Operator’s Manual
with Maintenance Information
Second Edition
Third Printing
Part No. 82233
Operator's Manual |
Second Edition · Third Printing |
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Important
Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, please call Genie Industries.
Contents |
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Page |
Safety ........................................................................ |
1 |
Legend ...................................................................... |
7 |
Controls ..................................................................... |
8 |
Pre-operation Inspection ........................................... |
11 |
Maintenance ............................................................. |
13 |
Function Tests .......................................................... |
16 |
Work Place Inspection .............................................. |
19 |
Operating Instructions ............................................... |
20 |
Transport Instructions ............................................... |
23 |
Decals ...................................................................... |
24 |
Specifications ........................................................... |
26 |
Contact us: |
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Internet: http://www.genielift.com |
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e-mail: techpub@genieind.com |
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Copyright © 1998 by Genie Industries
First Edition: Ninth Printing, October 2000
Second Edition: Third Printing, January 2003
"Genie" is a registered trademark of
Genie Industries in the U.S.A. and many other countries. "GS" is a trademark of Genie Industries.
These machines comply with
ANSI/SIA 92.6-1999.
Printed on recycled paper
Printed in U.S.A.
Genie GS-2668 RT & Genie GS-3268 RT |
Part No. 82233 |
Second Edition · Third Printing |
Operator's Manual |
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Safety Rules
Danger
Failure to obey the instructions and safety rules in this manual will result in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe machine operation contained in this operator's manual.
1 Avoid hazardous situations.
Know and understand the safety rules before going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey:
Manufacturer's instructions and safety rules—safety and operator's manuals and machine decals
employer's safety rules and worksite regulations
applicable governmental regulations
You are properly trained to safely operate the machine.
Part No. 82233 |
Genie GS-2668 RT & Genie GS-3268 RT |
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Operator's Manual |
Second Edition · Third Printing |
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SAFETY RULES
Electrocution Hazards
This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current.
Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart.
Voltage |
Minimum Safe |
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Phase to Phase |
Approach Distance |
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Feet |
Meters |
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0 to 300V |
Avoid Contact |
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300V to 50KV |
10 |
3.05 |
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50KV to 200KV |
15 |
4.60 |
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200KV to 350KV |
20 |
6.10 |
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350KV to 500KV |
25 |
7.62 |
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500KV to 750KV |
35 |
10.67 |
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750KV to 1000KV |
45 |
13.72 |
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Allow for platform movement, electrical line sway or sag and beware of strong or gusty winds.
Keep away from the machine if it contacts energized power lines. Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off.
Do not operate the machine during lightning or storms.
Do not use the machine as a ground for welding.
Tip-over Hazards
Occupants, equipment and materials shall not exceed the maximum platform capacity or the maximum capacity of the platform extension.
Maximum capacity - GS-2668RT
Platform retracted |
1250 |
lbs |
567 kg |
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Platform extended - Platform only |
950 |
lbs |
431 kg |
Platform extended - Extension only |
300 |
lbs |
136 kg |
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Maximum occupants - ANSI and CSA |
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4 |
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Maximum occupants - CE |
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Outdoor use |
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4 |
Indoor use only |
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4 |
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1250 lbs / 567 kg Extension only |
Platform only |
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300 lbs / 136 kg 950 lbs / 431 kg |
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Maximum capacity - GS-3268RT |
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Platform retracted |
1000 |
lbs |
454 kg |
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Platform extended - Platform only |
700 |
lbs |
318 kg |
Platform extended - Extension only |
300 |
lbs |
136 kg |
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Maximum occupants - ANSI and CSA |
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4 |
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Maximum occupants - CE |
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Outdoor use |
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2 |
Indoor use only |
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4 |
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1000 lbs / 454 kg Extension only |
Platform only |
300 lbs / 136 kg |
700 lbs / 318 kg |
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Genie GS-2668 RT & Genie GS-3268 RT |
Part No. 82233 |
Second Edition · Third Printing |
Operator's Manual |
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Do not alter or disable the limit switches.
Do not drive over 0.5 mph / 0.8 km/h with the platform raised.
