Garland G18-BRL User Manual

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INSTALLATION AND

OPERATION MANUAL

GARLAND G-BRL&GF-BRL

SERIES BROILERS

 

Includes Models: G18-BRL,G24-BRL,G30-BRL,

Only GF Series Broilers are CE Approved

G36-BRL,G48-BRL,GF18-BRL,GF24-BRL,GF30-BRL

and GF36-BRL

Français . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13

Españo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Página 27

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF

THIS OR ANY OTHER

APPLIANCE

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY, OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED.

IN THE COMMONWEALTH OF MASSACHUSETTS THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER.

For Your Safety:

Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting your local gas supplier.

Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent

using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,

or which has been modified or repaired using unauthorized parts or by unauthorized service agents.

For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com.The information contained herein, (including design and parts specifications), may be superseded and is subject to change without notice.

GARLAND COMMERCIAL INDUSTRIES,LLC

GARLAND COMMERCIAL RANGES, LTD.

Enodis U

185 East South Street

1177 Kamato Road, Mississauga, Ontario L4W 1X4

5E Langley

Freeland, Pennsylvania 18224

CANADA

Station Ro

Phone: (570) 636-1000

Phone: 905-624-0260

Phone: 017

Fax: (570) 636-3903

Fax: 905-624-5669

Fax: 01753

Part # 4525958 (05/15/09)

© 2008 Garland Commercial Industries, LLC

Part # 4525958 (05/15/09)

Page 1

IMPORTANT INFORMATION

WARNING:

This product contains chemicals known to the State of California to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ ceramic fibers is known to the State of California to cause cancer. Operation of this product could expose you to carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm.

Keep appliance area free and clear of combustibles.

Page 2

Part # 4525958 (05/15/09)

TABLE OF CONTENTS

IMPORTANT INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2. . . . . . . . . .

DIMENSIONS AND SPECIFICATIONS – BROILERS . . . . . . . . . . . . . . . .4. . . . . . .

North America & General International Markets . . . . . . . . . . . . . . . . . . . . . 4. . . . . . . . . . .

Australian Market . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . .

.

. 4. . . . . . . . . . . .

CE Aproved Models.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . .

.

.5

Pressure Settings/Injector Size . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . .

.

. 5. . . . . . . . . . . .

Heat Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . .

.

.5. . . . . . . . . . . .

Gas Inlet Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . .

.

5. . . . . . . . . . . .

GF Series CE Approved Gas Categories . . . . . . . . . . . . . . . . . . . .

. . . . .

.

.5. . . . . . . . . . . .

Approximate Total Input Ratings With All Burners Operating At LOW .

. . . . .

.

5. . . .

DIMENSIONS AND SPECIFICATIONS – STANDS

. . . . . . . . . . . . . . . .

6. . . . . . . .

PRE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7. . . . . . . . . .

Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

. 7. . . . . . . . . . . .

Safety Information. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

.7. . . . . . . . . . . .

INSTALLATION . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

.

.7. . . . . . . . . .

Rating Plate Location. . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

.

.

7. . . . . . . . . . . .

Statutory Regulations.. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .

. .

7

Australia Specific Regulation .. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .

. .

7

Gas Supply .. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .

. .

8

Gas Connections. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .

.

8. . . . . . . . . . . .

Counter Line Installations .. . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .

. .

8

Location . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .

.

8. . . . . . . . . . . .

Sanitary Counter Top Seal . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

.

.

8. . . . . . . . . . . .

Leg Installation . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .

.

9. . . . . . . . . . . .

Assembly Of Counter Stand.. . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .

. .

9

Installation for Units Equipped with Casters . . . . . . . . . . . . . . . . . . . . . . . 10. . . . . . . . . . . .

Cabinet Bases . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

.

. 10. . . . . . . . . . . . .

Assembly Of Broiler. . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .

10. . . . . . . . . . . . .

Ventilation. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .

10. . . . . . . . . . . . .

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11. . . . . . . . . . .

Grid Rack Seasoning Instructions.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Lighting Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11. . . . . . . . . . . .

CLEANING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . 12. . . . . . . . . . .

Cleaning Care of the Grid Racks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12. . . . . . . . . . . . .

