Furuno FAR-2167DS-BB, FAR-2167DS-D User Manual

MARINE RADAR FAR-2167DS/2167DS-BB/2167DS-D

Installation manual

SAFETY INSTRUCTIONS.......................		i
SYSTEM CONFIGURATION.................		iii
EQUIPMENT LISTS ..............................		iv
1. MOUNTING .....................................		1-1
1.1 Antenna Unit ........................................		1-1
1.2	Monitor Unit ........................................	1-7
1.3	Control Unit ........................................	1-10
1.4	Processor Unit ..................................	1-15
1.5	Power Supply Unit ............................	1-16
2. WIRING ...........................................		2-1
2.1	Wiring Overview...................................	2-1
2.2 Antenna Unit ........................................		2-2
2.3	Monitor Unit (for FAR-2167DS)............	2-7
2.4	Processor Unit .....................................	2-8
2.5	Power Supply Unit .............................	2-13
2.6	Changing AC Power Specification .....	2-15
3. ADJUSTMENTS..............................		3-1
3.1	Initializing tuning ..................................	3-1
3.2	Heading Alignment...............................	3-2

3.3 Adjustment Sweep Timing....................		3-5
3.4	Suppressing Main Bang .......................	3-6
3.5	Other Settings ......................................	3-7

4. OPTIONAL EQUIPMENT ................			4-1
4.1		Gyro Converter GC-10 .........................	4-1
4.2		Memory Card Interface Unit ...............	4-10
4.3		DVI-RGB Conversion Kit....................	4-13
4.4		BNC Connector Converter .................	4-16
5. IO DATA...........................................			5-1
PACKING LISTS ................................			A-1
OTLINE DRAWINGS ..........................			D-1
INTERCONNECTION DIAGRAM.......			S-1

www.furuno.co.jp

All brand and product names are trademarks, registered trademarks or service marks of their respective holders.

The paper used in this manual is elemental chlorine free.

9-52 Ashihara-cho,

Nishinomiya, 662-8580, JAPAN

Telephone : [phone]

Fax

: [phone]

All rights reserved.

Printed in Japan

Pub. No. IME-35230-E

(HIMA ) FAR-2167DS/BB

FURUNO Authorized Distributor/Dealer

A : FEB. 2007

E : FEB. 10, 2011

*00014869014*

*00014869014*

* 0 0 0 1 4 8 6 9 0 1 4 *

SAFETY INSTRUCTIONS

The installer must read and follow all the safety instructions before attempting to install the equipment.

	WARNING	could result in death or serious injury.
		Indicates a potentially hazardous situation which, if not avoided,
	CAUTION	may result in minor or moderate injury.
		Indicates a potentially hazardous situation which, if not avoided,
	Warning, Caution	Prohibitive Action	Mandatory Action

WARNING

Radio Frequency Radiation Hazard

The radar antenna emits electromagnetic radio frequency (RF) energy which can be harmful, particularly to your eyes. Never look directly into the antenna aperture from a close distance while the radar is in operation or expose yourself to the transmitting antenna at a close distance.

Distances at which RF radiation levels of 100 W/m2 and 10 W/m2 exist are given in the table below.

Note: If the antenna unit is installed at a close distance in front of the wheel house, it may be necessary to halt transmission within a certain sector of antenna revolution. This can be done from the SCANNER menu.

Radiator type	Distance to	Distance to
	100 W/m2	10 W/m2
	point	point
SN30AF	0.60 m	8.90 m
SN36AF	0.40 m	7.40 m

i

WARNING

Do not open the equipment unless totally familiar with electrical circuits and service manual.

Only qualified personnel should work inside the equipment.

Wear a hard hat and safety belt when mounting the antenna unit.

Serious injury or death can result if someone falls from the radar antenna mast.

Construct a suitable service platform from which to install the antenna unit.

Serious injury or death can result if someone falls from the radar antenna mast.

Do not install units other than the antenna unit in a place subject to rain or water splash.

Fire, electrical shock or injury can result if water leaks into those units.

Turn off the power at the switchboard before beginning the installation.

Fire, electrical shock or injury can result if the power is on during the installation.

Use only the specified power cables.

Use of power cables that are thinner than those specified can cause fire.

Securely attach protective earth to the ship's body.

The protective earth is required to prevent electrical shock.

CAUTION

A proper license is necessary to install a radar.

See your dealer for details.

