Garland S18-FS User Manual

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INSTALLATION AND SERVICING MANUAL

GARLAND

S18-FANDS18-FSSERIES RESTAURANT FRYERS

NRTL/C

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE

OR OTHER FLAMMABLE VAPORS OR

LIQUIDS IN THE VICINITY OF

THIS OR ANY OTHER

APPLIANCE

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY, OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED.

INSTALLATION AND ELECTRICAL CONNECTION MUST COMPLY WITH CURRENT CODES:

IN CANADA - THE CANADIAN ELECTRICAL CODE PART 1 AND / OR LOCAL CODES.

IN USA – THE NATIONAL ELECTRICAL CODE ANSI / NFPA – CURRENT EDITION.

ENSURE ELECTRICAL SUPPLY CONFORMS WITH ELECTRICAL CHARACTERISTICS SHOWN ON THE RATING PLATE.

Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent

using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,

or which has been modified or repaired using unauthorized parts or by unauthorized service agents.

For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com.The information contained herein, (including design and parts specifications), may be superseded and is subject to change without notice.

GARLAND COMMERCIAL INDUSTRIES

GARLAND COMMERCIAL RANGES, LTD.

185 East South Street

1177 Kamato Road, Mississauga, Ontario L4W 1X4

Freeland, Pennsylvania 18224

CANADA

Phone: (570) 636-1000

Phone: 905-624-0260

Fax: (570) 636-3903

Fax: 905-624-5669

Part # P156 Rev 1 (12/03/09)

© 2004 Garland Commercial Industries, Inc.

Part # P156 Rev 1 (12/03/09)

Page 1

IMPORTANT INFORMATION

WARNING:

This product contains chemicals known to the state of California to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers is known to the state of California to cause cancer.

Page 2

Part # P156 Rev 1 (12/03/09)

TABLE OF CONTENTS

IMPORTANT INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

DIMENSIONS AND SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Exterior Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Siting. . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .6

Rating Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Appliances Equipped With Legs. . . . . . . . . . . . . . . . . . . . . . . . . .7

Appliances Equipped With Casters. . . . . . . . . . . . . . . . . . . . . . . . .7

Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Electrical Supply. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . 7

Single and Three Phase Connection . . . . .

. . . . . . . . . . . . . . . . . . 7

Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

MAINTENANCE AND CLEANING . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Thermostat Calibration. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . 8

REPLACEMENT OF PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Thermostat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Indicator Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Heating Elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

FAULT FINDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Part # P156 Rev 1 (12/03/09)

Page 3

DIMENSIONS AND SPECIFICATIONS

 

 

North American (60 cycle) Electrical Loading:

 

 

 

 

 

Total

 

 

Nominal Amperes Per Line

 

 

 

 

Model

208v/1Ø

240V/1Ø

 

208V/3Ø

 

240V/3Ø

480V/3Ø

kW

 

 

 

X

Y

Z

X

Y

Z

X

Y

Z

 

 

 

 

S18F

12

58

50

34

34

34

28.9

28.9

28.9

15

15

15

S18SF

16

77

66.7

49

38

49

41.8

41.8

32.5

21

17

21

 

 

Export (50 cycle) Electrical Loading:

 

 

 

 

 

 

Total kW

 

 

Nominal Amperes Per Line

 

 

 

Model

220/380V/

240/415V/

220/380/3Ø

240/415V/3Ø

220/380V

240/415V

 

 

 

X

Y

Z

X

Y

Z

S18F

10.1

12

46.2

 

50

 

15.4

15.4

15.4

16.7

16.7

16.7

S18SF

13.4

16

61.1

 

66.7

 

17.2

26.7

17.2

18.8

29.2

18.8

DAIS Installation:

 

 

 

Installation Clearances:

 

 

 

 

 

 

 

 

 

Clearance to combustible surfaces

 

 

 

 

 

 

 

Sides: 1” (25mm) Rear: 1-1/2”(38mm)

 

 

 

FRYER

 

 

 

NOTE:

Many local codes exist, and it is the

 

 

 

 

 

 

 

 

 

 

 

 

responsibility of the Owner and the Installer to comply

 

 

 

 

 

with those codes.