Exterior Finish Cleaning.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Part # 4525958 (05/15/09)

Page 3

DIMENSIONS AND SPECIFICATIONS – BROILERS

Product Dimensions and Shipping Specializations

North American and CE1

Inputs

 

Model

Width

Height

Depth

Shipping

No of

Total Input Ratings

W/O Legs

lbs/kg

Cu Ft

Burners

BTU/Hr

kW/Hr

 

 

 

 

 

 

 

 

 

 

 

G18-BRL

18" (457mm) 25-1/8"(636mm)

34-1/2"(876mm)

190/86

21

3

45,000

13..2

G24-BRL

24" (610mm)

25-1/8”(636mm)

34-1/2"(876mm)

240/109

21

4

60,000

17..6

G30-BRL

30" (762mm)

25-1/8”(636mm)

34-1/2"(876mm)

290/131

29..5

5

75,000

22

G36-BRL

36" (914mm)

25-1/8”(636mm)

34-1/2"(876mm)

340/154

29..5

6

90,000

26..4

G48-BRL

48" (1219mm)

25-1/8”(636mm)

34-1/2"(876mm)

375/170

37

8

120,000

35..2

1GF18-BRL

18" (457mm)

25-1/8”(636mm)

34-1/2"(876mm)

190/86

21

3

45,000

12..0

1GF24-BRL

24" (610mm)

25-1/8”(636mm)

34-1/2"(876mm)

240/109

21

4

60,000

16..0

1GF30-BRL

30" (762mm)

25-1/8”(636mm)

34-1/2"(876mm)

290/131

29..5

5

75,000

20..0

1GF36-BRL

36" (914mm)

25-1/8”(636mm)

34-1/2"(876mm)

340/154

29..5

6

90,000

24..0

1NOTE: Only GF series broilers with flame failure features are CE approved.

 

7-7/8"

REAR GAS

 

[200mm]

2-3/8"

CONNECTION

 

 

3/4-14NPT

[61mm]

 

 

 

34-1/2"

 

24-1/4"

[876mm]

 

 

[617mm]

 

 

 

 

5"

 

 

[127mm]

 

 

5-7/8"

 

 

[149mm]

 

 

WIDTH

25-1/8"

 

[638mm]

 

 

5"

 

[125mm]

3/16" [5mm] MIN

22-3/8"

[568mm]

1/2" [13mm] MAX

7/8" [21mm]

 

G-BRLModels

For use in non-combustiblelocations only..

Installation Clearances From

Non Combustible Materials (all models)

Rear

Sides

0” 0”

 

 

2-1/8"

 

 

[53mm]

15-7/8"

 

14-3/4"

 

[375mm]

[404mm]

 

 

 

3"

22-1/8"

4"

[77mm]

[562mm]

[100mm]

31-1/8"

 

 

 

REAR GAS CONNECTION

 

 

 

 

[709mm]

 

 

 

3/4-14NPT

North America & General International Markets

Operating Manifold Pressure

Natural (G20)

4..5” wc

LPG (G31)

10” wc

(11..2mbar)

(24..9mbar)

 

 

Australian Market

Operating Manifold Pressure

Natural 4” wc (1..0kPa)

LPG 10” wc (2..49 kpa)

 

Input Per Burner

 

MJ/H

Injector Dia..

MJ/H

Injector Dia..

15..8

1..9 mm

15..8

1..1 mm

Page 4

Part # 4525958 (05/15/09)

DIMENSIONS AND SPECIFICATIONS – BROILERS continued

1-3/8"

A*

REAR GAS

 

[45mm]

 

CONNECTION

34-1/2"

 

24-1/4"

[876mm]

 

[617mm]

 

 

5"

 

 

[127mm]

5-7/8"

[149mm

WIDTH

GF-BRLModels

25-1/8"

 

[638mm]

 

 

5-5/8"

 

[143mm]

 

22-3/8"

3/16"

[568mm]

7/8" [21mm]

[5mm] MIN

1/2"

 

[13mm] MAX

 

 

 

2"

 

 

[53mm]

15-7/8"

 

14-3/4"

[404mm]

 

[375mm]

3"

22-1/8"

3-5/8"

[77mm]

[562mm]

[94mm]

 

31-1/8"

REAR GAS

 

[91mm]

CONNECTION

*For units supplied with regulator dimension ‘A’ is 7-7/8”(200mm) with a 3/4” – 14 NPT connection.. European (CE) units are not supplied with regulator, but include with an adaptor 3/4”–14BSPT..

