Garland JACK IN THE BOX XG24-JIB User Manual

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SERVICE MANUAL

JACK IN THE BOX

GAS XPRESS GRILLS, MODELS XG24-JIB,XG36-JIB

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE

OR OTHER FLAMMABLE VAPORS OR

LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER

APPLIANCE

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY, OR DEATH. READ THE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

NOTE:

THIS MANUAL PERTAINS TO ALL XPRESS GRILL MODELS LISTED ABOVE. THE READER/OPERATOR MUST INTERPRET ITS CONTENTS TO APPLICABLE NEEDS. HOWEVER, IF THERE IS ANY QUESTION OF INTERPRETATION OF ANY LITERATURE PERTAINING TO GARLAND GRILLS, PLEASE CONTACT OUR CUSTOMER SERVICE DEPARTMENT AT ONE OF THE PHONE NUMBERS LISTED BELOW.

MODEL NUMBERS:

XG24-JIB,XG36-JIB

PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED.

CAUTION: THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM

IN THE COMMONWEALTH OF MASSACHUSETTS THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER.

For Your Safety:

Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting your local gas supplier.

GARLAND COMMERCIAL INDUSTRIES, LLC

GARLAND COMMERCIAL RANGES, LTD.

185 East South Street

1177 Kamato Road, Mississauga, Ontario L4W 1X4

Freeland, Pennsylvania 18224

CANADA

Phone: (570) 636-1000

Phone: 905-624-0260

Fax: (570) 636-3903

Fax: 905-624-5669

Part

Rev 7 (08/04/09)

© 2008 Garland Commercial Industries, LLC

Part ##JIBSM08Rev.6 (08/04/09)

Page 1

TABLE OF CONTENTS

DIMENSIONS AND SPECIFICATIONS,

XG24-JIBMODEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

DIMENSIONS AND SPECIFICATIONS,

++XG36-JIBMODEL . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Plug Configuration . . . . . . . . . . . . . . . . . . 6

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Warranty . . . . . . . . . . . . . . . . . . . . . . . 7 Shipping Damage Claim Procedure . . . . . . . . . . 7

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . .

9

Rating Plate Location . . . . . . . . . . . . . . . . . 9 General Information . . . . . . . . . . . . . . . . . . 9 National Codes Requirements: . . . . . . . . . . . . . 9 Gas Connections, and Pipe Sizing: . . . . . . . . . . . 9 Appliances Equipped with Casters: . . . . . . . . . . 10 Electrical Connections: . . . . . . . . . . . . . . . . 10 Accessory Kit – Main Gas Inlet: . . . . . . . . . . . . 10 Accessory Kit – Electrical Supply Lines: . . . . . . . . 11 Electrical Connection Terminal Block Connection . . . 12 Grease Bucket: . . . . . . . . . . . . . . . . . . . .12 Ventilation and Clearance: . . . . . . . . . . . . . . 12 Changing to a different type of gas . . . . . . . . . . 12 Burner Air Adjustment . . . . . . . . . . . . . . . . 13 Igniter Adjustment . . . . . . . . . . . . . . . . . . 13

GRILL CONTROLS . . . . . . . . . . . . . . . . . . .

. . . . . . . . . 14

Master Power Switch: . . . . . . . . . .

. . . . . . 14

LED Indicators: . . . . . . . . . . . . . . . . . . . .14

Display: . . . . . . . . . . . . . . . . . . . . . . . 14

Product Buttons (0-9): . . . . . . . . . . . . . . . .14

Power Button: . . . . . . . . . . . . . . . . . . . . 14

Program Button: . . . . . . . . . . . . . . . . . . . 15

Temperature Button: . . . . . . . . . . . . . . . . . 15

Up/Down Arrow Buttons; 2 Functions: . . . . . . . . 15

Enter Button: . . . . . . . . . . . . . . . . . . . . .15

Cancel/Raise Platen Button, (Green): . . .

. . . . . . 15

Black Button: . . . . . . . . . . . . . . . . . . . . .15

Main Pre-ProgramedProduct Items . . . .