 

 

 

 

 

 

MAX

 

 

 

 

Production Capacity (per hour)

 

 

2-/12"

 

 

 

 

 

 

[64mm]

 

 

 

 

Model

 

French Fries

 

 

 

 

 

 

 

 

S18F

 

Frozen to Done

 

Frying area is 13” (330mm) wide x 15-1/2”(394mm) deep.

 

 

 

 

50 lbs. /23kg

 

 

 

 

 

 

 

 

 

 

 

 

 

S18SF

 

Frozen to Done

 

 

 

 

 

 

 

 

60 lbs./ 27kg

 

 

 

 

 

 

 

 

 

 

 

34-1/2"[877mm]

 

 

REAR

 

 

ELECTRICAL

 

 

CONNECTION

43-3/4"

 

6"

[1111mm]

 

37-3/4"

[152mm]

 

 

 

 

[959mm]

28-7/8"

 

 

 

 

[733mm]

6"

[152mm]

18"

[457mm]

Frying area is 13" (330mm) wide x 15-1/2"(394mm) deep

Page 4

Part # P156 Rev 1 (12/03/09)

DIMENSIONS AND SPECIFICATIONS continued

Exterior Dimensions

Model

Height*

Width

Depth

Weight

S18-(F,SF)

37-3/4”(959mm)

18” (457mm)

34-1/2”(876mm)

140Lb/64Kg

* Height from front rail to floor

NOTE:  Height Dimensions specified with 6” (152mm) legs.

INTRODUCTION

The following instructions should be read carefully as the manufacturer can not be held responsible for any damage to property or persons caused by incorrect installation or operation of the equipment.

General Information

1.Check the crate for possible damage sustained during transit. Carefully remove the unit from the crate and again check for damage. Any damage to the unit must be reported to the carrier immediately.

2.Any protective material covering stainless steel parts must be removed.

3.All fryers are shipped from the factory with legs or casters fitted unless specially ordered without.

4.The type of voltage supply that the equipment was manufactured for at the factory is noted on the data plate and on the packaging. This type of supply must be used.

5.Do not remove permanently affixed labels, warnings or data plates from the appliance, for this may void approvals and creates a safety hazard.

Safety

This manual pertains to fryers. The reader/operator must interpret its contents to applicable needs. If there is any question of interpretation of any of the literature pertaining to Garland fryers, please contact your Authorized Service Agency or our Customer Service Department at the phone number listed on the front of this manual.

A qualified person must make the installation of these products in accordance with the local codes of the country of destination.

Always follow these safety precautions when operating the fryer.

The unit must only be operated by qualified persons. DO NOT operate without reading this manual.

DO NOT operate the product unless it has been properly installed and earthed.

DO NOT operate the product unless all service and access panels are in place and fastened properly.

DO NOT attempt to repair or replace any part of this product unless all main power supplies have been disconnected.

WARNING:  to avoid serious personal injury:

Use extreme caution in setting up, operating and cleaning this product to avoid coming in contact with hot surfaces or hot oil. Suitable protective clothing should be worn to prevent the risk of burns.

NOTEall warning labels and markings on the product, which call attention to further dangers and necessary precautions.

WARNING:this appliance must not be cleaned with a water jet.

Part # P156 Rev 1 (12/03/09)

Page 5

INTRODUCTION continued

Rating Plate

For proper operation, the information on the data plate of the new equipment must match the electrical supply. The data plate is readily accessible, located on the inside of the cabinet door. It contains all of the pertinent information required by the installer.

When corresponding with the factory or equipment dealer regarding service problems or replacement parts, be sure to refer to the particular unit by the correct model number, including prefix and suffix letters and numbers and serial number. The rating plate affixed to the unit contains this information.

