Gravely 985311, 985307, 985312, 08499200B, 985309 User Manual

...
0 (0)

Professional 2-Wheel Tractor

Parts Manual

Models

985114

985117

985119

985307

985309

985311

985312

985313

08499200B 4/03 Supercedes 08499200,A Printed in USA

THE MANUAL

Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.

For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals.

Hardware descriptions are given in decimals.

Decimals to Fractions

.063

1/16

 

.563

9/16

 

 

 

 

 

.125

1/8

 

.625

5/8

 

 

 

 

 

.188

3/16

 

.688

11/16

 

 

 

 

 

.250

1/4

 

.750

3/4

 

 

 

 

 

.313

5/16

 

.813

13/16

 

 

 

 

 

.375

3/8

 

.875

7/8

 

 

 

 

 

.438

7/16

 

.938

15/16

 

 

 

 

 

.500

1/2

 

1.00

1

 

 

 

 

 

SERVICE AND REPLACEMENT PARTS

When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.

Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit.

Record Unit Model and Serial numbers here:

Record Engine Model and Serial numbers here:

UNAUTHORIZED REPLACEMENT PARTS

Use only Gravely replacement parts. The replacement of any part on this vehicle with anything other than a Gravely authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.

PRODUCT REGISTRATION

The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.

Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Gravely.

YOUR SATISFACTION IS IMPORTANT

Questions? Please follow these helpful steps:

1.Refer to the manuals supplied with your unit.

They will guide you through safe and proper operation and maintenance.

They contain specifications on your unit.

If your questions are not answered in these manuals, go to step number two.

2.Contact Your Dealer.

Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency.

A factory trained staff is available to support your equipment needs. They stock genuine Gravely parts and lubricants manufactured with the same precision and skill as the original.

If your questions are not resolved by the support staff, ask for the manager or owner.

When contacting your Dealer supply your model and serial numbers.

TO SPEED PARTS ORDERING:

1.Know the model and serial numbers of your unit.

2.Know the part number required.

3.Know the quantity required.

4.Know the part description.

2

MODELS

Model 985114

16 HP Briggs & Stratton, Electric Start, 4 Speed, Steering Brakes

Serial No. 000101 and up

Model 985115

8.5 HP Robin, Electric Start, 4 Speed Serial No. 000101 and up

Model 985117

13.5 HP Robin, Electric Start, 4 Speed, Steering Brakes

Serial No. 000101 and up

Model 985119

12.0 HP Kohler, Electric Start, 4 Speed, Steering Brakes

Serial No. 000101 and up

Model 985307

8.5 HP Robin, Electric Start, 4 Speed Serial No. 000101 and up

Model 985309

13.5 HP Robin, Electric Start, 4 Speed, Steering Brakes

Serial No. 000101 and up

Model 985311

13.5 HP Robin, Electric Start, 4 Speed, Differential Lock

Serial No. 000101 and up

Model 985312

13.5 HP Robin, Electric Start, 4 Speed Serial No. 000101 and up

Model 985313

No Engine, 2 Speed, Differential Lock Serial No. 000101 and up

TABLE OF CONTENTS

DECALS

Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

MAIN FRAME

Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Optional Wheel Kits . . . . . . . . . . . . . . . . . . . . . . . . . . 8

OPERATOR CONTROLS

Gear Shift Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

PTO Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Direction Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Steering Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Handlebars. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

POWER PLANT

Range/Differential Lock Control - 4 Speed. . . . . . . . 15

Swiftamatic Differential - 4 Speed . . . . . . . . . . . . . . 16

Locking Differential - 2 Speed . . . . . . . . . . . . . . . . . 18

Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

FUEL AND EXHAUST SYSTEM

8.5 HP Robin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 13.5 HP Robin & 12.0 HP Kohler . . . . . . . . . . . . . . . 26 16 HP Briggs & Stratton. . . . . . . . . . . . . . . . . . . . . . 28

ELECTRICAL SYSTEM

Electrical System - Electric Start . . . . . . . . . . . . . . . 30

Continuity Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . 32

Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

3

© Copyright 2003, Ariens Company

DECALS

Model 985114

3

1

TWO-WHEEL TRACTOR MAINTENANCE INSTRUCTIONS

SEE OPERATOR'S MANUAL FOR FULL INSTRUCTIONS

ENGINE:

CHECK OIL DAILY.