. . . . . . 15

PLATEN ZEROING . . . . . . . . . . . . . . . . . . .

. . . . . . . . . 16

OPTIONAL ACCESSORIES . . . . . . . . . . . .

. . . . . . . . . 18

RELEASE MATERIAL INSTALLATION . .

. . . . . . . . . 19

NORMAL OPERATION . . . . . . . . . . . . . . .

. . . . . . . . . 20

Installing Release Material: . . . . . . . .

. . . . . . 20

Lighting Instructions: . . . . . . . . . . . . . . . . . 20

Shut Down Instructions . . . . . . . . . .

. . . . . . 20

To Cook in Two-SidedMode: . . . . . . .

. . . . . . 20

To Cook in Flat Grill Mode: . . . . . . . .

. . . . . . 20

Enter Standby Mode: . . . . . . . . . . . . . . . . . 21

Exit Standby Mode: . . . . . . . . . . . . . .

. . . . 21

To Display the Current Temperatures: . . . . .

. . . . 21

To View Settings for a Menu Item: . . . . . . .

. . . . 21

To Clean the Grill: . . . . . . . . . . . . . . .

. . . .21

PLATEN SET: . . . . . . . . . . . . . . . . . . . . . 21

EXTENDED TIME: . . . . . . . . . . . . . . . . . . .22

INSTANT ON TIME: . . . . . . . . . . . . . . .

.

.

.

22

START DELAY: . . . . . . . . . . . . . . . . .

.

.

.

22

CLEANING AND MAINTENANCE . . . . . . . . . . . . . .

22

Cleaning During Operation: . . . . . . . . . . . . . . 22

Daily Cleaning: . . . . . . . . . . . . . . . . . . . .22

PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24

Programming Modes/Menu Sequence: . . . . . . . . 24

Menu Items...

 

To Change the Cook Time of a Product: . . . . . . . .

26

To Turn Platen, (2-Sided),Cooking On/Off: . . . . . .

. 26

To Change Upper Platen Set Temperature: . . . . . .

. 26

To Change Grill Set Temperature: . . . . . . . . . . .

26

To Change Product Gap Setting: . . . . . . . . . . .

26

To Change Product Button, “Key” Assignment . . . .

. 27

To Change a Product Name: . . . . . . . . . . . . .

. 27

System Info...

 

To View Recovery Time - Upper Platen: . . . . . . . .

27

To View Recovery Time - Grill: . . . . . . . . . . . .

. 27

To View the Garland Part Number: . . . . . . . . . . . . . . . . . . . . . 27

To View the Flash Number: . . . . . . . . . . . . . .

28

To View the Software Number: . . . . . . . . . . . .

28

To View the Download Number: . . . . . . . . . . . . 28

System Setup

 

To Change temperature Units, (°F or °C): . . . . . . .

. 28

To Change Gap Setting Display Units: . . . . . . . .

. 28

To Change the Alarm Volume: . . . . . . . . . . . .

. 29

To Change the Key Chirp: . . . . . . . . . . . . . .

. 29

To Change Probe Calibration - Upper: . . . . . . . .

. 29

To Change Probe Calibration - Grill: . . . . . . . . .

. 29

To Change Platen Set: . . . . . . . . . . . . . . . .

. 30

To Change Instant-OnTime: . . . . . . . . . . . . .

30

To Change Control Type: . . . . . . . . . . . . . . .

30

To Turn Extended Time On/Off: . . . . . . . . . . .

. 30

To Change the Grill Function: . . . . . . . . . . . .

. 31

To Change the Start Delay: . . . . . . . . . . . . . .

31

To Change the Alarm Mode: . . . . . . . . . . . . .

31

To Turn Clean Mode On/Off: . . . . . . . . . . . . .

31

To Add a Product Name in Library: . . . . . . . . . .

31

To Modify a Product Name in Library: . . . . . . . .

. 32

Service Mode

 

To Change SCK Address: . . . . . . . . . . . . . . .

32

To Perform Limit Switch Test: . . . . . . . . . . . . .

