Garland SR16 User Manual

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INSTALLATION AND OPERATION MANUAL

MASTER SERIES

INFRA-RED

SALAMANDER BROILER M/MS/MST (SRC, SR16)

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE

OR OTHER FLAMMABLE VAPORS OR

LIQUIDS IN THE VICINITY OF

THIS OR ANY OTHER

APPLIANCE

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY, OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED.

IN THE COMMONWEALTH OF MASSACHUSETTS THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER. APPROVAL NUMBER: G-1-07-05-28

For Your Safety:

Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting your local gas supplier.

Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent

using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,

or which has been modified or repaired using unauthorized parts or by unauthorized service agents.

For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com.The information contained herein, (including design and parts specifications), may be superseded and is subject to change without notice.

GARLAND COMMERCIAL RANGES, LTD.

1177 Kamato Road, Mississauga, Ontario L4W 1X4

CANADA

Phone: 905-624-0260

Fax: 905-624-5669

Part # 1382684 Rev. 1 (02/11/11)

© 2005 Garland Commercial Industries, Inc.

Part # 1382684 Rev. 1 (02/11/11)

Page 1

IMPORTANT INFORMATION

WARNING:

This product contains chemicals known to the state of California to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers is known to the state of California to cause cancer. Operation of this product could expose you to carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the state of California to cause birth defects or other reproductive harm.

Keep appliance area free and clear of combustibles.

Page 2

Part # 1382684 Rev. 1 (02/11/11)

TABLE OF CONTENTS

IMPORTANT INFORMATION . . . . . . . . . . . . . 2

DIMENSIONS AND SPECIFICATIONS . . . . . 4

Suffix Definitions. . . . . . . . . . . . . . . 5

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . 5

Product application. . . . . . . . . . . . . . 5 Rating Plate. . . . . . . . . . . . . . . . . . 5

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 6

Clearances. . . . . . . . . . . . . . . . . . 6 Location. . . . . . . . . . . . . . . . . . . 6

Installation Instructions for

Range Mount Salamander. . . . . . . . . . . 6 Wall Mounted Salamanders . . . . . . . . . . 6 Statutory Regulations. . . . . . . . . . . . . 6 Gas Supply . . . . . . . . . . . . . . . . . . 7 Ventilation and Air Supply. . . . . . . . . . . 7 Testing And Adjustments. . . . . . . . . . . 7

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

M, MS Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Pilot Lighting Instructions . . . . . . . . 8 Main Burner Operation . . . . . . . . . . 8 Shut Down . . . . . . . . . . . . . . . 8 MST Models. . . . . . . . . . . . . . . . . 8 Operating Controls . . . . . . . . . . . 8 Lighting Instructions . . . . . . . . . . . 8 Shut Down . . . . . . . . . . . . . . . 9 All Models. . . . . . . . . . . . . . . . . . 9 Burner Ignition . . . . . . . . . . . . . 9 Main burner Adjustments . . . . . . . . 9 Burn off Period . . . . . . . . . . . . . 9 Operating Suggestions . . . . . . . . . . 9 Energy Conservation . . . . . . . . . . 9 Safety Precautions . . . . . . . . . . . . 9

MAINTENANCE AND CLEANING . . . . . . . . 10

Daily . . . . . . . . . . . . . . . . . . . . 10 Monthly. . . . . . . . . . . . . . . . . . . 10 Exterior Cleaning . . . . . . . . . . . . . . 10 Stainless Steel . . . . . . . . . . . . . . . . 10

SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Part # 1382684 Rev. 1 (02/11/11)

Page 3

DIMENSIONS AND SPECIFICATIONS

17 61/64"

[456mm]

16 5/16" [414mm]

34"

16 13/16"

[864mm]

[427mm]

 

 

20 1/4"

 

[514mm]

 

PRODUCT

 

MSR16

MRSC

 

 

 

 

 

 

 

 

 