CE Aproved Models

Pressure Settings/Injector Size

 

 

2nd Family, Groups H, L & E

 

 

 

3rd Family, Group 3P

 

MODEL

 

Setting Pressure

 

 

 

Setting Pressure

 

 

G20 @ 20

G25 @ 25

Injector Size

G31 @ 37/50 mbar

Injector Size

 

mbar inlet

mbar inlet

 

 

 

inlet

 

 

 

mbar

“WC

mbar

“WC

DMS

mm

mbar

 

“WC

DMS

mm

GF18-BRL

11..2

4..5

14..9

6

50

1..78

24..9

 

10

58

1..07

GF24-BRL

11..2

4..5

14..9

6

50

1..78

24..9

 

10

58

1..07

GF30-BRL

11..2

4..5

14..9

6

50

1..78

24..9

 

10

58

1..07

GF36-BRL

11..2

4..5

14..9

6

50

1..78

24..9

 

10

58

1..07

Heat Input

 

2nd Family, Groups H & E

2nd Family, Group L

3rd Family, Group 3P

 

 

 

 

 

 

 

 

# Of

MODEL

(G20 @ 20/25 mbar) NAT

(G25 @ 25 mbar) NAT

(G31 @ 37/50 mbar) PROPANE

Per Burner / Total

Per Burner / Total

Per Burner / Total

Burners

 

 

kW

BTU/HR

kW

BTU/HR

kW

BTU/HR

 

GF18-BRL

4..0 / 12..0

15,000 / 45,000

4..0 / 12..0

15,000 / 45,000

4..0 / 12..0

15,000 / 45,000

3

GF24-BRL

4..0 / 16..0

15,000 / 60,000

4..0 / 16..0

15,000 / 60,000

4..0 / 16..0

15,000 / 60,000

4

GF30-BRL

4..0 / 20..0

15,000 / 75,000

4..0 / 20..0

15,000 / 75,000

4..0 / 20..0

15,000 / 75,000

5

GF36-BRL

4..0 / 24..0

15,000 / 90,000

4..0 / 24..0

15,000 / 90,000

4..0 / 24..0

15,000 / 90,000

6

Gas Inlet Size

Model Width

Connection

Connection CE Models (ISO7-1)

23-5/8”(600mm) &35-1/2”(900mm)

3/4” NPT Rear Gas Connection

3/4” (19..1mm) BSPT

GF Series CE Approved Gas Categories

Country

Gas

Gas

Pressure

Category

Type

(mbar)

 

GB, IE, ES, PT, GR

I2H

G20

20

BE, FR

I2E+

G20

20/25

DE

I2E

G20

20

GB, IE, ES, PT, BE, FR

I3P

G31

37

GB, FR, NL, DE, ES

I3P

G31

50

NL

I3P

G31

30

Approximate Total Input Ratings

With All Burners Operating At Low

 

kW

BTU/h

GF18-BRL

4..5

16,875

GF24-BRL

6..0

22,500

GF30-BRL

7..5

28,125

GF36-BRL

9..0

33,750

Part # 4525958 (05/15/09)

Page 5

DIMENSIONS AND SPECIFICATIONS – STANDS

 

 

 

Model

 

 

 

 

 

 

 

 

 

 

Use With

 

 

 

Ship

 

 

 

 

 

 

 

Description

 

Cu. Ft.

 

Weight

 

 

 

 

 

Number

 

 

Broiler Model

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Lb/ Kg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G18-BRL-STD

Floor Stand 18” (457mm) Wide

G18-BRL&GF18-BRL

4..5

 

30/14

 

 

 

 

G24-BRL-STD

Floor Stand 24” (610mm) Wide

G24-BRL&GF24-BRL

4..5

 

40/18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G30-BRL-STD

Floor Stand 30” (762mm) Wide

G30-BRL&GF30-BRL

4..5

 

50/23

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G36-BRL-STD

Floor Stand 36” (914mm) Wide

G36-BRL&GF36-BRL

4..5

 

55/25

 

 

 

 

G48-BRL-STD

Floor Stand 48” (1219mm) Wide

G48-BRL

5..5

 

58/26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G18-BRL-CAB

Closed Cabinet 18” (457mm) Wide

G18-BRL&GF18-BRL

21

 

40/18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G24-BRL-CAB

Closed Cabinet 24” (610mm) Wide

G24-BRL&GF24-BRL

21

 

