Pro-Turn 100
Zero-Turn Mowers
Parts Manual
Models
991079 – Pro-Turn 148
(SN 021000 +)
991080 – Pro-Turn 152
(SN 021000 +)
991081 – Pro-Turn 160
(SN 021000 +)
991095 – Pro-Turn 148
(SN 021000 +)
991096 – Pro-Turn 152
(SN 021000 +)
991097 – Pro-Turn 160
(SN 021000 +)
991102 – Pro-Turn 148 CARB
(SN 021000 +)
991103 – Pro-Turn 152 CARB
(SN 021000 +)
991104 – Pro-Turn 160 CARB
(SN 021000 +)
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The use of any gasoline exceeding 10% ethanol (E10) or 10% MTBE will void the product warranty. |
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E10 |
L’utilisation d’une essence contenant plus de 10% d’éthanol (E10) ou de 10% de MTBE annulent la |
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garantie. |
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El uso de cualquier otro tipo de gasolina con un porcentaje superior al 10% de etanol (E10) o al 10% de |
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MTBE invalidará la garantía del producto. |
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ENGLISH |
04562100A 1/13 |
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Printed in USA |
THE MANUAL
Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.
For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals.
Hardware descriptions are given in decimals.
Decimals to Fractions
.063 |
1/16 |
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.563 |
9/16 |
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.125 |
1/8 |
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.625 |
5/8 |
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.188 |
3/16 |
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.688 |
11/16 |
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.250 |
1/4 |
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.750 |
3/4 |
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.313 |
5/16 |
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.813 |
13/16 |
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.375 |
3/8 |
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.875 |
7/8 |
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.438 |
7/16 |
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.938 |
15/16 |
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.500 |
1/2 |
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1.00 |
1 |
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SERVICE AND REPLACEMENT PARTS
When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.
Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit.
• Record Unit Model and Serial numbers here:
PRODUCT REGISTRATION
The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.
Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Gravely or go to www.gravely.com.
YOUR SATISFACTION IS IMPORTANT
Questions? Please follow these helpful steps:
1.Refer to the manuals supplied with your unit.
They will guide you through safe and proper operation and maintenance.
They contain specifications on your unit.
If your questions are not answered in these manuals, go to step number two.
2.Contact Your Dealer.
Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency.
A factory trained staff is available to support your equipment needs. They stock genuine Gravely parts and lubricants manufactured with the same precision and skill as the original.
If your questions are not resolved by the support staff, ask for the manager or owner.
When contacting your Dealer supply your model and serial numbers.
• Record Engine Model and Serial numbers here:
UNAUTHORIZED REPLACEMENT PARTS
Use only Gravely replacement parts. The replacement of any part on this vehicle with anything other than a Gravely authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.
TO SPEED PARTS ORDERING:
1.Know the model and serial numbers of your unit.
2.Know the part number required.
3.Know the quantity required.
4.Know the part description.
2
MODELS
Domestic
Model 991079 (Pro-Turn 148)
Kawasaki with 48” Mower Deck Serial No. 021000 and up
Model 991080 (Pro-Turn 152)
Kawasaki with 52” Mower Deck Serial No. 021000 and up
Model 991081 (Pro-Turn 160)
Kawasaki with 60” Mower Deck Serial No. 021000 and up
Model 991095 (Pro-Turn 148)
Kohler EFI with 48” Mower Deck Serial No. 021000 and up
Model 991096 (Pro-Turn 152)
Kohler EFI with 52” Mower Deck Serial No. 021000 and up
Model 991097 (Pro-Turn 160)
Kohler EFI with 60” Mower Deck Serial No. 021000 and up
Model 991102 (Pro-Turn 148 CARB)
Kawasaki with 48” Mower Deck Serial No. 021000 and up
Model 991103 (Pro-Turn 152 CARB)
