Empire Comfort Systems VF24FP3-1 User Manual

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INSTALLATION INSTRUCTIONS

AND

OWNER'S MANUAL

The Vail Vent-FreeGas Fireplaces

UNVENTED

 

GAS FIREPLACE

MODELS

VF24FP2-1

VF24FP3-1

EFFECTIVE DATE

AUGUST 2006

This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.

WARNING: If the information in these instructions are not followed exactly, a fire orexplosion may result causing property damage, personal injury or loss of life.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IFYOU SMELL GAS

Do not try to light any appliance.

Do not touch any electrical switch; do not use any phone in your building.

Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

Installer: Leave this manual with the appliance.

Consumer:Retain this manual for future reference.

This is an unvented gas-firedheater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to page 6.

WARNING: If not installed, operated and maintained in accordance with the manufacturer's instructions, this product could expose you to substances in fuel or from fuel combustion which can cause death or serious illness.

WATER VAPOR: A BY-PRODUCTOF UNVENTED ROOM HEATERS

Water vapor is a by-productof gas combustion. An unvented room heater produces approximately one (1) ounce (30ml) of water for every 1,000 BTU's (.3KW's) of gas input per hour. Refer to page 6.

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Page 1

TABLE OF CONTENTS

 

SECTION

PAGE

Important Safety Information ...................................................................................................................

3

Safety Information for Users of LP Gas ....................................................................................................

4

Introduction ................................................................................................................................................

5

Specifications .............................................................................................................................................

6

Water Vapor: A By-Productof Unvented Room Heaters ...........................................................................

6

Provisions for Adequate Combustion and Ventilation Air .....................................................................

6-7

Gas Supply .................................................................................................................................................

8

Clearances ..................................................................................................................................................

9

Combustible Material ................................................................................................................................

9

Installation of Fireplace Into Mantel ........................................................................................................

10

Built-InFireplace Installation ..................................................................................................................

11

Log Placement ..........................................................................................................................................

12

Placement of Glowing Embers ( Rock Wool) ..........................................................................................

12

Operation Instructions/Flame Appearance ...............................................................................................

12

VF24FP3-1Lighting Instructions ............................................................................................................

13

VF24FP2-1Lighting Instructions ............................................................................................................

14

Pilot Flame Characteristics ................................................................................................................

15-16

Main Burner and Thermostat Operation ..................................................................................................

16

VF24FP2-1Conversion to 10,000 BTU's for Bedroom Installation .......................................................

16

Wiring ......................................................................................................................................................

17

Troubleshooting .......................................................................................................................................

18

Parts List ..................................................................................................................................................

19

How to Order Repair Parts .......................................................................................................................

19

Parts View ................................................................................................................................................

20

Optional Brick Liner Installation Instructions .........................................................................................

21

Optional Blower Installation Instructions ..........................................................................................

22-25

Parts List and Parts View for Optional Trim Kits ....................................................................................

26

Service Notes ...........................................................................................................................................

27

Page 2

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IMPORTANT SAFETY INFORMATION

THIS IS A HEATING APPLIANCE

An unvented room heater having an input rating of more than 6,000 Btu per hour shall not be installed in a bathroom.

An unvented room heater having an input rating of more than 10,000 Btu per hour shall not be installed in a bedroom or bathroom.

Duetohightemperatures,theapplianceshouldbelocated out of traffic and away from furniture and draperies.

Children and adults should be alerted to the hazard of high surface temperature and should stay away to avoid burns or clothing ignition.

Youngchildrenshouldbecarefullysupervisedwhenthey are in the same room with the appliance.

Do not place clothing or other flammable material on or near the appliance.

InstallationandrepairshouldbedonebyaQUALIFIED SERVICEPERSON.Thisapplianceshouldbeinspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.

DO NOT use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the controlsystemandanygascontrolwhichhasbeenunder water.