INSTALLATION

The Garland S18 series deep fat fryer complies with the standards CSA C22.2 No. 109 – latest edition, the UL197 – latest edition and the NSF#4 – latest edition. The installation & connection of this appliance must comply with current codes. In Canada – the Canadian Electric Code Part 1 and in the USA – The National Electrical Code.

This equipment must be installed and adjusted by a competent person as required by the local electrical authorities. Failure to install appliances correctly could lead to prosecution. It is in your own interests and that of safety to ensure that the law is complied with.

Unpacking

1.Carefully remove the unit from the crate. All packing material must be removed from the unit. The protective material covering the stainless steel must be removed immediately after the unit is installed.

2.Do not remove permanently affixed labels, warnings or data plates from the appliance, for this may void approvals and creates a safety hazard.

Clearances

The space in which the appliance is to be sited must include the minimum installation clearances to combustible surfaces as indicated in the following table.

CLEARANCE TO COMBUSTIBLE MATERIAL

Location

All Models

Top

*

 

 

Left Hand Side

1” (25mm)

 

 

Right Hand Side

1” (25mm)

Rear

1.5” (38mm)

 

 

Type of Floor or Base

Combustible

 

 

* NOTE Equipment must be installed under a ventilation canopy

Adequate clearance must be provided for servicing, ventilation & proper operation. The product must be kept free from combustible material.

Siting

The fryer should be installed on a firm smooth and level floor designed to withstand the weight of the appliance and any ancillary equipment. (Refer to dimensions and specifications section for weights). Once in position check that the equipment is level, the fryer must be level front to back, side to side and diagonally. This leveling must be done with the unit under the hood and in it’s normal operational position. Adjust if necessary.

If the fryer is to be dais or cove mounted, the base on which it is to be set should be level. If it is not, the fryer must be shimmed to level.

Page 6

Part # P156 Rev 1 (12/03/09)

INSTALLATION continued

Appliances Equipped With Legs

All Fryers are shipped from the factory with legs installed unless otherwise specified. When the fryer is specified for dais or cove mounting it is shipped less legs. Legs must be adjusted to a minimum height of 6” (152mm) in order to comply with NSF standards.

Appliances Equipped With Casters

1.The front casters on the unit are equipped with brakes to limit the movement of the fryer without depending on the electrical connection.

2.A restraint can be attached to the unit near the electrical connection. If the restraint is disconnected be sure to reconnect it after the fryer has been returned to its original installed position.

Ventilation

The area in which the appliance is installed must be adequately ventilated to provide air for removal of steam, heat generated by the appliance, etc. These products are intended to be installed under a ventilation hood. The use of a mechanical extract system should be considered and conform to local codes.

Proper operation of exhaust fans (proper speed, rotation and adjustment) is essential. In addition a make-upair system (HVAC) for the kitchen to supply fresh air is recommended.

Any ventilation system will break down if improperly maintained. The duct system, the hood, and the filters must be cleaned on a regular bases and kept clean.

Electrical Supply

CAUTION:  Prior to installation check the electrical supply to ensure input voltage and phase match the equipment

voltage rating and phase. See data plate located inside of the cabinet door.

The supply entrance is located at the rear. The supply terminal block is accessible from the front. The electrical supply must be adequate for the voltage, phase & current marked on the rating plate.

NOTE:  A means of disconnection from the supply having a contact separation of at least 3 mm in all poles must be incorporated in the fixed wiring.

This equipment is intended to be installed with fixed permanent wiring.

WARNING:  This appliance must be earthed.

Single and Three Phase Connection

Unless otherwise noted all fryers are shipped from the factory for three phase connection. A wiring diagram is attached to the rear of each fryer. Visually check all the electrical connections. The fryer is wired at the factory as specified on the order. If it is necessary to change the phasing, refer to the wiring diagram.

NOTE: SF 3 phase loads are unbalanced, see Appendix, rating plate or consult factory for more details.

