Garland Broiler User Manual

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INSTALLATION AND OPERATION MANUAL

CUISINE

INFRA-REDBROILER

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF

THIS OR ANY OTHER

APPLIANCE

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY, OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED.

IN THE COMMONWEALTH OF MASSACHUSETTS THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER. APPROVAL NUMBER: G-1-07-05-28

For Your Safety:

Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting your local gas supplier.

Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent

using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,

or which has been modified or repaired using unauthorized parts or by unauthorized service agents.

For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com.The information contained herein, (including design and parts specifications), may be superseded and is subject to change without notice.

GARLAND COMMERCIAL INDUSTRIES

GARLAND COMMERCIAL RANGES, LTD.

Enodis UK LTD.

185 East South Street

1177 Kamato Road, Mississauga, Ontario L4W 1X4

Swallowfield Way, Hayes, Middlesex UB3 1DQ ENGLAND

Freeland, Pennsylvania 18224

CANADA

Telephone: 081-561-0433

Phone: (570) 636-1000

Phone: 905-624-0260

Fax: 081-848-0041

Fax: (570) 636-3903

Fax: 905-624-5669

 

Part # 4517385 (02/20/08)

© 2006 Garland Commercial Industries, Inc.

Part # 4517385 (02/20/08)

Page 1

IMPORTANT INFORMATION

WARNING:

This product contains chemicals known to the state of California to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers is known to the state of California to cause cancer. Operation of this product could expose you to carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the state of California to cause birth defects or other reproductive harm.

Keep appliance area free and clear of combustibles.

Page 2

Part # 4517385 (02/20/08)

TABLE OF CONTENTS

IMPORTANT INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 TECHNICAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Statutory Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Siting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Installation Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Appliances Equipped With Casters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Appliances Equipped With Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Ventilation Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Gas Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Testing & Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Infra-RedBurners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Initial Operation: Infra-RedBurners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Operation: Infra-RedBurners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

PRODUCT APPLICATION INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Broiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Shut-Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

CARE & CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Broiler Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Instructions For Removal Of Grid Rack & Grid Rack Frame . . . . . . . . . . . . . . . . . . . . . . . . .10

Part # 4517385 (02/20/08)

Page 3

TECHNICAL SPECIFICATIONS

4" [102mm]

GAS

NLET

INDIVIDUAL BURNER INPUT RATINGS

 

 

 

Natural Gas

 

Propane

 

Burner

 

 

 

 

 

 

 

 

 

 

 

 

Input BTU/HR

Orifice

Input BTU/Hr

 

Orifice

 

 

 

Per Section

Size DMS

Per Section

 

Size DMS

 

Infra-Red

70,000

 

# 50

 

70,000

 

 

# 56

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MINIMUM SUPPLY PRESSURE

 

MANIFOLD PRESSURE

 

ELECTRICAL

 

 

Natural Gas

 

Propane

 

Natural Gas

 

Propane

 

 

SUPPLY*

 

 

 

 

 

 

 

 

 

 

 

 

 

7”WC

 

11”WC

 

6”WC

 

10”WC

 

120V 60Hz, 1Amp

 

*Note: Electrical diagram is on the rear of the appliance next to the supply wire.

6-1/4"

 

MODEL DESIGNATIONS

[159mm]

 

ELECTRICAL PLUG

Model Number

Broiler Burner

 

 

C2100MX

 

Infra-Red

 

 

CLEARANCES

 

Location

Combustible

Noncombustible

 

Construction

Construction

 

 

 

Rear

6” (152mm)

 

0”

 

Left Side

6” (152mm)

 

0”

 

Right Side

6” (152mm)

 

0”

34"

TOLERANCE ± 1/8" [3mm]

 

6-1/4"

[864mm]

 

 

 

 

32-3/4"

[159mm]

 

1-1/8"

[832mm]

 

 

[29mm]

 

 

 

 

 

FLUE

 

 

 

DIVERTER

 

 

 

[CUSTOMER

 

 

 

INSTALLED]

39-1/2"[1003mm]

69-1/8"

62-7/8"[1756mm] [1597mm]

 

 

ELECTRICAL

 

 

PLUG

23-3/8"

 

5-3/4"

[594]

 

[146mm]

 

 

4"

6"

34"

[102mm]

 

[152mm]

[864mm]

GAS INLET

 

Page 4

Part # 4517385 (02/20/08)

INTRODUCTION

General Information

1.Check crate for possible damage sustained during transit. Carefully remove unit from crate and again check for damage. Any damage to the appliance must be reported to the carrier immediately.

2.The wires for retaining the burners and other packing material must be removed from units. Any protective material covering stainless steel parts must also be removed.