Youmustoperatefireplacewithfireplacescreenclosedin place. Do not close glass doors while operating heater.

Do not place trash, logs or other articles on the log set during operation.

Duringmanufacturing,fabricatingandshipping,various components of this appliance are treated with certain oils, films or bonding agents. These bonding agents are not harmful but may produce annoying smoke and smells as they are burned off during initial operation of the appliance. This is a normal temporary occurrence. A window should be opened during the initial bake out period.

Correct installation of the ceramic fiber logs, proper locationofthefireplaceandannualcleaningarenecessary toavoidpotentialproblemswithsooting.Sooting,resulting from improper installation or operation, can settle on surfacesoutsidethefireplace.Seeinstructionsforproper installation.

WARNING: Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns.

WARNING: Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this heater.

WARNING!Thisfireplaceneedsfreshairforventilation to operate properly. This fireplace has an ODS (oxygen depletion sensor) which will shut off the fireplace if adequate fresh air is not available.

Keep appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

WARNING

 

When used without adequate combustion and ventilation air,

CARBON MONOXIDE POISONING MAY LEAD TO

 

heater may give off CARBON MONOXIDE, an odorless,

DEATH.

 

poisonous gas.

 

 

Early signs of carbon monoxide poisoning resemble the flu,

 

Do not install heater until all necessary provisions are

 

withheadache,dizzinessand/ornausea.Ifyouhavethesesigns,

 

madeforcombustionandventilationair.Consultthewrit-

 

heater may not be working properly. Get fresh air at once!

 

teninstructionsprovidedwiththeheaterforinformation

 

Have heater serviced.

 

concerningcombustionandventilationair.Intheabsence

 

Some people — pregnant women, persons with heart or lung

 

ofinstructions,refertotheNationalFuelGasCode,ANSI

 

 

 

disease, anemia, those under the influence of alcohol , those at

 

Z223.1, Section 5.3 or applicable local codes.

 

 

 

high altitudes — are more affected by carbon monoxide than

 

This heater is equipped with a PILOT LIGHT SAFETY

others.

 

SYSTEM designed to turn off the heater if not enough fresh

Thepilotlightsafetysystemsensesthedepletionofoxygenatits

 

air is available.

location. If this heater is installed in a structure having a high

 

DO NOT TAMPER WITH PILOT LIGHT SAFETY

 

verticaldimension,thepossibilityexiststhattheoxygensupply

 

SYSTEM!

 

atthehigherlevelswillbelessthanthatattheheater.Inthistype

 

If heater shuts off, do not relight until you provide fresh air.

of application, a fan to circulate the structure air will minimize

 

thiseffect.Theuseofthisfanwillalsoimprovethecomfortlevel

 

If heater keeps shutting off, have it serviced. Keep burner and

 

inthestructure.Whenafanisusedtocirculateair,itshouldbe

 

control compartment clean.

located so that the air flow is not directed at the burner.

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Page 3

SAFETY INFORMATION FOR USERS OF LP-GAS

Propane (LP-Gas)is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point

by point with the members of your household. Someday when there may not be a minute to lose, everyone's safety will depend on knowing exactly what to do. If, after reading the following information, you feel you still need more information, please contact your gas supplier.

LP-GASWARNING ODOR

If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.That's your signal to go into immediate action!

Do not operate electric switches, light matches, use your phone. Do not do anything that could ignite the gas.

Get everyone out of the building, vehicle, trailer, or area. Do that IMMEDIATELY.

Close all gas tank or cylinder supply valves.

LP-Gasis heavier than air and may settle in low areas such as basements. When you have reason to suspect a gas leak, keep out of basements and other low areas. Stay out until firefighters declare them to be safe.

Useyourneighbor'sphoneandcallatrainedLP-Gasserviceperson and the fire department. Even though you may not continue to smell gas, do not turn on the gas again. Do notre-enterthe building, vehicle, trailer, or area.

