Epson TX100, TX105, NX105 User Manual

Name: Epson TX100
Brand: Epson
SKU: 373737
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SERVICE MANUAL

Color Inkjet Printer

EPSON Stylus NX100/NX105/SX100/

SX105/TX100/TX101/TX102/ TX103/TX105/TX106/TX109/ ME 300

Confidential

SEMF08-002

Notice:

photocopying, recording, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.

 The contents of this manual are subject to change without notice.

 All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being

informed of them.

 The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof.

EPSON is a registered trademark of SEIKO EPSON CORPORATION.

General Notice: Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their

respective owners. EPSON disclaims any and all rights in those marks.

Imaging Products CS, PL & Environmental Management

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PRECAUTIONS

Precautionary notations throughout the text are categorized relative to 1) Personal injury and 2) damage to equipment.

DANGER Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by

DANGER Headings.

WARNING Signals a precaution which, if ignored, could result in damage to equipment.

The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.

DANGER

1. ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR PROCEDURES.

2. NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS TECHNICIANS IN THEIR LINE OF WORK.

3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.

4. WHEN DISASSEMBLING OR ASSEMBLING A PRODUCT, MAKE SURE TO WEAR GLOVES TO AVOID INJURIER FROM METAL PARTS WITH SHARP EDGES.

WARNING

1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.

2. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE.

3. ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS.

4. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.

5. REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF SECOND-SOURCE ICs OR OTHER NON-APPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE EPSON WARRANTY.

6. WHEN USING COMPRESSED AIR PRODUCTS; SUCH AS AIR DUSTER, FOR CLEANING DURING REPAIR AND MAINTENANCE, THE USE OF SUCH PRODUCTS CONTAINING FLAMMABLE GAS IS PROHIBITED.

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About This Manual

A D J U S T M E N T

R E Q U I R E D

C A U T I O N

C H E C K

P O I N T

W A R N I N G

This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of the printer. The instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page.

Manual Configuration

This manual consists of six chapters and Appendix.

CHAPTER 1.PRODUCT DESCRIPTIONS

Provides a general overview and specifications of the product.

CHAPTER 2.OPERATING PRINCIPLES

Describes the theory of electrical and mechanical operations of the product.

CHAPTER 3.TROUBLESHOOTING

Describes the step-by-step procedures for the troubleshooting.

CHAPTER 4.DISASSEMBLY / ASSEMBLY

Describes the step-by-step procedures for disassembling and assembling the product.

CHAPTER 5.ADJUSTMENT

Provides Epson-approved methods for adjustment.

CHAPTER 6.MAINTENANCE

Provides preventive maintenance procedures and the lists of Epsonapproved lubricants and adhesives required for servicing the product.

APPENDIX Provides the following additional information for reference:

• Exploded Diagram

• Parts List

Symbols Used in this Manual

Various symbols are used throughout this manual either to provide additional information on a specific topic or to warn of possible danger present during a procedure or an action. Be aware of all symbols when they are used, and always read NOTE, CAUTION, or WARNING messages.

Indicates an operating or maintenance procedure, practice or condition that is necessary to keep the product’s quality.

Indicates an operating or maintenance procedure, practice, or condition that, if not strictly observed, could result in damage to, or destruction of, equipment.

May indicate an operating or maintenance procedure, practice or condition that is necessary to accomplish a task efficiently. It may also provide additional information that is related to a specific subject, or comment on the results achieved through a previous action.

Indicates an operating or maintenance procedure, practice or condition that, if not strictly observed, could result in injury or loss of life.

Indicates that a particular task must be carried out according to a certain standard after disassembly and before re-assembly, otherwise the quality of the components in question may be adversely affected.

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Revision Status

Revision Date of Issue Description

A June 27, 2008 First Release

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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A

Contents

Chapter 1 PRODUCT DESCRIPTION

1.1 Features................................................................................................................. 9

1.2 Printing Specifications........................................................................................ 10

1.2.1 Basic Specifications................................................................................. 10

1.2.2 Ink Cartridge............................................................................................ 10

1.2.3 Print Mode............................................................................................... 11

1.2.4 Supported Paper....................................................................................... 12

1.2.5 Printing Area ........................................................................................... 14

1.3 Scanner Specifications........................................................................................ 14

1.3.1 Scanning Range....................................................................................... 14

1.4 General Specifications........................................................................................ 15

1.4.1 Electrical Specifications .......................................................................... 15

1.4.2 Environmental Conditions....................................................................... 15

1.4.3 Durability................................................................................................. 16

1.4.4 Acoustic Noise......................................................................................... 16

1.4.5 Safety Approvals (Safety standards/EMI)............................................... 16

1.5 Interface.............................................................................................................. 16

1.5.1 USB Interface .......................................................................................... 16

1.6 Control Panel ...................................................................................................... 17

1.6.1 Operation Buttons & LEDs ..................................................................... 17

1.6.2 Control Panel Functions .......................................................................... 18

1.7 Stand-alone Copy Function ................................................................................ 21

1.7.1 Supported Paper and Copy Mode............................................................ 21

1.7.2 Setting for Stand-alone Copy .................................................................. 21

1.7.3 Copy Speed.............................................................................................. 22

1.7.4 Multiple Copying..................................................................................... 22

Chapter 2 OPERATING PRINCIPLES

2.1 Overview ............................................................................................................ 24

2.1.1 Printer Mechanism .................................................................................. 24

2.1.2 Motors & Sensors.................................................................................... 25

2.1.3 Printhead.................................................................................................. 26

Chapter 3 TROUBLESHOOTING

3.1 Overview ............................................................................................................ 28

3.1.1 Specified Tools........................................................................................ 28

3.1.2 Preliminary Checks ................................................................................. 28

3.2 Error Indications and Fault Occurrence Causes................................................. 29

3.2.1 Troubleshooting by Error Message ......................................................... 30

3.2.2 Superficial Phenomenon-Based Troubleshooting ................................... 46

3.2.3 Motor and Sensor Troubleshooting......................................................... 53

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Chapter 4 DISASSEMBLY/ASSEMBLY

