FMI BVC-36Y User Manual

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MASONRY RADIANT GAS FIREPLACE

WITH ELECTRONIC IGNITION

OWNER’S OPERATION AND INSTALLATION MANUAL

FIREBOX MODELS BVC-36Y,BVC-42YandBVC-50Y

Natural Gas Module models BBM-36N-TKA,BBM-42N-TKAAND

BBM-50N-TKA

PROPANE/LP MODULE models BBM-36P-TKA,BBM-42P-TKAANDBBM-50P-TKA

Split Brick Panels with

PFS ®

bricks series mbk-36,42,50(SS)

(SH)-(R)I)

US

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

FOR YOUR SAFETY

Do not store or use gasoline or any other flammable vapors or liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS :

Do not try to light any appliance.

Do not touch any electrical switch;

Do not use any phone in your building.

Immediatelycallyourgassupplierfromaneighbor’s phone. Follow the gas supplier’s instructions.

If you cannot reach your gas supplier, call the fire department.

Installationandservicemustbeperformedbyaqualified installer, service agency or the gas supplier.

INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.

For more information, visit www.fmiproducts.com

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

NOT FOR USE WITH SOLID FUEL

CHECK LOCAL CODES PRIOR TO INSTALLATION

SAVE THIS BOOK

This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains information that will enable you to obtain replacement parts or optional accessory items when needed. Keep it with your other important papers.

State of Massachusetts: The installation must be made byalicensedplumberorgasfitterintheCommonwealth of Massachusetts.

TABLE OF CONTENTS

Safety...................................................................

3

Cleaning and Maintenance.

............................... 33

Unpacking............................................................

4

Replacement Parts.............................................

34

Introduction..........................................................

5

Service Hints......................................................

34

Selecting Location................................................

6

Technical Service...............................................

34

Specifications.......................................................

6

Accessories........................................................

34

Product Dimensions.............................................

7

Wiring Diagram..................................................

35

Preinstallation Preparation.................................

10

Troubleshooting.................................................

36

Venting Installation.............................................

12

Parts...................................................................

38

Installation..........................................................

17

Warranty...............................................

Back Cover

Operation...........................................................

31

 

 

2

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122280-01E

Safety

WARNING:Thisproductcontainsand/orgenerateschemicals known to the State of California to cause cancer or birth defects or other reproductive harm.

IMPORTANT: Read this owner’s manualcarefullyandcompletely before trying to assemble, operate or service this fireplace. Improper use of this fireplace cancauseseriousinjuryordeath from burns, fire, explosions, electrical shock and carbon monoxide poisoning.

DANGER:Carbonmonoxide poisoning may lead to death!

Thisfireplaceisaventedproduct.Thisfireplace willnotproduceanygasleakageintoyourhome if properly installed. This fireplace must be properly installed by a qualified service person. If this unit is not properly installed by a qualified service person, gas leakage can occur.

Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness or nausea. If you have these signs, the fireplace may not have been installed properly. Get fresh air at once!

Have fireplace inspected and serviced by a qualifiedserviceperson.Somepeoplearemore affectedbycarbonmonoxidethanothers.These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol and those at high altitudes.

Propane/LP gas and natural gas are both odorless. An odor-makingagent is added to each of these gases. The odor helps you detect a gas leak. However, the odor added to these gases can fade. Gas may be present even though no odor exists.

Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this fireplace.

1.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certified kit is used.

2.For propane/LP fireplace, do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors. To prevent performance problems, do not use propane/LPfuel tank of less than 100 lbs. capacity.

3.If you smell gas

shut off gas supply

do not try to light any appliance

do not touch any electrical switch; do not use any phone in your building

immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier's instructions

if you cannot reach you gas supplier, call the fire department.

4.Never install the fireplace

in a recreational vehicle

in high traffic areas

in windy or drafty areas

5.This fireplace reaches high temperatures. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Fireplace will remain hot for a time after shutdown. Allow surfaces to cool before touching.

6.Carefully supervise young children when they are in the room with fireplace.

7.Ahearth extension is not required with this appliance. If one is installed, it is for aesthetic purposes only and does not have to meet the standard requirements.

8.Turn fireplace off and let cool before servicing or repairing. Only a qualified service person should install, service or repair this fireplace. Have fireplace inspected annually by a qualified service person.

9.You must keep control compartments, burners and circulating air passages clean.

Morefrequentcleaningmaybeneededdue to excessive lint and dust from carpeting, beddingmaterial,etc.Turnoffthegasvalve and pilot light before cleaning fireplace.

10.Haveventingsysteminspectedannuallyby a qualified service person. If needed, have venting system cleaned or repaired.

WARNING: Any change to this fireplace or its controls can be dangerous.

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3

Safety

Continued

11. Keep the area around your fireplace clear of combustible materials, gasoline and other flammable vapor and liquids. Do not run fireplace where these are used or stored.Donotplaceitemssuchasclothing or decorations on or around fireplace.

12.Do not use this fireplace to cook food or burn paper or other objects.

13.Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this fireplace. Use only the gas type indicated on fireplace nameplate.

14.This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code,

ANSI/NFPA 70.

15.Do not obstruct the flow of combustion and ventilation air in any way. Provide adequate clearances around air open-

ings into the combustion chamber along with adequate accessibility clearance for servicing and proper operation.

16.Do not install fireplace directly on carpeting, vinyl tile or any combustible material other than wood. The fireplace must set on a metal or wood panel extending the full width and depth of the fireplace.

17.Do not use fireplace if any part has been exposed to or under water. Immediately call a qualified service person to arrange for replacement of the unit.

18.Do not operate fireplace if any log is broken.

19.Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this fireplace.

20.Provide adequate clearances around air openings.

Unpacking

CAUTION: Do not remove data plates from module. Data plates contain important warranty and safety information.

Note: Unit and all its loose components are attached to carton tray inside box.

1.Remove entire contents of box using tray handles (see Figure 1).

2.Set tray on floor and remove floor media components and remote control.

3.Remove module with log set from tray by cutting zip ties. Discard tray and foam.

4.Check all items for any shipping damage.

If damaged, promptly inform dealer where you bought appliance.

Carton Tray with Handles

Figure 1 - Log Set in Packing Box

4

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122280-01E

Introduction

Models BBM-36(N,P)-TKA,BBM-42(N,P)-TKA andBBM-50(N,P)-TKAare vented gas appliances that use an electronic control valve and electronic ignition system. A FMI

PRODUCTS, LLC venting system and vent cap are not supplied but are required for proper operation If a B-typeventing system is installed, transition pipe modelBTC-Bis required. See venting instructions beginning on page 12.

WARNING: This gas appliance must not be connected to a chimney flue servicing a solid fuel burning appliance.

BEFORE YOU BEGIN

Before beginning the installation of your appliance, read these instructions through completely.

This FMI PRODUCTS, LLC appliance and its approved components are safe when installed according to this installation manual and are operated as recommended by FMI

PRODUCTS, LLC. Unless you use FMI

PRODUCTS, LLC approved components tested for this appliance, YOU MAY CAUSE

A FIRE HAZARD!

The FMI PRODUCTS, LLC warranty will be voided by and FMI PRODUCTS, LLC disclaims any responsibility for the following actions:

A)Modification of the appliance or any of the components.

B)Use of any component part not approved by FMI PRODUCTS, LLC in combination with this appliance.

C)Installation and/or operation in a manner other than instructed in this manual.

D)The burning of anything other than the

type of gas approved for use in this gas appliance.

The installation must conform with local codes or, in the absence of local codes, with the current National Fuel Gas Code, ANSI

Z223.1/NFPA 54.

WARNING: Installation of this appliance should be done by a qualified service person.

NOTICE: This appliance is not intendedtobeusedasaprimary source of heat.

CAUTION: Do not connect appliance before pressure testing gas piping. Damage to gas valve may result and an unsafe condition may be caused.

The appliance and it’s individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).

The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig

(3.5 kPa).

For the purpose of input adjustment two pressure taps (for IN and OUT pressures) are provided on the gas control valve for test gauge connections to the appliance.

122280-01E

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5

Selecting Location

To determine the safest and most efficient location for your appliance, you must take into consideration the following guidelines:

1.The location must allow for proper clearances (see clearance information on page 10).

2.Consider a location where heat output would not be affected by drafts, air conditioning ducts, windows or doors.

3.A location that avoids the cutting of joists or roof rafters will make installation easier. Figure 1 shows a plan view of a few com-

mon locations.

Flush installations are recommended where living space is limited or at a premium and since the space required to enclose the appliance would be located beyond an outside wall, this would also reduce the cutting of joists, roof rafters and such. Check local codes for any restrictions.

Projected installations can extend any distance into the room. A projection may be ideal for a new addition on an existing, finished wall.

Corner installations make use of space that may not normally be used and provides a wider and more efficient range for radiant heat transference.

Internal wall installations provide a discreet option for room separation and can also be ideal as an addition to an existing wall.

CORNER

INTERNAL WALL INSTALLATION

INSTALLATION

FLUSH

FULL INSTALLATION

PROJECTION

INSTALLATION

Figure 2 - Possible Locations for Installing Appliance 

Specifications

 

GAS RATING - NATURAL

 

 

BBM-36N-TKA

BBM-42N-TKA

BBM-50N-TKA

Max. Input Rating:

52,000 Btu/Hr

56,000 Btu/Hr

60,000 Btu/Hr

Manifold Pressure:

3.5" WC (.87 kPa)

3.5" WC (.87 kPa)

3.5" WC (.87 kPa)

Min. Supply Pressure:

4.5" WC (1.12 kPa)

5.0" WC (1.24 kPa)

5.0" WC (1.24 kPa)

Max. Supply Pressure:

10.5" WC (2.66 kPa)

10.5" WC (2.66 kPa)

10.5" WC (2.66 kPa)

Orifice Size:

# 26

# 23

# 18

 

GAS RATING - PROPANE/LP

 

 

BBM-36P-TKA

BBM-42P-TKA

BBM-50P-TKA

Max. Input Rating:

46,000 Btu/Hr

52,000 Btu/Hr

57,000 Btu/Hr

Manifold Pressure:

10" WC (2.49 kPa)

10" WC (2.49 kPa)

10" WC (2.49 kPa)

Min. Supply Pressure:

11" WC (2.74 kPa)

11" WC (2.74 kPa)

11" WC (2.74 kPa)

Max. Supply Pressure:

13" WC (3.23 kPa)

13" WC (3.23 kPa)

13" WC (3.23 kPa)

Orifice Size:

# 46

# 44

# 43

*For the purpose of input adjustment.

6

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122280-01E

Product Dimensions

29"

 

 

22

1/2"

 

 

 

14 1/2"

22"

 

 

 

 

 

 

 

18 3/8"

 

26 5/8"

 

19 13/16"

 

15 5/8"

 

(Ref.)

 

 

 

 

4 1/2"

35 3/8"

1 5/16"

 

 

36" HEARTH

 

11"

 

67"

 

61"

 

49"

58"

30"

 

7"

1"

1"

36"

4 1/2"

45 1/8"

 

OUTSIDE AIR

ACCESS

GAS LINE

ACCESS

10 1/2"9 1/2"

3 1/2"

71/4"

11"151/4"

Figure 3 - 36" Model BVC-36Y

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7

Product Dimensions Continued

 

 

30 1/2"

 

 

 

 

 

 

 

 

22 3/4"

 

25"

 

 

 

 

 

15 3/4"

 

 

 

 

 

 

 

 

 

 

22 1/2"

 

 

 

 

 

 

 

23 13/16"

 

 

 

29"

 

 

 

(Ref.)