Observe the following compass safe distances to prevent interference to a magnetic compass:

		Standard	Steering
		compass	compass
	Antenna Unit	4.30 m	2.80 m
	(60 kw)
	Monitor Unit	1.55 m	1.00 m
	(MU-201CR)
	Processor Unit	1.35 m	0.85 m
	(RPU-013)
	Control Unit	0.30 m	0.30 m
	(RCU-014)
	Control Unit	0.95 m	0.60 m
	(RCU-015)
	Control Unit	0.65 m	0.45 m
	(RCU-016)
	Power Supply	0.30 m	0.30 m
	Unit (PSU-006)
	Memory Card
	Interface Unit	0.90 m	0.60 m
	(CU-200)
	Switching Hub	1.00 m	0.60 m
	(HUB-100)
	Monitor Unit	1.65 m	1.05 m
	(MU-190)

ii

SYSTEM CONFIGURATION

RADIATOR SN30AF SN36AF

ANTENNA UNIT

CHASSIS

RSB-111/112

			POWER SUPPLY UNIT
			PSU-006
	200 VAC, 3φ, 50 Hz (For amtenna motor)
	220 VAC, 3φ, 60 Hz
	380 VAC, 3φ, 50 Hz
	440 VAC, 3φ, 60 Hz
	110 VAC, 3φ, 60 Hz	TRANSFORMER
		RU-5693
	220 VAC, 3φ, 50 Hz	TRANSFORMER
		RU-6522
	440 VAC, 3φ, 50 Hz	TRANSFORMER
		RU-5466-1
		(For high voltage)
	100-115V/220-230 VAC
	1φ, 50/60 Hz	TRANSFORMER
	440 VAC, 1φ,
		RU-1803
	50/60 Hz			PROCESSOR
	Navigator	IEC-61162 Serial data			UNIT
		(I/O)		RPU-013
	Speed Log IEC-61162 Serial data
		(Input)
	Gyrocompass			GYRO CONVERTER
					GC-10
		AD-100

AIS

Track Controller

MEMORY CARD

INTERFACE UNIT

CU-200-FAR

	MONITOR UNIT	*
	MU-201CR
	(For FAR-2167DS)
	MU-190
	(For FAR-2167DS-D)
	CONTROL UNIT
	RCU-014
	(Standard)
	OR	100-230 VAC
	RCU-015
		1φ, 50/60 Hz
	(Trackball)
	CONTROL UNIT
	RCU-016
	Radar Remote
	Display
	SWITCHING HUB
	HUB-100
	Alarm
	VDR
	External
	Monitor
	TRANSFORMER
	RU-1803

100-115 VAC/

	: Standard supply	220-230 VAC
	: Optional supply
		1φ, 50/60 Hz
	: Local supply

* FAR-2167DS-BB is not equipped with a monitor unit. Procure one locally.

440 VAC

1φ, 50/60 Hz

Equipment category

Unit	Category
Antenna	Exposed to weather
Other units	Protected from weather

iii

EQUIPMENT LISTS

Standard supply

Name	Type	Code No.	Qty	Remarks
Antenna Unit	SN30AF	–	1	Radiator
	SN36AF	–
	RSB-111	–		200 VAC, 3φ, 50 Hz	Chassis
			1	220 VAC, 3φ, 60 Hz
	RSB-112	–		380 VAC, 3φ, 50 Hz
				440 VAC, 3φ 60 Hz
Power Supply	PSU-006	–	1
Unit
Monitor Unit	MU-201CR	–	1	For FAR-2167DS
	MU-190	–		For FAR-2167DS-D
Processor Unit	RPU-013	–	1
Control Unit	RCU-014	–	1	Standard-type
	RCU-015	–		Trackball-type
Installation	CP03-31501	008-573-780	1	For antenna unit
Materials*
	CP03-25700	000-080-435		15 m signal cable (RW-9600)
	CP03-25710	000-080-436	1	30 m signal cable (RW-9600)
	CP03-25730	000-082-191		40 m signal cable (RW-9600)
	CP03-25720	000-080-437		50 m signal cable (RW-9600)
	CP03-25800	000-080-434	1	Cable assy. for monitor unit
	CP03-25602	008-535-940	1	For processor unit
	CP03-31401	008-572-750	1	For power supply unit
	CP03-25604	008-539-850	1	For control unit
Accessories*	FP03-09810	008-536-010	1	For monitor unit.
	FP03-09850	008-535-610	1	For standard-type control unit
	FP03-09860	008-535-690		For trackball-type control unit
	FP03-10101	008-538-730	1	For antenna unit
Spare Parts*	SP03-14404	008-535-910	1	For processor unit, 100 VAC
	SP03-14405	008-535-920		For processor unit, 220 VAC
	SP03-14401	008-535-990	1	For monitor unit
	SP03-15501	008-572-730	1	For power supply unit, 100 VAC
	SP03-15502	008-572-740		For power supply unit, 220 VAC

* See packing list at end of this manual.