Commissioning

Ensure all circuit breakers located in the lower compartment are set to the ‘ON’ (1) position.

1.Ensure that all controls are in the off position and turn on the main electrical supply.

2.Operate the fryer in accordance with the operating instructions in the operating manual.

3.Check that the product functions correctly and that the voltage supply to the unit does not drop by more than 5% when all sections are operated simultaneously.

When the operation has been check, hand the operating manual to the user or purchaser for retention and instruct them in the efficient and safe operation of the appliance.

Part # P156 Rev 1 (12/03/09)

Page 7

MAINTENANCE AND CLEANING

Regular servicing by a competent person is recommended to ensure the continued safe and efficient performance of the appliance.

Thermostat Calibration

WARNING: Turn off the electrical mains before commencing any service work.

It is normal for an electromechanical thermostat to cycle with a 45° F - 50°F (25°C - 28°C). When checking calibration, allow the thermostat to cycle a minimum of two times.

1.Place the thermocouple of the test instrument in the center of the tank 1” (25mm) below the oil surface.

2.Turn the thermostat dial to 325° F (163° C). In order to allow the oil temperature to stabilize, the control must be allowed to cycle twice before taking a test reading.

3.Check the temperature reading just when the control cycles “OFF” as indicated by the cycle pilot lamp. If the temperature does not read within 15°F (8°C) of the dial setting, recalibrate as follows:

4.Carefully remove the thermostat dial, not disturbing the dial setting.

5.Hold the thermostat shaft steady and with a small flat blade screw driver, turn the calibration screw located inside the shaft clockwise to decrease the temperature and counter clock wise to increase the temperature. NOTE: Each 1/4 turn of the screwdriver will create a change of approximately 35° F (20° C).

6.Replace the thermostat dial and repeat steps 1 through 3 to verify that correct adjustment has been made.

REPLACEMENT OF PARTS

WARNING: Turn off the electrical mains before commencing any servicing work.

Thermostat

1.Remove the screws securing the front panel to the front rail and drop the panel.

2.Disconnect the wires from the taps on the thermostat.

3.Remove the dial from the thermostat and the screws securing the thermostat body to the control panel

4.Remove the wires from the thermostat terminals. Be sure to note which wire connects to which terminal on the thermostat.

5.Remove the thermostat sense bulb. Note the path of the capillary and install the new one in the same manner.

6.Replace the faulty thermostat and reassemble in the reverse order.

Indicator Lamps

1.Remove the screws securing the front panel to the front rail and drop the panel.

2.Disconnect the supply wires to the lamp body and remove the faulty lamp.

3.Reassemble in the reverse order.

Heating Elements

1.Tilt rotating element head up and remove the element terminal cover.

2.Disconnect the supply wires to the element.

3.Remove the sealing connectors.

4.Reassemble in the reverse order replacing the sealing connectors.

Page 8

Part # P156 Rev 1 (12/03/09)

FAULT FINDING

FRYER DIAGNOSTICS

PROBLEM

POSSIBLE CAUSE

SOLUTION

Power indicator is on.

One or more circuit breakers are off.

Switch circuit breakers to the “ON”

Heating indicator comes on.

 

position.

Fryer recovering or heating unevenly.

One or more elements are defective.

Replace Elements.

 

Red indicator light is on.

High temperature limit is tripped

Operating thermostat may be defective

Fryer is not heating.

 

- Replace.

 

 

Operating contractor may be defective

 

 

- Replace

Fryer will not start - green indicator

Power switch is defective

Replace Power Switch

does not come on.

Safety Contactor is defective

Replace Contactor.

Red indicator light is not on.

Auxiliary contacts on the thermostat

Replace operating thermostat.

 

 

are defective.

 

Oil temperature too hot or too cold.

Thermostat is out of calibration.

Calibrate or replace thermostat.

Part # P156 Rev 1 (12/03/09)

Page 9

APPENDIX

Wiring diagrams

Page 10

Part # P156 Rev 1 (12/03/09)