Kawasaki with 52” Mower Deck Serial No. 021000 and up
Model 991104 (Pro-Turn 160 CARB)
Kawasaki with 60” Mower Deck Serial No. 021000 and up
TABLE OF CONTENTS
DECALS
Decals – Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Decals – Style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
MAIN FRAME
Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Seat Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Tire Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
POWER UNIT
Fuel Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Hydraulic Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Transmission – Right Hand . . . . . . . . . . . . . . . . . . . .24
Transmission – Left Hand . . . . . . . . . . . . . . . . . . . . .28
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
ELECTRICAL
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Continuity Diagram . . . . . . . . . . . . . . . . . . . . . . . . . .38
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
MOWER DECKS
Mechanical Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . .40
Belts, Spindles, Idlers & Blades, 48” & 52” Decks . . .42
Belts, Spindles, Idlers & Blades, 60” Deck . . . . . . . . .44
Deck & Mounting Arms . . . . . . . . . . . . . . . . . . . . . . .46
Anti-Scalp Rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Discharge Chute & Belt Covers . . . . . . . . . . . . . . . . .50
Discharge Chute Storage. . . . . . . . . . . . . . . . . . . . . .53
ROPS
ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
3 |
© Copyright 2013 Ariens Company |
Model 991079, 080, 081, 095, 096, 097, 102, 103, 104
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07800401 |
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07700005A
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07800403
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KEEP HANDS and FEET AWAY |
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02988100 |
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PE105_G_safety_decals |
Item |
Part No. |
Qty. |
Description |
1 |
07800402 |
1 |
Decal, Safety Deck Guarding |
2 |
07800340 |
2 |
Decal, Safety Mower Deck |
3 |
07757500 |
1 |
Decal, Parking Brake Lever |
4 |
07756000 |
2 |
Decal, Danger Fan |
5 |
07754100 |
2 |
Decal, Hot Surface |
6 |
07800401 |
1 |
Decal, Safety Guarding |
7 |
07800403 |
1 |
Decal, Main Safety Commercial |
8 |
07700005 |
1 |
Decal, Maintenance Instructions |
9 |
02988100 |
1 |
Decal, Danger |
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DECALS – STYLE |
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Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 |
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05239700
03271900
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08000605 |
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Item |
Part No. |
Qty. |
Description |
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1 |
03271900 |
2 |
Decal, Transmission Disconnect |
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2 |
07800221 |
1 |
Decal, Seat Release |
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03891000 |
1 |
Decal, 48 (991079, 095, 102) |
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07800026 |
1 |
Decal, 52 (991080, 096, 103) |
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03818400 |
1 |
Decal, 60 (991081, 097, 104) |
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07757600 |
1 |
Decal, Instructional-Steering |
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08000526 |
1 |
Decal, Gravely Heritage, Large |
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03875000 |
1 |
Decal, Belt Routing (991079, 080, 095, 096, 102, 103) |
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7 |
08000605 |
1 |
Decal, Belt Routing (991081, 097, 104) |
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04014000 |
1 |
Decal, Pro-Turn 148 (991079, 095, 102) |
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04014100 |
1 |
Decal, Pro-Turn 152 (991080, 096, 103) |
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8 |
04014200 |
1 |
Decal, Pro-Turn 160 (991081, 097, 104) |
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03955200 |
1 |
Decal, Height of Cut |
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9 |
05366200 |
2 |
Decal, X-Factor Deck |
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10 |
04039400 |
1 |
Decal, Control Panel (991079, 080, 081, 102, 103, 104) |
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11 |
04422600 |
1 |
Decal, Control Panel (991095, 096, 097) |