iv

Optional equipment

	Name	Type	Code No.	Remarks
	Gyro Converter	GC-10-2	000-080-440	See Chapter 4.
	Stepdown	RU-1803	–	440 to 100 VAC, for processor unit
	Transformer
		RU-5693	–	110 to 220 VAC, 3φ, for antenna unit
	Unit
		RU-6522	–	220 to 200 VAC, 3φ, for antenna unit
		RU-5466-1	–	440 to 200 VAC, 3φ, for antenna unit
	Memory Card	CU-200-FAR	000-081-568	w/CP03-27430, see Chapter 4.
	Interface Unit
	External Alarm	OP03-21	000-030-097
	Buzzer
	Control Unit	RCU-016	000-080-299	Remote type, w/FP03-09860
	RAM Card	O0RAM08MC-005	004-376-740	8MB
	DVI-RGB	OP03-180-1	008-545-590	For installation in field.
	Converter Kit
		OP03-180-2	008-536-070	For installation in field. See Ch. 4.
	Cable Assy.	XH10P-W-6P L=20M	000-149-748	Processor unitQControl unit, 20 m
		XH10P-W-6P L=30M	000-149-749	Processor unitQControl unit, 30 m
		XH10P-W-5P-A L=10M	000-149-050	Between control units, 10 m
		XH10P-W-5P-A L=20M	000-149-051	Between control units, 20 m
		XH10P-W-5P-A L=30M	000-149-052	Between control units, 30 m
		DVI-D/D S-LINK 10M	000-150-200	Processor unitQControl unit, 10 m
		S03-9-5(8-8P)	008-206-640	External radar, 5 m, 8-8P
		S03-9-10(8-8P)	008-206-650	External radar, 10 m, 8-8P
		S03-9-15(8-8P)	008-209-160	External radar, 15 m, 8-8P
	Installation	CP03-28900	000-082-658	FR-FTPC-CY 10 m, modular
	Materials			connector MPS588-C, 2 pcs.
	(Armored LAN-
		CP03-28910	000-082-659	FR-FTPC-CY 20 m, modular
	Cable Kit)			connector MPS588-C, 2 pcs.
		CP03-28920	000-082-660	FR-FTPC-CY 30 m, modular
				connector MPS588-C, 2 pcs.
	Bracket Assy.	FP03-09820	008-535-560	Hanger assy. for monitor unit
	Handgrip Assy.	FP03-09840	008-535-570	For monitor unit
	Dust Cover	03-163-1201	100-307-260	For monitor unit
	Clamp Assy.	OP03-182	008-535-620	For RCU-014
	Flush Mount Kit	FP03-09870	008-535-630	For control unit
		OP03-198	001-008-050
	Connection	OP03-183	008-535-640	RCU-014QMU-201CR
	Stand
		OP03-185	008-535-660	RCU-014
	Hanger Kit	FP03-10201	008-539-530	Desktop inst. kit for CU-200-FAR
	BNC	DSUB-BNC-1	000-148-528	For connecting VDR
	Connector
	Converter
	Switching Hub	HUB-100	–	See Operator's Manual for HUB-100,
				issued separately.
	Hood	FP03-11500	001-020-090	For MU-201CR display unit
	Slim Hood	FP03-11510	001-034-390	For MU-201CR display unit

v

This page is intentionally left blank.

vi

1. MOUNTING

NOTICE

Do not apply paint, anti-corrosive sealant or contact spray to coating or plastic parts of the equipment.

Those items contain organic solvents that can damage coating and plastic parts, especially plastic connectors.

1.1 Antenna Unit

Mounting considerations

The antenna unit is generally installed either on top of the wheelhouse, on the radar mast, or on a suitable platform. The mounting location should afford a good all-round view and satisfy the siting and mounting considerations mentioned below.

Siting

•No funnel, mast or derrick should be within the vertical beamwidth of the antenna unit in the bow direction, especially zero degrees ±5°, to prevent blind sectors and false echoes on the radar picture.

•Deposits and fumes from a funnel or other exhaust vent can adversely affect the aerial performance and hot gases may deform the radiator. The antenna unit must not be mounted where the temperature is more than 70°C.

•Locate a direction finder antenna clear of the antenna unit to prevent interference to the direction finder. A separation of more than two meters is recommended.

•Choose a location where reflections from the radar reflector will not be received by the radar antenna.

•The "standard" antenna unit orientation has the cable glands directed toward the bow.

•Leave sufficient space around the unit for maintenance and servicing. See the antenna unit outline drawing for recommended maintenance space.

Mounting

•Use rope and crane to hoist the antenna unit to the mounting location. Lifting fixtures are provided on the antenna chassis to which to fasten rope.

•Mount the unit parallel to the waterline.

•A hole is required in the mounting platform for the antenna cable.