 

 

 

17 5/8"

 

 

 

 

 

 

 

 

4 3/8"

41

3/8"

1

5

/16"

 

5/8"

 

 

42" HEARTH

 

 

 

 

 

 

OUTSIDE

 

 

 

 

 

 

11"

 

AIR

 

 

 

 

 

 

 

ACCESS

 

 

 

 

 

67"

58"

 

 

 

 

 

 

 

61"

 

 

 

 

 

 

 

 

49"

 

 

 

 

 

 

 

 

30"

 

GAS LINE

 

 

 

 

 

 

 

 

ACCESS

 

 

 

 

 

 

7"

 

10 1/2"9 1/2"

 

 

 

 

 

 

 

 

3 1/2"

 

 

 

 

 

 

 

42"

4 1/2"

81/2"

 

 

 

 

 

1"

51 1/8"

 

13"

 

 

 

 

 

 

 

 

17"

 

 

 

 

Figure 4 - 42" Model BVC-42Y

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122280-01E

Product Dimensions Continued

 

38 1/2"

 

 

 

 

 

24"

 

33"

 

 

19

1/4"

 

 

 

 

 

 

 

 

23 13/16"

 

 

 

 

 

1/2" (Ref.)

 

 

28 1/2

 

 

 

 

 

17 5/8"

 

 

 

 

 

43/8"

49

3/8"

1 5/16"

 

 

50" HEARTH

 

 

 

 

 

 

OUTSIDE

 

 

 

 

11"

AIR

 

 

 

 

ACCESS

 

 

 

 

 

 

 

 

67"

58"

 

 

 

 

 

 

 

 

 

61"

49"

GAS LINE

 

 

 

 

 

 

 

 

 

30"

ACCESS

 

 

 

 

 

 

 

 

 

7"

10 1/2"9 1/2"

 

 

 

 

 

3 1/2"

 

 

 

 

1"

4 1/2"

 

 

 

 

50"

8 1/2"

 

 

 

59"

 

13"

 

 

 

 

 

17"

 

 

Figure 5 - 50" Model BVC-50Y

122280-01E

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9

Preinstallation Preparation

selecting location

To determine the safest and most efficient location for the fireplace, you must take into consideration the following guidelines:

1.The location must allow for proper clearances (see Figures 6 and 7).

2.Consider a location where fireplace will not be affected by drafts, air conditioning ducts, windows or doors.

3.A location that avoids cutting of joists or roof rafters will make installation easier.

4.An outside air kit is available with this fireplace (see Optional Outside Air Kit, page 11).

Minimum clearance to combustibles

Back and sides of fireplace

1 1/2" min.*

Front of fireplace

 

48" min.

Floor**

 

0" min.

Perpendicular wall to opening

12" min.

Top spacers

 

0" min.

Mantel clearances

see Mantels, page 11

Chimney outer pipe surface

1" min.

* Not required at nailing flanges ** See step 2 of Framing

WARNING: Do not pack requiredairspaceswithinsulation or other materials.

Framing

1.Frame opening for fireplace using dimensions shown in Figures 6 and 7.

2.If fireplace is to be installed directly on carpeting, tile (other than ceramic) or any combustible material other than wood flooring, fireplace must be installed upon a metal or wood panel extending full width and depth of fireplace.

3.Set fireplace directly in front of this opening and slide unit back until nailing flanges touch side framing.

4.Check level of the fireplace and shim with sheet metal if necessary.

5.Before securing fireplace to prepared framing, ember protector (provided) must be placed between hearth extension (not supplied) and under bottom front edge of fireplace to protect against glowing embers falling through. If fireplace is to be installed on a raised platform, a Z-typeember protector (not supplied) must be

fabricated to fit your required platform height. Ember protector should extend under fireplace a minimum of 1 1/2". Ember protector should be made of galvanized sheet metal (28 gauge minimum to prevent corrosion.

67 1/8"

58 1/8"

591/4" (50")

51 1/4" (42") 451/4" (36")

30 1/8"

(42", 50")

28 1/4" (36")

Figure 6 - Rough Opening Dimensions

for Installing in a Wall

 

Maintain 1 1/2"

61" (36" Models)

Clearance

at Sides and

65" (42" Models)

Back of Fireplace

71" (50" Models)

 

1 1/2" Clearance

Not Required at

Nailing Flanges

86.5" (36" Models)

92" (42" Models)

100" (50" Models)

Figure 7 - Corner Installation

10

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122280-01E

PreInstallation Preparation

Continued

6.Using screws or nails, secure fireplace to framing through flanges located on sides of fireplace.

WARNING: When finishing appliance, do not overlap combustible material onto the black front face. Brick, tile or other noncombustible materials may be applied to the face provided that any gap is between the material used and the face is caulked with a noncombustible caulking.

Optional Outside air Kit (Model AK4/AK4F)

Installation of an outside air kit should be performed during rough framing of fireplace due to the nature of it's location. Outside combustion air is accessed through a vented crawl space (AK4F) or through a sidewall (AK4). See Figure 39 on page 32 for instruction of operating air kit.

CAUTION: Combustion air inlet ducts shall not terminate in attic space.

Secure to Collars with Metal Tape, Screws or Straps (Min. of 1/4" x 20" in size)

 

Air Inlet

 

Location

 

Must Allow

 

For Bushes

 

or Snow

 

 

Air Inlet

Vented Crawl Space

 

Eyebrow

 

Vent Hood

(Check Local Codes

 

 

Required for

Before Installing in a

 

 

Wall Installation

Vented Crawl Space)

 

Figure 8 - Outside Air Kit

The maximum height for the air vent can not exceed 3 feet below the flue gas outlet of the termination.

MANTELs

A combustible mantle shelf maybe installed a maximum 12" (22.9 cm) from the wall. Figure 9 and Figure 10 on page 12 show the minimum allowable distances from various combustible mantle components in relation to the fireplace opening.

30° Combustible Materials

12"(22.9 cm)

6" (15.2 cm)

14"

8"

3" (7.6 cm)

1 1/2"

(3.8 cm) Max.

Figure 9 - Mantel Clearances - Side View

(Cross Section)

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11

PreInstallation Preparation

Continued

TOP VIEW

 

Outer

 

Combustible

 

 

Material May

 

Surround

 

 

 

Be Used

 

 

 

1 1/2"

 

SAFE

(3.8 cm)

 

ZONE

Max. 3" (7.6 cm)

 

 

33°

Max.

 

 

 

 

 

6" (15.2 cm)

 

 

 

Max.

9"

 

 

 

(22.9 cm)

 

Perpendicular

 

12"

 

Wall

 

(30.5 cm)

 

 

Figure 10 - Side Clearances - Top View (Cross Section)

Venting Installation

AFMI PRODUCTS, LLC or an 8" B-typeventing system must be connected to appliance for venting to the outside of building. Transition pipe modelBTC-8is required for use with

B-typeventing.

Standing codes requirements concerning vent installations may vary within your state, province or local codes jurisdiction.Therefore, it is recommended that you check with your local building codes for specific requirements or in absence of local codes, follow Section

7.0 of the current National Fuel Gas Code ANSI Z223.1/NFPA 54.

This gas appliance must be vented to the outdoors only and may not be terminated into an attic space or into a chimney flue servicing a solid-fuelburning appliance.

Lowest Listed

Discharge Vent Cap

Opening

 

8 Ft. Min.

Listed

x

Gas

Vent

12

Roof Pitch x/12

Listed Clearance

H (Min)

Height

From Roof

Vent terminations must be located in accordance with height and proximity rules of NFPA No. 54. These rules apply to vents at 12" diameter or less and require a minimum height in accordance with the roof pitch and a minimum of 8 ft. distance from a vertical wall or obstruction (see Figure 11).

WARNING: This appliance must be properly connected to a system and must not be connected to a chimney flue servicing a separate solid fuel burning appliance.

 

H (Min.)

 

Roof Pitch

Feet

Meter

Flat to 6/12

1.0

0.30

6/12 to 7/12

1.25

0.38

Over 7/12 to 8/12

1.5

0.46

Over 8/12 to 9/12

2.0

0.61

Over 9/12 to 10/12

2.5

0.76

Over 10/12 to 11/12

3.25

0.99

Over 11/12 to 12/12

4.0

1.22

Over 12/12 to 14/12

5.0

1.52

Over 14/12 to 16/12

6.0

1.83

Over 16/12 to 18/12

7.0

2.13

Over 18/12 to 20/12

7.5

2.27

Over 20/12 to 21/12

8.0

2.44

Figure 11 - Typical Terminations

12

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122280-01E

Venting INSTALLATION

Continued

EFFECTIVE HEIGHT

OF TERMINATION CAP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

UP TO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6 FT. MAX.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12 FT.

 

 

 

 

 

 

 

 

 

 

 

 

 

17 FT.

MINIMUM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MINIMUM

HEIGHT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEIGHT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 FT. MINIMUM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO OFFSET

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 12 - Typical Residential Installations

Venting Installation using FMI

PRODUCTS, LLC Venting System

FMI PRODUCTS, LLC chimney system consists of 12", 18", 24", 36" and 48" snaplock, double-wallpipe segments, planned for maximum adaptability to individual site requirements.

WARNING: The opening in collar around chimney at top of fireplacemustnotbeobstructed. Neveruseblowninsulationtofill chimney enclosure.

12 3/8"

Galvanized

Outer Pipe

 

Hemmed

8" Stainless

End

 

Inner Pipe

 

PART NO.

DESCRIPTION

12-8DM

Pipe Section

18-8DM

Pipe Section

24-8DM

Pipe Section

36-8DM

Pipe Section

48-8DM

Pipe Section

RT-8DM

Round Termination

RTL-8DM

Round Termination

RTT-8DM

Round Termination with Slip

Section

 

RTTL-8DM

Round Termination with Slip

Section

 

ET-8DM

Square Chase-Top

ETO-8DM

Square Chase-Topwith Mesh

ETL-8DM

Square Chase-Topwith Slip

Section

 

ETLO-8DM

Square Chase-Topwith Mesh &

 

Slip Section

60E-8DM

60° Offset and Return

 

 

Figure 13 - Chimney Pipes and Accessories

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13

Venting INSTALLATION

Continued

Assembly and installation of double wall chimney system

Each double wall chimney section consists of a galvanized outer pipe, a stainless steel inner flue pipe and a wire spacer. Pipe sections must be assembled independently as chimney is installed. When connecting chimney directly to fireplace, inner flue pipe section must be installed first with lanced side up. Outer pipe section can then be installed over flue pipe section with hemmed end up. Press down on each pipe section until lances securely engage hem on fireplace starter. The wire will assure proper spacing between inner and outer pipe sections.

Opening in collar around chimneyattopoffireplacemust not be obstructed. Never use blown insulation to fill chimney enclosure.

Firestop Spacers (V3600FS-8DM)

Firestop spacers are required at each point where chimney penetrates a floor space.

Their purpose is to establish and maintain required clearance between chimney and combustible materials. When pipe passes through a framed opening into a living space above, firestop must be placed onto ceiling from below as shown in Figure 14.

If area above is a living space, install firestop below framed hole.

Figure 14 - Firestop Spacer with Living Space Above Ceiling

Continue to assemble chimney sections as outlined, making sure that both inner and outer pipesectionsarelockedtogether.Wheninstalling double wall snap-lockchimney together, it is important to assure joint between chimney sections is locked. Check by pulling chimney upward after locking. Chimney will not come apart if properly locked. It is not necessary to add screws to keep chimney together.

They also provide complete separation from one floor space to another or attic space as required by most codes. When double wall pipe passes through a framed opening into an attic space, firestop must be placed into an attic floor as shown in Figure 15.

If area above is an attic or insulated area, install firestop above framed hole.

Figure 15 - Firestop Spacer with Attic Space Above Ceiling

14

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122280-01E

Venting Installation

Continued

Penetrating roof

To maintain a 1" clearance to pipe on a roof with a pitch, a rectangular opening must be cut.

1.Determine center point where pipe will penetrate roof.

2.Determine center point of roof. Pitch is the distance the roof drops over a given span, usually 12".A6/12 pitch means that the roof drops 6" for each 12" measure horizontally down from roof rafters.

3.Use roof opening chart (Figure 16) to determine correct opening length and flashing required.