 

 

 

 

CHANGE OIL AND FILTER EVERY 100 HOURS

 

 

 

WITH SAE 10W30 CD.

 

 

 

 

REPLACE FUEL FILTER EVERY 300 HOURS.

 

 

 

KEEP ENGINE AND COOLING FINS CLEAN

AIR CLEANER:

CHECK AND/OR CLEAN DAILY.

 

 

 

 

REPLACE ELEMENT WHEN CLOGGED

 

 

 

OR EVERY 300 HOURS.

 

TRANSMISSION:

CHECK OIL LEVEL DAILY OR

 

 

 

 

AT ANY SIGN OF LEAKAGE.

 

 

 

 

CHECK BELTS EVERY 25 HOURS.

 

 

 

ADJUST TENSION OR REPLACE AS NEEDED.

 

 

4

 

 

 

3

 

 

 

 

 

 

1

2

 

 

 

 

 

 

 

 

REF.

LUBRICATION

QTY. DESCRIPTION-LOCATION

INTERVAL

 

 

 

 

 

Daily 25 Hrs.

1

 

GREASE

2-3

MOWER SPINDLE

TWICE

2

 

GREASE

1

PIVOT PIN

 

3

GREASE

2

CASTER PIVOT

 

4

 

GREASE

2

WHEEL BEARING

 

 

 

OIL

 

ALL PIVOT POINTS,AND

 

 

 

 

 

PIN CONNECTIONS

 

 

 

IMPORTANT: USE LITHIUM BASE GREASE

 

 

 

PIVOTING ATTACHMENTS

 

 

 

TIRE PRESSURE: 18 PSI (124 kN/m2)

 

 

 

 

 

 

077175

6

PROFESSIONAL

16

8

CAUTION

DO NOT PARK ON SLOPE UNLESS WHEELS ARE CHOCKED.

2 WHEEL TRACTOR

077407

7

! SAFETY FIRST

READ THE OPERATOR'S MANUAL

BEFORE USING TRACTOR

DISENGAGE ALL CLUTCHES AND

SHIFT INTO NEUTRAL BEFORE

STARTING ENGINE HANDLE

GASOLINE WITH CARE KEEP

SHIELDS, GUARDS AND SAFETY

DEVICES IN PLACE KEEP

HANDS AND FEET AWAY FROM

MOVING PARTS NEVER LET

CHILDREN OPERATE TRACTOR

BE ALERT FOR DANGER TO BY-

STANDERS, PROPERTY AND FOR

TERRAIN HAZARDS REMOVE

IGNITION KEY BEFORE LEAVING

TRACTOR ENGAGE FWD - REV

CONTROL AND HI - LO GEAR

CONTROLS WHEN PARKING

5

Item

Part No.

Qty.

Description

1

07717500

1

Decal, 2 Wheel Maintenance

2

077247

1

Decal, 2 Wheel Instructions

3

07724300

1

Decal, Instrument Panel-2 Wheel Tractor

4

021090

1

Decal, Forward-Reverse

5

021091

1

Decal, Gear Shift

6

07740700

2

Decal, Gravely Professional 16

7

69201900

1

Decal Set Gravely Logo 17"

8

053168

1

Decal, Caution

4

2

BRAKE P

LOCK

RELEASE

077247

PH0034

4

Gravely 985311, 985307, 985312, 08499200B, 985309 User Manual

DECALS

Model 985115, 117, 119, 307, 309, 311, 312, 313

1

TWO-WHEEL TRACTOR MAINTENANCE INSTRUCTIONS

SEE OPERATOR'S MANUAL FOR FULL INSTRUCTIONS

ENGINE:

CHECK OIL DAILY.

 

 

 

 

CHANGE OIL AND FILTER EVERY 100 HOURS

 

 

 

WITH SAE 10W30 CD.

 

 

 

 

REPLACE FUEL FILTER EVERY 300 HOURS.

 

 

 

KEEP ENGINE AND COOLING FINS CLEAN

AIR CLEANER:

CHECK AND/OR CLEAN DAILY.

 

 

 

 

REPLACE ELEMENT WHEN CLOGGED

 

 

 

OR EVERY 300 HOURS.

 

TRANSMISSION:

CHECK OIL LEVEL DAILY OR

 

 

 

 

AT ANY SIGN OF LEAKAGE.

 

 

 

 

CHECK BELTS EVERY 25 HOURS.

