionamiento |
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22. |
Ignition Switch |
20. |
Frein de stationnement |
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21. |
Interruptor de la toma de fuerza (TDF) |
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23. |
Headlight Switch |
21. |
Contacteur de régime de la PdF |
22. |
Interruptor de encendido |
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22. |
Contacteur de démarrage |
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23. |
Interruptor de los faros delanteros |
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*Electronic Fuel Injection |
23. |
Commande des phares |
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*Inyección electrónica de combustible |
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*Injection électronique |
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WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
2
Controls and Features . . . . . . . . . . . . . . . . . . . . |
. 2 |
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
25 |
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 5 |
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
26 |
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
10 |
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . |
25 |
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
11 |
Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . |
26 |
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . |
14 |
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . |
27 |
Service and Adjustments . . . . . . . . . . . . . . . . . . |
17 |
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
28 |
THE MANUAL
Before operation of unit, carefully and completely read your manuals. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.
All reference to left, right, front, or rear are given from operator sitting in the operation position and facing the direction of forward travel.
SERVICE AND REPLACEMENT PARTS
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When ordering publications, |
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Transfer |
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model & |
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replacement parts, or making service |
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inquiries, know the Model and Serial |
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serial |
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numbers of your unit and engine. |
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number |
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Numbers are located on the product |
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label from |
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product |
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registration form in the unit literature |
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registration |
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package. They are printed on a serial |
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here. |
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number label, located on the frame of |
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your unit (Figure 2). |
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Serial Number Label |
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OF3510
Figure 2
•Record Unit Model and Serial numbers here.
•Record Engine Model and Serial numbers here.
PRODUCT REGISTRATION
The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.
Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Gravely.
UNAUTHORIZED REPLACEMENT PARTS
Use only Gravely replacement parts. The replacement of any part on this equipment with anything other than a Gravely authorized replacement part may adversely affect the performance, durability, and safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether regarding warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.
NOTE: To locate your nearest Gravely Dealer, call 1-800-472-8359 or go to www.gravely.com on the internet.
DISCLAIMER
Gravely reserves the right to discontinue, change, and improve its products at any time without public notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your unit.
DEALER DELIVERY
Dealer should:
1.Test brakes after tractor is assembled to be sure adjustment has not been disturbed in shipment (See Parking Brake Interlock System on page 11). Wheel brakes are properly adjusted at factory.
Copyright 2002 Ariens Company
GB - 4
2.Check the safety interlock system to make sure that it is functioning properly. With operator on seat, unit must not start unless steering levers are in neutral
(N) and Power Takeoff (PTO) is disengaged (Off). Engine must stop if operator leaves seat when steering levers are in any drive position or PTO is engaged (On). See Safety Interlock System on page 11.
3.Fill out Original Purchaser Registration Card and return the card to Gravely.
4.Explain Gravely Limited Warranty Policy.
5.Explain recommended lubrication and maintenance. Advise customer on adjustments.
Instruct customer on controls and operation of unit. Discuss and emphasize the Safety Precautions. Give customer Owner/Operator, Parts, and Engine Manuals. Advise customer to thoroughly read and understand them.
Customer Note: Your Dealer has been provided complete set-up and preparation instructions which must be completed prior to you taking delivery of this unit. The dealer is required to review important information in this manual with you before or upon delivery of the unit or attachment.
WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the safety instructions in the manuals and on decals could result in serious injury or death.
Slopes are a major factor related to loss-of-control and tip-over accidents. Operation on all slopes requires extra caution.
Tragic accidents can occur if the operator is not alert to the presence of children. Never assume that children will remain where you last saw them.
Gasoline is extremely flammable and the vapors are explosive, handle with care.
Disengage attachment, stop unit and engine, remove key, engage parking brake, and allow moving parts to stop before leaving operator’s position.
OL1253 |
OL3900 |
SAFETY ALERT SYMBOL
These are safety alert symbols. They mean:
•ATTENTION!
•YOUR SAFETY IS INVOLVED!
When you see this symbol:
•BECOME ALERT!
•OBEY THE MESSAGE!
SIGNAL WORDS
The safety alert symbols above and signal words below are used on decals and in this manual.
Read and understand all safety messages.
DANGER: IMMINENTLY HAZARDOUS SITUATION! If not avoided, WILL RESULT in death or serious injury.
WARNING: POTENTIALLY HAZARDOUS SITUATION! If not avoided, COULD RESULT in death or serious injury.
CAUTION: POTENTIALLY HAZARDOUS SITUATION! If not avoided, MAY RESULT in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTATIONS
NOTE: General reference information for proper operation and maintenance practices.