3.All equipment is shipped from the factory with legs fitted, unless otherwise specified. Where the range is to be mounted on a dais or cove base, it is shipped without legs. Legs must be fitted to the oven where it is installed on a combustible floor.

4.The type of gas and supply pressure that the equipment was set-upfor at the factory is noted on the data plate and on the packaging. This type of gas supply must be used.

5.Do not remove permanently affixed labels, warnings or data plates from the appliance, for this may invalidate the manufacturer’s warranty.

Statutory Regulations

The installation of this appliance must be carried out by a competent person and in accordance with the relevant

regulations, codes of practice and the related publications of the country and destination.

The installation must conform to the National Fuel Gas Code ANSI Z223.1-1998or latest edition, NFPA No. 54 – latest edition and National Electrical Code ANSI/NFPA70-1990or latest edition and/or local code to assure safe and efficient operation. In Canada, the installation must comply with CSA B149.1 and local codes where applicable.

In Canada, electrical connections must comply with applicable sections of the Canadian Electrical Code, C22.1 - 1990, latest edition, “Safety Standard for Installation, Part 1” and C22.2- No. O-M1982 latest edition, “General Requirements, Part 2”.

INSTALLATION

This appliance is not recommended for residential installation.

Siting

The floor on which the appliance is to be sited must be capable of adequately supporting the weight of the appliance and any ancillary equipment.

Units with ovens must be fitted with legs if installed on a combustible floor.

Clearances

Adequate clearance must be provided for servicing and proper operation.

Location

Combustible

Noncombustible

Construction

Construction

 

 

 

 

Rear

6” (152mm)

0”

Left Side

6” (152mm)

0”

 

 

 

Right Side

6” (152mm)

0”

 

 

 

Installation Notes

Before assembly and connection check gas supply.

A.The type of gas for which the unit is equipped is stamped on the data plate located behind the lower front panel. Connect a unit stamped “NAT” only to natural gas; connect one stamped “PRO” only to propane gas.

Part # 4517385 (02/20/08)

Page 5

INSTALLATION continued

B.If it is a new installation have the gas authorities check the meter size and piping to assure that the unit is supplied with the necessary amount of gas pressure required for operation.

C.If it is additional or replacement equipment have the gas authorities check the pressure to make certain that

existing meter and piping will supply fuel to the unit with not more than 1/2” water column pressure drop.

NOTE: When checking gas pressure, be sure that all other equipment on the same gas line is on.

The appliance and its individual shut-offvalve must be disconnected from the gas supply piping system during any pressure testing of that system with pressures in excess of 1/2 PSIG (3.45kPa).

Appliances Equipped With Casters

1.The installation shall be made with a connector that complies with the Standard for Connectors for Moveable Gas Appliances, ANSI Z21.69/CSA 6.16, Addenda Z21.69B2006/CSA 6.16B-2006(or latest edition), and a quickdisconnect device that complies with the Standard for Quick Disconnects for Use with Gas Fuel, ANSI Z21.41/ CSA 6.9, AddendaZ21.41A-2005/CSA6.16A-2005(or latest edition).

2.The front casters on the appliance are equipped with brakes to limit the movement of the appliance without placing any strain on the connector or quick-disconnectdevice or its associated piping.

3.Please be aware that the required restraint is attached to a bracket (which is located on the rear caster closest to the gas connection) and if disconnection of the restraint is necessary, be sure to reconnect the device after the appliance has been returned to its original position.

Appliances Equipped With Legs

1.Raise the front of the appliance an block. Do not lay the appliance on its back.

2.Position leg insert in leg retainer opening and tap upward until the insert seats at the collar flange.

3.Repeat leg insert installation for the other legs and adjust all four legs to the same height.

4.Legs can be further adjusted to level the appliance and to compensate for uneven flooring.

Ventilation Air

The following notes are intended to give general guidance. For detailed recommendations, refer to the applicable code(s) in the country of destination.

Proper ventilation is highly essential for optimum performance. The ideal method of ventilating open-topequipment is the use of a properly designed canopy which should extend six inches (152mm), beyond all sides of the appliance(s) and six feet, six inches (1981mm) above the floor.

A strong exhaust will create a vacuum in the room. For an exhaust vent to work properly, replacement air must enter the room. The amount of air that enters must be equal to the amount exhausted.

All gas burners and pilots need sufficient air to operate. Large objects should not be placed in front of the appliance(s) that would obstruct the flow of air into the front.

Gas Connection

The local gas authority should be consulted at the installation planning stage in order to establish the availability of an adequate supply of gas and to ensure that the meter is adequate for the required flow rate. The pipe work from the meter to the appliances must be of an appropriate size.