32

Page 2

Part # JIBSM08 Rev 7 (08/04/09)

TABLE OF CONTENTS continued

CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33

Bi-WeeklyCalibration: . . . . . . . . . . . . . . . . 33

Probe Locations: . . . . . . . . . . . . . . . . . . . 34

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . .

35

ERROR MESSAGES:

 

PROBE ERROR: . . . . . . . . . . . . . . . . . . . . 35

PLATEN DOWN ERROR: . . . . . . . . . . . . . . . . 35

PLATEN UP ERROR: . . . . . . . . . . . . . . . . . . 35

HEATING ERROR: . . . . . . . . . . . . . . . . . . .35

COMM ERROR: . . . . . . . . . . . . . . . . . . . .35

MOTOR OVER CURRENT: . . . . . . . . . . . . . . .

35

MOTOR ERROR: . . . . . . . . . . . . . . . . . . . .35

IGNITION ERROR: . . . . . . . . . . . . . . . . . . .35

FLASHING LED(S): . . . . . . . . . . . . . . . . . . 35

TECHNICAL TROUBLESHOOTING . . . . . . . . . . . . .

36

Master Power (ON / OFF) Switch turned ON -

 

Power light or indicator is not lit . . . . . . . . . . .

36

Low Internal Product Temperatures . . . . . . . . .

. 36

Controller Displays “Too Hot” . . . . . . . . . . . . .

37

Controller Displays “FAULTY ELEMENT OR SHORTED

 

PROBE” -Only1 or 2 zones LED lights are RED . . . . .

38

Controller displays “PROBE ERROR” . . . . . . . . . .

39

Controller Displays “HEATING ERROR or PROBE

 

ERRORPLATEN and GRILL LED’s are RED (Both Sides) . . 40

Inconsistent Or Erratic Internal Product Temperature .

40

Controller Display is BLANK, Main Power (ON / OFF)

 

light or indicator is LIT . . . . . . . . . . . . . . . .

41

Master Power (ON / OFF) Switch turned ON -

 

Power Light in On - Grill is not heating . . . . . . . .

42

Controller Displays “MOTOR OVER CURRENT” -

 

Platen does not move at all . . . . . . . . . . . . .

. 43

Controller Displays “MOTOR OVER CURRENT” -

 

Platen stops and moves to lower limit . . . . . . . .

. 43

Controller Displays “IGNITION FAILURE” -

 

No flame at all . . . . . . . . . . . . . . . . . . . .

44

Controller Displays “IGNITION FAILURE” -

 

Flame does not light at all . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 44

Controller Displays “IGNITION FAILURE” -

 

Module is sparking, flame comes on and goes out . .

45

LINEAR ACTUATOR REPLACEMENT . . . . . . . . . . . . 46 PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

XG24-JIBXPRESS GRILL GAS

XPRESS - GRILL COMPLETE VIEW . . . . . . . . . . . 50 XPRESS GRILL ACTUATOR . . . . . . . . . . . . . . . 52 XPRESS GRILL PLATEN . . . . . . . . . . . . . . . . 54 XPRESS GRILL BURNER . . . . . . . . . . . . . . . . 56 XPRESS GRILL COMPONENT BRACKET . . . . . . . . . 58 XPRESS GRILL HEAT SINK . . . . . . . . . . . . . . . 60 REVISION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

XG36-JIBXPRESS GRILL GAS

GRILL COMPLETE ASSEMBLY . . . . . . . . . . . . . 64 ACTUATOR ASSEMBLY . . . . . . . . . . . . . . . . 68 PLATEN ASSEMBLY . . . . . . . . . . . . . . . . . . 70 XPRESS GRILL BURNER . . . . . . . . . . . . . . . . 72 XPRESS GRILL BRACKET . . . . . . . . . . . . . . . 74 XPRESS GRILL HEAT SINK . . . . . . . . . . . . . . . 76 WIRING HARNESS AND DESCRIPTION WHERE USED . . 78 ACCESSORIES AND TOOLS . . . . . . . . . . . . . . 79 GAS TUBING . . . . . . . . . . . . . . . . . . . . . 80 REVISION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 CONTROLLER MENU ITEMS . . . . . . . . . . . . . . . . . . . 84 TEMPERATURE CONVERSION (F / C) . . . . . . . . . . . 85