4.1 Overview ............................................................................................................ 55

4.1.1 Precautions .............................................................................................. 55

4.1.2 Tools........................................................................................................ 55

4.1.3 Work Completion Check......................................................................... 56

4.2 Disassembly Procedures..................................................................................... 57

4.3 Removing the Housing ....................................................................................... 58

4.3.1 Paper Support Tray.................................................................................. 58

4.3.2 Stacker Assy ............................................................................................ 58

4.3.3 Document Cover/ASF Cover .................................................................. 59

4.3.4 Scanner Stand /Cover Wire ..................................................................... 60

4.3.5 Scanner Unit ............................................................................................ 62

4.3.6 Middle Housing....................................................................................... 63

4.4 Removing the Circuit Boards ............................................................................. 64

4.4.1 Panel Unit ................................................................................................ 64

4.4.2 Main Board.............................................................................................. 65

4.4.3 Power Supply Unit .................................................................................. 66

4.5 Disassembling the Printer Mechanism ............................................................... 68

4.5.1 Printhead.................................................................................................. 68

4.5.2 CR Scale .................................................................................................. 71

4.5.3 Hopper ..................................................................................................... 72

4.5.4 PF Encoder/ PF Scale .............................................................................. 73

4.5.5 EJ Roller/ EJ Frame Assy........................................................................ 73

4.5.6 CR Motor/ Driven Pulley ........................................................................ 75

4.5.7 Ink System............................................................................................... 77

4.5.8 PF Motor.................................................................................................. 82

4.5.9 Main Frame ............................................................................................. 84

4.5.10 Upper Paper Guide ................................................................................ 86

4.5.11 CR Unit.................................................................................................. 87

4.5.12 PF Roller................................................................................................ 90

4.5.13 LD Roller/ ASF Unit ............................................................................. 91

4.5.14 Waste Ink Pads ...................................................................................... 93

4.6 Disassembling the Scanner Unit......................................................................... 96

4.6.1 Upper Scanner Housing........................................................................... 96

4.6.2 Scanner Carriage Unit ............................................................................. 97

4.6.3 Scanner Motor Unit ................................................................................. 99

Chapter 5 ADJUSTMENT

5.1 Adjustment Items and Overview...................................................................... 101

5.1.1 Servicing Adjustment Item List (TBD)................................................. 101

5.1.2 Required Adjustments (TBD) ............................................................... 103

5.2 Using the Adjustment Program (TBD) ............................................................ 105

5.2.1 TOP Margin Adjustment ....................................................................... 105

5.2.2 First Dot Position Adjustment............................................................... 105

5.2.3 Head Angular Adjustment..................................................................... 106

5.2.4 Bi-D Adjustment ................................................................................... 106

5.2.5 PF Adjustment....................................................................................... 107

Chapter 6 MAINTENANCE

6.1 Overview .......................................................................................................... 109

6.1.1 Cleaning................................................................................................. 109

6.1.2 Service Maintenance ............................................................................. 109

6.1.3 Lubrication ............................................................................................ 110

Chapter 7 APPENDIX

7.1 Exploded Diagram / Parts List ......................................................................... 113

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PRODUCT DESCRIPTION

CHAPTER

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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A

Paper Support & Stacker are Closed

Paper Support & Stacker are Opened

1.1 Features

Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/ TX105/TX106/TX109/ME 300 are entry class color ink-jet printers with the scanner function.

 Features

 Maximum print resolution: 5760 (H) x 1440 (V) dpi

 D2 Chips printhead

(Black: 90 nozzles x 1, Color: 29 nozzles x 3 per color)

 Borderless printing with pigment ink

 Four independent ink cartridges is installed.

 Dimensions

 Dimensions*1:434 mm (W) x 327 mm (D) x 185 mm (H)

 Weight*

Note *1 : Paper support and stacker are closed. Rubber feet are included.

*2 : Excluding the weight of ink cartridges and power cable.

: 4.45 kg

Figure 1-1. External View

PRODUCT DESCRIPTION Features 9

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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A

C A U T I O N

1.2 Printing Specifications

1.2.1 Basic Specifications

Table 1-1. Printer Specifications

Item Specification

Print method On-demand ink jet

Nozzle configuration Black: 90 nozzles x 1

Color: 29 nozzles x 3 (Cyan, Magenta, Yellow)

Print direction Bi-directional minimum distance printing, Unidirectional printing

Maximum print resolution

Print resolution Horizontal x Vertical (dpi)

Control code

Input buffer size 32 Kbytes

Paper feed method Friction feed, using the ASF (Auto Sheet Feeder)

Paper path Top feed, front out

Paper feed rates T.B.D. mm/sec (at 25.4 mm feed)

PF interval T.B.D.

5760 x 1440 (dpi) MGA

• 360 x 120 • 720 x 720

• 360 x 360 • 1440 x 720

• 360 x 720 • MGA 5760 x 1440

• ESC/P Raster command

• EPSON Remote command

1.2.2 Ink Cartridge

The product numbers of the EPSON ink cartridges for this printer are shown below.

Table 1-2. Product No. of Ink Cartridges

Color EAI Latin 1 Latin 2

T0691

T0731N

Black

Cyan

Magenta

Yellow

Note *1: ETT/EKL(WS)/EKL(Other)/EKL(LFR)/EHK/ESP/ESP(Phil)/EAL

T0881

T0692 T0882

T0693 T0883

T0694 T0884

*2 : ESP(India)/ESP(Inter)

T0901N

T0732N T0732N

T0733N T0733N

T0734N T0734N

T1161 T1171

 Shelf life

Two years from production date (if unopened), six months after opening package.