All fixed (non-mobile)appliances MUST be fitted with a manualgas-cockupstream of the appliance to provide a means of isolation for servicing or cleaning purposes. A union or similar means of disconnection must be provided between thegas-cockand the appliance.

A manually operable valve must be fitted to the gas supply to the kitchen to enable it to be isolated in an emergency. Wherever practical, this shall be located either outside the kitchen or near to an exit in a readily accessible position.

Where it is not practical to do this, an automatic isolation valve system shall be fitted which can be operated from a readily accessible position near to the exit.

At locations where the manual isolation valve is fitted or the automatic system can be reset, a notice MUST be fitted stating:

“ALL DOWNSTREAM BURNER AND PILOT VALVES MUST BE TURNED OFF PRIOR TO ATTEMPTING TO RESTORE THE SUPPLY. AFTER EXTENDED SHUT OFF, PURGE BEFORE RESTORING GAS SUPPLY.”

Page 6

Part # 4517385 (02/20/08)

INSTALLATION continued

Electrical Connection

IMPORTANT – This appliance must be electrically grounded in accordance with local codes.

Testing & Adjustment

All fittings and pipe connections must be tested for leaks. Use approved gas leak detectors, soap solution or equivalent, checking over and around all the fittings and pipe connections. DO NOT USE A FLAME! Accessibility to all gas lines and fittings require that valve panel(s), lower front panel(s), and/or oven rack(s) be removed. All parts removed, (including fasteners), should be stored safely for re-installation.

1.Be sure that all valves are in the “OFF” position.

2.Turn on the main gas supply valve. Light all broiler pilots.

3.Leak test all valves and fittings as described at the beginning of this section. Correct any leaks as required and recheck.

4.Light the oven pilot.

All units are tested and adjusted at the factory, however, burners and pilots should be checked upon installation and adjusted if necessary.

CAUTION: Gas will flow to the top section burners even if the broiler section pilots are not lit. Gas will not be interrupted. It is the responsibility of the operator to confirm the proper ignition of each burner as it is turned on. Should ignition fail to occur 5 seconds after turning a burner on, turn the burner off, wait 5 minutes, and try again.

OPERATION

Infra-RedBurners

The GARLAND® Infra-RedBroiler is a direct radiant heavy duty gas broiler utilizing four (4) extremely efficient gas burners in each broiling section. Theinfra-redburners provide for high speed broiling with rapid searing of product so that natural juices and flavor will be sealed in.

These special burners operate in a manner similar to that of a conventional gas burner except that the radiation

surfaces consist of a series of ceramic blocks each containing numerous small gas ports. These ceramic blocks are connected utilizing a special compound that also seals all seams of the radiating surface. The gas flame appears as a red glow covering the entire ceramic surface.

Initial Operation: Infra-RedBurners

1.Connect electrical supply.

2.Open gas service valve located in your supply line.

3.With a lighted taper, light the broiler pilots located at the front of the unit. There is one pilot per pair of burners.

4.Pilot adjustment valves can be found on the manifold, behind the control panel. The valves may be accessed through holes in the control panel.

5.The pilots should be adjusted so that flame extends 1/2” to 3/4” (12mm to 25mm) beyond the pilot shield.

A special wire mesh has been provided as an outside

Operation: Infra-RedBurners

 

 

surface beneath the ceramics to further increase the burner

1.

Switch on (1) the main power switch.

efficiency. This mesh will provide for additional infra-red

2.

Turn the broiler valve to HIGH.

energy.

Part # 4517385 (02/20/08)

Page 7

OPERATION continued

3.Immediately check ignition of the burners.

4.When ignition has been accomplished a blue flame will cover the surface of the ceramics for 10-15seconds.

5.The haze will disappear and the ceramics will glow red.

CAUTION: Should burner ignition fail within 5 seconds, turn the burner valve off and repeat steps 1 through 5. If ignition continues to fail, consult your factory authorized service agency.

Shut-Down

1.Turn all valves to the “OFF” position.

2.Switch off (0) the main power switch.

3.If the unit is to be shut down for an extended period of time, close the in-linegas valve.

PRODUCT APPLICATION INFORMATION

Broiler

The following information is intended for use as a guide. There are many variables that will effect the operation. As an example, the temperature of the product when it is placed on the rack for broiling will effect both the broiling time and the quality of the finished product.

The broiler rack can be easily raised or lowered to provide for the desired distance of the product from the heat source and is readily pulled out for ease of loading and unloading.

It is suggested that all products be dipped in salt-freeoil before broiling to facilitate browning and to aid in preventing the product from sticking to the broiler rack.

It must again be stressed that the times in the following table are intended as a general guide only. The technique of the operator and experience with infra-redbroiling will effect time, burner setting and rack position.