4.Remove shingles around opening measured. Cut out this section.

Minimum Measurements

 

14 3/8"

 

 

 

(36.5 cm)

1"

 

30"

 

 

 

(2.5

 

(76.2 cm)

 

cm)

 

1"

 

 

 

 

 

 

(2.5 cm)

 

1"

 

 

 

(2.5

 

 

 

cm)

 

 

 

 

 

Opening "A"

Pitch

Slope

Opening

Used Flashing

 

 

"A" Max.

Model No.

Flat

15"

V6F-8DM

0-6/12

26.6°

16 1/8"

V6F-8DM

6/1212/12

45.0°

20 3/8"

V12F-8DM

Figure 16 - Roof Opening Measurements

Flashing installation (v6f-8dmorv12f-8dm)

Determine flashing to be used with roof opening chart. Slide flashing over pipe until base is flat against roof. Replace as many shingles as needed to cover exposed area and flashing base. Secure in position by nailing through shingles (see Figure 17). DO NOT NAIL

THROUGH FLASHING CONE.

Storm Collar

Overlap

Flashing

Shingles Top

and Sides Only

Cone

 

Nail Only

Outer

Perimeter

of Flashing

Underlap Shingles

at Bottom

Figure 17 - Flashing Installation

Installing Flashing on a Metal Roof

When installing flashing on a metal roof, it is required that putty tape be used between flashing and roof. Flashing must be secured to roof using #8 x 3/4" screws and then sealed with roof coating to prevent leakage through screw holes. A roof coating must also be applied around perimeter of flashing to provide a proper seal.

Storm Collar Installation (SC1 or SC2)

Place storm collar over pipe and slide down until it is snug against open edge of flashing

(see Figure 18). Use SC1 for all round terminations and SC2 for all terminations with slip sections. Apply waterproof caulk around perimeter of collar to provide a proper seal.

Chimney

Waterproof

Pipe

Caulk

Storm

Flashing

Collar

Figure 18 - Storm Collar

122280-01E

www.fmiproducts.com

15

Venting Installation

Continued

Terminations/Spark Arrestor

Fireplace system must be terminated with listed round top or chase terminations. In any case, refer to installation instructions supplied with termination. Terminations approved for this fireplace are RT-8DMandRTL-8DMthat can be used for flashing or chase and ET8DM,ETO-8DM,ETL-8DMandETLO-8DMfor chase style termination only. Figure 19 shows anRTL-8DMround top termination.

CAUTION: Do not seal openingsontherooftopflashing.Follow the installation instructions provided with the termination being used.

Terminations with 16" slip pipe sections are available. RTT-8DMandRTTL-8DMare approved for flashing installations. When needed, these adjustable terminations may be used in combination with pipe assembly to achieve correct chimney height.

Note: In rare instance there is a problem with side driven rain or wind or chimney is not drafting properly, an ADS-8DM(Anti-DraftShield) can be used with round terminations.

Attach Bracket

RTL-8D

Tabs to

Outer Pipe

Level of

(3 Places)

Flue Gas

Secure with

Outlet

Screws

Caulk

Overlap

Collar

Shingles Top

and Sides

Flashing

 

Underlap Shingles

Bottom Only

Figure 19 - Termination

Venting installation using 8" B-Typeventing system

Transition pipe model BTC-8and starter collar are shown in Figure 20. Remove starter collar and set aside. Slide transition pipe over vent collar and attach with a minimum of 4 screws.

Replace starter collar over transition pipe and attach using 4 screws located on leg stands.

To install b-ventpiping, slide first piece ofb-ventover transition pipe and attach with either a minimum of 3 screws or other means approved by the vent manufacturer.

B-VentPipingStarter Collar

Transition Pipe

ModelBTC-8

Vent Collar

Figure 20 - Installing Transition Pipe and

Starter Collar

CHECKING FOR PROPER VENTING

After completing and checking electrical, gas and vent connections, follow the lighting instructions and allow the main burner to run for approximately 5 minutes. Hold a lighted match near the top edge of fireplace opening and play it along entire length of opening (see Figure 21, page 17). Proper venting should tend to draw theflameorsmokeintotheappliance.Improper ventingorescapingofspillageofburnedgas,is indicated when the match flickers or goes out.

If the appliance is found to be improperly venting, shut it off and notify your installer or a qualified service agency to inspect the venting system.

NOTICE: This appliance is equipped with a vent safety shutoff switch which will shut downtheapplianceinthecaseof aventingproblem.Donotbypass theventsafetyswitch.Iftheapplianceshouldshutdown,contacta qualifiedinstaller,serviceagency or your gas supplier to have the vent inspected before operating.

16

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122280-01E

Check this area along entire top edge of fireplace opening. Smoke or flame should be drawn into appliance opening.

Venting Installation

Continued

finishing Fireplace

Combustible materials, such as wallboard, gypsum board, sheet rock, drywall, plywood, etc. may make direct contact with sides and top around the fireplace face. It is important that combustible materials do not overlap face itself. Brick, glass, tile or other noncombustible materials may overlap front face provided they do not obstruct essential openings such as louvered slots. When overlapping with a noncombustible facing material, use only noncombustible mortar or adhesive.

Figure 21 - Checking for Spillage

Installation

GAS LINE HOOK-UP

WARNING: A qualified servicepersonmustconnectheater to gas supply. Follow all local codes.

WARNING: Gas line hookup should be done by your gas supplier or a qualified service person.

WARNING: Before you proceed,makesureyourgassupply is OFF.

A manual shutoff valve has been included in the appliance’s gas supply system. You may consider installing an extra gas shutoff valve outside appliance’s enclosure (check with local codes) where it can be accessed more conveniently with a key through a wall as shown in Figure 21.

In conformance with local codes, route a 1/2" NPT gas line to appliance through hole in left or right side of firebox.

CAUTION: Do not kink flexible gas line.

FMI PRODUCTS, LLC recommends that a black iron gas line be routed from the gas source, through a sediment trap (shown in

Figure 24, page 18) and into appliance. Once connected through appliance, a flexible gas line may be used for ease of installation to gas control valve (see Figure 25, page 18).

Before connecting black iron gas line to inside of appliance a sediment trap must be included outside appliance between gas line and gas shutoff valve. It must extend down 3" beyond center of pipe. Prepare incoming black iron gas line with teflon tape or pipe joint compound (Check with local building codes).

Key

Shutoff

Valve

Extension

Typical Exterior Wall Gas

Shutoff Installation

Figure 22 - Manual Shutoff Valve

Installation

122280-01E

www.fmiproducts.com

17

Installation

Continued

CAUTION:Compoundsused on threaded joints of gas piping shall be resistant to the action of Liquefied Petroleum (LP or propane) and should be applied lightly to ensure excess sealant does not enter the gas line.

WARNING: All gas piping andconnectionsmustbetested for leaks after the installation is completed.

After ensuring that gas valve is on, apply a commercial leak detection solution to all connections and joints. If bubbles appear, leaks can be detected and corrected.

Donotuseanopenflameforleak testing and do not operate any appliance if a leak is detected.

Gas Line

 

Opening

 

Equipment

Valve on

Shutoff Valve

Module

 

Figure 23 - Installing Gas Line

3" Min. (7.6 cm)

Sediment Trap

(Not Supplied)

 

all

 

 

W

e

Side

 

Of

Applianc

 

Incoming

1/2" Gas Line

Permitted by

Local Codes

Complete your gas installation by connecting incoming gas line with flexible gas line.

Secure tightly with wrench but DO NOT OVERTIGHTEN.

Inlet Pressure Tap

Figure 24 - Sediment Trap

Flexible Gas Line

Gas Shutoff

Valve

Do NOT Kink

 

IN

THTP

TP

TH

 

OUT

T

VENT

 

Red Surface Indicates For

Propane/LP Use Only Pilot

Adjustment

PILO

IN

 

 

 

 

 

 

 

Note:

1/2" NPT

 

 

1) Wire connections not

Incoming

Outlet

shown for clarity

Gas Line

Pressure Tap

2) * 1/8" NPT Plugged

 

 

 

Tapping

 

Figure 25 - Connecting Incoming Gas Line to Flex Gas Line

18

www.fmiproducts.com

122280-01E

Installation

Continued

Removing and Installing

Smoke Shelf

IMPORTANT: Smoke shelf must beremovedbeforeinstallingand grouting bricks.

1.Remove screws that attach smoke shelf to firebox top (see Figure 26).

2.Disconnect wires from limit switch.

3.Whenbrickshave beeninstalled and grout has dried completely, connect wires to limit switch and reinstall smoke shelf.

Smoke

Shelf

Screws Limit

Switch

Figure 26 - Removing Smoke Shelf

Brick Panel Installation

IMPORTANT:Installationofbrick should be done after the fireplace is placed in a permanent location.

The brick housings are already installed on the panels. When installing brick housing panels into fireplace, wear gloves as edges may be sharp.

1.Beginning with left side panel, place panel, bottom edge first, at an angle into fireplace. Secure to bottom of fireplace with screws provided.

2.Install right side as left side in step 1 using screws provided.

3.Install back panel and secure back to sides and bottom of firebox with screws provided.

4.Using self-tappingscrews and a drill, place screws into large holes in back and side panels (seeParts, page 38), through wire mesh and into firebox wrapper to secure.

Hole in

Side Panel

Figure 27 - Hole in Side Panel to Attach to Firebox Wrapper

Brick Installation

Each brick housing is stamped with a number

(full size bricks are not stamped). These numbers will help identify the brick when installing.

It is important to install these bricks exactly as instructed. Press brick firmly into brick housing until it snaps. Groove line on side of brick will come in contact with flange on brick housing. This secures brick into housing

(see Figure 28). Smaller bricks may require a small portion of furnace cement applied to back of brick to secure it until grouting has been completed.

Bricks are packaged in separate boxes. Brick matrixes on pages 20 through 26 show how bricks are packaged and placed for each size fireplace and number of bricks per box. There are 2 extra full bricks included in Hearth Brick package.

Install bricks one section at a time starting with hearth panel followed by the rear panel, left panel and right panel. It is important to install the bricks in sequence. Please note, full size bricks are NOT stamped.

Figure 28 - Installing Bricks into Housings

122280-01E

www.fmiproducts.com

19

Installation

Continued

 

S109

S109

 

F079

 

 

F079

F036

 

 

F036

F140

 

 

F140

FULL

120848-01

FULL

 

 

F104

 

 

F104

F128

F012

F012

F128

RED

IVORY

QTY

FULL

FULL

 

(112140-01)

(112140-05)

4*

ASH BRICK

ASH BRICK

 

(120848-01)

(120848-02)

1

F012R

F012W

2

F036R

F036W

2

F079R

F079W

2

F104R

F104W

2

F128R

F128W

2

F140R

F140W

2

S109R

S109W

2

* Includes 2 extra bricks.

 

F141

 

F011

F141

 

 

F078

 

 

F078

 

F079

F036

 

 

F036

F079

F013

 

 

F013

F140

FULL

120848-01

FULL

F140

 

 

F132

F059

F059

F059

F059

F132

RED

IVORY

QTY

FULL

FULL

 

(112140-01)

(112140-05)

4*

ASH BRICK

ASH BRICK

 

(120848-01)

(120848-02)

1

F011R

F011W

1

F013R

F013W

2

F036R

F036W

2

F059R

F059W

4

F078R

F078W

2

F079R

F079W

2

F132R

F132W

2

F140R

F140W

2

F141R

F141W

2

* Includes 2 extra bricks.