 

 

 

ADJUST TENSION OR REPLACE AS NEEDED.

 

 

4

 

 

 

3

 

 

 

 

 

 

1

2

 

 

 

 

 

 

 

 

REF.

LUBRICATION

QTY. DESCRIPTION-LOCATION

INTERVAL

 

 

 

 

 

Daily 25 Hrs.

1

 

GREASE

2-3

MOWER SPINDLE

TWICE

2

 

GREASE

1

PIVOT PIN

 

3

GREASE

2

CASTER PIVOT

 

4

 

GREASE

2

WHEEL BEARING

 

 

 

OIL

 

ALL PIVOT POINTS,AND

 

 

 

 

 

PIN CONNECTIONS

 

 

 

IMPORTANT: USE LITHIUM BASE GREASE

 

 

 

PIVOTING ATTACHMENTS

 

 

 

TIRE PRESSURE: 18 PSI (124 kN/m2)

 

 

 

 

 

 

077175

4

5

2

2

2

2

3

DANGER

2

2

PH0044

Item

Part No.

Qty.

Description

1

07717500

1

Decal, Two Wheel Maintenance

2

68516300

1

Decal Set, 2 Wheel Tractor

3

07748300

1

Decal, Parking Brake (117, 119, 309)

4

07740600

2

Decal, Professional 14 (117, 309, 311, 312)

 

07740500

2

Decal, Professional 8 (115, 307)

 

05359500

2

Decal, Professional 12 (119)

5

69201900

1

Decal Set Gravely Logo 17"

5

FRAME

Model 985114, 115, 117, 119, 307, 309, 311, 312, 313

1

 

 

 

7

8

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

3

4

6

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

 

20

14

 

16

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

25

 

9

 

 

13

 

 

 

 

 

 

 

 

 

 

 

14

11

 

 

 

 

 

 

 

 

12

 

 

5

 

 

19

23

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

27

 

 

17

 

 

 

11

 

32

31

 

 

 

 

 

 

 

 

 

 

 

 

18

 

 

25

 

26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

28

 

33

 

 

11

 

 

 

29

 

 

21

 

 

 

 

30

 

 

 

 

 

 

 

 

 

17

 

 

 

 

 

 

 

 

22

 

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

 

 

 

 

 

 

11

 

 

34

 

11

 

 

 

35

 

 

37

 

40

 

 

 

 

 

 

 

 

 

 

 

36

 

 

 

38

 

 

 

 

 

 

 

 

39

PH0391

6

 

 

 

FRAME

 

 

 

Model 985114, 115, 117, 119, 307, 309, 311, 312, 313

Item

Part No.

Qty.

Description

1

040871

1

Hood 8 HP

2

05957900

2

Bolt-Hex .38-16 x 1.50 Grade 5

3

06436200

4

Washer-Flat-Steel .406 x .812 x .065

4

034738

1

Bushing-Flange .515 x .750 x .745 x 1.00

5

06442800

2

Washer-Flat-Steel .656 x 1.31 x .095

6

05968100

1

Bolt-Hex .625-11 x 2.00

7

06117900

4

Screw-Machine 6-32 x .75

8

018183

4

Bumper

9

06538900

4

Nut-Locking-Nylon 6-32

10

043922

2

Bushing

11

06529600

12

Nut-Locking-Center .375-16 Grade 2

12

034737

1

Ring-Retaining 1.000 x .748

13

044658

1

Plate, Instrument-Briggs Engine

 

08574100

1

Plate, Instrument-Robin and Kohler Engines

14

05959400

8

Bolt-Hex .38-16 x .75

15

06437300

2

Washer-Flat-Steel .281 x .620 x .065

16

06118100

2

Screw-Machine .25-20 x 1

17

06529700

6

Nut-Locking-Center .25-20 Grade 2

18

06435700

2

Washer-Flat-Steel .38 x .875 x .085

19

041622

2

Bushing, Flange .280 x .750 x .318

20

046387

1

Support, Hood

21

08574400

1

Bracket, Battery Mount

22

106319

4

Bolt-Hex .25-20 x .63

23

046796

1

Support, Handle Bar Right Hand

24

046824

1

Bracket, Tank Support

25

041075

2

Pad, Gas Tank

26

046388

1

Bracket

27

046797

1

Support, Handle Bar Left Hand

28

047190

1

Guard, Engine

29

06442000

1

Washer-Flat-Steel .563 x 1.30 x .109

30

06536300

2

Nut-Locking-Center .50-13 Grade 5

31

047527

1

Weldment, Hitch

32

06536300

1

Nut-Locking-Center .625-11 Grade 2

33

05962000

2

Bolt-Hex .50-13 x 1.50 Grade 5

34

013457

1

Handle, Adjusting

35

06307300

2

Washer-Lock .50 x .125 Reg.