Models without outriggers: Do not raise the platform unless the machine is on a firm, level surface.
Models with outriggers: Do not lower the outriggers unless the machine is on a firm surface. Avoid drop-offs, holes, unstable or slippery surfaces and other possible hazardous conditions.
Models with outriggers: Do not raise the platform unless the machine is level. Do not set the machine up on a surface where it cannot be leveled using only the outriggers.
Models with outriggers: Use common sense and planning when lowering the outriggers on a slope. The steer end outriggers must be lowered first.
Do not use the platform controls to free a platform that is caught, snagged or otherwise prevented from normal motion by an adjacent structure. All personnel must be removed from the platform before attempting to free the platform using the ground controls.
SAFETY RULES
Do not depend on the tilt alarm as a level indicator. The tilt alarm sounds on the chassis and in the platform when the machine is on a severe slope.
If the tilt alarm sounds:
Lower the platform. Move the machine to a firm, level surface. If the tilt alarm sounds when the platform is raised, use extreme caution to lower the platform.
Do not operate the machine in strong or gusty winds. Do not increase the surface area of the platform or the load. Increasing the area exposed to the wind will decrease machine stability.
Do not drive the machine on or near uneven terrain, unstable surfaces or other hazardous conditions with the platform raised.
Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain, debris, unstable or slippery surfaces and near holes and drop-offs.
Part No. 82233 |
Genie GS-2668 RT & Genie GS-3268 RT |
3 |
Operator's Manual |
Second Edition · Third Printing |
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SAFETY RULES
Do not push off or pull toward any object outside of the platform.
Do not place or attach fixed or overhanging loads to any part of this machine.
Do not transport tools and materials unless they are evenly distributed and can be safely handled by person(s) in the platform.
GS-2668 RT |
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ANSI & CSA - 4 person |
200 lbs / 890 N |
CE - Indoor use only - 4 person |
90 lbs / 400 N |
CE - Outdoor use - 4 person |
90 lbs / 400 N |
Australia - Indoor use only - 4 person |
90 lbs / 400 N |
Australia - Outdoor use - 4 person |
90 lbs / 400 N |
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GS-3268 RT |
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ANSI & CSA - 4 person |
200 lbs / 890 N |
CE - Indoor use only - 4 person |
90 lbs / 400 N |
CE - Outdoor use - 2 person |
90 lbs / 400 N |
Australia - Indoor use only - 4 person |
90 lbs / 400 N |
Australia - Outdoor use - 2 person |
90 lbs / 400 N |
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Do not alter or disable machine components that in any way affect safety and stability.
Do not replace items critical to machine stability with items of different weight or specification.
Do not modify or alter an aerial work platform without prior written permission from the manufacturer. Mounting attachments for holding tools or other materials onto the platform, toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load.
Do not place ladders or scaffolds in the platform or against any part of this machine.
Do not use the machine on a moving or mobile surface or vehicle.
Be sure all tires are in good condition, castle nuts are properly tightened and cotter pins are properly installed.
Do not use the machine as a crane.
Do not push the machine or other objects with the platform.
Do not contact adjacent structures with the platform.
Do not tie the platform to adjacent structures.
Do not place loads outside the platform perimeter.
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Genie GS-2668 RT & Genie GS-3268 RT |
Part No. 82233 |
Second Edition · Third Printing |
Operator's Manual |
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SAFETY RULES
Fall Hazards |
Collision Hazards |
The guardrail system provides fall protection. If occupant(s) of the platform are required to wear personal fall protection equipment (PFPE) due to job site or employer rules, PFPE equipment and its use shall be in accordance with the PFPE manufacturer’s instructions and applicable governmental requirements.
Do not sit, stand or climb on the platform guard rails. Maintain a firm footing on the platform floor at all times.
Do not climb down from the platform when raised.
Keep the platform floor clear of debris.
Close the entry gate before operating.
Do not operate the machine unless the guard rails are properly installed and the entry is secured for operation.
Be aware of limited sight distance and blind spots when driving or operating.
Be aware of extended platform position when moving the machine.
Machine must be on level surface or secured before releasing the brakes.
Operators must comply with employer, job site and governmental rules regarding use of personal protective equipment.