 

F142

F011

 

F011

F011

F142

 

 

 

 

 

 

 

 

FULL

 

 

FULL

 

 

F140

F036

 

 

F036

F140

 

 

FULL

 

 

FULL

 

 

F104

 

 

 

 

F104

 

FULL

FULL

120848-01

FULL

FULL

 

 

 

 

 

F024

F134

F059

F012

F012

F059

F134

F024

RED

IVORY

QTY

FULL

FULL

 

(112140-01)(112140-05)10*

ASH BRICK

ASH BRICK

 

(120848-01)

(120848-02)

1

F011R

F011W

3

F012R

F012W

2

F024R

F024W

2

F036R

F036W

2

F059R

F059W

2

F104R

F104W

2

F134R

F134W

2

F140R

F140W

2

F142R

F142W

2

* Includes 2 extra bricks.

20

www.fmiproducts.com

122280-01E

Installation

Continued

36" SPLIT STACKED BRICK MATRIX

S047

 

FULL

 

 

S046

 

 

 

 

 

 

 

 

FULL

 

 

FULL

 

S050

 

 

 

 

 

 

 

 

S047

 

FULL

 

 

S046

 

 

 

 

 

 

 

 

FULL

 

 

FULL

 

S050

 

 

 

 

 

 

 

S047

 

FULL

 

 

S046

 

 

 

 

 

 

 

 

FULL

 

 

FULL

 

S050

 

 

 

 

 

 

 

S047

 

FULL

 

 

S046

 

 

 

 

 

 

 

 

FULL

 

 

FULL

 

S050

 

 

 

 

 

 

 

S047

 

FULL

 

 

S046

 

 

 

 

 

 

 

 

FULL

 

 

FULL

 

S050

S047

 

FULL

 

 

S046

 

 

 

 

 

 

S045

 

 

S044 or S095 S043

 

 

 

 

 

 

 

 

S048

 

FULL

 

FULL

 

S048

 

 

 

 

 

 

 

 

 

 

S049

 

 

FULL

 

S049

 

 

 

 

 

 

 

 

 

 

 

S048

 

FULL

 

FULL

 

S048

 

 

 

 

 

 

 

 

S049

 

 

FULL

 

S049

 

 

 

 

 

 

 

 

 

 

S048

 

FULL

 

FULL

 

S048

 

 

 

 

 

 

 

 

S049

 

 

FULL

 

S049

 

 

 

 

 

 

 

 

 

 

S048

 

FULL

 

FULL

 

S048

 

 

 

 

 

 

 

 

S049

 

 

FULL

 

S049

 

 

 

 

 

 

 

 

 

 

S048

 

FULL

 

FULL

 

S048

 

 

 

 

 

 

 

 

S049

 

 

FULL

 

S049

 

 

 

 

 

 

 

 

 

 

S048

 

FULL

 

FULL

 

S048

 

 

 

 

 

 

 

 

S052

 

 

S051

 

S052

 

 

 

 

 

 

 

 

 

 

 

S046

FULL

S047

S050

FULL

FULL

S046

FULL

S047

S050

FULL

FULL

S046

FULL

S047

S050

FULL

FULL

S046

FULL

S047

S050

FULL

FULL

S046

FULL

S047

S050

FULL

FULL

S046

FULL

S047

S054

 

S045

LEFT REFRACTORY

RED

IVORY

QTY

FULL

FULL

16

(112140-02)(112140-06)

 

S043R

S043W

1

S044R

S044W

1

S045R

S045W

1

S046R

S046W

6

S047R

S047W

6

S050R

S050W

5

S095R

S095W

1

REAR REFRACTORY RED IVORY QTY

FULL FULL 17

(112140-02)(112140-06)

S048R S048W 12 S049R S049W 10 S051R S051W 1 S052R S052W 2

RIGHT REFRACTORY RED IVORY QTY

FULL FULL 16

(112140-02)(112140-06)

S044R

S044W

1

S045R

S045W

1

S046R

S046W

6

S047R

S047W

6

S050R

S050W

5

S054R

S054W

1

S095R

S095W

1

S044 or S095

122280-01E

www.fmiproducts.com

21

Installation

Continued

42" SPLIT STACKED BRICK MATRIX

S077

 

FULL

 

FULL

 

 

 

 

S050

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S076

 

 

FULL

 

S046

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S050

S077

 

FULL

 

FULL

 

 

 

 

 

S076

 

 

FULL

 

S046

 

 

 

S077

 

FULL

 

FULL

 

 

 

 

S050

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S076

 

 

FULL

 

S046

 

 

 

S077

 

FULL

 

FULL

 

 

 

 

S050

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S076

 

 

FULL

 

S046

 

 

 

S077

 

FULL

 

FULL

 

 

 

 

S050

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S076

 

 

FULL

 

S046

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S050

S077

 

FULL

 

FULL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S076

 

 

 

S045

S080

 

 

 

 

 

 

 

 

 

or S081

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S076

 

 

FULL

 

S076

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S077

 

FULL

 

FULL

 

S077

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S076

 

 

FULL

 

S076

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S077

 

FULL

 

FULL

 

S077

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S076

 

 

FULL

 

S076

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S077

 

FULL

 

FULL

 

S077

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S076

 

 

FULL

 

S076

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S077

 

FULL

 

FULL

 

S077

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S076

 

 

FULL

 

S076

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S077

 

FULL

 

FULL

 

S077

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S076

 

 

FULL

 

S076

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S078

 

S051

 

S051

 

S078

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S050

 

 

FULL

 

FULL

 

S077

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S046

 

 

FULL

 

S076

 

 

 

S050

 

 

FULL

 

FULL

 

S077

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S046

 

 

FULL

 

S076

 

 

 

S050

 

 

FULL

 

FULL

 

S077

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S046

 

 

FULL

 

S076

 

 

 

S050

 

 

FULL

 

FULL

 

S077

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S046

 

 

FULL

 

S076

 

 

 

S050

 

 

FULL

 

FULL

 

S077

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S046

 

 

FULL

 

S076

 

 

 

S050

 

FULL

 

FULL

 

S077

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S082

 

S045 or S081

 

S076

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LEFT REFRACTORY

 

RED

IVORY

QTY

FULL

FULL

17

(112140-02)(112140-06)

 

S045R

S045W

1

S046R

S046W

5

S050R

S050W

6

S076R

S076W

6

S077R

S077W

6

S080R

S080W

1

S081R

S081W

1

REAR REFRACTORY RED IVORY QTY

FULL FULL 16

(112140-02)(112140-06)

S051R

S051W

2

S076R

S076W

12

S077R

S077W

10

S078R

S078W

2

RIGHT REFRACTORY RED IVORY QTY

FULL

FULL

17

(112140-02)(112140-06)

 

S045R

S045W

1

S046R

S046W

5

S050R

S050W

6

S076R

S076W

6

S077R

S077W

6

S081R

S081W

1

S082R

S082W

1

22

www.fmiproducts.com

122280-01E

Installation

Continued

50" SPLIT STACKED BRICK MATRIX

 

 

 

 

S076

 

FULL

 

 

 

S046

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S077

FULL

 

 

 

FULL

 

 

 

 

S050

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S076

 

FULL

 

 

 

S046

 

 

 

 

 

S077

FULL

 

 

 

FULL

 

 

 

 

S050

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S076

 

FULL

 

 

 

S046

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S077

FULL

 

 

 

FULL

 

 

 

 

S050

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S076

 

FULL

 

 

 

S046

 

 

 

 

 

S077

FULL

 

 

 

FULL

 

 

 

 

S050

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S076

 

FULL

 

 

 

S046

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S077

FULL

 

 

 

FULL

 

 

 

 

S050

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S076

 

FULL

 

 

 

S046

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S043

 

 

 

S077

S045 or S096

 

S095

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S048

 

FULL

 

FULL

 

 

 

FULL

 

S048

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S049

 

FULL

 

 

 

 

FULL

 

 

 

S049

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S048

 

FULL

 

FULL

 

 

 

FULL

 

S048

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S049

 

FULL

 

 

 

 

FULL

 

 

 

S049

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S048

 

FULL

 

FULL

 

 

 

FULL

 

S048

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S049

 

FULL

 

 

 

 

FULL

 

 

 

S049

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S048

 

FULL

 

FULL

 

 

 

FULL

 

S048

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S049

 

FULL

 

 

 

 

FULL

 

 

 

S049

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S048

 

FULL

 

FULL

 

 

 

FULL

 

S048

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S049

 

FULL

 

 

 

 

FULL

 

 

 

S049

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S048

 

FULL

 

FULL

 

 

 

FULL

 

S048

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S052

 

 

S051

 

 

 

 

S051

 

 

 

S052

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S046

 

FULL

 

 

 

S076

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S050

 

FULL

 

 

 

FULL

 

S077

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S046

 

FULL

 

 

 

S076

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S050

 

FULL

 

 

 

FULL

 

S077

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S046

 

FULL

 

 

 

S076

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S050

 

FULL

 

 

 

FULL

 

S077

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S046

 

FULL

 

 

 

S076

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S050

 

FULL

 

 

 

FULL

 

S077

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S046

 

FULL

 

 

 

S076

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S050

 

FULL

 

 

 

FULL

 

S077

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S046

 

FULL

 

 

 

S076

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S054

S095

 

 

S045 or S096

S077

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LEFT REFRACTORY RED IVORY QTY

FULL

FULL

16

(112140-02)(112140-06)

 

S043R

S043W

1

S045R

S045W

1

S046R

S046W

6

S050R

S050W

5

S076R

S076W

6

S077R

S077W

6

S095R

S095W

1

S096R

S096W

1

REAR REFRACTORY RED IVORY QTY

FULL

FULL

28

(112140-02)(112140-06)

 

S048R

S048W

12

S049R

S049W

10

S051R

S051W

2

S052R

S052W

2

RIGHT REFRACTORY RED IVORY QTY

FULL

FULL

16

(112140-02)(112140-06)

 

S045R

S045W

1

S046R

S046W

6

S050R

S050W

5

S054R

S054W

1

S076R

S076W

6

S077R

S077W

6

S095R

S095W

1

S096R

S096W

1

122280-01E

www.fmiproducts.com

23

 

 

 

 

 

 

 

 

Installation

 

 

 

 

 

 

 

 

 

 

 

Continued

 

 

 

 

36" SPLIT HERRINGBONE BRICK MATRIX

 

 

 

 

S003

 

 

 

1

LEFT REFRACTORY

 

4

 

S001

 

S002

 

 

S07

RED

IVORY

QTY

F19

 

S004

 

 

 

9

FULL

FULL

12

8

 

L

 

 

 

L

 

S06

(112140-02)

(112140-06)

 

S05

 

FUL

 

 

FUL

 

9

S001R

S001W

1

 

 

 

 

 

8

 

L

 

 

 

L

 

S06

S002R

S002W

1

S05

 

FUL

 

 

FUL

 

9

S003R

S003W

1

8

 

L

 

 

 

L

 

S06

S004R

S004W

1

S05

 

FUL

 

 

FUL

 

9

S032R

S032W

1

 

 

 

 

 

 

 

8

 

L

 

 

 

L

 

S06

S058R

S058W

7

S05

 

FUL

 

 

FUL

 

9

S069R

S069W

7

8

 

L

 

 

 

L

 

 

S071R

S071W

1

S05

 

 

 

 

 

S06

 

 

 

 

FUL

 

 

 

FUL

 

 

 

9

S072R

S072W

1

8

 

 

 

 

 

 

 

L

 

 

 

L

 

 

S073R

S073W

1

S05

 

2

 

 

FUL

 

S06

8

FUL

 

 

 

 

 

 

S074R

S074W

1

S05

 

3

 

 

 

 

 

9

S075R

S075W

1

 

orS10

 

 

 

4

 

S06

 

 

 

 

S07

 

 

 

 

 

 

5

S03

 

 

 

2

S103R

S103W

1

S07

 

 

 

 

 

S07

 

 

 

 

 

F120R

F120W

1

 

 

 

 

 

 

 

 

 

 

 

F120

 

 

 

 

 

S073

F194R

F194W

1

 

 

 

 

 

 

 

 

 

 

 

1S003

 

 

 

 

1S003

REAR REFRACTORY

S00

 

 

 

4

 

 

RED

IVORY

QTY

2

 

 