 Storage Temperature

Table 1-3. Storage Temperature

Situation Storage Temperature Limit

When stored in individual boxes

When installed in main unit

 Dimension

12.7 mm (W) x 68 mm (D) x 47 mm (H)

Euro

(West)

T0711 T0891

T0712 T0892

T0713 T0893

T0714 T0894

-20 oC to 40 oC (-4oF to 104oF)

-20 oC to 40 oC

(-4oF to 104oF)

CISMEA

T0921N

T0922N

T0923N

T0924N

Asia 1*1Asia 2*2ECC

T0731N

T1091

T1092

T1093

T1094

T0911N

T0732N T0912N

T0733N T0913N

T0734N T0914N

1 month max. at 40 oC (104oF)

T0911N

T0732N T0912N

T0733N T0913N

T0734N T0914N



Do not use expired ink cartridges.

 The ink in the ink cartridge freezes at -16 °C (3.2 oF). It takes

about three hours under 25 °C (77

F) until the ink thaws and

becomes usable.

PRODUCT DESCRIPTION Printing Specifications 10

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1.2.3 Print Mode

Table 1-4. Print Mode (Color)

Media Print Mode

Plain paper

Photo Quality Inkjet Paper

Matte Paper Heavy-weight

Premium Glossy Photo Paper

Glossy Photo Paper

Premium Semigloss Photo Paper

Ultra Glossy Photo Paper

Envelope

Note * : cps = character per second

Resolution

(H x V dpi)

Fast Economy

Economy

Normal 360x360

Photo 720x720

Best Photo 1440x720

Photo 720x720

Best Photo 1440x720

Super Fine 360x720

Photo 720x720

Best Photo 1440x720

Photo RPM

Best Photo 1440x720

Photo RPM

Normal 360x360

360x120

Fine 360x720

5760x1440

MGA

5760x1440

MGA

Fine 360x720

Dot Size (cps*)

Eco

(360cps)

VSD1

(165cps)

VSD2’

(240cps)

VSD3’

(240cps)

VSD2

(240cps)

VSD3

(240cps)

VSD2

(240cps)

VSD3

(240cps)

VSD2

(240cps)

VSD2

(240cps)

VSD3

(240cps)

VSD3

(240cps)

VSD3

(240cps)

VSD3

(240cps)

VSD1

(165cps)

VSD2’

(240cps)

Table 1-5. Print Mode (Monochrome)

Media Print Mode

Plain paper

Photo Quality Inkjet Paper

Matte Paper Heavy-weight

Envelope

Note * : cps = character per second

Resolution

(H x V dpi)

Fast Economy

Economy

Normal 360x360

Photo 1440x720

Photo 720x720

Best Photo 1440x720

Photo 720x720

Best Photo 1440x720

Normal 360x360

360x120

Fine 720x720

Dot Size (cps*)

Eco

(360cps)

VSD1

(165cps)

VSD2’

(240cps)

VSD3’

(240cps)

VSD2

(240cps)

VSD3

(240cps)

VSD2

(240cps)

VSD3

(240cps)

VSD1

(165cps)

VSD2’

(240cps)

PRODUCT DESCRIPTION Printing Specifications 11

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1.2.4 Supported Paper

The table below lists the paper type and sizes supported by the printer. The supported paper type and sizes vary depending on destinations (between EAI, EUR, and Asia).

Table 1-6. Supported Paper

Paper Name Paper Size

Thickness

(mm)

Legal 215.9 x 355.6 mm (8.5”x14”)

Letter 215.9 x 279.4 mm (8.5”x11”) Y - Y - Y -

A4 210 x 297 mm (8.3”x11.7”) Y - Y - Y -

B5 182 x 257 mm (7.2”x10.1”) - - Y - Y -

Plain paper

A5 148 x 210 mm (5.8”x8.3”) - - Y - Y -

0.08-0.11

Half Letter 139.7 x 215.9 mm (5.5"x8.5”) Y - - - - -

A6 105 x 148 mm (4.2”x5.8”) Y - Y - Y -

User Defined

89 x 127- 329 x 1117.6 mm (3.56”x 5.08” - 13.16”x44.7”)

Premium Inkjet Plain Paper A4 210 x 297 mm (8.3”x11.7”) 0.11

Premium Bright White Paper (EAI) Letter 215.9 x 279.4 mm (8.5”x11”) 0.11

Bright White Inkjet Paper (Euro, Asia) A4 210 x 297 mm (8.3”x11.7”) 0.13

Letter 215.9 x 279.4 mm (8.5”x11”)

A4 210 x 297 mm (8.3”x11.7”) Y Y Y Y Y Y

Ultra Premium Glossy Photo Paper (EAI) Ultra Glossy Photo Paper (Euro, Asia)

8” x 10” 203.2 x 254 mm Y Y Y - Y -

5” x 7” 127 x 178 mm Y Y Y Y Y Y

0.30

4” x 6” 101.6 x 152.4 mm Y Y Y Y Y Y

3.5” x 5” 89 x 127 mm Y Y Y Y Y Y

Letter 215.9 x 279.4 mm (8.5”x11”)

Premium Photo Paper Glossy (EAI)

Premium Glossy Photo Paper (Euro, Asia)

A4 210 x 297 mm (8.3”x11.7”) Y Y Y Y Y Y

0.27

8” x 10” 203.2 x 254 mm Y Y Y - Y -

Weight

64-90 g/m

(17-24 lb.)

80 g/m

(21 lb.)

90 g/m

(24 lb.)

92.5 g/m (25 lb.)

290 g/m

(77 lb.)

255 g/m

(68 lb.)

EAI EUR Asia

Y - Y - Y -

- - Y - Y -

Y - - - - -

- - Y - Y -

Y Y Y - Y -

PRODUCT DESCRIPTION Printing Specifications 12

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Note *1 : “Y” in the “P” column stands for “the paper type/size is Supported”.

*2 : “Y” in the “B” column stands for “Borderless printing is available”.

C A U T I O N

 Make sure the paper is not wrinkled, fluffed, torn, or folded.  The curve of paper must be 5 mm or below.  When printing on an envelope, be sure the flap is folded neatly.  Do not use the adhesive envelopes.  Do not use double envelopes and cellophane window envelopes.