 

Width: In(mm)

 

34(864)

 

34(864)

 

 

 

 

 

 

 

 

 

 

Depth: In(mm)

 

20-1/4(514)

 

20-1/4(514

 

 

 

 

 

 

 

 

 

 

Height: In(mm)

 

35-5/8(965)

 

17(432)

 

 

INPUT:BTU/hr(kw)(Natural Gas)

 

28,000 (8.20)

 

28,000 (8.20)

 

 

 

 

 

 

 

 

 

 

Shipping Wt:(LB/KG)

 

170/78

 

135/61

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INSTALLATION NOTES

 

 

 

Combustible Wall Clearances ¹

 

Entry Clearances

 

Operating Pressure

 

 

 

 

 

 

 

Sides: 0"

 

Crated: 26-3/4"(680mm)

 

Natural: 6" WC (15mbar)

 

Back: 0"

 

Uncrated: 21" (533mm)

 

Propane: 11" WC (28mbar)

 

 

 

 

 

 

 

 

¹ For instillations in non-combustiblelocations only.

NOTE: Data applies only to North America

Gas input ratings shown here are for installations up to 2,000 ft. (610m) above seal level. Specify altitudes over 2,000 ft.

Commercial cooking equipment requires an adequate ventilation system. For additional information, refer to the National Fire Protection Association's standard NFPA96. “Vapor Removal from Cooking equipment”

(for North American only)

Please specify gas type when ordering.

Page 4

Part # 1382684 Rev. 1 (02/11/11)

DIMENSIONS AND SPECIFICATIONS continued

 

 

GAS TYPE

 

 

 

MODEL NUMBER

Natural Gas

 

 

Propane

 

 

 

 

 

 

 

 

Orifice

Input (BTU/Hr)

 

Orifice

 

Input (BTU/Hr)

(M,MS,MST)(SRC, SR16)

47F

14,000

 

1.1mm

 

13,000

Suffix Definitions

M/MS/MST

SRC, SR16-280,SR16

 

 

 

SRC - Counter Top Version

SR16-280- Restaurant Range Mount Version

SR16 - Heavy Duty Range Mount Version

Base Model Number

*MSTSRC and MSTSR16 models are“CE” approved..

INTRODUCTION

IMPORTANT:  Read these instructions carefully before attempting to operate the appliance..

Garland/U.S. Range products are not approved or authorized for home or residential use, but are intended for commercial applications only. Garland / U.S. Range will not provide service, warranty, maintenance or support of any kind other than in commercial applications.

Your new equipment must be installed and adjusted by a competent person in accordance with the law. Failure to install appliances correctly could lead to prosecution. It is in your own interests and that of safety to ensure that the law is complied with. Your Garland dealer is well qualified to provide this service.

Like any other fine precision built piece of equipment, it should be given regular care and maintenance. Periodic inspections by your dealer or a qualified service company are recommended to check temperatures, burner adjustments and ensure moving parts are operative. Wherever possible avoid overheating idle equipment, as this is the primary cause for increased service cost.

“Regular Maintenance Ensures Peak Performance..”

Product application

The Garland infra-redsalamander offers broiling for a wide variety of products such as steak, lobster, fish, onion soup, casseroles, garlic bread and hamburgers. Theoven-fireinfrared design provides for quick preheat and efficient, uniform production. The tilting rack feature allows for an easy view broiling.

Rating Plate

The rating plate is located behind the drip tray. In the event you have any questions concerning the installation, use care or service of this or any other Garland product, write or call our Product Service Department. When corresponding with the factory or your equipment dealer regarding service problems or replacement parts, be sure to refer to the particular unit by the correct model number (including prefix and suffix letters and numbers) and the serial or code number. The rating plate affixed to the unit contains this information.

For proper operation, the Fuel information on the data plate of you new equipment must match your fuel supply.

