Gravely 890015 User Manual

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Promaster 310 Grass Catcher
Owner/Operator & Parts Manual
Model
890015*
*NOTE: Installation requires a separate mower boot kit, p/n 04916000 for 60" decks, p/n 04916100 for 50" decks.
08493200A 12/03
Printed in USA

TABLE OF CONTENTS

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

INTRODUCTION

THE MANUAL
Before operation of unit, carefully and completely read your manuals. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.
All reference to left, right, front, or rear are given from operator sitting in operation position and facing the direction of forward travel.
MODEL AND SERIAL NUMBERS
When ordering replacement parts
Transfer
model & serial
number label from product
registration
here.
Record Unit Model and Serial numbers here.
or making service inquiries, know the Model and Serial numbers of your unit.
Numbers are located on the product registration form in the unit literature package. They are printed on a serial number label, located on the frame of your unit.
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
DISCLAIMER
Ariens reserves the right to discontinue, make changes to, and add improvements upon its products at any time without public notice or obligation. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your unit.
DELIVERY
Customer Note: If you have purchased this product
without complete assembly and instruction by your retailer, it is your responsibility to:
1. Read and understand all assembly instructions in this manual. If you do not understand or have difficulty following the instructions, contact your
nearest Gravely Dealer for assistance. all assembly has been properly completed and safety interlock system works properly.
NOTE: To locate your nearest Gravely Dealer, call
800-472-8359 or go to www.gravely.com on the internet.
Make sure
UNAUTHORIZED REPLACEMENT PARTS
Use only Gravely replacement parts. The replacement of any part on this vehicle with anything other than an Gravely authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.
PRODUCT REGISTRATION
The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.
Customer Note: If Dealer does not register your
product, please fill out, sign and return the product registration card to Gravely.
WARNING: Improper assembly or
adjustments can cause serious injury.
2. Understand all Safety Precautions provided in the manuals.
3. Review control functions and operation of the unit. Do not operate unit unless all controls function as described in this manual.
4. Review recommended lubrication, maintenance and adjustments.
5. Fill out Original Purchaser Registration Card and return the card to Gravely Company.
GB - 2
© Copyright 2001, 2003 Ariens Company