Part # JIBSM08 Rev.6 (08/04/09)

Page 3

DIMENSIONS AND SPECIFICATIONS, XG24-JIBMODEL

 

Total

Loading kW Per Phase

 

Nominal Amps Per Line

 

 

 

 

 

 

 

 

 

 

 

Model

kW

208/240V 3ph

208V 3-PhaseDelta

240V 3-PhaseDelta

 

Load

X-Y

X-Z

Y-Z

X

Y

Z

X

Y

Z

 

 

 

 

 

 

 

 

 

 

 

 

 

XG24-JIB

8.66

2.66

3.33

2.66

24.90

22.14

24.90

21.61

19.19

21.61

 

 

 

 

 

 

 

 

 

 

 

6’ (1.83m) electric cord and plug included in supplied accessory kit: 240V models are supplied with a #4-10AWGcord with a NEMA5-30Pplug, kit # 4525509. 208V models are supplied with a#4-6AWGcord with a NEMA15-50Pplug, kit # 4524785.

 

Clearances

 

 

Gas Pressure

 

Total Gas Input

 

 

 

 

 

 

 

 

Entry

Installation

Supply (min.)

Operating

 

 

Crated

Uncrated

Sides

Rear

NAT

PRO

NAT

PRO

BTU/Hr

kW

 

 

 

 

 

 

 

 

 

 

47-1/2"

32"

6"

3"

7.0" WC

11.0" WC

3.5" WC

3.5 " WC

66,000

19.4

(1207mm)

(813mm)

(152mm)

(76mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TOP HEATER

 

 

11 1/2"

TOP VIEW

1 3/4"

[292mm]

 

 

G

[44mm]

 

 

24"

 

40"

[610mm]

 

 

[1016mm]

 

 

GRILL PLATE 24" X 24"

 

[610mm X 610mm]

 

Shipping: Weight 575Lbs/ 234Kg, 45 Cubic Feet

Garland products are not approved or authorized for home or residential use, but are intended for commercial applications only. Garland will not provide service, warranty, maintenance or support of any kind other than in commercial applications

Gas input ratings shown here are for installations up to 2,000 Ft. (610m) above sea level. Specify altitudes over 2,000 Ft.

35"

 

 

 

 

 

[889mm]

 

 

 

 

 

 

 

26 3/16"

 

61 1/4"

 

 

 

[1556mm]

 

 

[665mm]

34"

FRONT

 

GRILL

[864mm]

 

 

PLATE

RIGHT SIDE VIEW

 

 

VIEW

 

HEIGHT

 

 

 

 

 

3/4"

MIN 6"

 

 

 

GAS INLET

 

9"

 

35 5/8"

 

[152mm]

 

[229mm]

TOLERANCE

[905mm]

 

MAX 9"

 

 

 

 

[229mm]

 

 

+/- 1/8" [3mm]

 

 

 

Page 4

Part # JIBSM08 Rev 7 (08/04/09)

DIMENSIONS AND SPECIFICATIONS, XG36-JIBMODEL

 

Total

Loading kW Per Phase

 

Nominal Amps Per Line

 

Model

kW

208/240V 3ph

208V 3-PhaseDelta

240V 3-PhaseDelta

 

Load

X-Y

X-Z

Y-Z

X

Y

Z

X

Y

Z

 

 

 

 

 

 

 

 

 

 

 

 

 

XG36-JIB

12.99

4.00

4.99

4.00

37.43

33.30

37.43

32.43

28.90

32.43

 

 

 

 

 

 

 

 

 

 

 

6’(1.83m) electric cord and plug is included in the supplied kit : 208V or 240V models are supplied with a #4-6AWGcord with a NEMA15-50Pplug, kit #4524785

 

Clearances

 

 

Gas Pressure

 

Total Gas Input

 

 

 

 

 

 

 

 

Entry

Installation

Supply (min.)