Part # 1382684 Rev. 1 (02/11/11)

Page 5

INSTALLATION

Clearances

Models (M, MS, MST)(SRC, SR16) are for installation in noncombustible locations only with zero (0”) sides and rear clearance.

NOTE:  Adequate clearance must be provided for servicing and proper operation.

Location

Counter salamanders should be installed on a firm, smooth and level base designed to withstand the weight of the fully laden appliance. Any openings in the wall behind or beside the appliance must be sealed.

Installation Instructions for

Range Mount Salamander

4.If the range is in a battery line-up,fasten units together at the hole marked “X” with 1/4” x 20 bolts, nuts and washers.

5.Reattach the front panel (5) to the salamander with sheet metal screws previously removed.

Wall Mounted Salamanders

1.Each gas appliance must be located with respect to building construction and other equipment so as to permit access to the appliance, Such access and clearance may be necessary for servicing and cleaning.

2.Salamanders intended for wall mounting are shipped with the mounting kit already attached.

3.Provisions for gas connections, bottom or rear should be taken into consideration.

4

 

GARLAND

8

3

 

6 7

2

5

"X"

"X" ~ 1

1.Remove the front panel (5) by removing two (2), sheet metal screws from the underside of the salamander.

2.With the back panel, (4), still attached to the uprights (2&3) drop the uprights into the rectangular openings at the rear of the range (1).

3.Fasten the uprights, (2 & 3) to the range with four, (4), 5/16” x 18 bolts and flat washers. (6&7)

Statutory Regulations

When checking gas pressure be sure that all other equipment on the same gas line is on. A pressure regulator is supplied as standard equipment with Garland salamanders. Installation must conform to the National Fuel Gas Code ANSI Z223.1 or latest edition and/or local code to assure safe and efficient operation.

In Canada, the installation must comply with CAN/CGA-B149.1Natural Gas Installation Code or CAN/CGAB149.2 Propane Gas Installation Code, and local codes where applicable.

NOTE:  The appliance must be isolated from the gas supply piping system by closing it individual manual shut-off(not supplied by the manufacturer) during any testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.45 kPa).

Page 6

Part # 1382684 Rev. 1 (02/11/11)

INSTALLATION continued

Gas Supply

Before assembly and connection check the gas supply.

1.The type of gas for which the unit is equipped is stamped on the data plate located behind the drip tray. Connect a unit stamped “NAT” only to natural gas; connect those stamped “PRO” only to propane gas.

2.If it is a new installation have the gas authorities check the meter size and piping to assure that the unit is supplied with sufficient amount of gas pressure required to operate the unit.

3.If it is an additional or replacement equipment have the gas authorities check the pressure to make certain that the existing meter and piping will supply fuel to the unit with not more than 1/2” water column pressure drop.

WARNING:  Check gas connections for leaks. Use a soap solution or similar means. DO NOT USE AN OPEN FLAME.

NOTE:  This appliance is not recommended for residential installation.

Ventilation and Air Supply

Proper ventilation is highly important for good operation. The ideal method of ventilation for a Salamander broiler is the use of a properly designed canopy hood, which should extend six (6”, 152 mm) beyond all sides of the appliance and six (6) feet six (6) inches (1981 mm) from the floor.

A strong exhaust fan will create a vacuum in the room. For an exhaust system to work properly, replacement air must enter the room in which the vent is located. The amount of air that is exhausted must equal the amount entering, (make-upair).

All gas burners and pilots need sufficient air to operate and large objects should not be placed in front or on the top of the broiler, which would obstruct the airflow though, the front of the broiler.

For your safety NEVER place any type of object on top of the salamander broiler or cheese meters.. The top of the broiler will exceed 1000°F.. It could cause severe burns or fire and obstruct ventilation..

Testing And Adjustments

All fittings and pipe connections must be tested for leaks. Use approved gas leak detectors, soap solution or equivalent, checking over and around the fittings and pipe connections. DO NOT USE A FLAME! Accessibility to all gas lines and fittings require that valve panel(s), lower front panel(s) be removed. It may be necessary to remove or at least raise and secure top grates. All parts removed (including fasteners) should be stored safely for re-use.