•An appropriate platform should be constructed at the mounting location to facilitate installation and maintenance work.

•Connect ground wire between antenna terminal on antenna chassis and ground point.

•If the mounting platform is made of steel paint it to prevent electrolytic corrosion. DO NOT paint the antenna radiator.

1-1

Installation precaution for S-band antenna unit

If an S-band antenna unit is mounted near the end of a platform to provide sufficient rotation clearance for the radiator, the antenna unit, because of its weight, will swing up and down by ship's vibration and rolling. This exerts excessive levels of stress at the base of the radiator, which can damage the radiator. To prevent this, relocate the antenna unit, or if relocation is not possible reinforce the platform.

Mast for

DF, etc.

Remarkable vibration (pitching)

Mounting position

EXAMPLE

Mast for DF

Mount antenna unit directly on mast or on a platform, as near as

possible to center of mast.

Mounting precaution for S-band antenna unit

1-2

Assembling the antenna unit

The antenna unit should be assembled before mounting it. Follow the procedure below to assemble the antenna unit.

1.Screw the guide pins (2 pcs.) in the radiator.

2.Remove the protective cap from the choke guide and radiator.

3.Grease the O-ring and set it to the groove on the choke guide.

4.Place the radiator on the radiator bracket. (Radiator direction is shown by the logo on the bracket. If reversely oriented the radiator cannot be set to the bracket.)

5.Loosely fix the radiator to the radiator bracket with hex bolts (M10×25), spring washers and flat washers.

6.Remove the guide pins and tighten the hex bolts.

Spring washer, flat washer, 10 pcs. each, M10x25

Protective cap Radiator bracket

Choke guide O-ring

Antenna radiator

Do not remove teflon tube from the center conductor.

Radiator front

Guide pin (2 pcs.)

Arrow mark for the radiator front.

CAUTION

Be sure to remove the guide pins after fixing the radiator.

Injury may result if the guide pins loosen and fall from antenna radar platform.

Assembling the antenna unit

1-3

How to hoist the antenna unit

1.Fix the antenna radiator to the antenna unit chassis as shown on page 1-3.

2.Attach the lifting fixtures and collars as shown below.

3.Position the radiator as shown below and arrange the ropes A and B.

Lifting fixture		Supplied as accessories.
Collar		Remove after installation.
Spring washer
	Spring washer
Flat washer (M12)		Hex bolt (M12x20)
		(Torque: 63.5 Nm)

Remove lifting fixture, coat threads of hex bolts with silicone grease, and

then insert bolts in antenna chassis.

Lifting hook (2 pcs.)

	*	B 1.8m
A 2m

*

* 2. Place protective material (cardboard, foam, etc.) between rope and radiator at the asterisk-marked locations, to prevent damage to radiator.

Attachment of lifting fixtures, collar and ropes

1-4

Fastening the antenna unit to the mounting platform

WARNING

Do not open the equipment unless totally familiar with electrical circuits and service manual.

Only qualified personnel should work inside the equipment.

Wear a hard hat and safety belt when mounting the antenna unit.

Serious injury or death can result if someone falls from the radar antenna mast.

Construct a suitable service platform from which to install the antenna unit.

Serious injury or death can result if someone falls from the radar antenna mast.

Note: The antenna is made of cast aluminum, which is subject to electrolytic corrosion if the mounting platform is steel or iron. To prevent electrolytic corrosion, use the supplied seal washers and corrosion-proof rubber mat.

Fix the antenna unit to the mounting location, referring to the procedure below and the illustration on the next page.

1.Referring to the antenna outline drawing, prepare a mounting platform. Drill eight fixing holes of 15 mm in diameter in the mounting platform or the deck.

•The diameter of the mast for the mounting platform must be over 250 mm.

•The thickness of the platform must be over 15 mm.

•The reinforcement rib must be installed diagonally as shown below.

Over 15 mm

Use two nuts.

At least 250 mm in diameter, Thickness at least 6 mm.

Install the reinforcement rib diagonally.

Ship's bow

Bottom view

Installation of reinforcement ribs

1-5

2.Lay the corrosion-proof rubber mat (supplied) on the mounting platform, aligning the holes on the rubber mat with the fixing holes on the mounting platform.

3.Lay the antenna unit on the rubber mat, orienting it so the cable gland is directed toward ship's bow. Remove the lifting fixtures and collars.

4.Fix the antenna base to the mounting platform with four M12×70 hex bolts, nuts, washers and seal washers (supplied).

5.Arrange the ground point at a location on the mounting platform that is within 300 mm from the ground terminal on the antenna unit. Fasten the ground wire (RW-4747, 340 mm) there, using the M6×25 hex bolt, nut and washers.

6.Connect the other end of the ground wire to the ground terminal on the antenna unit.