Table 1-6. Supported Paper

Paper Name Paper Size

Thickness

(mm)

5” x 7” 127 x 178 mm

Photo Paper Glossy (EAI)

Glossy Photo Paper (Euro, Asia)

16:9 wide 101.6 x 180.6 mm Y Y Y Y Y Y

101.6 x 152.4 mm Y Y Y Y Y Y

0.27

4" x 6

3.5” x 5” 89 x 127 mm Y Y Y Y Y Y

Letter 215.9 x 279.4 mm (8.5”x11”)

Photo Paper Glossy (EAI)

Glossy Photo Paper (Euro, Asia)

A4 210 x 297 mm (8.3”x11.7”) Y Y Y Y Y Y

5” x 7” 127 x 178 mm - - Y Y Y Y

0.25

4” x 6” 101.6 x 152.4 mm Y Y Y Y Y Y

Letter 215.9 x 279.4 mm (8.5”x11”) Premium Photo Paper Semi-Gloss (EAI) Premium Semigloss Photo Paper (Euro, Asia)

A4 210 x 297 mm (8.3”x11.7”) Y Y Y Y Y Y

0.27

4” x 6” 101.6 x 152.4 mm Y Y Y Y Y Y

A4 210 x 297 mm (8.3”x11.7”)

Photo Paper

5” x 7” 127 x 178 mm - - Y Y - -

0.24

4” x 6” 101.6 x 152.4 mm - - Y Y Y Y

Letter 215.9 x 279.4 mm (8.5”x11”) Premium Presentation Paper Matte (EAI) Matte Paper-Heavyweight (Euro, Asia)

A4 210 x 297 mm (8.3”x11.7”) Y Y Y Y Y Y

0.23

8” x 10” 203.2 x 254 mm Y Y - - - -

Photo Quality Inkjet Paper A4 210 x 297 mm (8.3”x11.7”) 0.13

#10 104.8 x 241.3 mm (4.125”x9.5”)

Envelopes

#DL 110 x 220 mm - - Y - Y -

#C6 114 x 162 mm - - Y - Y -

Weight

255 g/m

(68 lb.)

258 g/m

(68 lb.)

250 g/m

(66 lb.)

190 g/m

(51 lb.)

167 g/m

(44 lb.)

102 g/m

(27 lb.)

75-100 g/m

(20-27 lb.)

EAI EUR Asia

Y Y Y Y Y Y

Y Y Y - Y -

- - Y Y Y Y

Y Y Y - Y -

- - Y - Y -

Y - Y - Y -

PRODUCT DESCRIPTION Printing Specifications 13

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Print Area

LM RM

Cut Sheet (Standard)

Cut Sheet (Borderless)

Paper SIze

Print Area

Envelope

Paper Size

Paper Feed Direction

OTM

OLM

Scanning starting position

Scan area

Scan bed

Original

(facedown)

Home position

1.2.5 Printing Area

The printing area for this printer is shown below.

Table 1-7. Printing Area (Margins)

Print Mode Paper Size

Standard print

Borderless print

Note * : The margins for Borderless print are margins that bleed off the edges of paper.

Any size 3 mm 3 mm 3 mm 3 mm

Envelope 5 mm 5 mm 3 mm 20 mm

A4 / Letter to 5” x 7”

4” x 6” / 3.5” x 5” 2.82 mm* 3.60 mm*

Left Right Top Bottom

2.54 mm* 2.54 mm*

Margin

2.96 mm* 4.02 mm*

1.3 Scanner Specifications

Table 1-8. Basic Specifications

Item Specification

Scanner type Flatbed, color

Scanning method Moving carriage, stationary document

Home position The front right corner

Photoelectric device CIS

Light source LED

Maximum document sizes A4 or US letter

Scanning range 8.5” x 11.7” (216 mm x 297 mm)

Maximum resolution

Maximum effective pixels 5,100 x 14,040 pixels (CIS optical resolution x Microstep drive)

Pixel depth

Main scan: 600 dpi Sub scan: 1200 dpi

Input: 16 bit each pixel Output: 1, 8 bit

1.3.1 Scanning Range

Table 1-9. Scanning Range

RL (read length) RW (read width) OLM (left margin) OTM (top margin)

297 mm 216 mm 1.5 mm ± 1mm 1.5 mm ± 1mm

PRODUCT DESCRIPTION Scanner Specifications 14

Figure 1-2. Printing Area

Figure 1-3. Scanning Range

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C A U T I O N

10/50

27/80

35/9520/68

Temperature (°C/°F)

Humidity (%)

30/86 40/104

1.4 General Specifications

1.4.1 Electrical Specifications

Table 1-10. Primary Power Specifications

Item 100-120 V model 220-240 V model

Rated power supply voltage 100 to 120 VAC 220 to 240 VAC

Input voltage range 90 to 132 VAC 198 to 264 VAC

Rated current (Max. rated current) 0.6 A (TBD A) 0.4 A (TBD A)

Rated frequency 50 to 60 Hz

Input frequency range 49.5 to 60.5 Hz

Insulation resistance

Energy conservation International Energy Star Program compliant

Standby (Max, when

Power off)

Power consumption

Sleep (Max) 3.8 W 3.8 W

Copying (Normal BK

mode, Typ.)

Copying (Draft BK

mode, Max.)

1500 VAC for one minute

(between AC lines and chassis)

Higher than 10 M Ω at 500 VDC

(between AC lines and chassis)

1 W 1 W

11.7 W 11.5 W

22.1 W 22.4 W

1.4.2 Environmental Conditions

Table 1-11. Environmental Conditions

°F)

Humidity

20 to 80%

Condition Temperature

Operating

Storage

(in carton box)

10 to 35°C

(50 to 95

-20 to 60°C*

(-4°F to 140°F)

Note *1 : The combined Temperature and Humidity conditions must be within the blue-shaded

range in

Fig.1-4.