45/20

 

 

 

 

G30-BRL-CAB

Closed Cabinet 30” (762mm) Wide

G30-BRL&GF30-BRL

29..5

 

50/23

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G36-BRL-CAB

Closed Cabinet 36” (914mm) Wide

G36-BRL&GF36-BRL

29..5

 

60/27

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G48-BRL-CAB

Closed Cabinet 48” (1219mm) Wide

G48-BRL

37

 

65/29..5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

31-3/16"

 

 

 

 

 

 

 

 

 

 

 

 

WIDTH

 

 

 

 

 

 

 

 

 

 

 

[792mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DEPTH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20-5/16"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[516mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LEG MAX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[508mm]

 

 

 

 

 

 

 

 

 

 

19-

7/16"

 

 

 

 

 

 

 

 

CASTERS

 

 

 

 

 

 

 

 

 

 

 

 

[504mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LEG MIN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G24-BRL-STD

WIDTH

 

31-3/16"

 

[719mm]

 

 

DEPTH

21"

 

20-7/16"

 

[529mm]

[534mm]

 

 

MAX ADJ

LEG MAX

 

20"

CASTER

 

 

[508mm]

20-3/16"

20"

NON ADJ

[513mm]

[ 509mm]

CASTER

MIN ADJ

LEG MIN

 

 

CASTER

 

 

G24-BRL-CAB

Many local codes exist, and it is the responsibility of the Owner and the Installer to comply with those codes.

Garland reserves the right to change or improve product specifications without notification.

Garland products are not approved or authorized for home or residential use, but are intended for commercial applications only.. Garland will not provide service, warranty, maintenance or support of any kind other than in commercial applications..

Page 6

Part # 4525958 (05/15/09)

PRE INSTALLATION

Unpacking

GARLAND strongly recommends this unit be inspected for possible freight damage while carrier driver is on site..

1.Remove carton.. In case of damage, all packing materials must be retained for carrier inspection..

2.Carefully inspect the broiler for any physical signs of damage, such as scratches, dents and missing knobs..

3.With carrier driver on your site, note damage on freight bill.. Call carrier for inspection..

If you are checking equipment after carrier has departed, you have approximately fifteen (15) days to request a freight damage inspection be made by the carrier’s agent..

If concealed damage claim is filed with carrier beyond 15 days, GARLAND cannot be held responsible and carrier will make it incumbent upon the consignee to offer reasonable evidence that the carrier was at fault..

Safety Information

WARNING: Accessible parts may become hot during use.. Young children should be kept away..

This appliance is for professional use and should only be used by qualified personnel..

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety..

INSTALLATION

When corresponding with the factory or your local authorized factory service center regarding service problems or replacement parts, be sure to refer to the particular unit by the correct model number (including the prefix and suffix letters and numbers) and the warranty serial number.. The rating plate affixed to the unit contains this information..

We suggest installation, maintenance, and repairs should be performed by your local authorized service agency listed in your information manual pamphlet..

In the event you have any questions concerning the installation, use, care or service of the product, write or call our Product Service Department..

This product must be installed by professional personnel as specified.. Garland/U..S.. Range products are not approved or authorized for home or residential use, but are intended for commercial applications only.. Garland / U..S.. Range will not provide service, warranty, maintenance, or support of any kind other than in commercial applications..

Rating Plate Location

The rating plate is located by removing the grease tray, it is located on left hand side grease slide support..

Statutory Regulations

Installation must be carried out by a competent person and in accordance with the relevant regulations, codes of practice and the related publications of the country of destination..

In European countries, installation must be carried out by a competent person and in accordance with the relevant

regulations, codes of practice and the related publications of the country of destination..

In The United States of America, the installation must conform to the National Fuel Gas Code ANSI Z223..1, or latest edition, NFPA No..54 - latest edition/or local code to assure safe and efficient operation.. In Canada, the installation must comply with CSA B149..1 and local codes..

Australia Specific Regulation

This appliance must be installed in accordance with the manufacturer’s instructions, local gas fitting regulations and requirements of AS 5601/AG 601 installation code.. All burner adjustments and setting should be made by a qualified gas technician..

Part # 4525958 (05/15/09)

Page 7

INSTALLATION continued

Gas Supply

A.The type of gas for which the unit is equipped is stamped on the rating plate.. Connect a unit stamped “NAT” only to natural gas; connect those stamped “PRO” only to propane gas..