7.Coat the ground terminal, ground point on the mounting platform and fixing bolts on the antenna unit with anticorrosive sealant (supplied).

Ground terminal

		Hex bolt
						Flat washer
	Ground wire					Flat washer
						Spring washer
					Hex nut
	Coat with	OR
	anticorrosive
	sealant.
	Ground wire		Hex nut
				Spring washer
						Flat washer
				Hex bolt

Welding

Arrange ground terminal as close as possible to antenna unit.

Seal washer

Corrosionproof rubber mat

Use two nuts. (Torque: 63.5 Nm)

Lay corrosion-proof rubber mat, bolt antenna unit to mounting location, and coat exposed hardware with anticorrosive sealant.

Fasten ground wire and then coat with anitcorrosive sealant.

Ground wire

Antenna chassis

Ground terminal provided on antenna base.

Mounting the antenna unit

1-6

1.2 Monitor Unit

The monitor unit is can flush mounted in a panel or mounted on a desktop (requires optional accessories).

The FAR-2167DS-BB is not equipped with a monitor unit. Procure a suitable monitor unit locally. Recommended monitor: SXGA (1280×1024), aspect ratio 5:4.

For MU-190, see the applicable Operator’s Manual.

Mounting considerations

When selecting a mounting location, keep in mind the following points:

•Select a location where the screen can be viewed conveniently while facing the bow.

•Locate the unit out of direct sunlight and away from heat sources because of heat that can build up inside the cabinet.

•Locate the unit away from places subject to water splash and rain.

•Leave sufficient space on the sides and rear of the unit to facilitate maintenance, referring to the outline drawing for maintenance space.

•The monitor unit will give interference to a magnetic compass if it is placed too close to the compass. Observe the compass safe distances on page ii to prevent interference to the compass.

Mounting procedure

Flush mounting

Follow the procedure below to mount the monitor unit in a console.

1.Make a cutout in the mounting location referring to the outline drawing shown below.

2.Set the monitor unit to the hole and fix it with four self-tapping screws (6×30).

3.Attach panel hooks near the fixing holes (upper part). See next page. These are used to pull out the monitor unit from the panel for servicing.

4.Attach four panel covers to the fixing holes.

506	1	4-FIXING HOLES
	1	420		1	454
	296			296
				(79)
490		506	1	4-φ8
		534		FIXING HOLES		80
					30

Mounting dimensions for flush mounting the monitor unit

1-7

Panel hook

Panel cover

Fixing screw

How to attach panel hook and panel cover

Note: If you need to remove the monitor unit from the console, remove the four panel covers with your fingernail and use two panel hooks supplied as accessories to lift the monitor unit.

Desktop mounting

Use the optional desktop mouting kit (Type: FP03-09820, Code No.: 008-535-560) to mount the monitor unit on a desktop.

Contents of desktop mounting kit FP03-09820

Name	Type	Code No.	Qty
Hanger L	03-163-1111	100-305-141	1
Hanger R	03-163-1112	100-305-181	1
Hanger stay	03-163-1113	100-305-191	1
Hole plug	CP-30-HP-13	000-160-074-10	2
Snap button	KB-13, Black	000-570-276-10	4
Hex. bolt	M6×25	000-162-884-10	4
Hex. bolt	M10×30	000-162-884-10	2
Spring washer	M10	000-864-261	2
Flat washer	M10	000-864-131	2

1.Assemble two hangers and hanger stay with two hex bolts (M10×30), flat washers and spring washers and cover each hex bolt with hole plug.

2.Fix the above assembly to the mounting location with four hex bolts (M12, dockyard supply).

3.Fasten the monitor unit to the mounting hanger assembly with four hex bolts (M6×25, supplied).

4.Cover each hex bolt with a panel cover (4 pcs.).

5.Cover fixing holes for hand grips with snap buttons (4 pcs).

1-8

Panel cover

Hex bolt (M6x25)

Attaching hand grips

Hanger (L)

M12 bolts for fixing (Dockyard supply)

Hanger stay

Hanger (R)

Snap button

Flat Washer M10

Spring Washer M10

Hex bolt

M10x30

Hole plug

Panel cover

To remove this, insert fingernail in groove.

Fastening monitor unit to hanger

Hand grips are optionally available for the desktop-mount monitor unit. Attach them as follows:

1.Remove the snap buttons attached at step 5 on the previous page.

2.Fix hand grips with wave washers, rosette washers and flat head screws.

Wave washer

Rosette washer

Flat head screw (torque: 7.6 Nm)

Hand grip

How to attach hand grips

Attaching hood

When it is too bright in the daytime, use the optional hood (Type: FP03-11500, Code No.: 001-

020-090) to shade the screen.