Operating

 

 

Crated

Uncrated

Sides

Rear

NAT

PRO

NAT

PRO

BTU/Hr

kW

 

 

 

 

 

 

 

 

 

 

47-1/2"

40-3/4"

6"

3"

7.0" WC

11.0" WC

3.5" WC

3.5" WC

99,000

29.1

(1207mm)

(1035mm)

(152mm)

(76mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TOP HEATER

 

 

11 1/2"

TOP VIEW

1 3/4"

[292mm]

[44mm]

 

G

 

24"

 

40"

[610mm]

 

 

[1016mm]

 

 

GRILL PLATE 24" X 36"

 

[610mm X 914mm]

 

Shipping: Weight 965Lbs/ 438Kg, 59 Cubic Feet

Garland products are not approved or authorized for home or residential use, but are intended for commercial applications only. Garland will not provide service, warranty, maintenance or support of any kind other than in commercial applications

Gas input ratings shown here are for installations up to 2,000 Ft. (610m) above sea level. Specify altitudes over 2,000 Ft.

46 15/16"

 

 

 

 

[1191mm]

 

 

 

 

 

26 3/16"

 

61 1/4"

 

 

[1556mm]

 

[665mm]

 

34"

 

 

GRILL

 

[864mm]

 

 

PLATE

 

 

 

FRONT VIEW

HEIGHT

RIGHT SIDE VIEW

 

 

 

 

 

3/4"

 

 

12 5/8"

35 5/8"

GAS INLET

MIN 6"

 

 

 

 

[152mm]

 

[321mm]

[905mm]

 

36 1/8"

 

MAX 9"

 

 

 

[918mm]

TOLERANCE

 

 

[229mm]

 

 

 

 

 

+/- 1/8" [3mm]

 

 

 

Part # JIBSM08 Rev.6 (08/04/09)

Page 5

SPECIFICATIONS continued

Plug Configuration

The grill is supplied with an electrical power supply cord and plug to match the specific voltage as it was constructed. The following table shows the correct plug configuration to match the model and voltage.

Xpress Grill Cord and Plug Configuration

P/N

 

 

Cord

 

 

 

Maximum

Minimum

(includes electrical

 

 

 

 

Voltage

Plug Type

Gauge

NEMA Plug

Model

Current

Cord

and gas inlet

(3ph Delta)

 

 

Supplied

 

 

(Amps)

Gauge

plumbing)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y X

GND

 

 

XG24-JIB

208

24.90

4-10AWG

4524785

 

 

4-6AWG

15-50P

 

208

37.43

4-6AWG

 

 

 

 

 

XG36-JIB

 

 

 

 

Z

 

 

 

 

240

32.43

4-8AWG

 

Y X

GND

 

 

 

 

 

 

4525509

 

 

4-10AWG

15-30P

XG24-JIB

240

21.61

4-10AWG

Z

Page 6

Part # JIBSM08 Rev 7 (08/04/09)

INTRODUCTION

The Garland Xpress grill, for Jack in the Box provides a method for efficient two-sidedcooking, while

accommodating a variety of products. The unit will also serve as a flat grill, and meets all of Jack in the Box’s standards for safety, efficiency, and cleanliness.

Warranty

This warranty covers defects in material and workmanship under normal use providing that:

a)The equipment has not been accidentally or intentionally damaged, altered or misused.

b)The equipment is properly installed, adjusted, operated and maintained in accordance with national and local codes and in accordance with the installation instructions provided with this product.

c)The warranty serial number affixed to the appliance by Garland has not been defaced, obliterated or removed.

d)An acceptable report for any claim under this warranty is supplied to Garland.

The equipment warranty coverage remains in force for one

(1) year (parts and labor) from the date the equipment is put into operation.

The Garland Group agrees to repair or replace, at it’s option, any part that proves to be defective in material­or workmanship at no charge for the part or normal labor.