36

05947100

2

Bolt-Hex .50-13 x 1 Grade 5

37

034062

1

Stand, Kick

38

05963300

2

Bolt-Hex .38-16 x 2.00 Grade 5 (114)

 

05958400

2

Bolt-Hex .38-16 x 2.50 Grade 5 (115, 117, 119, 307, 309, 311-313)

39

06714000

1

Pin-Hair-Internal .15 x 2.937

40

039760

2

Spacer

7

OPTIONAL WHEEL KITS

Model 985114, 115, 117, 119, 307, 309, 311, 312, 313

10

7

8

9

11

1

2

16

4

5

3

14

15

6

13

12

PH0193

Item

Part No.

Qty.

Description

1

012674

1

Wheel 7.71 x 1.25

2

018762

1

Tire 16 x 5W x 3

3

012673

1

Wheel-Disc 6.75 x 9.219

4

06529400

3

Nut-Hex .38-16

5

06308800

3

Washer-Lock .375 x .094

6

05959400

6

Bolt-Hex .38-16 x .75 Grade 5

7

08742753

1

Hub-Wheel

8

022512

1

Bushing-Sleeve 1.02 x 1.37 x 1.13

9

06439800

2

Washer-Flat-Steel .812 x 2.00 x .148

10

018345

1

Key-Square .249 x 1.25 x .248

11

038230

1

Insert-Hub

12

046987

1

Tire/Wheel Assembly 8.50-8 x 18

 

07137700

1

Tire/Wheel Assembly 4.80/4.00-8

 

07137800

1

Tire/Wheel 4.80/4.00-8 R.H.

 

07138700

1

Tire/Wheel 4.80/4.00-8 L.H.

13

05962000

4

Bolt-Hex .50-13 x 1.50 Grade 5

14

06536300

4

Nut-Locking-Center .50-13 Grade 5

15

022551

1

Hub-7" Wheel

16

58501600

AR

Kit, Heavy Duty Hub (Contains Items 7, 9-11)

 

 

 

 

 

 

 

8

GEAR SHIFT CONTROL

Model 985114, 115, 117, 119, 307, 309, 311, 312, 313

 

 

4

1

 

 

 

3

 

 

 

5

 

 

7

 

 

6

16

 

9

 

 

8

17

 

 

 

 

10

2

8

11

 

14

 

 

2

15

12

13

PH0380

Item

Part No.

Qty.

Description

1

06529600

1

Nut-Locking-Center .38-16

2

06535900

4

Nut-Jam .38-16

3

041614

1

Pivot-Hand Lever Left Hand

4

044139

1

Grip-Handle

5

041616

1

Handle-Control Right Hand

6

041615

1

Handle-Control Left Hand

7

106319

1

Bolt-Hex .25-20 x .62

8

06529700

2

Nut-Locking-Center .250-20 Grade 2

9

041594

1

Bushing Flange .751 x 1.13 x 1.07

10

06441900

1

Washer-Flat-Steel .531 x 1.062 x .095

11

047566

1

Bolt-Hex .38-16 x 3.75

12

041244

1

Bushing-Flange .257 x .38 x 1.080

13

05952500

1

Bolt-Hex .25-20 x 1.50 Grade 5

14

06437300

1

Washer-Flat-Steel .281 x .620 x .065

15

045575

1

Rod-Control Hi-Lo

16

06529400

2

Nut-Hex .375-16 Grade 2

17

045577

1

Rod-Extension

9

PTO CONTROL

Model 985114, 115, 117, 119, 307, 309, 311, 312, 313

 

 

4

5

 

 

 

 

 

6

 

 

 

 

 

 

7

8

 

 

1

 

 

8

5

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

9

5

 

2

 

 

 

 

 

 

 

 

 

 

3

 

 

12

 

 

 

 

 

 

 

 

 

 

 

 

11

 

13

 

 

 

 

 

 

5

14

 

 

 

 

 

 

6

7

21

 

 

 

5

 

 

 

 

 

 

 

5

 

 

 

 

 

18

14

 

 

 

20

 

 

 

 

 

 

 

17

 

 

15

 

19

 

16

 

 

5

 

 

 

 

 

 

 

 

 

 

 

PH0051

Item

Part No.