*2 : No condensation

*3 : 1 mouth at 40°C

120 hours at 60°C

5 to 85%

*1,2

Shock Vibration

(1 msec or less)

(2 msec or less)

0.15G,

to 55Hz

1.5G,

to 55Hz

Note 1: If the printer or scanner is not operated for more than three minutes, the printer goes

into the power save mode within two minutes.

PRODUCT DESCRIPTION General Specifications 15

Figure 1-4. Temperature/Humidity Range

 When returning the repaired printer to the customer, make sure

the Printhead is covered with the cap and the ink cartridge is installed.

 If the Printhead is not covered with the cap when the printer is

off, turn on the printer with the ink cartridge installed, make sure the Printhead is covered with the cap, and then turn the printer off.

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1.4.3 Durability

 Total print life: 10,000 pages (A4, 3.5% duty),

or three years which ever comes first

 Printhead: Five billions shots (per nozzle) or five years which ever comes

first

 Scanner carriage: 36,000 cycles of carriage movement

1.4.4 Acoustic Noise

 T.B.D. dB

(when printing from PC, on Premium Glossy Photo Paper, in highest quality)

 T.B.D. dB (when scanning, default setting)

1.4.5 Safety Approvals (Safety standards/EMI)

USA UL60950-1

FCC Part15 Subpart B Class B

Canada CSA/CSA-C22.2 No.60950-1

CAN/CSA-CEI/IEC CISPR 22 Mexico NOM-019-SCFI-1998 Taiwan IEC60950-1 :2001

CNS13438 Class B

CNS14336 Euro EN60950-1

EN55022 Class B

EN61000-3-2, EN61000-3-3

EN55024

IEC60950-1 :2001 (CE Mark(LCV)) Germany GS Mark Russia GOST-R (IEC60950-1, CISPR 22)

GOST-R 51318.22-99

GOST-R 51318.24-99

GOST-R 51317.3.2-99

GOST-R 51317.3.3-99

GOST 26329-84 Singapore IEC60950-1 Korea K60950-1

KN22 Class B

KN61000-4-2/-3/-4/-5/-6/-11

MIC MARK China GB4943 :2001

GB9254, GB17625.1 Hong Kong IEC60950-1 Argentina IEC60950-1 Australia AS/NZS CISPR22 :2002

1.5 Interface

This printer has USB interface of the following specifications.

1.5.1 USB Interface

The table below describes the specifications of the USB interface to connect a PC.

Table 1-12. USB Interface Specifications

Item USB Device port

Compatible standards • Based on Universal Serial Bus Specifications Revision 2.0

• Universal Serial Bus Device Class Definition for Printing Devices Version 1.1

Transfer rate 12 Mbps (Full Speed)

Data format

Compatible connector

Max. cable length

Table 1-13. Device ID

When IEEE 1284.4 is Enabled When IEEE 1284.4 is Disabled

@EJL[SP]ID[CR][LF]

MFG:EPSON; CMD:ESCPL2,BDC,D4,D4PX; MDL:Model Name; CLS:PRINTER; DES:EPSON[SP]Model Name; [FF]

The “Model Name” is replaced as shown in the following table.

Table 1-14. Model Names Indicated in the Device ID

Model Name Country (Product specification)

Stylus NX100 EAI (STD/Mass/Canada)

Stylus SX100 Euro, Euro Premium

Stylus TX100

Stylus TX101 ESP (Inter), ESP (India)

Stylus TX105 EAI (Latin 120V Brazil / Latin 120V Colombia / Latin 220V)

Stylus TX106 CISMEA, CISMEA Premium

ME 300 ECC / ECC (Office)

EAL, ESP, ESP(Phil), EHK, ETT, EKL (WS/Others/LFR)

EAI (Latin 120V Mexico)

NRZI

USB Series A

2 [m] or less

@EJL[SP]ID[CR][LF]

MFG:EPSON; CMD:ESCPL2,BDC; MDL:Model Name; CLS:PRINTER; DES:EPSON[SP]Model Name; [FF]

PRODUCT DESCRIPTION Interface 16

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Power

Power LED

Stop

Paper LED

Ink LED

Start Photo

Start B&W

Start Color

1.6 Control Panel

1.6.1 Operation Buttons & LEDs

The following buttons and LEDs are equipped on the control panel.

Table 1-15. Buttons & LEDs

Button/LED Function

Power Turns the power ON/OFF.

Stops printing immediately and ejects the paper.

Cancels the job which is printing/copying at the same time.

Adjusts the image size to the paper and starts color photo copying.

• Flashes at power ON/OFF.

• Flashes during each sequence is in progress.

• Flashes when a fatal error occurs or maintenance is required.

• Lights in Ready status.

Button

LED

Stop

Start Photo

Start B&W Starts B&W copying.

Start Color Starts color copying.

Power LED

Paper LED Lights or flashes when a paper-related error occurs.

Ink LED Lights or flashes when a ink-related error occurs.

Figure 1-5. Control Panel (EAI version as a sample)

PRODUCT DESCRIPTION Control Panel 17

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1.6.2 Control Panel Functions

Table 1-16. Buttons Functions

Button Printer Status Functions

Power Power Off Turns the power OFF.

Power On

Stop Printing / Copying Stops printing immediately and ejects the paper. Cancels the job which is printing/copying at the same time.

Ink Out

No Cartridge

Incorrect Cartridge

Paper Out / Paper Jam

Sleep

Stop

At power-on

Ready / Ink Low

(when pressed for 3 seconds or more)

Sleep

Start Photo

Ready / Ink Low Adjust the size to the paper and starts color photo copying.

Sleep Recovers from sleep, adjust the size to the paper and starts color photo copying.

Start B&W

Ready / Ink Low Starts B&W copying.

Sleep Recovers from sleep and starts B&W copying.

Start B&W (when pressed for 3 seconds or more)

Start Color

Ready / Ink Low Adjust the size to the paper and starts B&W copying.

Sleep Recovers from sleep, adjust the size to the paper and starts B&W copying.