We assume no responsibility for installation, adjustments, diagnosis, or normal maintenance such as: lubrication­of springs or valves. We exclude failures caused by erratic voltage or gas supplies. We assume no responsibility for travel costs beyond 100 miles round trip, travel other

than overland, and overtime costs of repair. We exclude broken glass, paint and porcelain finish, surface rust, gasket material, ceramic material, light bulbs and fuses from normal coverage. We exclude damage or dysfunction caused by fire, flood, and like “Acts of God” that are beyond the control of The Garland Group.

The Garland Group’s liability on a claim of warranty shall not exceed the price of the material and/or service, which caused the claim. This warranty is limited and is in lieu of all other warranties, expressed or implied. The Garland Group, our employees, or our agents shall not be held liable for any claims of personal injury or consequential damage or loss. This warranty gives you specific legal rights, and you may have other rights which vary from state to state.

Shipping Damage Claim Procedure

Please note that the Garland equipment was carefully inspected and packed by skilled personnel before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment.

What to do if the equipment arrives damaged:

1.File a claim immediately regardless of the extent of damage.

2.Be sure to note, "visible loss or damage," on the freight bill or express receipt and have the person making the delivery sign it.

3.Concealed loss or damage: if damage is unnoticed until the equipment is unpacked, notify the freight company immediately, (within 15 days), and file a concealed damage claim.

SAFETY

Always follow these safety precautions when operating the Xpress Grill.

THIS GRILL MUST be operated by persons who have been given adequate training.

THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN

APPROVED HOOD SYSTEM..

DO NOT OPERATE THE GRILL UNLESS IT HAS BEEN COMMISSIONED (START-UP)BY A FACTORY AUTHORIZED SERVICE CENTER..

DO NOT operate the grill without reading the operation manual.

DO NOT operate the Xpress grill unless it has been properly installed and grounded.

DO NOT operate the Xpress grill unless all service and access panels are in place and fastened properly.

The Garland Xpress Grill is a semi-automaticcooking appliance. The upper platen is lowered automatically, following the manual,two-handedinitiation of the cooking cycle, and the upper platen is raised automatically upon completion of the cooking cycle.

Part # JIBSM08 Rev.6 (08/04/09)

Page 7

SAFETY continued

When two sided cooking, the area between the upper platen and the griddle plate should be regarded as a “danger zone.” During two sided cooking the operator must not be within this danger zone. When used as a flat grill, then this area is no longer a danger zone, the platens do not move.

For whatever reason, be it cleaning, maintenance, or normal operation, any exposed person must use extreme caution if within this danger zone.

In two side cooking the upper platen remains in the lowered position by nature of its own weight. It is not locked down. It can be raised by lifting up on the handle on the front of the platen, which pivots the platen about it rear mounting point.

The Xpress Grill may during its operation emit airborne noise equivalent to a continuous A weighted sound pressure level of 73dB(A).

The Xpress grill must only be used for single and two sided cooking of foodstuffs in a Jack in the Box store and must not be used for any other purpose.

WARNING: To avoid serious personal injury:

DO NOT attempt to repair or replace any part of the Xpress Grill unless all main power supplies to the grill have been disconnected.

USE EXTREME CAUTION in setting up, operating and cleaning the Xpress Grill to avoid coming in contact with hot grill surfaces or hot grease. Suitable protective clothing should be worn to prevent the risk of burns.

DO NOT clean this appliance with a water jet.

DO NOT apply ICE or COLD WATER to a HOT grill surface.

NOTE all warning labels and markings affixed to the grill, since they call attention to further dangers and necessary precautions.

HAZARD COMMUNICATION STANDARD, (HCS) - The procedures in this manual include the use of chemical products. These chemical products will be printed in bold face, followed by the abbreviation (HCS) in the text portion of the procedure. See the Hazard Communication Standard, (HCS) manual for the appropriate Material Safety Data Sheet(s), (MSDS).

WARNING: After turning the master power switch to the START position, the grill will go through initialization. If the upper platens are in the lowered position they will return to their raised upper position. This movement takes approximately 8 seconds.