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05239700 |
1 |
Decal, Fuel Valve |
5
Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 (SN 020000 – 021999)
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PE001_G_frame
6
Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 (SN 020000 – 021999)
Item |
Part No. |
Qty |
Description |
1 |
04243851 |
1 |
Foot Plate |
2 |
04243953 |
1 |
Kick Plate |
3 |
07412900 |
4 |
Screw, Tapping .38-16 x .50 Hex Washer Head Thread Rolling |
4 |
03948151 |
1 |
Muffler Heat Shield |
5 |
07415400 |
8 |
Screw, Tapping .38-16 x .75 Hex Washer Head |
6 |
07400034 |
4 |
Screw, Tapping .25-20 x .50 Hex Washer Head |
7 |
03995253 |
1 |
Pro-Turn 100 Bumper |
8 |
03995751 |
2 |
Bumper Plate |
9 |
04243253 |
1 |
Pro-Turn 100 60" Main Frame Weldment (991081, 097, 104) |
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04243153 |
1 |
Pro-Turn 100 48" – 52" Main Frame Weldment (991079, 080, 095, 096, 102, 103) |
10 |
04053651 |
1 |
PTO Belt Finger Weldment |
11 |
07533600 |
2 |
Bumper, Rubber |
12 |
06530400 |
2 |
Nut, Spin Lock Flange .312-18 |
7
Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 (SN 022000 +)
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PE001_G_frame |
8
Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 (SN 022000 +)
Item |
Part No. |
Qty |
Description |
1 |
04243851 |
1 |
Foot Plate |
2 |
04243953 |
1 |
Kick Plate |
3 |
07412900 |
4 |
Screw, Tapping .38-16 x .50 Hex Washer Head Thread Rolling |
4 |
03948151 |
1 |
Muffler Heat Shield |
5 |
07415400 |
8 |
Screw, Tapping .38-16 x .75 Hex Washer Head |
6 |
07400034 |
4 |
Screw, Tapping .25-20 x .50 Hex Washer Head |
7 |
03995253 |
1 |
Pro-Turn 100 Bumper |
8 |
03995751 |
2 |
Bumper Plate |
9 |
04517353 |
1 |
Pro-Turn 100 60" Main Frame Weldment (991081, 097, 104) |
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04517253 |
1 |
Pro-Turn 100 48" – 52" Main Frame Weldment (991079, 080, 095, 096, 102, 103) |
10 |
04053651 |
1 |
PTO Belt Finger Weldment |
11 |
07533600 |
2 |
Bumper, Rubber |
12 |
06530400 |
2 |
Nut, Spin Lock Flange .312-18 |
13 |
04517453 |
1 |
Bracket, Tank Mount Left Hand |
14 |
04517553 |
1 |
Bracket, Tank Mount Right Hand |
15 |
06212000 |
4 |
Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5 |
16 |
06215700 |
2 |
Bolt, Round Head Square Neck .31-18 x .75 Grade 5 |
17 |
06545500 |
4 |
Nut, Nyloc Flange .38-16 |
18 |
06545400 |
2 |
Nut, Nyloc Flange .31-18 |
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Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 |
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2 15
1
16
PE070_G_100i_seat
10
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SEAT ASSEMBLY |
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Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 |
Item |
Part No. |
Qty |
Description |
1 |
05717100 |
2 |
Ring, Retaining External .500 x .050 |
2 |
06425300 |
2 |
Washer, Flat Steel .531 x 1.00 x .063 |
3 |
04052900 |
1 |
Seat, Suspension – with Belt, Light Gray |
4 |
03837800 |
1 |
Shaft, 100I Seat Pivot |
5 |
05500901 |
2 |
Bushing, Flange .516 x .750 x .625 x .937 |
6 |
03933251 |
1 |
Seat Plate Weldment |
7 |
06545400 |
4 |
Nut, Locking Top Flange .31-18 |
8 |
05947000 |
2 |
Bolt, Hex .31-18 x .75 |
9 |
03918551 |
1 |
Pro-Turn 100 Left Hand Top Seat Latch Mount |
10 |
03917951 |
1 |
Pro-Turn 100 Right Hand Top Seat Latch Mount |
11 |
08321100 |
1 |
Spring, Tension .043 x .44 x 3.31 |
12 |
03917751 |
1 |
Pro-Turn 100 Seat Latch Weldment |
13 |
06706900 |
1 |
Pin, Center .09 x .75 Extended Prong Square Cut |
14 |
06436200 |
1 |
Washer, Flat Steel .406 x .812 x .065 |
15 |
03930451 |
1 |
Pro-Turn 100 Seat Latch Mount Weldment Right Hand |
16 |
03930551 |
1 |
Pro-Turn 100 Seat Latch Mount Weldment Left Hand |
17 |
59210400 |
AR |
Kit, Armrest Assembly Right Hand |
18 |
59210500 |
AR |
Kit, Armrest Assembly Left Hand |
19 |
59208800 |
AR |
Kit, Back Cushion, Light Grey |
20 |
59208900 |
AR |
Kit, Seat Cushion, Light Grey |
21 |
59208000 |
AR |
Kit, Seat Knobs |
22 |
59208100 |
AR |
Kit, Seat Back |
23 |
59207900 |
AR |
Kit, Seat Slides |
24 |
59207800 |
AR |
Kit, Seat Spring and Saddle |
11
Model 991079, 080, 081, 095, 096, 097, 102, 103, 104
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PE002_G_brakes
12
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BRAKE ASSEMBLY |
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Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 |
Item |
Part No. |
Qty |
Description |
1 |
05946900 |
3 |
Bolt, Hex .31-18 x 1.00 |
2 |
05503900 |
2 |
Bushing, Flange .750 x 1.000 x .625 x 1.250 |