Ready / Ink Low Starts color copying.

Sleep Recovers from sleep and starts color copying.

 Turns the power ON.  Ejects the paper if the paper is not ejected yet.

 Runs a sequence of ink cartridge replacement.  Performs the following sequence in due order each time the stop button is pressed.

1. Moves the carriage to the ink check positions.

2. Moves the carriage there in the order of cyan, magenta, yellow, and black (prioritized order). Moves the carriage to the ink cartridge replacement position after displaying all the colors to be displayed. (Skips the colors with sufficient ink)

3. Moves the carriage back to the home position if it is at the ink cartridge replacement position, and performs replacement cleaning.

 Stops printing and cancels the job.  Ejects the paper if the paper is not ejected yet.  Recovers from the error if the ejecting the paper is performed and successful.

 Recovers from sleep.  Performs recovering from sleep (Initialization of the printer mechanism, etc.) if necessary.

 Prints the nozzle check pattern.  After printing the nozzle check pattern, the printer turns on stand-by; the same status after initialization.  Stops printing and cancels the print job if the stop button is pressed during printing the nozzle check pattern. It

becomes ready after ejecting the paper.

 Starts head cleaning.  Changes to the ink-out error status if the remaining ink level is not enough for cleaning.

 Recovers from sleep and starts head cleaning.  Changes to the ink-out error status if the remaining ink level is not enough for cleaning.

PRODUCT DESCRIPTION Control Panel 18

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Black

Yellow

Cyan

Magenta

8 dots

360 dpi VSD1(Large) dot

0.212 mm (1/120 inch)

Nozzle check pattern

Table 1-16. Buttons Functions

Button Printer Status Functions

Start Color (when pressed for 3 seconds or more)

Stop + Start B&W Ready / Ink Low Starts B&W copying in the draft mode.

Stop + Start Color Ready / Ink Low Starts color copying in the draft mode.

Start Photo + Start B&W Ready / Ink Low Makes 20 copies in B&W copying.

Start Photo + Start Color Ready / Ink Low Makes 20 copies in color copying.

Note *1: If the stop button is pressed when the power LED begins to flash, the nozzle check function becomes available.

Ready / Ink Low Adjust the size to the paper and starts color copying.

Sleep Recovers from sleep, adjust the size to the paper and starts color copying.

Sleep Recovers from sleep and starts B&W copying in the draft mode.

Sleep Recovers from sleep and starts color copying in the draft mode.

Sleep Recovers from sleep and makes 20 copies in B&W copying.

Sleep Recovers from sleep and makes 20 copies in color copying.

(This function becomes available if the stop button is pressed at the above timing regardless of whether the power button is being pressed or not.)

*2: The nozzle check pattern is as follows. Numbers in the figure indicate nozzle numbers. In actual check patterns, the version of firmware is also printed.

(Nozzle numbers and color names are not printed.)

*3: When displaying a paper out error : If the paper feeding finishes successfully, cancels the error and continues the procedure.

When displaying a paper jam error : If the paper ejection finishes successfully, cancels the error and continues the procedure.

PRODUCT DESCRIPTION Control Panel 19

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Table 1-17. LED Functions

LED

Printer Status

Power LED Paper LED Ink LED

Power OFF (processing) High-speed flashing OFF OFF 1

Fatal error (system error) High-speed flashing High-speed flashing High-speed flashing 2

Fatal error (mechanical error) Flashing Flashing Flashing 3

Maintenance request (Waste ink overflow)

Flashing ON ON 4

Power ON (initializing) Flashing --- --- 5

Paper jam error --- Flashing OFF 6

Multi-feed error --- Flashing OFF 7

Ink out error / No ink cartridge error Ink cartridge detection error

--- OFF ON 8

Ink cartridge replacement is in progress Flashing 2 OFF Flashing 2 9

Ink sequence is in progress Flashing --- --- 10

No paper error --- ON OFF 11

Copying Flashing --- --- 12

Printing from PC Flashing --- --- 13

Scanner operation from PC Flashing --- --- 14

Power ON (Print data processing) Flashing --- --- 15

Ink low --- --- Flashing 16

Power ON (normal idle state) ON --- --- 17

Power ON (Sleep) Low-speed flashing OFF OFF -

Printing & job being canceled Flashing --- --- -

Note : --- : No change

Flashing : Repeats ON and OFF every 1.25 seconds. Flashing 2 : Repeats ON for 0.5 second, OFF for 0.5 second, ON for 0.5 second, and OFF for 1.0 second. High-speed flashing : Repeats ON and OFF every 0.5 second. Low-speed flashing : Repeats ON and OFF every 2 seconds.

Note : See “ 3.2 Error Indications and Fault Occurrence Causes ” (p.29) for remedies for errors.

Priority

PRODUCT DESCRIPTION Control Panel 20

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Scan / Print direction

Readable Length

Paper Length

Paper Width

Paper Length

Readable

Width

Readable Length

OTM

OLM

Home position

 Standard copy

 Borderless copy

1.7 Stand-alone Copy Function

1.7.1 Supported Paper and Copy Mode

Paper Type

Plain paper

Photo Paper 4” x 6” Standard 1440x720 VSD3 ON ON OK

1.7.2 Setting for Stand-alone Copy

You can make settings by a specific key operation to select color copy, B&W copy, or photo copy. Refer to

Settings Function

Copy type Select from color copy, B&W copy or photo copy by a key operation. Layout • Color Copy, B&W Copy

Print setting

PRODUCT DESCRIPTION Stand-alone Copy Function 21

Paper type

Paper size

Quality

Fit to Page

Table 1-18. Supported Paper and Copy Mode

Size

A4,

Letter

Table 1-16 for key operation methods.

Table 1-19. Settings for Stand--alone Copy

Normal layout with 3mm margins

• Photo Copy Borderless (The area size of projections: Fixed to Maximum.)

Refer to Table 1-18.