B.If it is a new installation, have gas authorities check meter size and piping to assure that the unit is supplied with sufficient amount of gas pressure required to operate the unit..

C.If it is additional equipment or replacement, have a qualified gas technician check the gas pressure to make certain that existing gas facilities (meter, piping, etc..) will deliver the BTU’S of gas required at the unit with no more than 1/2” water column pressure drop.. When checking pressure, be certain that other equipment on the same gas line is on at full rate..

NOTE:  When checking pressure, be sure that all other equipment on the same gas line is on.. If the broiler has been supplied with a regulator it has been preset to match specifications on the unit’s rating plate.. All units require regulators and should be adjusted accordingly to manufacturer specifications..

D.The appliance and its individual shut off (supplied by others) must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of 1/2 PSI (3..45 KPa)..

E.Gas supply connection is made in back lower left hand corner of unit.. A readily accessible approved type of hand valve should be installed on each supply line.. Test for leaks – Do Not Use An Open Flame..

F.A pressure tap plug is supplied with the units and it is installed on the manifold.. The valve panel must be

removed to use the pressure tap.. The gas pressure must be checked when the unit is installed, to insure that the unit gas pressure is the same as specified on the rating plate.. If necessary, pressure adjustments must be made at the pressure regulator..

G.If it is a completely new installation, have gas lines, meter size piping and piping installed and checked by a qualified gas technician..

H.Make certain that the new piping, joints, and connections have been made in a clean manner and have been purged, so that the piping compound, chips, etc.., will not clog pilots, valves, and/or controls.. Use pipe joint sealant that is resistant to liquefied petroleum gas..

WARNING:  Check gas connections for leaks.. Use a soap solution or similar means.. Do Not Use An Open Flame!

Gas Connections

All broilers have a rear gas 3/4” NPT or 3/4”-14NPTconnections.. CE models have3/4”-14BSPT thread adapter..

NOTE:  Adequate clearance must be provided for servicing and proper operation..

Counter Line Installations

Location

Unpack units carefully and provide the necessary space on counter or back bar.. All units must be installed in noncombustible locations..

A.Location of the unit should be in an area where make-upair is available to support proper combustion..Make-upair should be supplied in such a manner as to pass through the front of the unit.. Do not obstruct frontair flow..

B.In accordance with standard gas appliance operation, the unit should be located under a ventilation hood of applicable size and capacity.. See ventilation instructions..

Sanitary Counter Top Seal

When the broiler is installed on a counter top, the National Sanitation Foundation, (NSF), recommends that it be sealed in accordance with NSF standards per the following instructions:

1.Unit should be located on a non-combustible,level counter top surface..

2.Thoroughly clean the bottom perimeter of the broiler and the counter top around the bottom of the broiler..

3.Apply a generous bead of silicone sealant around the entire outside perimeter of the broiler bottom..

4.The broiler can be secured to the counter top by inserting the 3/8-inchdiameter crating bolts through the counter from the bottom, (via predrilled 1/2” diameter holes), and threading them into the nut inserts in the bottom of the unit..

5.Smooth the silicone sealant with a finger or tool to provide a cover seal..

Page 8

Part # 4525958 (05/15/09)

INSTALLATION continued

Leg Installation

1.All units are shipped with N..S..F.. approved legs.. These legs must be installed to provide a minimum clearance of four (4) inches between the counter top and bottom of the unit in order to meet National Sanitation Foundation requirements..

2.When using the legs described above, raise front of unit and screw leg into leg retaining nut provided at each corner of unit, repeat at rear..

3.Unit may be leveled by adjusting legs.. Use a spirit level and level unit (by cooking grids) four (4) ways: across the front and back and down the sides..

Assembly Of Counter Stand

 

DETAIL 1

 

DETAIL 2

SIDE LEG

SLEEVE ASSEMBLY

ASSEMBLY

 

SHELF

10-24X 3/8" MACHINE SCREW

10-24LOCK NUT

CENTER

SUPPORT

BRACKET

DETAIL 2

3.Prior to placing the unit on the stand:

a.Remove levelling feet from unit..

b.Remove grates/rods/burners etc.. to lighten unit and team lift onto stand..

4.Attach the broiler to the stand at the back with (2) 1/4” bolts, washers and lock nuts as shown.. (One for each corner..)