Check work area for overhead obstructions or other possible hazards.
Be aware of crushing hazard when grasping the platform guard rail.
Observe and use color-coded direction arrows on the platform controls and platform decal plate for drive and steer functions.
Part No. 82233 |
Genie GS-2668 RT & Genie GS-3268 RT |
5 |
Operator's Manual |
Second Edition · Third Printing |
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SAFETY RULES
Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and/or precautions have been taken to prevent any potential collision.
No stunt driving or horseplay while operating a machine.
Do not lower the platform unless the area below is clear of personnel and obstructions.
Limit travel speed according to the condition of the ground surface, congestion, slope, location of personnel and any other factors which may cause collision.
Component Damage Hazards
Do not use any battery or charger greater than 12V to jump-start the engine.
Do not use the machine as a ground for welding.
Machines equipped with hydraulic shutoff valves: Be sure the valves (located by the hydraulic tank) are open before starting the engine.
Explosion and Fire Hazards
Do not start the engine if you smell or detect liquid petroleum gas (LPG), gasoline, diesel fuel or other explosive substances.
Do not refuel the machine with the engine running.
Refuel the machine and charge the battery only in an open, well-ventilated area away from sparks, flames and lighted tobacco.
Do not operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present.
Damaged Machine Hazards
Do not use a damaged or malfunctioning machine.
Conduct a thorough pre-operation inspection of the machine and test all functions before each work shift. Immediately tag and remove from service a damaged or malfunctioning machine.
Be sure all maintenance has been performed as specified in this manual and the appropriate Genie service manual.
Be sure all decals are in place and legible.
Be sure the operator’s, safety and responsibilities manuals are complete, legible and in the storage container located on the platform.
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Genie GS-2668 RT & Genie GS-3268 RT |
Part No. 82233 |
Second Edition · Third Printing |
Operator's Manual |
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Crushing Hazards
Keep hands and limbs out of scissors.
Use common sense and planning when operating the machine with the controller from the ground. Maintain safe distances between the operator, the machine and fixed objects.
Maintain a firm grasp on the platform rail when pulling the snap pin. Do not allow the platform guard rails to fall.
Bodily Injury Hazard
Always operate the machine in a well-ventilated area to avoid carbon monoxide poisoning.
Do not operate the machine with a hydraulic oil or air leak. An air leak or hydraulic leak can penetrate and/or burn skin.
SAFETY RULES
Decal Legend
Genie product decals use symbols, color coding and signal words to identify the following:
Safety alert symbol—used to alert personnel to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Red—used to indicate the presence of an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Orange—used to indicate the presence of a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Yellow with safety alert symbol— used to indicate the presence of a potentially hazardous situation which, if not avoided, may cause minor or moderate injury.
Yellow without safety alert symbol—used to indicate the presence of a potentially hazardous situation which, if not avoided, may result in property damage.
Green—used to indicate operation or maintenance information.
Part No. 82233 |
Genie GS-2668 RT & Genie GS-3268 RT |
7 |
Operator's Manual |
Second Edition · Third Printing |
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Legend
1 |
Platform entry gate |
10 |
LPG tank |
2 |
Platform guard rails |
11 |
Steer tire |
3 |
Manual storage container |
12 |
Engine side cover |
4 |
Lanyard anchorage point |
13 |
Fuel tank |
5 |
Platform extension lock |
14 |
Non-steer tire |
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handle |
15 |
Tilt alarm (under cover) |
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6 |
Platform controls |
16 |
Entry ladder/transport |
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7 |
Platform extension |
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tie-down |
8 |
Outrigger housing (if equipped |
17 |
Ground controls with manual |
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with outriggers) |
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lowering valve and LED |
9 |
Outrigger footpad (if equipped |
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diagnostic readout |
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with outriggers) |
18 |
Ground controls side cover |
19Hydraulic oil level indicator (under cover)
20Brake release pump knob and brake release knob (hidden from view in this picture)
21LPG tank (optional)
22Safety arm
23GFCI outlet
8 |
Genie GS-2668 RT & Genie GS-3268 RT |
Part No. 82233 |