MAINTENANCE - the platen support arms carriage block bearing bushings, the platen adjuster nuts, the platen support (shoulder) bolt and the cam follower should be checked annually for wear. Should there be any noticeable play in the bearing bushings and any visible wear on the platen adjuster nuts, platen support bolts or cam follower, then they must be replaced.

MAINTENANCE - the audible alarm that sounds on platen lowering, platen raising and 5 seconds before the completion of the cooking cycle is to advise the operator

that the platen is about to move. The function of this device may be tested by pushing the left hand CANCEL button. If no sound is heard, ensure that the alarm volume is not set to low in SYSTEM SETUP. If there is still no sound then a service engineer should be called out to rectify the fault.

SERVICE AND CLEANING - The grill is secured in the grill bay by the installer using two anchors that lock onto the front casters. If the grill is to be moved out of the bay for cleaning or service, remove the anchor from each caster by turning the knob counterclockwise to loosen the retainer. When the retainer is free of the caster, lay the assembly aside on the floor.

After service or cleaning is complete, return the grill to its position in the bay and reattach the anchors by placing

the retainer on the caster post and turning the knob clockwise to tighten.

NOTE: For safety reasons, the grill must be secured in the grill bay in this manner before operation can resume.

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Part # JIBSM08 Rev 7 (08/04/09)

UNIT INSTALLATION

Rating Plate Location

IMPORTANT: Rating plates for this appliance are located in two places: 1) inside back panel on left side, 2) under front control panel on center..

General Information

This equipment must be installed by a competent factory trained, certified, licensed and / or authorized service or installation person.

WARNING: This appliance must be properly grounded.

Prior to installation, the four casters, supplied loose with the grill, must be securely located on the underside of the base. The casters fitted with a brake must be located at the front of the grill.

This appliance should be connected to a potential equalization system. A labeled equipotential bonding point is fitted to the rear of the grill.

It is recommended that this grill be connected to a residual current (earth leakage) device with a tripping current not exceeding 30mA. The leakage current of this grill will not exceed 5mA.

CAUTION: Prior to installation, check the electrical supply to ensure input voltage and phase match the equipment

voltage rating and phase. See data plate located rear left side of grill and lower front panel.

Grill is to be located directly under ventilation system.

Once installed in the grill station underneath the ventilation system, the platens, in their highest position, must not interfere with the lower lip of the ventilation system hood. The raised position of each platen is adjusted by raising

or lowering the upper of the two microswitches, (limit switches), in the rear of the grill. The lower microswitch position must not be adjusted.

Grill plate must be level front to back, side to side and diagonally. This leveling must be done with the unit under the hood and in it’s normal operational position to prevent warping of the grill plate.

NOTE: Once the platen elevation is adjusted, set the mechanical over-runbolts in the rear of the unit to prevent accidentalover-runin the event of failure of the upper microswitch.

NOTE: Fuses are installed to prevent damage in the event of failure of the upper microswitch.

Installation shall be made with the gas connector that has been specified by The Jack in the Box Corporation and is supplied loose with the grill. The quick disconnect fitting and gas shut off valve must be installed in the direction indicated on their outer body.

NOTE: When checking gas pressure, be sure that all other equipment on the same gas line is on..

The appliance and its individual shut-offvalve must be disconnected from the gas supply piping system during any pressure testing of that system pressures in excess of 1/2 PSIG (3.45kPa, 14”WC).

Adequate clearance must be provided for servicing and proper operation.

National Codes Requirements:

The type of gas for which the grill is equipped is stamped on the data plate on the inside rear of the unit and on the lower front panel. Connect a grill stamped for Natural Gas (High (H) or Low (L) Calorific Value) only to Natural Gas; connect those stamped for Propane Gas only to Propane gas.

The installation must conform to the National Fuel Gas Code ANSI Z223.1-1998or latest edition, NFPA No. 54 – latest edition and National Electrical Code ANSI/NFPA70-1990or latest edition and/or local code to assure safe and efficient operation. In Canada, the installation must comply with CSA B149.1 and local codes where applicable.

In Canada, electrical connection must comply with applicable sections of the Canadian Electrical Code, C22.1 - 1990, latest edition, “Safety Standard for Installation, Part 1” and C22.2- No. O-M1982 latest edition , “General Requirements, Part 2”.