When “Fit to Page” is selected by the key operation, a copy is made adjusting the image size to the paper by enlarging/reducing the original. The zoom ratio is determined as follows, and the same ratio is applied to both horizontal and vertical sides.

• Detects the image size of the original using the preview function.

• Calculates an appropriate zoom ratio from the image size and the printable area of the paper.

• If the ratio falls into less than 25%, 25% is applied. 400% is applied if over 400% likewise.

• For color/B&W copying, the zoom ratio is determined so as to make a copy of the whole image of the original on the paper.

• For photo copying, the zoom ratio is determined so as not to leave any margins on the paper.

Quality

Draft 360x120 Eco ON OFF NA

Standard 360x360 VSD1 ON OFF NA

Resolu-

tion

Dot

Size

Bi-D

Micro

Weave

Border-

less

1.7.2.1 Relation Between Original and Copy

The scanning start position is located on the front right of the scan bed. The relations between the original placed face down and its copy are as follows.

Figure 1-6. Relation Between Original and Copy (Borderless/With Borders)

Original Document

A Scan bed ---

B Scan area “ 1-9 Scanning Range ” (p.14)

C Original (face down) ---

OTM Top margin (out of scan range) “ 1-9 Scanning Range ” (p.14)

OLM Left margin (out of scan range) “ 1-9 Scanning Range ” (p.14)

Copied Document

D Copied paper ---

E Print area “ 1-7 Printing Area (Margins) ” (p.14)

F Copy ---

LM, RM Left margin, Right margin

TM, BM Top margin, Bottom margin*

“ 1-7 Printing Area (Margins) ” (p.14)

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1.7.3 Copy Speed

Table 1-20. Copy Speed

Copy Conditions (eMemo, A4 size, per copy) Time

360 x 120 dpi

Plain paper

360 x 360 dpi

Monochrome copy 5 sec

Color copy 14 sec

Monochrome copy 20 sec

Color copy 72 sec

1.7.4 Multiple Copying

Making 20 (fixed value) copies in color/B&W becomes available by operating specific keys (Refer to scanning by storing the scanned data in the memory to makes copying faster. However, if the scanned data is bigger than the memory’s capacity, scanning will be repeated for each copy. The conditions that the scanned data can be stored in the memory are as follows.

Copy Mode

Color copy Monochrome copy

p. 18). In this copying, the second copy or later are carried out without

Table 1-21. Conditions for Storing the Scanned Data

Quality

Draft

Standard

The scanned data can be stored. The second or later will be printed without scanning.

Tries to compress the scanned data to store it in the memory. Some data can not be stored, scanning will be repeated after the second in that case.

Storing the data/repeating scanning

PRODUCT DESCRIPTION Stand-alone Copy Function 22

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OPERATING PRINCIPLES

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Compression Spring

LD Roller

Retard Roller

Lever Pick Clutch

PE Sensor

PF Motor

Cap Assy

Carriage Unit

CR Encoder Sensor

PF Roller

CR Timing Belt

EJ Roller

Wheel Star Metal

PF ScalePF Encoder Sensor

CR Motor

CR Scale

Wheel Star Exit

Pump Assy

2.1 Overview

This chapter describes the mechanism of Epson STYLUS NX100/NX105/SX100/ SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300.

2.1.1 Printer Mechanism

Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/ TX105/TX106/TX109/ME 300 printer mechanism consists of printhead, carriage mechanism, paper loading mechanism, paper feed mechanism, and ink system.

As the conventional models, Epson STYLUS NX100/NX105/SX100/SX105/TX100/ TX101/TX102/TX103/TX105/TX106/TX109/ME 300 is equipped with two DC motors; one is used to drive the paper loading, paper feed mechanisms, and the pump mechanism that includes the carriage lock mechanism, and another one is used to drive the carriage mechanism. A paper is fed from the rear ASF unit by means of the LD roller and Retard roller and ejected to the front tray.

OPERATING PRINCIPLES Overview 24

Figure 2-1. Printer Mechanism block diagram

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PF Encoder Sensor

CR Contact Module

PE Sensor

Printhead

CR Motor

PF Motor

CR Encoder Sensor

CIS Unit

CR Motor

2.1.2 Motors & Sensors

Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/ TX105/TX106/TX109/ME 300 printer mechanism is equipped with the following printhead, motors and sensors.

Table 2-1. Printer Mechanism Motors & Sensors

No. Name Specification

1 Printhead Refer to“ 2.1.3 Printhead ” (p.26)

Type: DC motor Drive voltage: 42VDC +/- 5% (DRV IC voltage)

2 CR Motor

3 PF Motor

4 PE Sensor

5 CR Contact Module CSIC board

6 CR Encoder Sensor

7 PF Encoder Sensor

Table 2-2. Scanner Mechanism CIS & Motor

No. Name Specification

1 CIS Unit

2 CR Motor

Coil resistance: TBD Inductance: TBD Drive method: PWM, constant-current chopping

Type: DC motor Drive voltage: 42VDC +/- 5% (DRV IC voltage) Coil resistance: TBD Inductance: TBD Drive method: PWM, constant-current chopping

Purpose : Detection of paper top and bottom edge, for control

Type: Photo interrupter

Type: Photo interrupter Resolution: TBD

Resolution :600 dpi (Main) x 1200 dpi (Sub) Pixel Depth :16 bit per pixel (input)

Type :TBD Voltage :TBD Coil resistance :TBD Inductance :TBD Drive method :PWM

to set paper at the print start position

1, 8 bit per pixel (output)

Figure 2-2. Motors & Sensors in Printer Mechanism

Figure 2-3. CIS Unit and CR Motor in Scanner Mechanism

OPERATING PRINCIPLES Overview 25

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C#29

C#1

M#29

M#1

Y#29

Y#3 Y#2

Y#1

K#3

K#1

K#90

K#89

K#2

Carriage movement direction

Paper feed direction

2.1.3 Printhead

The D2 Chips type printhead is employed.