3 |
05714600 |
2 |
Ring, Retaining External .689 x .077 |
4 |
01522000 |
1 |
Bushing, Flanged |
5 |
06545400 |
7 |
Nut, Nyloc Flange .31-18 |
6 |
05717100 |
1 |
Ring, Retaining External .500 x .050 |
7 |
03795900 |
1 |
Weldment, Parking Brake Arm |
8 |
03826900 |
1 |
Grip, Parking Brake |
9 |
07517300 |
1 |
Cable Tie |
10 |
06608400 |
1 |
Key, Woodruff .13 x .63 HRD #5 |
11 |
06900318 |
2 |
Cable, Brake Actuating |
12 |
01305900 |
1 |
Bushing, Flange .325 x .499 x .26 x .88 |
13 |
03780900 |
1 |
Plate, Neutral Interlock |
14 |
06514900 |
1 |
Nut, Push .312 |
15 |
06216100 |
4 |
Bolt, Round Head Square Neck .31-18 x 1.00 |
16 |
03861451 |
2 |
Neutral Lock Latch |
17 |
03878700 |
1 |
Weldment, 100I Neutral Lock |
18 |
03251100 |
1 |
Weldment, Park Brake Arm |
13
Model 991079, 080, 081, 095, 096, 097, 102, 103, 104
11
10
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2
PE060_G_tires
14
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TIRE ASSEMBLY |
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Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 |
Item |
Part No. |
Qty |
Description |
1 |
07100903 |
2 |
Tire/Wheel Assembly, 13 x 6.50-6 |
|
07100914 |
AR |
Tire, 13 x 6.50-6 Smooth |
2 |
00675300 |
4 |
Spacer, Front Wheel |
3 |
06500010 |
2 |
Nut, Nyloc Flange .50-13 |
4 |
05961200 |
2 |
Bolt, Hex .50-13 x 9.00 |
5 |
03924453 |
2 |
Fork |
6 |
03760300 |
2 |
Spacer 1.258 x 1.75 x .550 |
7 |
05600432 |
2 |
Seal, Oil 1.75 x 2.332 x .312 |
8 |
05404700 |
4 |
Bearing, Cone 1.25 x .66 |
9 |
05404600 |
4 |
Bearing, Cup 2.328 x .465 |
10 |
07100810 |
2 |
Tire/Wheel Assembly, 23 x 10.50-12 |
|
07100210 |
AR |
Tire, 23 x 10.00-12 |
11 |
06517600 |
10 |
Nut, Wheel .50-20 13/16 Across Flats, Automotive Type |
12 |
06439800 |
2 |
Washer, Flat Steel .812 x 2.00 x .148 |
13 |
06536900 |
2 |
Nut, Jam Center Lock .75-16 |
14 |
03925900 |
2 |
Cap, Dust |
15 |
05435700 |
AR |
Bearing, 25 mm ID x 52 mm OD x 15 mm |
15
Model 991079, 080, 081, 095, 096, 097
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1 |
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14 |
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23 (from Valve) |
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4 |
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17 |
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19 |
2 |
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6 |
18 |
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16 |
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7 |
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8 |
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9 |
22 (to Right Hand Tank)
1
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14 |
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15 |
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2 |
20 |
15 |
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20 |
23 (to Left Hand Tank) |
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11 |
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10 |
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11 |
21 (to Engine) |
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12 |
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G_fueltanks_serial_2500_up
16
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FUEL TANKS |
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Model 991079, 080, 081, 095, 096, 097 |
Item |
Part No. |
Qty |
Description |
1 |
04558000 |
2 |
Cap, Fuel Vent-in Autolock |
2 |
04082700 |
2 |
Grommet, Remote Vent Nitrile |
3 |
03900300 |
2 |
Assembly, Medium Tank Fuel Pick-up |
4 |
03278800 |
9 |
Clamp, Fuel Line |
5 |
04340700 |
1 |
Tank, Left Hand Medium Gravely Fuel |
6 |
07000018 |
8 |
Bolt, SEMS .31-18 x .62 |
7 |
07412900 |
2 |
Screw, Tapping Hex Washer Head Thread Rolling .38-16 x .50 |
8 |
06916000 |
2 |
J-Clamp |
9 |
07517300 |
3 |
Cable Tie |
10 |
04039151 |
1 |
PT100 Control Panel, Black |
11 |
06900417 |
2 |
Cable, PT100 Throttle Control |
12 |
04340600 |
1 |
Tank, RH Medium Gravely Fuel |
13 |
06536000 |
4 |
Nut, Locking, Nylon 10-24 w/Insert |
14 |
04068910 |
2 |
Valve, Combination |
15 |
06116700 |
4 |
Screw, Machine Hex Washer Head 10-24 x .50 |
16 |
09258200 |
1 |
Valve, Fuel |
17 |
04097700 |
2 |
Clamp, Hose, Spring .188 |
18 |
04306900 |
1 |
Tee, 1/4HS Run x 3/16HS Branch |
19 |
06909400 |
1 |
J-Clamp |
20 |
06100211 |
2 |
Screw, Machine HWH Stainless 10-24 x .38 |
2103278100 40” Hose, .25 Low-Perm Bulk Gas
2203278100 18” Hose, .25 Low-Perm Bulk Gas
2303278100 40” Hose, .25 Low-Perm Bulk Gas
17