Contents of hood

Name	Type	Code No.	Qty.
Hood	FP03-11501	001-020-120	1
Fixing plate	03-163-2202-0	100-335-560-10	4
Screw	M4x10 D=13 US304	000-862-543	4

1-9

1.Desktop mounting: Fasten the fixing plates to the fixing holes with the hex head bolts (supplied).

Flush mounting: Fasten the display unit to the mounting location, and then attach the fixing plates with four self-tapping screws.

Hex head bolt

Fixing plate

Fixing hole

2.Attach the hood to the display unit (the hood is outside of the fixing plates).

3.Fasten the hood to the fixing plates with four screws supplied (M4x10).

1.3 Control Unit

Mounting considerations

The control unit may be mounted on a desktop, with or without the KB fixing metal (supplied) which mounts the control unit at an angle. When selecting a mounting location, keep in mind the following points:

•Select a location where the control unit can be operated conveniently while observing the display screen.

•Locate the unit away from heat sources because of heat that can build up inside the cabinet.

•Locate the equipment away from places subject to water splash and rain.

•Determine the mounting location considering the length of the signal cable between the control unit and the processor unit. (A 10 m signal cable is attached to the control unit.)

•A magnetic compass will be affected if the control unit is placed too close to it. Observe the compass safe distances on page ii to prevent interference to a magnetic compass.

Mounting procedure

Fixing with KB (keyboard) fixing plate

The KB fixing plate sits the control unit at a comfortable angle, like the retractable legs on a PC keyboard.

1.Fix the KB fixing plate to the bottom of the control unit.

2.Attach cushions (three for RCU-014, two for RCU-015/RCU-016) to the bottom of the control unit as shown below.

3.Fix the unit to a desired location with self-tapping screws (local supply).

KB fixing plate

Cushion

Control unit RCU-014/015/016, side view

1-10

Fixing without KB fixing plate

1.Drill four mounting holes of 5 mm diameter, referring to the outline drawing at the back of this manual.

2.Fix the control unit with four screws (M4) from the under side of the desktop. (M4 screws with a sufficient length for the thickness of the desktop should be provided locally.)

#70

136±1

180

# Minimum recommended service space	308±1	4-M4 (Fixing holes
		(bottom)
	398

Mounting dimensions for control unit RCU-014

24 32

F1

F2

F3

F4

136±1

180

110±1	4-M4 (Fixing holes)
160	(REAR)

Mounting dimensions for control unit RCU-015/RCU-016

1-11

Flush mounting

Use the optional flush mount kit FP03-09870 (Code No. 008-535-630) to flush mount the control unit RCU-014, RCU-015 and/or RCU016 in a console.

Contents of flush mount kit for RCU-014/015/016

Name	Type	Qty
Mounting plate	03-163-7531	4
Hex bolt	M5	4
Wing screw	M5×40	4
Pan head screw	M4×12	4

1. Prepare a cutout in the mounting location as shown in the figure below.

170±2

176±2

388 ±2		150±2

Flush mount cutout for RCU-014 Flush mount cutout for RCU-015 and RCU-016

2.Set the control unit to the cutout.

3.From the rear side, attach the mounting plate to the control unit with four screws.

4.Screw the wing screw to each mounting plate and then insert hex bolt to each wing screw.

5.Fasten each wing screw and then fasten the hex nuts as shown in the figure below.

	#70	92 (P)	#70
	53
			171
		Note: P	<
			=10

53

86 (P)

# Minimum recommended service space

To change location of cable entrance, see page 1-14.

Flush mountmounting dimensions for control unitRCU-014 (left)and RCU-015/RCU-016

1-12

Connecting RCU-016 in series with RCU-014

1. Pass the cable from RCU-016.

2. Plug in connector to J502.

3. Clamp the copper part of the cable with the cable clamp.

Control unit RCU-014, inside view

1-13

Changing the cable entrance on control unit RCU-015/RCU-016

To change the cable entrance from the side (default) to the bottom, modify the unit as shown below.

Screw M3X8

(torque: 10.78 Nm)

3. Pass cable thru this hole.

4. In here, clamp copper part of cable with cable clamp removed at step 1.

Bottom of unit

2. Pull out cable.

Cable clamp 03-163-7804

Screw M4X8

(torque: 1.47 Nm)

1.Remove cable clamp.

J522: Plug in here to connect RCU-016 in series with RCU-015.

Changing cable entrance on control unit RCU-015/RCU-016

1-14

1.4 Processor Unit

Mounting considerations

When selecting a mounting location, keep in mind the following points:

•Locate the processor unit away from heat sources because of heat that can build up inside the cabinet.

•Locate the unit away from places subject to water splash and rain.