Testing

1.Be sure all valves are in the “OFF” position

2.Turn on the main gas supply valve. Light all top section pilots.

3.Leak test all valves and fittings as described in the procedure above. Correct any leaks as required and recheck.

4.Shut off all gas valves.

All units are tested and adjusted at the factory. However, burners and pilots should be checked at installation and adjusted if necessary.

Part # 1382684 Rev. 1 (02/11/11)

Page 7

OPERATION

NOTE: Ensure the gas supply to the appliance is turned “ON”. During the initial ignition cycle, air must be purged from the gas line and thus it may take one to two minutes for the pilot burner to ignite.

M,MS Models

Pilot Lighting Instructions

1.The in-lineserviceshut-offvalve should be in the “ON” position.

2.With a lighted taper light the pilots which are located at the rear of the main burner.

3.The pilot flame should be approximately 7/8”

(22 mm) long for proper ignition of the burners. The pilot adjustment valve is located by sliding the drip tray forward. The adjustment valves are located on the

manifold pipe, which runs horizontally across the back of the unit, behind the drip tray, one is at the left rear and the other is at the right rear.

4.To adjust the pilot light, turn the brass screw counterclockwise to increase the pilot flame, and clockwise to decrease the flame.

NOTE: No more than 7/8” (22 mm) pilot flame length should be required. Too high a setting will cause the flame to lift off or will create excessive carboning. Do not adjust the pilot flame lower than 7/8” (22mm) long because this can cause delayed ignition at the burner. The delayed ignition could cause the burner tiles to crack, in that case the burner would have to be replaced.

Main Burner Operation

1.Turn the main burner to the “MAX” position.

2.Immediately check ignition of the burner.

CAUTION:  Should ignition fail after five (5) seconds, turn the valve off and wait five (5) minutes before trying again. The pilot gas is not interrupted automatically, it is the responsibility of the operator to check the ignition of the burners immediately after the burner valve has been turned on.

Shut Down

1.Turn all valves to the “OFF” position by rotating the knob clockwise 1/4 turn.

2.If the unit is to be shut down for an extended period of time close the inline gas valve.

MST Models

Operating Controls

OFF

IGNITION

MAX

MIN

Lighting Instructions

1.Push in the tap and turn it counter-clockwiseto the Ignition Position “ ”

2.Holding the tap fully in, light the pilot with a match or taper.

Page 8

Part # 1382684 Rev. 1 (02/11/11)

OPERATION continued

3.When the pilot is lit, continue to hold the tap fully in for 20 seconds, then release it. IF the pilot goes out, wait for five (5) minutes, and then repeat from step 1.

4.When the pilot is established, push the tap in again and

turn it counter-clockwiseto the full flame position “” thus lighting the main burner.

5.For low flame or simmer, push the tap in and turn it counter-clockwiseto the low flame “” position.

6.To shut the burner off, turn the dial to the “” symbol and the safety device will disengage within 60 seconds.

Shut Down

1.Turn all valves to the “OFF” position by rotating the knob clockwise 1/4 turn.

2.If the unit is to be shut down for an extended period of time, close the inline gas valve.

All Models

Burner Ignition

When ignition has been accomplished, a blue flame will cover the surface of the ceramics for 10-15seconds. This haze will disappear and the burner rod will glow red. After the burners have operated for several minutes turn the valve to “MIN”. The burner rods will no longer glow red and the flame travels back and forth on the face of the burner ceramics.

Main burner Adjustments

All Salamander are provided with a fixed burner orifice to provide 20,000 BTU/Hr at the “MAX” setting on natural gas supplied at 6.0”W/C pressure and 20,000 BTU/Hr at the “MAX” setting on propane gas supplied at 10.0”W/C.