NOTE: for 48” broiler there are (4) mounting locations at the back..

1.Slide the side leg assembly into the sleeve assembly and fasten with a screw and a nut in 8 places (2 per joint) as shown in detail 1..

10-24X 3/8"

MACHINE SCREW 10-24 LOCK NUT

DETAIL 1

2.Place the center support bracket inside of the sleeve assembly.. Mount the center support to the bracket with 2 screws and nuts (detail 2).. Repeat for the other side.. Sleeve assemblies should be sandwiched between the center support and center support bracket.. Repeat for other center support..

1/4-20LOCK NUT

1/4 WASHER

1/4-20X 5/8 BOLT

FASTER ON BROILER

3/8 LOCK WASHER

3/8-16X 5/8 BOLT

GF24 BROILER STAND

WITH LEGS SHOWN

5.Attach the broiler to the stand at the front with (2) 3/8” bolts & lock washers as shown.. Bolt with thread into fasteners attached to the bottom side of the broiler (one for each corner)..

NOTE: for 48” broiler there are (4) mounting locations at the back..

Part # 4525958 (05/15/09)

Page 9

INSTALLATION continued

Installation for Units Equipped with Casters

A.The installation shall be made with a connector that complies with the Standard for Connectors for Moveable Gas Appliances, ANSI Z21..69/CSA 6..16, Addenda Z21..69B-2006/CSA6..16B-2006(or latest edition), and aquick-disconnectdevice that complies with the Standard for Quick Disconnects for Use with Gas Fuel, ANSI Z21..41/ CSA 6..9, AddendaZ21..41A-2005/CSA6..16A-2005(or latest edition)..

B.Raise the front of the appliance and block.. Do not lay the appliance on its back..

C.Caster are threaded to be easily screwed into the holes provided on the bottom of the range.. It is important to add the washers supplied to help distribute force on the range when being moved..

 

WASHER

BOTTOM

BOTTOM

PROTECTIVE

OF

OF

PLASTIC ON

APPLIANCE

APPLIANCE

THIS SIDE

 

FIXED CASTER

ADJUSTABLE CASTER

(SHOWN W/O BRAKE)

(SHOWN W/O BRAKE)

D.Place the washer on the caster stem as shown.. Since the washer is slightly cupped, it is critical that the side with the plastic is up and mates with the bottom of the appliance.. With the washer in place, thread the caster onto the appliance tightly.. It is not necessary to remove the plastic from the washer..

E.The front casters of the unit are equipped with brakes to limit the movement of the unit without depending on the connector and any quick-disconnectdevice or its associated piping to limit the appliance movement..

F.Please be aware, there is a restraint on the unit and if disconnection of the restraint is necessary, be sure to reconnect the restraint after the unit has been returned to its originally installed position..

Cabinet Bases

Cabinet base options are available for all broiler models..

Cabinets are pre-assembledat time of delivery except legs or casters..

Assembly Of Broiler

Steel Grate Rods

Each broiler is supplied with (14) 15”/381mm, (18-BRL),21”/533mm,(24-BRL),26” /660mm,(30-BRL),31”/787mm,(36-BRL)or 2 sets of 21”/533mm(48-BRL)long steel rods.. These rods are to be installed in the grooves on the support brackets, which are atop the burners..

Briquettes

For best cooking results, it is recommended that the correct amount of briquettes are installed in the broiler.. Refer to the table and drawing below for the proper arrangement of briquettes.. When all the briquettes have been placed as instructed, install the top grate sections..

MODEL

18-BRL

24-BRL

30-BRL

36-BRL

48-BRL

Rows

 

 

 

 

 

 

front

7

7

7

7

 

7

to rear

 

 

 

 

 

 

Rows

 

 

 

 

 

 

left

7

11

14

17

 

22

to right

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ventilation

The following notes are intended to give general guidance.. For detailed recommendations, refer to the applicable code(s) in the country of destination..These appliances shall be installed in a room with sufficient ventilation to prevent the occurrence of hazardous concentrations of combustion by-products..

A good ventilation system is important for satisfactory performance and it is recommended to install the broiler under a power vented canopy..

Local and/or National Codes dictate the need of ventilation system to be used with this type of equipment.. The following information is provided to give examples of available ventilation system concepts..

Page 10

Part # 4525958 (05/15/09)