•Leave sufficient space at the sides and rear of the unit to facilitate maintenance, referring to the outline drawing.

•A magnetic compass will be affected if the processor unit is placed too close to it. Observe the compass safe distances on page ii to prevent interference to a magnetic compass.

Mounting procedure

Fix the unit with four M6 bolts or self-tapping screws.

	2-φ7 FIXING HOLES
385	#50
370±1	25

410

340±1

380

	R3
	.
		5
350±1		7	2-FIXING NOTCH

#Minimum recommended service space

Mounting dimensions for processor unit

Upper case assy.

Note: If you fix the unit with the cable entry up, do not unfasten the screw (M3x10) that fastens the upper case assy. and lower case assy. of the processor unit.

Lower case assy.

Do not unfasten this screw.

1-15

1.5 Power Supply Unit

Mounting considerations

The power supply unit may be mounted on a bulkhead or a deck. Because it has no operation requirements it can be located almost anywhere, provided the location is well ventilated.

Mounting procedure

Fix the unit to the mounting location with four 6×20 self-tapping screws (local supply). For mounting on a bulkhead, do the following:

1.Mark location for mounting holes.

2.Screw in the self-tapping screws at the location for the bottom fixing holes, leaving a gap of about 5 mm between the bottom of the screw head and bulkhead.

3.Set the unit to the screws inserted at step 1.

4.Fasten the self-tapping screws at the top of the unit.

5.Tighten all self-tapping screws.

#50

240±1 2-φ7

FIXING

HOLE

9

440

TERMINAL

WINDOW

LED

TERMINAL

420±1

R3 . 5

7

240±1

#: MAINTENANCE SPACE

Mounting dimensions for power supply unit

GND TERMINAL

(11)

1-16

2. WIRING

2.1 Wiring Overview

ANTENNA UNIT

POWER SUPPLY UNIT

								TPYCY-1.5		TPYCY-2.5

TB801

TB802

MONITOR UNIT

200 VAC, 3φ, 50 Hz
220 VAC, 3φ, 60 Hz						2.5-
380 VAC, 3φ, 50 Hz
440 VAC, 3φ, 60 Hz						TPYC
110 VAC, 3φ,
	RU-5693
60 Hz
220 VAC, 3φ,
	RU-6522
50 Hz
440 VAC, 3φ,	RU-5466-1
50 Hz
100-115 VAC/220-230V,
1φ, 50/60 Hz
440 VAC,	RU-1803

1φ, 50/60 Hz

: Fabrication required

DPYC-2.5

TPYC-1.5

RW-9600	5/10m	CONTROL UNIT
PROCESSOR UNIT	SINGLELINKD/D-
15/30/40/50 m
(Max.100 m)
		DPYC-2.5
	DVI	(RCU-014 or RCU-015)
MEMORY CARD
INTERFACE
CU-200-FAR
		100-230 VAC	XH10P-W-5P
			L=10/20/30 m
		1φ, 50/60 Hz
XH10P-W-6P L=1.5/10/20/30m			CONTROL UNIT
DPYC-2.5
			(RCU-016)
100-115V/220-230 VAC			F1
1φ, 50/60Hz			F2
			F3
			F4

* : Junction box required if length exceeds 100 m (max. 300 m)

2-1

2.2 Antenna Unit

Gland for power cable (TPYCY-2.5)

Antenna safety switch

Gland for HV cable (TYPCY-1.5)

Cover (right side)

Gland for signal cable (RW-9600) Ground terminal

Antenna unit, front view

Fabricating signal cable RW-9600 and HV cable TYPCY-1.5

1.Use a ratchet or box wrench (diagonal 13 mm) to open portand starboard-side covers on the antenna unit.

2.Unfasten the gland nut for the signal cable and remove the gasket, flat washers (3 pcs.) and gland cap. (The gland cap may be discarded.)

3.Fabricate the signal cable as follows:

a)Remove the vinyl sheath, armor and sheath by the amounts shown in the figure below.

b)Unravel the shield to expose cores.

c)Shorten cores (except coax) considering their locations on the terminal inside the antenna unit.

d)Shorten the shield, leaving 140 mm. Attach crimp-on-lug (FV5.5-4, yellow, φ4) to shield.

e)Remove the sheath of cores by 6 mm.

f)Unravel armor.

g)Fix vinyl wire, coaxial cable and shield by taping the shield with vinyl tape at the location shown below.

Vinyl	Armor	Sheath		Shield
sheath
	20 mm		350 mm
	5 mm
		330 mm
			Coaxial cable
	Shield		Vinyl wire
Taping			6
			14 5 9
Unravel armor.				Core
	Shield		Fold back shield.
			Coaxial cable
	Crimp-on lug

Fabricating signal cable RW-9600

2-2

4.In the order shown in the figure below, pass the gland nut, flat washers (3 pcs.) and gasket onto the signal cable.