IMPORTANT: Specific procedures or information required to prevent damage to unit or attachment.
PRACTICES AND LAWS
Practice usual and customary safe working precautions, for the benefit of yourself and others. Understand and follow all safety messages. Be alert to unsafe conditions and the possibility of minor, moderate, or serious injury or death. Learn applicable rules and laws in your area, including those that may restrict the age of the operator.
REQUIRED OPERATOR TRAINING
Original purchaser of this unit was instructed by the seller on safe and proper operation. If unit is to be used by someone other than original purchaser (loaned, rented or sold), ALWAYS provide this manual and any needed safety training before operation.
GB - 5
SAFETY DECALS AND LOCATIONS
ALWAYS replace missing or damaged Safety Decals. Refer to Figure 3 for Safety Decal locations.
7 |
DANGER / PELIGRO |
•Avoid injury - Stay clear of rotating parts.
•Risque de blessures - ne pas s’approcher des pièces en mouvement.
• Evitar lesiones - Mantenerse alejado de las piezas giratorias.
07735200C
4
4
07742300B
3
6 |
DANGER/PELIGRO |
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077560
5
07731400D
WARNING/AVERTISSEMENT/ADVERTENCIA |
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Do not operate mower |
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Ne jamais utiliser |
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No operar segadora a |
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unless guards are in |
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la tondeuse sans |
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menos que las defensas |
operating position or |
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protecteur sur le |
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esten en posicion de |
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canal d'ejection ou |
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operacion o el |
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bagger is attached. |
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sans le bac monte. |
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recogedor este fijo. |
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2 |
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DANGER / PELIGRO |
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3 |
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17 MAX |
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DANGER/PELIGRO |
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operating. |
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machine. |
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cuando esté en funcionamiento. |
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TO AVOID SERIOUS INJURY OR DEATH |
POUR EVITER LES BLESSURES GRAVES OU LA MORT |
PARA EVITAR DAÑOS SERIOS O LA MUERTE |
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• Read the operator's manual. |
• Lire le manuel d'utilisation. |
• Leer el manual del operador. |
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• Keep children and others away from unit while |
• Éloigner les engants et tout autre personne pendant le fonctionnement de la |
• Mantenga la unidad alejada de los niños u otras personas |
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• Never direct discharge toward other people. |
• Ne jamais décharger directement en direction de quelqu’un. Des particules |
• Nunca dirija la descarga hacia otras personas, ya que los |
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Thrown objects can cause injury. |
projetées peuvent provoquer des blessures. |
objetos lanzados pueden provocar lesiones. |
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• Look down and behind before and while backing. |
• Regardez derriere et sur les cotes lorsque vous reculez. |
• Antes y durante retroceso mirar hacia abajo y detras. |
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• Ne transportez jamais dénfant. |
• Nunca monten niños. |
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• Never carry children. |
• Tondez toujours de haut en bas et inversement jamais le long des pentes. |
• Suba y baje pendientes, no transversalmente. |
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• Go up and down slopes, not across. |
• Si la machine sárrete en montee. Debrayez la lame et redescendez |
• Si la maquina se detiene subiendo cuesta, desactive la |
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• If machine stops going uphill, stop blade and |
doucement. |
cuchilla y baje lentamente. |
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back down slowly. |
• Evitez les virages brusques. |
• Evite viradas subitas. |
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• Avoid sudden turns. |
• Maintenez toujours en place tous les elements de securite (protecteurs, |
• Mantenga artefactos de seguridad (defensas, protectores, |
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• Keep safety devices (guards, shields, switches, |
interrupteurs, etc.). |
interruptores, etc.) en su lugar y trabajando. |
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05359400 |
etc.) in place and working. |
• Controlez le bon fonctionnement des interrupteurs de securité avant |
• Verifique en el manual el sistema de engranar antes de usar. |
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• Check interlock system per manual before use. |
utilisation tel q'uindiqué dans le manuel d'utilisation. |
• Tenga conocimiento de funciones y localizaciones de todos |
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• Understand location and function of all controls. |
• Comprenez bien la fonction et la situation de chacun des leviers et boutons |
los controles. |
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• Never allow operation by untrained persons. |
de commande. |
• Never allow operation by untrained persons. |
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• Never allow operation by untrained persons. |
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07731400D |
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07734700D |
Figure 3 |
OF3390 |
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1. DANGER! TO AVOID SERIOUS INJURY OR DEATH
Read Owner/Operator Manual.
OL1801
Keep children and others away from unit while operating.
OL4370
Never direct discharge toward other people. Thrown objects can cause injury. Remove objects that could be thrown by the blade.
OL0910
Look down and behind before and while backing.