S00

S090

FULL

FULL

12

S091

 

S00

S00

 

 

 

L

 

 

L

 

 

(112140-02)(112140-06)

 

 

 

FUL

 

 

 

 

S014

 

 

 

S014

 

FUL

 

 

S001R

S001W

2

 

L

 

 

L

 

 

 

S002R

S002W

1

S014

 

FUL

FUL

 

 

S014

S003R

S003W

2

 

L

 

 

L

 

 

 

S004R

S004W

1

S014

 

FUL

FUL

 

 

S014

S014R

S014W

12

 

L

 

 

L

 

 

 

S015R

S015W

1

S014

 

FUL

FUL

 

 

S014

S059R

S059W

1

 

L

 

 

L

 

 

 

S061R

S061W

1

S014

 

FUL

FUL

 

 

S014

S062R

S062W

1

 

L

 

 

L

 

 

 

S090R

S090W

1

S014

 

FUL

FUL

 

 

S014

S091R

S091W

1

 

S015

S059

 

 

S061

F071R

F071W

1

 

 

 

 

F07

 

 

 

F120R

F120W

1

 

S062

 

 

 

 

 

 

 

 

 

 

F129R

F129W

1

 

 

 

 

 

 

 

 

 

 

 

F129

 

 

 

 

F120

RIGHT REFRACTORY

S064

 

S003

 

 

 

 

3

RED

IVORY

QTY

 

 

S001

 

 

 

 

 

F197

FULL

FULL

 

5

 

S002

 

 

 

 

S05

(112140-02)(112140-06)

12

 

S004

 

 

 

 

S05

 

L

 

L

 

 

8

S001R

S001W

1

5

 

FUL

FUL

 

 

 

S05

S002R

S002W

1

S05

 

 

 

 

 

 

 

S003R

S003W

1

 

L

 

L

 

 

8

5

 

FUL

FUL

 

 

 

S05

S004R

S004W

1

S05

 

 

 

 

 

 

 

S055R

S055W

7

 

 

L

 

L

 

 

8

5

 

FUL

FUL

 

 

 

S05

S056R

S056W

1

S05

 

 

 

 

 

 

 

S057R

S057W

1

 

L

 

L

 

 

8

5

 

FUL

FUL

 

 

 

S05

S058R

S058W

6

S05

 

 

 

 

 

 

 

S063R

S063W

1

 

L

 

L

 

 

8

5

 

 

FUL

 

 

 

S05

S064R

S064W

1

S05

 

FUL

 

 

 

 

 

 

S065R

S065W

1

 

 

 

 

 

 

 

 

 

 

L

 

L

 

 

8

5

 

 

FUL

S066

 

S05

S066R

S066W

1

S05

 

5

 

 

 

6

 

 

 

 

FUL

 

 

 

 

 

 

S067R

S067W

1

 

 

 

 

 

 

 

 

3

 

S067

or

 

8

 

 

S06

 

 

 

S05

S068R

S068W

1

S06

F129

 

 

S06

F130

F129R

F129W

1

 

 

 

 

 

 

 

 

 

F130R

F130W

1

 

 

 

 

 

 

 

 

 

F193R

F193W

1

24

www.fmiproducts.com

122280-01E

 

 

 

 

 

 

 

 

 

 

 

 

 

Installation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Continued

 

 

 

 

 

 

 

 

 

 

42" SPLIT HERRINGBONE BRICK MATRIX

 

 

S003

 

 

 

 

 

 

 

 

S003

 

 

 

LEFT REFRACTORY

 

 

S001

 

 

 

 

 

 

 

 

 

S001

 

 

 

S087

 

 

S002

 

 

 

 

 

 

S002

 

 

RED

IVORY

QTY

 

 

 

 

 

 

 

S004

 

 

 

 

S002

L

 

 

 

 

 

S085

FULL

FULL

19

 

 

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

L

 

 

 

 

 

FUL

 

 

 

 

 

 

 

FUL

 

 

(112140-02)

(112140-06)

 

 

 

 

 

 

 

 

FUL

 

 

 

 

 

S002

 

 

 

 

 

 

 

 

 

 

 

 

 

S001R

S001W

2

 

 

 

 

L

 

 

 

 

L

 

 

L

 

S085

 

S002

 

FUL

 

 

 

 

FUL

 

FUL

 

 

S002R

S002W

9

 

 

 

 

L

 

 

 

 

L

 

 

L

 

S085

S003R

S003W

2

 

S002

 

FUL

 

 

 

 

FUL

 

FUL

 

 

S004R

S004W

1

 

 

 

 

 

 

 

 

 

 

 

 

 

S085

S054R

S054W

1

 

 

 

 

L

 

 

 

 

L

 

 

L

 

 

S002

 

FUL

 

 

 

 

FUL

 

FUL

 

S085

S075R

S075W

1

 

 

 

 

L

 

 

 

 

L

 

 

L

 

S074R

S074W

1

 

S002

 

FUL

 

 

 

 

FUL

 

FUL

 

 

S085R

S085W

7

 

 

 

 

L

 

 

 

 

L

 

 

L

 

S085

S087R

S087W

1

 

 

 

FUL

 

 

 

 

FUL3

 

 

FUL

 

 

S088R

S088W

1

 

S002

 

 

 

L

 

 

 

 

 

4

 

S085

 

 

 

 

 

 

 

 

 

 

 

 

S103R

S103W

1

 

1

 

FUL

 

5

S10

 

 

 

S07

 

 

 

 

 

 

 

 

 

1

F071R

F071W

1

 

F07

 

 

 

 

S07

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F13

 

F131R

F131W

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F054 or S088

 

 

 

 

 

 

 

 

 

 

S003

 

 

 

 

 

 

S003

 

 

REAR REFRACTORY

 

 

S001

 

 

 

 

 

 

 

 

 

S001

 

 

 

QTY

 

 

 

 

 

 

 

 

 

 

 

 

 

RED

IVORY

 

3

 

 

 

S002

 

 

 

 

 

 

 

S002

 

 

 

 

 

 

S08

 

 

 

L

 

 

S004L

 

4

FULL

FULL

12

 

S004

 

 

 

 

FUL

 

 

 

FUL

 

S07

 

(112140-02)

(112140-06)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S001R

S001W

2

 

 

 

 

 

 

L

 

 

 

L

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S004

 

 

 

 

FUL

 

 

 

FUL

 

S07

 

S002R

S002W

2

 

 

 

 

 

 

L

 

 

 

 

4

S003R

S003W

2

 

 

 

 

 

 

 

 

 

L

 

 

 

S004

 

 

 

 

FUL

 

 

 

FUL

 

S07

 

S004R

S004W

7

 

 

 

 

 

 

L

 

 

 

 

4

S059R

S059W

1

 

 

 

 

 

 

 

 

 

L

 

 

 

S004

 

 

 

 

FUL

 

 

 

FUL

 

S07

 

S060R

S060W

1

 

 

 

 

 

 

L

 

 

 

 

4

S061R

S061W

1

 

 

 

 

 

 

 

 

 

L

 

 

 

S004

 

 

 

 

FUL

 

 

 

FUL

 

S07

 

S062R

S062W

1

 

 

 

 

 

 

L

 

 

 

L

 

 

4

S071R

S071W

1

 

S004

 

 

 

 

FUL

 

 

 

FUL

 

S07

 

S074R

S074W

6

 

 

 

 

 

 

0

 

 

 

 

4

S083R

S083W

1

 

 

 

 

 

 

 

 

 

9

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S06

 

 

 

 

S06

 

2

S05

 

S08

1

S084R

S084W

1

 

 

 

 

 

 

 

 

S06

 

 

 

 

 

 

F07

F120R

F120W

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F129R

F129W

1

 

F120

 

 

 

 

 

 

 

 

F129

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S003

 

 

 

 

 

S003

RIGHT REFRACTORY

 

 

 

S001

 

 

 

 

 

 

S001

 

 

 

S089

 

S002

 

 

 

 

6

RED

IVORY

QTY

 

S004L

 

 

 

L

 

S004

 

S08

FULL

FULL

18

 

 

 

 

 

 

 

 

 

L

 

S089

FUL

 

 

 

 

 

 

FUL

 

FUL

 

 

S002

(112140-02)

(112140-06)

 

 

 

L

 

 

 

 

 

 

 

L

 

 

 

S001R

S001W

2

 

 

 

 

 

 

 

 

 

 

 

L

 

 

 

S089

FUL

 

 

 

 

 

 

FUL

 

FUL

 

 

S002

S002R

S002W

8

 

 

L

 

 

 

 

 

 

 

L

 

 

 

 

S003R

S003W

2

 

 

 

 

 

 

 

 

 

 

 

L

 

 

 

S089

FUL

 

 

 

 

 

 

FUL

 

FUL

 

 

S002

S004R

S004W

2

 

 

L

 

 

 

 

 

 

 

L

 

 

 

S065R

S065W

1

 

 

 

 

 

 

 

 

 

 

 

L

 

 

 

S089

FUL

 

 

 

 

 

 

FUL

 

FUL

 

 

S002

S074R

S074W

1

 

 

L

 

 

 

 

 

 

 

L

 

 

L

 

 

 

S086R

S086W

1

S089

FUL

 

 

 

 

 

 

FUL

 

FUL

 

 

S002

S089R

S089W

8

 

 

L

 

 

 

 

 

 

 

L

 

 

 

S092R

S092W

1

 

 

 

 

 

 

 

 

 

 

 

L

 

 

 

S089

FUL

 

 

 

 

 

 

FUL

 

FUL

 

 

S002

S093R

S093W

1

 

5

 

 

 

 

 

 

 

4

 

 

 

S094R

S094W

1

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

S07

 

 

 

 

 

 

 

S089

S06

 

 

 

 

 

 

 

 

S10

 

 

S002

S104R

S104W

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F054R

F054W

2

 

S094

 

 

S092 or S093

F054

 

 

 

F054

 

 

 

122280-01E

www.fmiproducts.com

25

Installation

Continued

50" SPLIT HERRINGBONE BRICK MATRIX

 

 

 

 

 

 

 

 

S003

 

 

 

 

 

 

S003

 

LEFT REFRACTORY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S001

 

S002

 

 

S001

 

8

 

RED

IVORY

QTY

 

 

S007

 

S004

 

 

 

 

S004

 

 

 

 

FULL

FULL

 

 

 

 

 

 

 

 

 

 

 

S09

 

 

 

 

 

 

 

 

 

 

L

 

 

 

 

 

(112140-02)

(112140-06)

18

 

 

 

L

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUL

 

 

 

 

 

 

7

 

 

 

 

 

FUL

 

 

 

 

 

 

FUL

 

 

 

 

S001R

S001W

2

 

 

S007

 

 

 

 

 

 

 

 

 

 

 

 

S09

 

 

 

 

L

 

 

 

 

 

L

 

 

L

 

 

 

 

S002R

S002W

1

 

 

 

 

 

 

 

 

 

 

FUL

 

 

 

 

 

 

 

 

 

 

S007

 

FUL

 

 

 

 

 

 

FUL

 

 

 

7

 

S003R

S003W

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S09

 

 

 

 

L

 

 

 

 

 

L

 

 

L

 

 

 

 

S004R

S004W

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUL

 

 

 

 

 

 

7

 

 

 

 

 

FUL

 

 

 

 

 

 

FUL

 

 

 

 

S007R

S007W

8

 

 

S007

 

 

 

 

 

 

 

L

 

 

 

 

S09

 

 

 

 

L

 

 

 

 

 

 

 

L

 

 

 

 

 

S067R

S067W

1

 

 

 

 

 

 

 

 

 

 

FUL

 

 

 

 

 

 

7

 

 

 

S007

 

FUL

 

 

 

 

 

 

FUL

 

 

 

 

S093R

S093W

1

 

 

 

 

 

 

 

 

 

L

 

 

 

 

S09

 

 

 

 

L

 

 

 

 

 

 

 

L

 

 