Gas Connections, and Pipe Sizing:

The size of the gas line is very important. If the line is too small, the gas pressure at the burner manifold will be low. This will cause slow recovery and delayed ignition. The incoming gas pressure line should be a minimum of 1-1/2".All grills require a 3/4" connection.

Before connecting new pipe the pipe must be blown out to dispose of any foreign particles. These particles will cause improper operation.

When using thread compound, use small amounts on male threads only. Use a compound that is not affected by the chemical action of LP gases. Avoid applying compound

to the first two threads to prevent clogging of the burner orifices and control valve.

Have the installer check all gas plumbing with a soap solution for leaks. DO NOT USE matches, candles or other ignition sources in checking for leaks.

Part # JIBSM08 Rev.6 (08/04/09)

Page 9

UNIT INSTALLATION continued

The grill must be disconnected from the gas supply system when pressure testing of that system at pressures in excess of 1/2 psi (3.45kPa).

Check the data plate to determine the proper type of gas before connecting the quick disconnect or piping from the building gas supply.

An incoming gas pressure test nipple is provided on the incoming gas manifold for pressure checks.

Minimum incoming gas pressure for Natural Gas is 6" W.C. Maximum incoming gas pressure for Natural Gas is 13" W.C.

Minimum incoming gas pressure for Propane is 10" W.C. Maximum incoming gas pressure for Propane is 13" W.C.

Burner operating gas pressure can be checked at the outlet side of the gas valve at the pressure test point.

Burner manifold pressure for Natural Gas must be 3.2" W.C.; Burner pressure for Propane must be 3.5" W.C.

To adjust the burner pressure, remove the sealing screw from the pressure test nipple, connect a manometer, remove the sealing cap on the gas valve regulator, turn on the grill, adjust the screw in the regulator to give the correct pressure, turn off the grill, refit the regulator sealing cap, remove the manometer, replace the seal screw in the test nipple and test for gas leaks.

Gas pressures should be checked by the local Gas Company or an authorized service agency only.

Test all piping and connections for gas leaks. A rich soap solution should be used for this purpose. Never use a flame.

Appliances Equipped with Casters:

1.The installation shall be made with a connector that complies with the Standard for Connectors for Moveable Gas Appliances, ANSI Z21.69/CSA 6.16, Addenda Z21.69B2006/CSA 6.16B-2006(or latest edition), and a quickdisconnect device that complies with the Standard for Quick Disconnects for Use with Gas Fuel, ANSI Z21.41/ CSA 6.9, AddendaZ21.41A-2005/CSA6.16A-2005(or latest edition).

2.The front casters on the appliance are equipped with brakes to limit the movement of the appliance without placing any strain on the connector or quick-disconnectdevice or its associated piping.

3.Please be aware; required restraint is attached to a bracket (which is located on the rear caster closest to the gas connection), and if disconnection of the restraint

is necessary; be sure to reconnect the device after the appliance has been returned to its original position.

Electrical Connections:

All electrically operated appliances must be electrically grounded in accordance with local codes; or in the absence of local codes, with the latest edition of National Wiring Regulations. A wiring diagram is located on the rear panel of the grill. See rating plate in rear of grill, or lower front panel for proper voltages.

Accessory Kit – Main Gas Inlet:

(Accessory kit part numbers 4524785 or 4525509 and also includes electrical supply lines, see next section)..

Each griddle is supplied with an extended rear gas manifold kit., with the following parts.

DESCRIPTION

PART DRAWING QTY.

3/4”x 3/4” 90 Degree Elbow

1

Nipple Assembly

1

Manifold Support Bracket

1

 

 

10-24x 1/2 Quadrex

4

Pan HD Type F Screw

 

Installation of Kit:

A.Install the elbow on the end of manifold (3/4” NPT) underneath the griddle, tighten and align with the elbow facing the back of the unit. Refer to Photo A.

Photo A

Page 10

Part # JIBSM08 Rev 7 (08/04/09)