SAFETY

SAFETY ALERTS
Look for these symbols to point out important safety precautions. They mean:
Attention!
Personal Safety Is Involved!
Become Alert!
Obey The Message!
The safety alert symbols above and signal words below are used on decals and in this manual.
Read and understand all safety messages.
DANGER: IMMINENTLY HAZARDOUS
SITUATION! If not avoided, WILL RESULT in death or serious injury.
WARNING: POTENTIALLY HAZARDOUS
SITUATION! If not avoided, COULD RESULT in death or serious injury.
CAUTION: POTENTIALLY HAZARDOUS
SITUATION! If not avoided, MAY RESULT in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTATIONS
NOTE: General reference information for proper
operation and maintenance practices.
IMPORTANT: Specific procedures or information
required to prevent damage to unit or attachment.
PRACTICES AND LAWS
Practice usual and customary safe working precautions, for the benefit of yourself and others. Understand and follow all safety messages. Be alert to unsafe conditions and the possibility of minor, moderate, or serious injury or death. Learn applicable rules and laws in your area. Always follow the practices set forth in this manual.
REQUIRED OPERATOR TRAINING
Original purchaser of this unit was instructed by the seller on safe and proper operation by the seller. If unit is to be used by someone other than original purchaser; loaned, rented or sold, ALWAYS provide this manual and any needed safety training before operation.
SAFETY DECALS AND LOCATIONS
ALWAYS replace missing or damaged Safety Decals. Refer to Parts List for Safety Decal locations.
Danger! -
Caution - Grass Catcher
Boot Danger - Rotating Blades
Boot Caution - Rotating Blades
To Avoid Serious Injury
ROTATING FAN! Stop grass pump and power unit engines before removing any part of bagger. Wait for all moving parts to stop.
OL0900
DO NOT operate mower unless guards are in place or grass pump and entire bagger are attached.
OL0910
Stop engines and wait for all moving parts to stop before opening cover.
Keep children and others away from unit while operating.
OL4140
ALWAYS wear adequate hearing protection.
OL4690
Avoid tip over and loss of control: DO NOT overload bagger. Use extreme caution on slopes. DO NOT make abrupt turns or speed
changes. Be aware of new turning radius.
Stop engine or motor before attaching or removing grass catcher. Under normal use the catcher bag material is subject to wear and deterioration and should be checked to insure compliance with original manufacturer specifications.
Keep feet and hands clear.
OL5000
GB - 3
Stop engine before removing or cleaning this chute. Keep hands and feet clear! Rotating blades!
Warning - Engine
DO NOT operate in poorly ventilated area. DO NOT refuel while engine is running.
Make sure no flame/spark around during refuel.
DO NOT touch exhaust system and engine while hot.
DO NOT touch spark plug cap or high tension cord during engine running.
*SEE YOUR OPERATOR’S MANUAL.
ASSEMBLY SAFETY RULES
Read, understand, and follow all safety practices in Owner/Operator Manual before beginning assembly. Failure to follow instructions could result in personal injury and/or damage to unit.
ALWAYS remove key and wire from spark plugs on unit before assembly. Unintentional engine start up can cause death or serious injury.
Sharp edges can cut. Movement of parts can cut off fingers or a hand. Wrap blade(s), wear sturdy gloves and use extreme caution when working near blades.
Installing the grass catcher on your mower requires the removal of the discharge chute deflector. Retain discharge chute and hardware in a safe location and reinstall whenever operating unit without the grass pump. DO NOT operate mower unless guards are in place or grass pump and entire bagger are attached.
OPERATIONAL SAFETY RULES
Walk Around Inspection
Complete a walk around inspection of unit and work area to understand:
• Work area • Your unit • All safety decals
Work Area
ALWAYS check overhead and side clearances carefully before operation. ALWAYS be aware of traffic when operating along streets or curbs.
Keep children and people away. Keep children out of work area and under watchful care of a responsible adult.
NEVER allow children to operate or play on or near unit. Be alert and shut off unit if children enter area.
Keep area of operation clear of all toys, pets, and debris. Thrown objects can cause injury.
Check for weak spots on docks, ramps or floors. Avoid uneven work areas and rough terrain. Stay alert for hidden hazards.
Avoid uneven and rough terrain. DO NOT operate near drop offs, ditches, or embankments. Unit can suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Dust, fog, etc. can reduce vision and cause an accident. Operate unit only when there is good visibility and light.
Personal Safety
Only trained adults may operate unit. Training includes actual operation. NEVER operate unit after or during the use of
medication, drugs or alcohol. Safe operation requires your complete and unimpaired attention at all times.
NEVER allow anyone to operate this unit when their alertness or coordination is impaired.
Wear adequate safety gear and protective gloves. Wear proper footwear to improve footing on slippery surfaces.
DO NOT wear loose clothing or jewelry and tie back hair that may get caught in rotating parts.
Protect eyes, face and head from objects that may be thrown from unit. Wear appropriate hearing protection.
Avoid sharp edges. Sharp edges can cut. Moving parts can cut off fingers or a hand.
ALWAYS keep hands and feet away from all rotating parts during operation. Rotating parts can cut off body parts.
NEVER place your hands or any part of your body or clothing inside or near any moving part while unit is running.
ALWAYS disengage attachment, stop unit and engine, remove key and allow moving parts to stop before leaving operator’s position.
Operation
Understand:
How to operate all controls
The functions of all controls
How to STOP in an Emergency
Braking and steering characteristics
Turning radius and clearances
NEVER operate bagger if the tractor’s safety interlock system is not working properly.
Always be aware of maximum sweep of catcher when turning. Always allow adequate clearance between catcher, personnel and other objects when turning.
As grass catcher fills, be alert to changing unit stability and control.
Disengage PTO when attachment is not in use. ALWAYS disengage PTO, stop unit and engine,
remove key, engage parking brake and allow moving parts to stop before leaving operator’s position.
DO NOT operate at too fast a rate. DO NOT change engine governor settings or over-speed engine. Slow down before turning.
DO NOT mow near dropoffs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
DO NOT mow on wet grass. Reduced traction could cause sliding.
GB - 4
DO NOT try to stabilize the machine by putting your foot on the ground.
Know the weight of loads. Limit loads to those you can safely control and the unit can safely handle.
ALWAYS keep protective structures, guards and panels in good repair, in place and securely fastened.
DO NOT operate in reverse unless absolutely necessary. ALWAYS look down and behind before and while backing.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine.
ALWAYS allow adequate clearance for unit, attachments, operator and objects in work area when turning. Slow down before turning.
NEVER carry passengers.
Hazardous Slopes
If you cannot back up a slope or you feel uneasy on it, do not mow it.
Mow up and down slopes, not across them. Keep all movements on the slope slow and gradual.
DO NOT make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope.
DO NOT operate on slopes over 10˚. DO NOT park on slopes unless absolutely necessary. If
you must park on a slope, always chock or block wheels. Always set parking brake.
Transport
Use extra care when loading or unloading unit onto trailer or truck.
Secure unit chassis to transport vehicle. NEVER secure from rods or linkages that could be damaged.
DO NOT transport machine while engine is running. ALWAYS turn off power to attachment when
transporting.
Keep all hardware properly tightened.
Cleaning
Keep unit free of debris. Clean up oil or fuel spills.
STORAGE SAFETY RULES
DO NOT store grass can with grass in them. For extended storage, clean unit thoroughly. See
Engine Manual for proper storage. ALWAYS lower cutting deck when unit is parked or
stored.
FUEL SAFETY RULES
Fuel is highly flammable and its vapors are explosive. Handle with care. Use an approved fuel container.
NO smoking, NO sparks, NO flames. ALWAYS allow engine to cool before servicing.
NEVER fill fuel tank when engine is running or hot from operation.
NEVER fill or drain fuel tank indoors. Replace fuel cap securely and clean up spilled fuel.
ACCESSORY AND ATTACHMENT SAFETY RULES
Use only attachments or accessories designed for your unit and properly installed.
Check attachment components frequently. If worn or damaged, replace with manufacturer’s recommended parts.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.
MAINTENANCE AND SERVICE SAFETY RULES
Disengage PTO, stop engine, remove key and wait for all moving parts to stop before servicing, making repairs, adjusting or when clearing debris.
ALWAYS block wheels. Know all jack stands are strong, secure and will hold weight of unit during maintenance.
ALWAYS keep protective structures, guards, and panels in good repair, in place and securely fastened. NEVER modify or remove safety devices.
Fumes from engine exhaust can cause injury or death. DO NOT run engine in an enclosed area. Always provide good ventilation.
Keep unit free of grass, leaves, or other debris. Clean up oil or fuel spills.
Check grass can and catcher parts prior to each use for any holes, abrasions, mildew, or structural damage. Replace parts when necessary.
GB - 5
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