 

 

S097R

S097W

6

 

 

 

 

 

 

 

 

 

 

FUL

 

 

 

 

 

 

7

 

 

 

S007

 

FUL

 

 

 

 

 

 

FUL

 

 

 

 

S098R

S098W

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S09

 

 

 

 

L

 

 

 

 

 

L

 

 

L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S099R

S099W

1

 

 

S007

 

 

 

 

 

 

 

FUL

 

 

 

 

 

 

7

 

 

 

 

FUL

 

 

 

 

 

 

FUL

 

 

 

 

S105R

S105W

1

 

 

 

 

 

 

 

 

 

7

 

 

 

 

S09

 

 

 

 

6

 

 

 

 

 

 

 

5

 

 

 

 

 

 

S007

S10

 

 

 

 

 

S06

S10

 

 

 

7

 

S106R

S106W

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F13

 

F120R

F120W

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F130R

F130W

1

 

 

F130

 

 

S093 or S099 F120

 

 

 

 

 

 

F137R

F137W

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S003

 

 

 

 

 

 

S003

 

 

6

REAR REFRACTORY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

S001

 

 

 

 

 

 

S001

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F13

RED

IVORY

QTY

S01

 

S002

 

 

S002

 

 

S006

 

S004

 

L

 

S004

 

L

 

FULL

FULL

 

 

L

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

FUL

 

 

 

 

FUL

 

FUL

 

 

 

 

FUL

 

S006

(112140-02)(112140-06)

24

S006

 

 

 

 

 

 

 

L

 

L

 

 

 

 

 

L

 

S001R

S001W

2

 

L

 

 

 

 

 

 

 

 

 

 

 

 

 

FUL

 

 

 

 

FUL

 

FUL

 

 

 

 

FUL

 

S006

S002R

S002W

2

S006

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

S003R

S003W

2

 

L

 

 

 

 

 

 

L

 

 

 

 

 

L

 

 

FUL

 

 

 

 

FUL

 

FUL

 

 

 

 

FUL

 

S006

S004R

S004W

2

S006

 

 

 

 

 

 

 

L

 

 

 

 

 

 

L

 

S006R

S006W

13

 

L

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

 

 

 

FUL

 

FUL

 

 

 

 

FUL

 

S006

S008R

S008W

1

 

 

FUL

 

 

 

 

 

 

 

 

 

 

S006

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

S012R

S012W

1

 

L

 

 

 

 

 

 

L

 

 

 

 

 

L

 

 

FUL

 

 

 

 

FUL

 

FUL

 

 

 

 

FUL

 

S006

S059R

S059W

2

S006

 

 

 

 

 

 

 

L

 

L

 

 

 

 

 

 

 

 

S060R

S060W

2

 

L

 

 

 

 

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

FUL

 

FUL

 

 

 

 

FUL

 

S006

S062R

S062W

2

 

 

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S006

 

FUL

 

 

 

 

 

 

0

 

9

 

 

 

 

 

0

 

S100R

S100W

1

0

S05

 

 

 

 

S06

2

S05

 

 

 

 

S06

2

S008

F129R

F129W

3

S10

 

 

 

 

 

 

 

S06

 

 

 

 

 

 

 

S06

 

F136R

F136W

1

 

F129

 

 

 

 

 

 

 

 

F129

 

 

 

 

 

 

 

F129

 

 

 

 

 

 

S003

 

 

 

 

 

 

 

S003

 

 

 

 

 

RIGHT REFRACTORY

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RED

IVORY

QTY

 

 

 

 

 

 

 

 

 

 

 

S001

 

 

 

 

 

 

 

 

 

 

S10

 

S002

 

 

 

 

 

 

 

S002

 

 

 

 

F195

FULL

FULL

 

 

 

1

 

 

 

 

 

S004

 

 

 

 

 

 

 

(112140-02)(112140-06(

18

 

 

S10

 

L

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

 

 

L

 

 

FUL

 

 

S007

S001R

S001W

1

 

 

1

 

FUL

 

 

 

 

FUL

 

 

 

 

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

L

 

 

 

S002R

S002W

2

 

 

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

S10

 

 

FUL

 

 

 

 

FUL

 

 

FUL

 

 

S007

S003R

S003W

2

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

L

 

 

S007

S004R

S004W

1

 

 

S10

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

 

FUL

 

 

 

 

 

 

 

FUL

 

 

 

S007R

S007W

7

 

 

1

 

 

 

 

 

FUL

 

 

 

 

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

L

 

 

S007

S067R

S067W

2

 

 

S10

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

 

FUL

 

 

 

 

 

 

 

FUL

 

 

 

S075R

S075W

1

 

 

1

 

 

 

 

 

FUL

 

 

 

 

 

 

 

S10

 

 

 

L

 

 

 

 

 

 

 

L

 

 

 

S088R

S088W

1

 

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

 

 

FUL

 

 

 

 

 

 

 

FUL

 

 

S007

S093R

S093W

1

 

 

1

 

 

 

 

 

FUL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

L

 

 

 

S101R

S101W

7

 

 

S10

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

 

 

FUL

 

 

 

 

 

 

 

FUL

 

 

S007

S102R

S102W

1

 

 

1

 

 

 

 

 

FUL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S107R

S107W

1

 

 

S10

 

 

 

7

 

 

 

7

 

 

 

7

 

 

S007

 

 

 

 

S06

 

 

 

S10

 

 

S06

 

 

 

S108R

S108W

1

 

 

 

 

 

 

 

3

 

 

 

5

 

 

 

 

 

 

 

 

S09

 

 

 

 

 

 

S07

 

F054R

F054W

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F139R

F139W

1

 

 

S102

 

 

 

 

S088 or F054

 

 

 

 

 

 

F139

F195R

F195W

1

26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

www.fmiproducts.com

 

122280-01E

Installation

Continued

Grouting instructions

Material provided:

1 or 2 - 10 lb. bags of cement (depending on model)

1 or 2 - 10 lb. bags of sand (depending on model)

Material required:

1 - Piping bag

1 - Joints striker

1 - Heavy duty mixing bucket

1 - Trowel

1.Moisten brick surface with damp sponge or spray bottle just prior to application.

When bricks are wet, any excess grout mixture on bricks will easily wipe off.

2.In a heavy duty mixing bucket, pour seven

(4-1/2)cups of water. Add 5 lbs. (half of a bag) of sand and 5 lbs (half of a bag) of cement. Mix together well using a power drill with mixing wand attachment to a yogurt like consistency, not adding enough water can lead to grout falling out after burning.

3.The overall length of piping bag should be about 16". If the bag is longer than 16", cut it down to size by removing end with larger opening. This will make the bag easier to handle.

4.Put 2 to 3 cups of grout mixture into piping bag making sure the smaller opening is downward and over a moist towel to avoid spilling. Place a wet towel over the bucket making sure it is directly on the surface of grout mixture. This will keep the mixture moist and it will not dry out before use.

5.Begin grouting by first doing a “Filler Pass”.This is done by filling the joint about

3/4 full with grout mixture. It is important to work with only 6 bricks at a time so grout doesn't have time to set up before striking.

6.Complete a “Finishing Pass” around 6 bricks you just put filler pass around. This is done by slowly filling in remainder of the joint with a thick amount of grout mixture.

Mixture should be a little higher than the brick surface.

7.Using a trowel, remove excess grout mixture by moving trowel in the direction of the joint. Grout mixture in the joint should now be flush with brick surface. If not enough groutisappliedintoeachspace,groutmay fall out after burning.

8.Using a joint striker, force grout mixture into joint and sweep back and forth until grout is smooth and round. If grout becomes too shallow, add more grout mixture with piping bag and strike again.

9.Continue procedure around each group of

6 bricks until an entire panel is finished.

10.Using trowel, scrape in direction of joints to remove any grout that may have collected around bricks during striking. If desired, take a moist sponge and lightly sweep over bricks to remove any grout that may have gotten on bricks. DO NO

PRESS HARD OR RUB IN A CIRCULAR

MOTION. This will press the grout into brick and turn brick a different color.

Allow 72 hours before operating fireplace.

Figure 29 - Grouting Brick

122280-01E

www.fmiproducts.com

27

Installation

Continued

Installing Batteries in Wireless hand-heldREMOTE CONTROL and receiver

NOTICE: Use only alkaline batteries (not included).

Modules have remote control receiver already installed. Batteries should be installed in receiver and AC backup before module is installed into firebox.

Installing Batteries in Remote Receiver

1.If module is installed in firebox, remove floor media logs, embers, ember flakes and lava rock.

2.Remove screws securing module to hearth floor (see Installing Module). Be careful not to break or chip logs.

3.Gloves must be worn when removing module as there may be sharp edges.

Carefully lift module out of firebox being careful with any wires that may be attached.

4.Carefully set module on floor to access battery housings.

5.Remove switch plate from receiver (see

Figure 30).

6.Remove battery housing cover on remote receiver to expose battery housing (see

Figure 30).

7.Install 4 AA batteries into housing following positive and negative directions on battery housing cover removed in step 3 (see Figure 30).

8.Replace battery housing cover and switch plate.

9.Install 2 D batteries intoAC backup battery pack.

10.See Installing Module to install module into firebox.

Installing Batteries in Hand-HeldRemote

Control Unit

1.Remove battery cover on back of remote control unit.

2.Install 3 AAA batteries as instructed in battery housing.

3.Replace battery cover onto remote control unit.

Battery Cover

Remote

Control

Unit

 

 

Receiver

Battery

 

 

Housing

 

 

Cover

 

 

 

 

Battery

 

 

Housing

Screws

 

D Batteries

 

 

Switch

AA

AC

Plate

Batteries

Backup

 

 

Battery

 

 

Pack

Figure 30 - Installing Receiver Batteries

AAA

Battery

Housing

Batteries

 

Figure 31 - Installing Battery in Hand-

Held Remote Control Unit

Installing Module

Before installing module, make sure all batteries have been installed (see Installing Batteries in Wireless Hand-Held Remote Control and Receiver. SeeRemoving and Installing

Smoke Shelf on page 18 to reinstall limit switch and smoke shelf.

28

www.fmiproducts.com

122280-01E

Installation

Continued

CAUTION: Gloves should bewornwheninstallingmodule into fireplace. Metal edges may be sharp.

1.Plug module into J-Boxon the right side of firebox floor.

2.Connect shutoff valve of module to flexible gas line.

3.Connect wires from limit switch to module

(see Wiring Diagram, page 35).

4.Carefully place module into hearth in firebox. Attach using 3 screws each on left and right of module. Be careful not to chip or break logs.

Shutoff

Valve Plug

J-Box

Figure 32 - Installing Module into Firebox

Installing floor media

1.Ember flakes should be placed upright into grooves between ports on ember bed

(see Figure 33).

2.Place lava rock around base of burner on hearth floor. Make sure burner ports are not covered.

3.Gloves must be worn when working with ember material. Pull ember material apart into pieces no larger than a dime. Place pieces loosely and sparingly directly over holes of front burner (ember bed). This will create a glowing ember appearance as flametouchesembermaterial.Donotblock pilot ports with embers. It is not necessary to use all ember material provided.

4.Place scrap log pieces randomly as desired on fireplace hearth floor around base of log set.

5.Set andirons in place at sides of grate.

Andiron

 

 

Ember

Ember

 

Flakes Scrap

 

Logs

Material

Lava Rock

 

Figure 33 - Installing Floor Media

INSTALLING SCREEN

Reinstall smoke shelf before installing screen.

See Removing and Installing Smoke Shelf on page 18.

1.Mount screen rod brackets on left and right side of firebox with #8 x 1/2" screws provided (see Figure 34).

2.Slide round end of screen rod into rings at topofscreen.Attachonepush-onnuttoendof rod before attaching last ring of screen.

3.Insert round end of rod into rod bracket on left side of fireplace.

4.Mountflatendofscreenrodwith#10x5/8" to center of smoke shelf (see Figure 34).