Armor

Gasket

Signal cable

Flat washer

Flat washer Gland nut

(2)(1)

5.As shown in the figure below, fold back the armor onto flat washer (2) and insert remaining armor through flat washer (3). Cut off the part of the armor that protrudes past the flat washers

(2)and (3).

Fold back armor		Flat washer
	(3)(2)									(1)

Flat washer (2)

Cut off armor that protrudes past flat washer.

6.Lead the signal cable through its cable gland and then into the chassis. Coat the threaded part of gland nut with sealant (supplied) and then tighten the nut.

Gland for HV cable (TPYCY-1.5)

Gland for signal cable (RW-9600)

	TB Board
	TB801
	Coaxial
Connect shield of signal cable here.	TB803 cable
	TB802
	Fastening coaxial cable

Antenna unit, front view

2-3

7.Using the terminal opener provided, connect cores (except coaxial cable) to their appropriate locations on TB801 on the TB Board. Refer to the interconnection diagram for wiring details.

8.Connect the coaxial cable to TB802, referring to the right-hand illustration below..

Wiring WAGO connector

Push down.

Terminal opener

Wire

WAGO connector Twist

Procedure

1.Twist core.

2.Insert terminal opener as shown and push down.

3.Insert core into hole.

4.Release terminal opener.

5.Pull wire to confirm that it is firmly in place.

Fastening coaxial cable

Fasten shield by clamp.

Taping	Fasten conductor with screw.

NOTICE

Fasten BARE conductor. Do not use crimp-on lug, to prevent increased contact resistance.

How to wire WAGO connector

9.Attach crimp-on lug (FV5.5-4) to the shield of the signal cable and fasten it with the screw at the location specified in the illustration on the preceding page.

10.Process unused cores as follows:

a)Slip shrink tubing onto cores and heat.

b)Bind unused cores with cable tie.

11.Unfasten the gland nut for the HV cable and remove gasket, flat washers (3 pcs.) and gland cap. (The gland cap may be discarded.)

12.Fabricate the HV cable as shown below.

20 mm	6	Armor
5 mm
Sheath		Sheath
L

	Vinyl	Armor	Conductor
	sheath	L: 300 mm (red)	S = 1.50 mm2
			φ = 1.56 mm
		L: 370 mm (black, white)
			SECTIONAL VIEW

How to fabricate HV cable TYPCY-1.5

2-4

13.In the order shown in the figure below, pass the gland nut, flat washers (3 pcs.) and gasket onto the HV cable.

14.As shown in the figure below, fold back the armor onto the flat washer and insert it thru the other flat washer. Cut off the part of the armor that protrudes past the washer.

Flat washer

(1) (2) (3)

HV cable

Gland nut							Cut off armor that
							protrudes past washer.
	Gasket

15.Pass the HV cable through its cable gland and tighten gland nut.

16.Using the terminal opener, connect wiring to TB901, referring to the interconnection diagram.

CAUTION

High voltage is present at the No. 6 pin of TB901. Miswiring at this pin can damage the antenna unit.

17.Close the cover.

18.Seal the cable gland for the HV cable with putty.

Fabricating the power cable TYPCY-2.5

1.Use a ratchet or box wrench to open the port-side cover on the antenna unit.

2.Unfasten the gland nut for the power cable and remove gasket, flat washer (3 pcs.) and gland cap. (The gland cap may be discarded.)

3.Fabricate the power cable as shown below. Unravel the armor. Wrap sheath with vinyl tape to fix base of vinyl wire.

Armor

25 mm	Sheath
	5 mm
	Sheath

	FV2-4	Conductor
	230 mm	S = 2.50 mm2
	Vinyl sheath Armor	φ = 2.01 mm
		SECTIONAL VIEW

How to fabricate power cable TYPCY-2.5

2-5

4.In the order shown in the figure below, pass the gland nut, flat washers (3 pcs.) and gasket onto the power cable.

5.As shown in the figure below, fold back armor onto flat washer and insert it thru the other flat washer. Cut off part of armor that protrudes past flat washer..

Flat washer

(1) (2) (3)

Power cable

Gland nut							Cut off armor that
							protrudes past washer.
	Gasket

Passing flat washer, etc. onto HV cable

6.Pass the power cable though its cable gland and then tighten the gland nut..

7.Pass the power cable to the rear of the antenna unit.

Terminal for power cable

Cable gland for power cable (TPYCY-2.5)

Antenna unit, left-side view

8.Connect the power cable to its terminal, referring to the interconnection diagram.

9.Close the cover.

10.Seal the cable gland for the power cable with putty.

2-6