Page 8

Part # 4517385 (02/20/08)

PRODUCT APPLICATION INFORMATION continued

SUGGESTED BROILING TIME (EACH SIDE) IN MINUTES

Type of Product

Thickness

Rare

Medium

Well Done

In/ (mm)

Minutes

Minutes

Minutes

 

 

 

 

 

 

Beef

 

 

 

 

Filet Mignon, Porterhouse

1/(25)

2-1/2

4

5-1/2

 

 

 

 

 

T-Bone,Club, Rib

1-1/2/(38)

2-1/2

4

5-1/2

 

 

 

 

 

Sirloin

2 (51)

3-1/2

5-1/2

6-1/2

Strip Sirloine

3/4 (19)

2-1/2

3-1/2

5

 

 

 

 

 

Ground Steak

1/2 (13)

1-1/2

2

2-1/2

 

 

 

 

 

Lamb

 

 

 

 

Loin, Rib Chops

1/(25)

3/1/2

4-1/2

 

 

 

 

 

Double Rib

2/(51)

4

6

 

 

 

 

 

Fish (Low burner setting, low rack position)

*Fish

5

 

 

 

 

 

Fish Steak

1/2/(13)

4

 

 

 

 

 

Fish Steak

1/(25)

4-1/2

*It is recommended that thin filet-flounder,sole, fluke, etc., - be folded over before cooking to increase its thickness.

CARE & CLEANING

Disconnect the power supply to the appliance before cleaning or servicing.

Stainless Steel

For routine cleaning just wash with hot water and detergent solution. Wash just a small area at a time or the water will evaporate leaving the chemicals behind causing streaking.

Rinse the washed area with a clean sponge dipped in a sanitizing solution and wipe dry with soft clean cloth before it can dry.

Use a paste (of water and a mild scouring powder) if you have to, but never rub against the grain. All stainless steel has been polished in one direction. Rub with the polish lines to preserve the original finish. Then thoroughly rinse as before.

To prevent fingerprints there are several stainless steel polishes on the market the leave and oily waxy film. Do not use on surfaces that will be in contact with food.

Stainless steel may discolor if overheated. These stains can usually be removed by vigorous rubbing with a scouring powder paste.

Use only stainless steel, wood or plastic tools if necessary to scrape off heavy deposits of grease and oil. Do not use ordinary steel scrapers or knives, as particles of the iron may

become imbedded and rust. STEEL WOOL SHOULD NEVER BE USED.

Broiler Section

The M110XM filter should be removed and cleaned every one to two days, depending on usage. The filter can be cleaned by hand with dish detergent or run though the dishwasher.

Remove, empty and wash the broiler grease drawer or container at least once a day.

Part # 4517385 (02/20/08)

Page 9

CARE & CLEANING continued

On a single broiler unit the grease drawer is located inside the valve panel. On a double broiler the grease from the upper broiler section drains into a container suspended from the front of the unit. The grease from the lower broiler section drains through the hopper into a grease drawer located inside the valve panel.

Remove and clean the grid rack inserts and grease drip chute daily. Pull the grid rack forward and lift the grease rack insert out of the frame. Remove the grease drip chute by pulling it forward out of the rack frame guides.

Instructions For Removal Of

Grid Rack & Grid Rack Frame

Remove the broiler grid racks as follows:

1.Bring the grid rack down to the lowest adjustment position.

2.Pull the entire grid rack out of the broiler as far as possible.

3.Remove grid rack grease drip chute (located below wire rack) by grasping hold of the chute and pulling forward out of the frame guides.

4.Remove wire racks by lifting the front of each wire rack over the rack front plate.

5.Pull the empty grid rack frame assembly as far forward as possible (until the stops hit the front of the carriage assembly), lift up on the handle and pull the rack frame forward so the stops clear the carriage assembly. Continue pulling the rack frame forward until the rear

bearings reach the notches in the carriage tracks and lift the rear of the rack up and out of the carriage; the entire frame is now free from the unit.

6.Place the rack raising lever in the highest position for safety purposes.

Before cleaning the hopper, replace the grease drawer to receive any drippings and solid particles freed by the

cleaning. The additional internal grease diverter should be removed from the top section and cleaned at this time. The diverter is removed by raising the rack assembly and lifting up the front of the diverter. After disengaging the screws at the front of the unit, pull the diverter forward and remove from the unit.

Carriage mechanisms should be kept clean, particularly around the roller bearings. If the roller bearings have been washed clean or appear to be dry, they should be lubricated using salt-freevegetable oil or anon-toxichigh temperature bearing lubricant.

Infra-RedBurners must be cleaned periodically by a service professional.

Page 10

Part # 4517385 (02/20/08)