OL4460
Keep children out of work area and under watchful care of a responsible adult.
OL4470
NEVER CARRY CHILDREN.
OL4480
Go up and down slopes, not across.
DO NOT operate on slopes over 17°.
MAX 17°
OL4450
•If machine stops going uphill, stop blade and back down slowly.
•Avoid sudden turns.
•Keep safety devices (guards, shields, switches, etc.) in place and working.
•Check interlock system per manual before use.
•Understand location and function of all controls.
•Never allow operation by untrained persons.
GB - 6
2. PINCH POINT
Avoid pinch points.
OF3330
3. DANGER! ROTATING PARTS
Always keep feet and hands away from rotating parts.
OL3030 |
Always stand clear of discharge area. Do not |
direct discharge toward other people. |
OL0910 |
Keep people away from unit while operating.
OL3292
Shut off engine, remove key, read manual before you adjust or repair unit.
OL4010
NO STEP! Always keep feet away from rotating parts.
OL4420
4. WARNING!
Always stand clear of discharge area.
OL4430
Do not operate mower unless bagger is attached or guards are in operating position.
OL3320
5. HOT SURFACES!
DO NOT touch parts which are hot from operation. ALWAYS allow parts to cool.
OS0731
6. ROTATING PARTS
AVOID INJURY. Stay clear of rotating parts.
OF3450
7. DANGER!
AVOID INJURY. Stay clear of rotating parts.
OL4730
SAFETY RULES
Read, understand, and follow all safety practices in Owner/Operator Manual before beginning assembly. Failure to follow instructions could result in personal injury and/or damage to unit.
ALWAYS remove key and/or wire from spark plug before assembly. Unintentional engine start up can cause death or serious injury.
Complete a walk around inspection of unit and work area to understand:
• Work area • Your unit • All safety decals
ALWAYS check overhead and side clearances carefully before operation. ALWAYS be aware of traffic when operating along streets or curbs.
Keep children and people away.
Keep children out of work area and under watchful care of a responsible adult.
Keep area of operation clear of all toys, pets, and debris. Thrown objects can cause injury.
Check for weak spots on docks, ramps or floors. Avoid uneven work areas and rough terrain. Stay alert for hidden hazards or traffic.
DO NOT operate near drop offs, ditches, or embankments. Unit can suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Data indicates that operators, age 60 and above, are involved in a larger percentage of riding mower related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
Read the entire Owner/Operator manual and other training material. If the operator or the mechanic cannot read the manual, it is the owner’s responsibility to explain it to them. Only the user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.
Only trained adults may operate or service unit.
Local regulations may restrict the age of the operator.
Training includes actual operation.
NEVER allow children to operate or play on or near unit. Be alert and shut off unit if children enter area.
NEVER operate unit after or during the use of medication, drugs or alcohol. Safe operation requires your complete and unimpaired attention at all times.
DO NOT wear loose clothing or jewelry and tie back hair that may get caught in rotating parts.
Wear adequate outer garments.
GB - 7
NEVER wear open sandals or canvas shoes during operation. Wear adequate safety gear, protective gloves and footwear.
Wear proper footwear to improve footing on slippery surfaces.
Always wear safety goggles or safety glasses with side shields when operating mower.
Moving parts can cut or amputate fingers or a hand. Wrap blade(s) or wear gloves to service. On multiblade mowers, rotation of one blade will cause all blades to rotate.
NEVER place your hands or any part of your body or clothing inside or near any moving part while unit is running.
ALWAYS keep hands and feet away from all rotating parts during operation. Rotating parts can cut off body parts.
ALWAYS keep body and hands away from pin holes or nozzles which eject hydraulic fluid under pressure.
DO NOT touch parts which are hot. Allow parts to cool.
ALWAYS keep hands and feet away from all pinch points.
Fumes from the engine exhaust can cause death or serious injury. DO NOT run engine in an enclosed area. Always provide good ventilation.
Read, understand, and follow all instructions in the manual and on the machine before starting.
Understand:
•How to operate all controls
•The functions of all controls
•How to STOP in an Emergency
•Braking and steering characteristics
•Turning radius and clearances
Keep safety devices or guards in place and functioning properly. NEVER modify or remove safety devices.
Ensure Safety Interlock System is functioning properly. DO NOT operate unit if safety interlock is damaged or disabled.
Start and operate unit only when seated in operator’s position. Steering control levers must be in neutral, PTO disengaged and parking brake set when starting engine.
Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision.
Dust, smoke, fog, etc. can reduce vision and cause an accident. Mow only in daylight or good artificial light.
Avoid slippery surfaces. Always be sure of your footing.