5.Install other screen rod in same manner.

Screen

Fireplace Front

Rod

Bracket

Smoke Shelf

 

Push

On Nut

Screen

Rod

Ring

Screen

Figure 34 - Installing Fireplace Screen

122280-01E

www.fmiproducts.com

29

Installation

Continued

Installing optional GLASS DOOR Accessory

IMPORTANT: Install glass door frame before installing glass door.

Installing Frame

1.Remove screws from smoke shelf (see

Figure 26, page 19).

2.Mount top door frame and secure with screws provided (see Figure 34, page 29).

3.Place bottom door frame on top of ash lip at front of fireplace (see Figure 35).

4.Secure bottom door frame to brick with two hex screws provided as shown in

Figure 35 using a 7/16" open end or adjustable wrench.

Top Door

Frame

Smoke

Shelf

Figure 35 - Installing Top Door Frame

Ash Lip

Bottom

Door

Frame

Ash Lip

Hex

Screw

Figure 36 - Installing Bottom Door Frame

Installing glass doors

Spring clips have been installed but some adjustments may be needed. Install the doors using the following steps:

1.With bifold doors completely folded, insert bottom pivot pin into pivot hole located near bottom corner of front face opening and swing door to vertical position making sure top pins slide into door track. Door is installed when top door pin snaps into spring clip.

2.Repeat step 1 for remaining door.

If you find the doors do not close properly or do not appear level or straight, proceed with section on door adjustment,

Fold Door

Spring

and Slide

Clip

Top Pins

Insert Pin

Into Track

 

into Spring

 

Clip

 

Insert

 

Bottom

 

Pivot Pin

 

into Hole

 

Pivot

 

Hole

Figure 37 - Installing Bi-FoldDoors

Door Adjustment

Remove doors and slightly loosen lower pivot clips and upper spring clips. Replace doors and fully close them. Use 1/8" shims (any material) to level doors. Once proper setting is achieved, carefully open doors enough so that you can access spring clips with a phillips screwdriver. Tighten screws. See Figure 38.

Figure 38 - Adjusting Bi-FoldDoors

30

www.fmiproducts.com

122280-01E

Operation

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A.Thisapplianceisequippedwithanignition device which automatically lights pilot. Do not try to light pilot by hand.

B.BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.

Do not touch any electric switch; do not use any phone in your building.

Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

If youcannot reachyour gas supplier, call the fire department.

C.Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

LIGHTING

INSTRUCTIONS

NOTICE: During initial operation of new heater, burning logs will give off a paper-burningsmell. Orange flame will also be present. Open windowto vent smell. This will only last a few hours.

 

 

 

IN

 

 

 

TP

TH TP

VENT

OUT

 

 

IN

TH

T

PILO

 

 

 

 

 

1.STOP! Read the safety information above.

2.Turn off all electric power to appliance.

3.Turn wall switch to the OFF position or press OFF on hand-heldremote.

4.Fully open glass doors if installed.

5.Remove front refractory brick access panel.

6.Turn equipment shutoff valve clockwise to the OFF position (see Figure 39). Do not force.

7.Wait five (5) minutes to clear out any gas.

Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information, column 1. If you don’t smell gas, go to the next step.

8.Turn equipment shutoff valve counterclockwise to the ON position. Do not force.

9.Replace front refractory brick access panel.

10.Fully close glass doors if installed.

11.Turn on all electric power to appliance.

12.Turn wall switch to the ON position or press ON on hand-heldremote.

13.Visually locate pilot. The ignitor should begin to spark and main burner should ignite once flame appears at pilot.

If lighting appliance for the first time each season, it may take several attempts before the supply gas can reach the pilot and main burners.

If the appliance will not stay lit after several attempts, follow the instructions

To Turn Off Gas To Appliance, page 32 and call your service technician or gas supplier.

Equipment

Shutoff Valve

Figure 39 - Turning Equipment Shutoff Valve to the OFF Position

122280-01E

www.fmiproducts.com

31

 

 

Operation

 

 

Continued

 

 

 

 

 

 

 

 

 

 

COMBUSTION AIR KIT

 

 

TO TURN OFF GAS

 

 

 

 

 

TO APPLIANCE

 

 

 

MODEL AK4 (OPTIONAL)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.Turn off wall switch or press OFF on handheld remote.

2.Turn off all electric power to appliance if service is to be performed.

3.Fully open glass doors if installed.

4.Remove front hearth brick and control access panel.

5.Turn gas control knob clockwise to OFF. Do not force.

6.Replace front refractory brick access panel.

7.Fully close glass doors if installed.

The outside air kit lever is located at the left and right hand sides of fireplace (see Figure

40). The vent can be installed through any outside wall a minimum of three feet below fireplace termination cap. Lifting lever up will free the outside air door to open. Pulling lever down will lock the door.

CAUTION: Air inlet ducts are not to terminate in attic space.

Open Position

Closed Position

Figure 40 - Outside Air Kit Lever

32

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122280-01E

Cleaning and Maintenance

WARNING: Installation and repairshouldbedonebyaqualified service person. The applianceshouldbeinspectedbefore each use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, pet hair, etc. It is imperative that the control compartments, burners and circulating air system be kept clean.

WARNING: Fireplaces equipped with glass doors should be operated only with doors fully opened or doors fully closed.Doors,ifleftpartlyopen, may draw gas and flame out of the fireplace opening creating risks of both fire and smoke.

Doors Fully Closed

Fireplace Front

WARNING: The logs can be hot. Handle only when cool.

WARNING: Turn off gas and electricalpowerbeforeservicing appliance.

WARNING: Failure to keep the primary air opening(s) of theburner(s)cleanmayresultin sooting and property damage.

Glass Doors

Glass doors are optional with the fireplace. When fireplace is in operation, doors must be fully opened or fully closed position only or a fire hazard may be created (see Figure 41).

A fireplace equipped with glass doors operates much differently than a fireplace with an open front. A fireplace with glass doors has a limited amount of air for combustion.

Excessive heat within fireplace can result if too large a fire is built or if combustion air gate is not completely open.The following tips should be followed to assure that both fireplace and glass doors retain their beauty and function properly. Both flue damper and glass doors must be fully opened before starting fire. This will provide sufficient combustion air and maintain safe temperatures in firebox.

Doors

Fully Opened

Fireplace Front

Figure 41 - Bi-FoldGlass Doors

Cleaning Glass

Clean glass with any commercial glass cleaner or soap and water. Do not use any abrasive material to clean glass. Do not clean glass with any cool water if glass is still hot from the fire and smoke.

A gas line or gas log lighter may be installed for the purpose of installing a vented or ventfree decorative gas appliance incorporating an automatic shutoff device and complying with the Standard for Decorative Gas Appliances for Installation in Vented Fireplaces, ANSI Z21.60 orAmerican Gas Association draft requirements for Gas Fired Log Lighters for

Wood Burning Fireplaces, Draft NO. 4 dated

August, 1993.

122280-01E

www.fmiproducts.com

33

Replacement Parts

Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.

Contact authorized dealers of this product.

If they can’t supply original replacement part(s), call FMI PRODUCTS, LLC at

1-866-328-4537.

When calling FMI PRODUCTS, LLC, have ready:

your name

your address

model and serial numbers of your heater

how heater was malfunctioning

purchase date

Usually, we will ask you to return the part to the factory.

Service Hints

When Gas Pressure Is Too Low

pilot will not stay lit

burner will have delayed ignition

fireplace will not produce specified heat

propane/LP gas supply may be low if using propane/LP gas

If using propane/LP gas, you may feel your gas pressure is too low. If so, contact your local propane/LP gas supplier.

Technical Service

You may have further questions about installation, operation, or troubleshooting. If so, contact FMI PRODUCTS, LLC at

1-866-328-4537.When calling please have your model and serial numbers of your heater ready.

You can also visit FMI PRODUCTS, LLC’s web site at www.fmiproducts.com.

Accessories

Notice: All accessories may not be available for all fireplace models.

Purchase these accessories from your local dealer. If they can not supply these accessories call FMI PRODUCTS, LLC at 1-866-328-4537for information. You can also write to the address listed on the back page of this manual.

Bi-FoldGlass Masonry Doors

BDMO36E - 36" Ebony

BDMO36G - 36" Pewter

BDMO36C - 36" Oiled Bronze

BDMO42E - 42" Ebony

BDMO42G - 42" Pewter

BDMO42C - 42" Oiled Bronze

BDMO50E - 50" Ebony

BDMO50G - 50" Pewter

BDMO50C - 50" Oiled Bronze

Air kit - AK4 and AK4F

Optional kit helps offset the negative pressure often existing in today's tightly constructed homes.

8" B-Typetransition pipe -BTC-8

34

www.fmiproducts.com

122280-01E

Wiring Diagram

BATTERY PACK

S I

CONTROL MODULE

I

PILOT CONNECTORS

S

VALVE

SIZE

SIZE

 

THTP

"D"

"D"

Bu Bu Bk Yl Bn Bn Bk Gn Og Bk

TP

 

 

 

 

 

TH

 

Bk

Bk

 

 

Red

Red

 

 

 

 

BuYl Bu Red GnOg Bk

 

 

REMOTE

 

Bn

(NOTE: CUT CONNECTOR & STRIP 1/4")

RECIEVER

 

 

BATTERY

 

 

 

 

 

 

RELAY

Bk

 

4 "AA" SIZE

TO J-BOX

 

 

 

Bn

BATTERY

 

 

ADAPTER

 

NOTE:

 

CONNECTION

 

IN FIELD

 

LIMIT SWITCH

 

13 CABLE TIE

122280-01E

www.fmiproducts.com

35

Troubleshooting

Note: Before troubleshooting the system, make sure the gas shutoff valve is ON. The two most common causes of a malfunctioning gas appliance are:

1.Loose wiring connections

2.Construction debris clogging the pilot and/or gas control valve filter

OBSERVED PROBLEM POSSIBLE CAUSE

REMEDY

Ignitor will not spark or pilot will not light

1.No gas supply or shutoff valve is OFF

2.Air in gas line

3.Construction debris clogging pilot orifice

4.Low gas pressure

5.Kinked pilot line

6.Control valve knob is not opening

7.No power to unit or the ignition module or power transformer is bad

1.Checktoseeifyouhavegas supply and that equipment shutoff valve is opened

2.Repeat lighting procedure several times to purge all air out of lines. If after repeated attempts appliance does not light, call for qualified service and repair

3.Remove debris and dirt, inspect and clean any other possible obstructions

4.Contact your gas supplier to check pressure

5.Have a qualified technician replace pilot line

6.Replace control valve (refer to Replacement Parts, page 34)

7.Check that main power is on and that all wire connections are made correctly to ignition model (see Wiring Diagram, page 35). Check for 24 VAC at the secondary side of transformer. If 24

VAC is present and module does not operate, have module replaced otherwise have transformer replaced

Pilot will not stay lit

1.

Loose wiring on ignitor

 

 

wire to ignition module

 

 

and/or poor ground to igni-

 

 

tion module

 

2.

Pilot flame too low to

 

 

sense

1.Check wiring connection.

Refer to wiring diagram, page 35, and/or check ground wire to ignition module

2.Clean and adjust pilot burner and check gas supply and inlet pressure to unit

Note:Haveaqualifiedtechnician replace pilot assembly if broken or corroded

Nogastoburner,althoughwall

1.

Wall switch wires defective

1.

Check electrical connec-

switch and valve are set to the

 

or too long

 

tions

ON position

2.

Thermopile not generating

2.

Recheck problems 1 and 2

 

 

sufficient voltage

 

 

36

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122280-01E

TROUBLESHOOTING

Continued

WARNING: If you smell gas

• Shut off gas supply.

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

IMPORTANT: Operating fireplace where impurities in air exist may create odors. Cleaning supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors.