The “MIN” setting is adjustable and should be set as follows:

1.Set the burner valve knob to “MIN”.

2.Insert a thin bladed screwdriver into the valve stem to engage the slot inside the stem. Turn Clockwise to decrease the rate and counter clock-wiseto increase.

Proper adjustment is attained at the point where the burner rods no longer glow and the flame travels back and forth on the face of the ceramics.

This adjustment has been factory pre-sethowever, with changing pressures this adjustment and pilot adjustment may needre-doneafter installation. This is not considered a manufacturing defect and is not warrantable.

Burn off Period

Many parts used in the manufacturing of commercial equipment have a thin protective coating of machine oil. This oil should be burned off before the equipment is used for food preparation.

After all start-upand safety checks have been completed, turn the burner valve to the “MAX” position. A Smoke (a bluish haze) will be produced. This process can take several hours and can be completed over a few days.

Operating Suggestions

1.Clean the racks as soon as possible after cooking with tomato or vinegar based products that have a high acid content. These foods can cause pitting of the rack surface.

2.Allow the salamander to preheat before adding product.

3.Drain and clean the drip tray frequently. Excessive oil drain off in the pan can cause spillover.

Energy Conservation

Do not waste energy by leaving controls at high temperature settings during idle periods. Lower setting will keep broiler warm and ready got the next use period. Reset burner valve knob as required for heavy load periods.

Safety Precautions

It is the responsibility of the supervisor or equivalent person to ensure that users of this equipment wear suitable protective clothing and to draw attention to the fact that some parts will by necessity become very hot and will cause burns if touched accidentally.

For your safety never place any type of object on top of the salamander broiler. The top of the broiler will exceed 1000°F. It could cause severe burns and/or file and also obstruct ventilation.

Part # 1382684 Rev. 1 (02/11/11)

Page 9

MAINTENANCE AND CLEANING

A program of proper cleaning techniques will aid in continued trouble free operation of this or any quality equipment.

Daily

1.Remove and clean grid rack. Grid racks should be wiped clean while still warm, using a heavy cloth or other grease absorbing material to remove grease and burnt food before they burn into the grid. Remove burnt materials, such as carbonized grease or food, with a stiff wire brush. DO NOT USE ANY TYPE OF STEEL WOOL.. Small particles of steel may be left on the grid surface and get into food products. Grid racks should be washed thoroughly using a wire brush and a hot, mild detergent or soap solution. Rinse with clear, warm water.

2.With the rack removed clean the interior of the unit with a damp cloth.

3.Clean out the grease container.

Monthly

Lubricate valves and bearings as required. Due to the usual location of the broiler which is mounted above a range with open tops, the heat from the open top will cause the lubrication grease inside the valves to dry out. When you notice that the valves are becoming harder to turn, it is then time to have them greased. We suggest an authorized

service agent who is familiar with the appliance and working with natural and propane gas, perform this type of work.

Exterior Cleaning

Establish a regular schedule. Any spills should be wiped off immediately.

Wipe exposed, cleanable surface when cool with a mild detergent and hot water. Stubborn residue spots may be removed with a lightweight non-metallicscouring pad. Dry thoroughly with a clean cloth.

Stainless Steel

Stainless steel should be cleaned using a mild detergent, a soft cloth and hot water. If it is necessary to use a nonmetallic scouring pad, always rub in the direction of the grain in the metal to prevent scratching. Use a water based stainless steel cleaner (such as Drackett Twinkle), if you

want a high shine. Wash a small area at a time and rinse the washed area with a clean sponge dipped into a disinfectant and wipe dry with a soft cloth before it can dry.

Use only stainless steel, wood or plastic tools to scrape off heavy deposits of grease or oil. Do not use ordinary steel scrapers or knives, as particles of iron may become embedded and rust. NEVER USE STEEL WOOL.

Page 10

Part # 1382684 Rev. 1 (02/11/11)