 Nozzle configuration

 Black: 90 nozzles x 1  Color: 29 nozzles x 3 (cyan, magenta, yellow)

The nozzle layout as seen from behind the printhead is shown below.

Figure 2-4. Nozzle Layout

OPERATING PRINCIPLES Overview 26

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TROUBLESHOOTING

CHAPTER

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W A R N I N G

C H E C K

P O I N T

3.1 Overview

This chapter describes how to solve problems.

 Be careful to avoid electric shocks when checking the electrical

circuit boards (MAIN and PSE/PSB boards) while the power is turned on.

 Touching an FET, transistor or heat sink with one hand while

touching a metal part of the mechanism with the other hand could result in an electric shock, so carefully avoid this.

 After initial filling of ink has been repeated several times,

immediate moving or tilting of the printer could result in leaking of ink that has not been completely absorbed by the Waste Ink Pad. When initial filling of ink has been repeated several times, check the ink remaining in the tip of the Waste Ink Tube and the waste ink not absorbed by the Waste Ink Pad before moving the printer.

 Disassembly and reassembly of parts is often required when

identifying the causes of problems. The parts should be disassembled and re-assembled correctly while referring to

“DISASSEMBLY/ASSEMBLY” (p.54) so that the operation

and status of each check item can be correctly verified.

 Some individual part and units may require adjustment once

they are removed or replaced. If removing or replacing parts which have specific instructions for adjustment included in

“DISASSEMBLY/ASSEMBLY” (p.54), be sure to make these

adjustments after repairing the problem location.

3.1.2 Preliminary Checks

Before starting troubleshooting, be sure to verify that the following conditions are all met:

 The power supply voltage must be within the specification limits. (Measure the

voltage at the wall socket.)

 The power code must be free from damage, short circuit or breakage, or miswiring

in the power code.

 The printer must be grounded properly.

 The printer should not be located in a place where it can be exposed to too high or

low temperature, too high or low humidity, or abrupt temperature change.

 The printer should not be located near waterworks, near humidifiers, near heaters

or near flames, in a dusty atmosphere or in a place where the printer can be exposed to blast from an air conditioner.

 The printer should not be located in a place where volatile or inflammable gases

are produced.

 The printer should not be located in a place where it can be exposed to direct rays

of the sun.

 The printer must be placed on a strong and steady level table (without an

inclination larger than five degrees).

 Any vibrating equipment must not be placed on or under the printer.

 The paper used must conform to the specification.

 There is no error in handling of the printer.

3.1.1 Specified Tools

This printer does not require any specified tools for troubleshooting.

TROUBLESHOOTING Overview 28

 Check the inside of the printer, and remove foreign matters if any, such as paper

clips, staples, bits of paper, paper dust or toner.

 Clean the inside of the printer and the rubber rolls.

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3.2 Error Indications and Fault Occurrence Causes

This chapter describes how the printer indicates an error status with LEDs, and why the error is caused, when a problem happened during each sequence/operation (power-on sequence, paper feeding, ink drawing, and so on).

Table 3-1. Error Indications and Fault Occurrence Causes

Error Name

Fatal error (scanner)

Fatal error

Maintenance error (waste ink overflow) Flashing ON ON The waste ink counter exceeds to capacity. Table 3-3. (p36)

Ink out error / No ink cartridge error/

Ink cartridge detection error

Note : --: No change

Flashing: Repeats ON and OFF every 1.25 seconds. High-speed flashing: Repeats ON and OFF every 0.5 second.

(printer mechanism)

Paper jam error -- Flashing OFF Paper stays in the paper path after paper ejection. Table 3-4. (p37)

Paper out error -- ON OFF Failure to load paper to print. Table 3-5. (p40)

Double feed error -- Flashing OFF Double feed during double sided printing. Table 3-6. (p42)

High-speed

Flashing Flashing Flashing

LED Indications

Power Paper Ink

High-speed

flashing

-- OFF ON

flashing

High-speed

flashing

Error Cause Reference

• RAM trouble occurs.

• System trouble occurs.

Mechanical trouble occurs.(CR error, PF error etc.)

• The cartridge has run out of ink.

• The printer could not detect the cartridge.

• The printer detected non-Epson cartridge.

• Writing to/reading from the CSIC could not be made.

Table 3-2. (p30)

Table 3-7. (p43)

TROUBLESHOOTING Error Indications and Fault Occurrence Causes 29

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Scanner Motor cable

Scanner Carriage FFC

3.2.1 Troubleshooting by Error Message

The following tables provide troubleshooting procedures. Confirm the error message indicated on the LED or the STM3 screen on the PC’s display, and verify it in the following list and the figures at the end of this chapter for the corresponding troubleshooting remedy. If some parts need to be replaced or repaired, make sure to follow the procedure given in Chapter 4 “Disassembly / Assembly”.

Check point Remedy

1. Connect the Scanner Motor cable to J5 on the Main Board.

2. Replace the Scanner Motor with a new one.

Occurrence timing

CR position

Detailed phenomenon

Table 3-2. Check point for Fatal error according to each phenomenon

Defective

unit/part name

1. Check if the Scanner Motor cable is connected to J5 on the Main Board.

Scanner Motor

2. Check if the coil resistance of the Scanner Motor is

TBD Ω or by using the tester (refer to Table 3-13).

• Power on

• Anywhere

TROUBLESHOOTING Error Indications and Fault Occurrence Causes 30

The Scanner Unit does not initialize when the power is turned on.

Scanner Carriage

FFC

CIS Unit 1. Check if the CIS Unit is damaged. 1. Replace the CIS Unit with a new one.

3. Check if the Scanner Motor Cable is damaged. 1. Replace the Scanner Motor Unit with a new

1. Check if the Scanner Carriage FFC is connected to J4 on the Main Board.

2. Check if the Scanner Carriage FFC is damaged. 2. Replace the Scanner unit with a new one.

3. Replace the Scanner Motor Unit with a new one.

one.

1. Connect the Scanner Carriage FFC to J4 on the Main Board.

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