OBSERVED PROBLEM POSSIBLE CAUSE

REMEDY

Fireplace produces aclicking/ ticking noise just after burner is lit or shut off

1.Metal expanding while heating or contracting while cooling

1.This is normal with most fireplaces. If noise is excessive, contact qualified service person

Fireplaceproducesunwanted

1. Fireplace burning vapors

1.

Ventilate room. Stop us-

odors

 

from paint, hair spray,

 

ing odor causing products

 

 

glues, etc. (See IMPOR-

 

while fireplace is running

 

 

TANT statement above)

 

 

 

2.

For propane/LP gas, low

2.

Contact local propane/LP

 

 

fuel supply

 

supplier

 

3.

Gas leak. See Warning

3.

Locate and correct all leaks

 

 

statement at top of page

 

(see Gas Line Hook-Up,

 

 

 

 

page 17)

 

 

 

 

Gas odor even when gas

1. Gas leak. See Warning

1.

Locate and correct all leaks

control valve is off

 

statement at top of page

 

(see Gas Line Hook-Up,

 

 

 

 

page 17)

 

2.

Control valve defective

2.

Replace control valve

 

 

 

 

Gas odor during combustion

1. Foreign matter between

1.

Take apart gas tubing and

 

 

control valve and burner

 

remove foreign matter

 

2.

Gas leak. See Warning

2.

Locate and correct all leaks

 

 

statement at top of page

 

(see Gas Line Hook-Up,

 

 

 

 

page 17)

Dark residue on logs or inside of fireplace

1.Air holes at burner inlet blocked

2.Burner flame holes blocked

3.Improper venting or excessive blockage

4.Excessive amounts of embers and pan material

1.Clean out air holes at burner inlets. Periodically repeat as needed

2.Remove blockage or replace burner

3.Have vent system inspected, including termination cap. Remove any restrictions or obstruction

4.Clear excess embers until a minimum gap of 1/2" remains under grate

122280-01E

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37

Parts

Models BVC-36Y,BVC-42YANDBVC-50Y

8

7

 

 

11

 

12

10

 

6

 

9

 

 

5

 

13

21

 

24

15/16

14

19

 

18

23

 

4

 

22

 

20

 

1

17

 

 

3

27

 

2

28

26

 

25

 

38

www.fmiproducts.com

122280-01E

Parts

This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts on page 34 of this manual.

KEY

 

 

 

36Y

 

42Y

 

50Y

 

 

-

-

-

NO.

PART NO.

DESCRIPTION

BVC

 

BVC

 

BVC

 

1

**

Face Assembly

 

 

 

2

**

Firebox Bottom Assembly

 

 

 

3

**

Firebox Bottom

 

 

 

4

121830-03

Hearth Brick Panel, 36"

 

 

 

 

 

 

121830-02

Hearth Brick Panel, 42"

 

 

 

 

 

 

121830-01

Hearth Brick Panel, 50"

 

 

 

 

 

5

**

Firebox Surround

 

 

 

6

**

Outer Dome Assembly

 

 

 

7

**

Insulation Pan

 

 

 

8

**

Top Insulation

 

 

 

9

121810-03

Fireplace Top Assembly, 36"

 

 

 

 

 

 

121810-02

Fireplace Top Assembly, 42"

 

 

 

 

 

 

121810-01

Fireplace Top Assembly, 50"

 

 

 

 

 

10

23490SA

Standoff

 

 

 

11

**

Fireplace Surround Assembly

 

 

 

12

109720-02

Clearance Spacer

 

 

 

13

117891-01

Fireplace Handle Bracket

 

 

 

14

21171

Gas Conduit Cover

 

 

 

15

109752-01

Conduit One

 

 

 

16

109752-02

Conduit Two

 

 

 

17

110037-01

Electrical Duct Assembly

 

 

 

18

**

Ash Box Assembly

 

 

 

19

**

Ash Box Ring

 

 

 

20

**

Hearth Support Brace

 

 

 

21

**

Inner Dome Assembly

 

 

 

22

122031-03

Smoke Shelf, 36"

 

 

 

 

 

 

122031-02

Smoke Shelf, 42"

 

 

 

 

 

 

122031-01

Smoke Shelf, 50"

 

 

 

 

 

23

**

Air Kit Door Assembly, Right

 

 

 

24

**

Air Kit Door Assembly, Left

 

 

 

25

109457-03

Screen, 36"

 

 

 

 

 

 

109457-02

Screen, 42"

 

 

 

 

 

 

109457-01

Screen, 50"

 

 

 

 

 

26

20806

Screen Rod, 36"

 

 

 

 

 

 

110146-03

Screen Rod, 42"

 

 

 

 

 

 

110146-02

Screen Rod, 50"

 

 

 

 

 

27

14574

Limit Switch

 

 

 

28

120441-01

Decorative Andiron

 

 

 

 

 

PARTS AVAILABLE NOT SHOWN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GA6060

Lava Rock

 

 

 

 

26839

Ember Material

 

 

 

 

112799-01

Ember Flakes

 

 

 

 

VTA-LS5-2

Scrap Logs

 

 

 

 

see page 43

Brick Panel Assemblies with Brick

 

 

 

 

 

Housings (1 each, right, left, rear)

 

 

 

 

 

 

** Not a field replaceable part.

QTY.

1

1

1

1

1

1

1

1

1

1

1

1

1

4

1

6

4

4

1

1

1

1

1

1

1

1

1

1

1

1

2

2

2

2

2

2

1

2

1

1

1

1

1

122280-01E

www.fmiproducts.com

39

Parts

Module Models bbm-36(n,p)-tka,bbm-42(n,p)-tkaandbbm-50(n,p)-tka

12

2

3

4

5

9 1

6

11

8

7

10

40

www.fmiproducts.com

122280-01E

Parts

This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts on page 34 of this manual.

 

 

 

 

 

 

TKA

 

TKA

 

TKA

 

TKA

 

TKA

 

TKA

 

 

 

 

 

-

-

-

 

-

 

-

 

-

 

 

 

 

 

36N

 

36P

 

42N

 

 

42P

 

50N

 

50P

KEY

 

 

 

-

-

-

 

-

-

-

 

 

 

BBM

BBM

 

BBM

 

BBM

 

BBM

 

BBM

 

NO.

PART NO.

DESCRIPTION

 

 

QTY.

1

**

Base Weldment

 

 

 

 

 

1

2

122122-01

Pilot, NG

 

 

 

 

 

 

 

 

1

 

 

122122-02

Pilot, LP

 

 

 

 

 

 

 

 

1

3

122032-01

Front Cover

 

 

 

 

 

1

4

122117-01

Valve, NG

 

 

 

 

 

 

 

 

1

 

 

122117-02

Valve, LP

 

 

 

 

 

 

 

 

1

5

14396

Brass Adapter 3/8 X 3/8

 

 

 

 

 

1

6

121836-01

Valve Bracket

 

 

 

 

 

1

7

121837-01

Battery Bracket

 

 

 

 

 

1

8

122118-01

Dexen Control Module

 

 

 

 

 

1

9

122119-01

Battery Relay

 

 

 

 

 

1

10

122121-01

AC Backup Battery Pack

 

 

 

 

 

1

11

120066-01

MLCR Receiver

 

 

 

 

 

1

12

122751-03

Logset Assembly, 36"

 

 

 

 

 

 

 

 

 

1

 

 

122751-02

Logset Assembly, 42"

 

 

 

 

 

 

 

 

 

1

 

 

122751-01

Logset Assembly, 50"

 

 

 

 

 

 

 

 

 

1

 

 

 

 

PARTS AVAILABLE NOT SHOWN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120065-01

MLCR Hand-HeldRemote

 

 

 

 

 

1

** Not a field replaceable part.

122280-01E

www.fmiproducts.com

41

Parts

This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts on page 34 of this manual.

BRICK PANEL ASSEMBLIES

PART NO.

DESCRIPTION

120842-01

36" Split Stack Left Panel Assembly

120842-02

42" Split Stack Left Panel Assembly

120842-03

50" Split Stack Left Panel Assembly

120845-01

36" Split Herringbone Left Panel Assembly

120845-02

42" Split Herringbone Left Panel Assembly

120845-03

50" Split Herringbone Left Panel Assembly

120843-01

36" Split Stack Right Panel Assembly

120843-02

42" Split Stack Right Panel Assembly

120843-03

50" Split Stack Right Panel Assembly

120846-01

36" Split Herringbone Right Panel Assembly

120846-02

42" Split Herringbone Right Panel Assembly

120846-03

50" Split Herringbone Right Panel Assembly

120844-01

36" Split Stack Rear Panel Assembly

120844-02

42" Split Stack Rear Panel Assembly

120844-03

50" Split Stack Rear Panel Assembly

120847-01

36" Split Herringbone Rear Panel Assembly

120847-02

42" Split Herringbone Rear Panel Assembly

120847-03

50" Split Herringbone Rear Panel Assembly

 

(R)(I)

(R)(I)

(R)(I)

 

(R)(I)

(R)(I)

-36SS

-

-

-

-42SH

-

-

-36SH

-42SS

 

-50SS

-

MKB

MKB

MKB

 

MKB

MKB

MKB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(R)(I)

50SH

-

 

QTY.

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

42

www.fmiproducts.com

122280-01E

NOTES

_____________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

_____________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

_____________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

______________________________________________________

122280-01E

www.fmiproducts.com

43

Warranty

KEEP THIS WARRANTY

Model (located on product or identification tag)______________________________

Serial No. (located on product or identification tag)___________________________

Date Purchased ___________________________

Keep receipt for warranty verification.

FMI PRODUCTS, LLC LIMITED WARRANTIES

New Products

Standard Warranty: FMIPRODUCTS,LLCwarrantsthisnewproductandanypartsthereoftobefreefromdefects in material and workmanship for a period of two (2) years from the date of first purchase from an authorized dealer provided the product has been installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s warnings and instructions.

For products purchased for commercial, industrial or rental usage, this warranty is limited to 90 days from the date of first purchase.

Factory Reconditioned Products

Limited Warranty: FMI PRODUCTS, LLC warrants factory reconditioned products and any parts thereof to be free from defects in material and workmanship for 30 days from the date of first purchase from an authorized dealer provided the product has been installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s warnings and instructions.

Terms Common toAll Warranties

The following terms apply to all of the above warranties:

Always specify model number and serial number when contacting the manufacturer. To make a claim under this warranty the bill of sale or other proof of purchase must be presented.

This warranty is extended only to the original retail purchaser when purchased from an authorized dealer, and only when installed by a qualified installer in accordance with all local codes and instructions furnished with this product.

This warranty covers the cost of part(s) required to restore this product to proper operating condition and an allowance for labor when provided by a FMI PRODUCTS, LLC Authorized Service Center or a provider approved by FMI PRODUCTS, LLC. Warranty parts must be obtained through authorized dealers of this product and/or FMI PRODUCTS, LLC who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty.

Travel, handling, transportation, diagnostic, material, labor and incidental costs associated with warranty repairs, unless expressly covered by this warranty, are not reimbursable under this warranty and are the responsibility of the owner.

Excluded from this warranty are products or parts that fail or become damaged due to misuse, accidents, improper installation, lack of proper maintenance, tampering, or alteration(s).

This is FMI PRODUCTS, LLC’s exclusive warranty, and to the full extent allowed by law; this express warranty excludes any and all other warranties, express or implied, written or verbal and limits the duration of any and all implied warranties, including warranties of merchantability and fitness for a particular purpose to two (2) years on new products and 30 days on factory reconditioned products from the date of first purchase. FMI PRODUCTS, LLC makes no other warranties regarding this product.

FMI PRODUCTS, LLC’s liability is limited to the purchase price of the product, and FMI PRODUCTS, LLC shall not beliableforanyotherdamageswhatsoeverunderanycircumstancesincludingindirect,incidental,orconsequential damages.

Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. For information about this warranty contact:

2701 S. Harbor Blvd.

Santa Ana, CA 92704

1-866-328-4537122280-01

www.fmiproducts.com Rev. E

04/10