Qty.

Description

1

010683

1

Handle-Rubber Shifter

2

046798

1

Rod-Shifter

3

041042

1

Spring-Tension .041 x 1.25 x .50

4

06529600

1

Nut-Locking-Center .375-16 Grade 2

5

06436200

8

Washer-Flat-Steel .406 x .812 x .065

6

06529700

4

Nut-Locking-Center .250-20 Grade 2

7

06437300

4

Washer-Flat-Steel .281 x .620 x .065

8

040637

2

Cam-Shifter

9

05947700

2

Bolt-Hex .25-20 x 1.00 Grade 5

10

040599

1

Spring-Compression .081 x .720 x 2.75

11

05952500

2

Bolt-Hex .25-20 x 1.50 Grade 5

12

032353

2

Block-Shift Lever

13

046784

1

Link-Shifter Stop

14

039078

2

Spring Washer

15

06707300

2

Pin-Cotter .12 x .75

16

040849

1

Weldment, PTO Bellcrank

17

08573000

1

Rod-PTO

18

120369

1

Nut-Hex .375-24 Grade 2

19

02917100

1

Ball Joint

20

06538800

1

Nut-Locking Nylon .375-24 with Insert

21

021462

1

Shim-Mower Height Adjuster Bracket

10

 

 

 

 

DIRECTION CONTROL

 

 

 

 

 

 

 

Model 985114, 115, 117, 119, 307, 309, 311, 312, 313

 

 

 

1

 

3

 

 

 

 

 

 

2

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

9

5

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

3

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

12

 

 

 

7

 

 

 

19

7

13

 

7

8

 

 

 

 

 

16

 

 

23

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

 

 

17

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

19

 

 

 

6

20

 

18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25

21

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

26

24

 

22

 

 

 

 

 

 

 

 

15

 

 

 

 

27

 

1

 

 

 

 

 

 

 

 

 

PH0150

Item

Part No.

Qty.

Description

 

 

 

 

 

1

05952500

2

Bolt-Hex .25-20 x 1.50 Grade 5

 

 

 

2

06117900

1

Screw-Machine 6-32 x .75

 

 

 

3

041252

2

Knob-Handle Control

 

 

 

 

4

040601

1

Handle-Control Right Hand

 

 

 

5

040600

1

Handle-Control Left Hand

 

 

 

6

06437300

2

Washer-Flat-Steel .281 x .620 x .065

 

 

 

7

06529700

3

Nut-Locking-Center .250-20 Grade 2

 

 

 

8

06538900

1

Nut-Locking-Nylon 6-32

 

 

 

 

9

106319

1

Bolt-Hex .25-20 x .63

 

 

 

 

10

05957900

1

Bolt-Hex .38-16 x 1.50 Grade 5

 

 

 

11

047566

1

Bolt-Hex .38-16 x 3.5

 

 

 

 

12

06441900

1

Washer-Flat-Steel .531 x 1.062 x .095

 

 

 

13

041593

1

Sleeve-Handle Stop

 

 

 

 

14

041594

1

Bushing Flange .751 x 1.13 x 1.07

 

 

 

15

06529600

2

Nut-Locking-Center .38-16

 

 

 

16

012586

1

Spring-Compression .038 x .281 x .88

 

 

 

17

274301

1

Ball .312 Guard 2000

 

 

 

 

18

042170

1

Bracket-Handle Pivot

 

 

 

 

19

06535900

4

Nut-Jam .375-16

 

 

 

 

 

20

044361

1

Bushing-Flange .320 x .750 x 1.280

 

 

 

21

042169

1

Bushing-Flange .515 x .746 x 1.290 x 1.000

 

 

 

22

044362

1

Plate-Neutral

 

 

 

 

 

23

021506

1

Spring-Compression .072 x .561 x 2.50

 

 

 

24

041244

1

Bushing-Flange .257 x .38 x 1.080

 

 

 

25

045576

1

Rod-Control Forward Reverse

 

 

 

26

06529400

2

Nut-Hex .375-16 Grade 2

 

 

 

27

045577

1

Rod-Extension

 

 

 

 

 

11

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