DO NOT mow on wet grass. Reduced traction could cause sliding and effect the machine’s stability.
Watch for traffic when operating near or crossing roadways.
Never carry passengers.
DO NOT try to stabilize the machine by putting your foot on the ground.
Never direct discharge towards persons or property that may be injured or damaged by thrown objects. Use extreme caution on gravel surfaces.
Always stand clear of the discharge area.
ALWAYS disengage PTO, stop unit and engine, remove key, engage parking brake and allow moving parts to stop before leaving operator’s position.
Never engage PTO while raising attachment or when attachment is in raised position.
DO NOT operate at too fast a rate. DO NOT change engine governor settings or over-speed engine. Slow down before turning.
DO NOT operate in reverse unless absolutely necessary. ALWAYS look down and behind before and while backing.
If equipment vibrates abnormally, stop engine at once, wait for moving parts to stop and remove wire from spark plug. Repair any damage before restarting unit.
Take all possible precautions when leaving unit unattended. Shut off engine. Remove wire from spark plug and secure it away from spark plug.
ALWAYS remove key to prevent unauthorized use.
Know the weight of loads. Limit loads to those you can safely control and the unit can safely handle.
Disengage PTO when attachment is not in use. ALWAYS turn off power to attachment when travelling, crossing driveways, etc.
Mow up and down slopes, not across them.
DO NOT operate on slopes of more than 17 degrees.
Use of a Rollover Protection System (ROPS) is recommended for slope operation. See Accessories on page 26.
Always wear a seat belt when operating unit using a Rollover Protection System (ROPS).
Keep all movements on the slope slow and gradual. Do not make sudden changes in speed or direction.
Avoid starting or stopping on the slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
If you cannot back up a slope or you feel uneasy on it, do not mow it.
DO NOT park on slopes unless necessary. When parking on slope always chock or block wheels. Always engage parking brake.
Use a slow speed. Tires may lose traction on slopes even though the brakes are functioning properly.
Do not bypass transmission when on a slope.
Use extra care when loading or unloading unit onto trailer or truck.
GB - 8
Secure unit chassis to transport vehicle. NEVER secure from rods or linkages that could be damaged.
DO NOT transport machine while engine is running.
ALWAYS turn off power to attachment when transporting.
Keep unit free of debris. Clean up oil or fuel spills.
This product is equipped with an internal combustion type engine. DO NOT use unit on or near any unimproved, forest-covered or brush covered land unless exhaust system is equipped with a spark arrester meeting applicable local, state or federal laws. A spark arrester, if it is used, must be maintained in effective working order by operator.
Fuel is highly flammable and its vapors are explosive. Handle with care. Use an approved fuel container.
NO smoking, NO sparks, NO flames. ALWAYS allow engine to cool before servicing.
NEVER fill fuel tank when engine is running or hot from operation.
NEVER fill or drain fuel tank indoors.
Replace fuel cap securely and clean up spilled fuel.
Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fuelling is complete. Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immediately.
Avoid Electric Shock. Objects contacting both battery terminals at the same time may result in injury and unit damage. DO NOT reverse battery connections.
Explosive Gases from battery can cause death or serious injury. Poisonous battery fluid contains sulfuric acid and its contact with skin, eyes or clothing can cause severe chemical burns.
No flames, No sparks, No smoking near battery.
ALWAYS wear safety glasses and protective gear near battery.
DO NOT TIP battery beyond a 45° angle in any direction.
ALWAYS keep batteries out of reach of children.
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.
Wash hands after handling.
ALWAYS block wheels and know all jack stands are strong and secure and will hold weight of unit during maintenance.
Release pressure slowly from components with stored energy.
Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition.
NEVER attempt to make any adjustments to unit while engine is running (except where specifically recommended). Stop engine, remove key or spark plug wire and wait for all moving parts to stop before servicing or cleaning.
Check parking brake operation frequently. Adjust and service as required.
ALWAYS maintain unit in safe operating condition. Damaged or worn out muffler can cause fire or explosion.
NO smoking, NO sparks, NO flames. ALWAYS allow engine to cool before servicing.
Maintain or replace safety and instructions labels, as necessary.
NEVER store unit with fuel in fuel tank, inside a building where any ignition sources are present.
Shut off fuel and allow engine to cool completely before storing in closed area or covering unit.
Clean grass and debris from unit, especially from around muffler and engine, to help prevent fires.
For extended storage, shut off fuel and clean unit thoroughly. See engine manual for proper storage.
Lower cutting deck unless a positive mechanical lock is used.
Use only attachments or accessories designed for your unit.
Check attachment components frequently. If worn or damaged, replace with manufacturer’s recommended parts.
GB - 9