Finally,lettheservicemanandfirefighterscheckforescaped gas. Have them air out the area before you return. Properly trained LP-Gasservice people should repair the leak, then check and relight the gas appliance for you.

NO ODOR DETECTED - ODOR FADE

Some people cannot smell well. Some people cannot smell the odorof the chemical put into the gas.You must find out if you can smell the odorant in propane. Smoking can decrease your ability to smell. Being around an odor for a time can affect your sensitivity or ability to detect that odor. Sometimes other odors in the area mask the gas odor. People may not smell the gas odor or their minds are on something else. Thinking about smelling a gas odor can make it easier to smell.

TheodorantinLP-gasiscolorless,anditcanfadeundersomecircumstances.For example, if there is an underground leak, the movement of the gas through soil can filter the odorant. Odorants in LP-Gas also are subject to oxidation. This fading can occur if

there is rust inside the storage tank or in iron gas pipes.

The odorant in escaped gas can adsorb or absorb onto or into walls, masonry and other materials and fabrics in a room. That will take some of the odorant out of the gas, reducing its odor intensity.

LP-Gasmay stratify in a closed area, and the odor intensity could vary at different levels. Since it is heavier than air, there may be more odor at lower levels. Always be sensitive to the slightest gas odor. If you detect any odor, treat it as a serious leak. Immediately go into action as instructed earlier.

SOME POINTS TO REMEMBER

Learn to recognize the odor of LP-gas.Your local LP-Gas Dealer can give you a "Scratch and Sniff" pamphlet. Use it to find out what the propane odor smells like. If you suspect that your LP-Gas has a weak or abnormal odor, call your LP-Gas Dealer.

If you are not qualified, do not light pilot lights, perform service, or make adjustments to appliances on the LP-Gassystem. If you are qualified, consciously think about the odor ofLP-Gasprior to and while lighting pilot lights or performing service or making adjustments.

Sometimes a basement or a closed-uphouse has a musty smell that can cover up theLP-Gasodor. Do not try to light pilot lights, perform service, or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak ofLP-Gas.

Odor fade, due to oxidation by rust or adsorption on walls of new cylinders and tanks, is possible. Therefore, people should be particularly alert and careful when new tanks or cylinders are placed in service. Odor fade can occur in new tanks, or reinstalled old tanks, if they are filled and allowed

to set too long before refilling. Cylinders and tanks which have been out of service for a time may develop internal rust which will cause odor fade. If such conditions are suspected to exist, a periodic sniff test of the gas is advisable. If you have any question about the gas odor, call your LP-gas dealer.Aperiodic sniff test of the LP-gas is a good safety measure under any condition.

If, at any time, you do not smell the LP-Gasodorant and you thinkyoushould,assumeyouhavealeak.Thentakethesame immediateactionrecommendedabovefortheoccasionwhen you do detect the odorizedLP-Gas.

If you experience a complete "gas out," (the container is under no vapor pressure), turn the tank valve off immediately. If the container valve is left on, the container may draw in some air through openings such as pilot light orifices. If this occurs, some new internal rusting could occur. If the valve is left open, then treat the container as a new tank. Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it refilled before it is completely empty.

Page 4

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INTRODUCTION

Instructions to Installer

1.Installer must leave instruction manual with owner after installation.

2.Installermusthaveownerfilloutandmailwarrantycardsupplied with unvented room heater.

3.Installer should show owner how to start and operate unvented room heater.

Always consult your local Building Department regarding regulations, codes or ordinances which apply to the installation of an unvented room heater.

This appliance may be installed in an aftermarket* manufactured (mobile) home, where not prohibited by state or local codes.

*Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.

Well Head Gas Installations

Some natural gas utilities use "well head" gas. This may affect the Btu output of the unit. Contact the gas company for the heating value. Contact the manufacturer or your gas company before changing spud/orifice size.

WARNING: ANY CHANGE TO THIS HEATER OR ITS CONTROLS CAN BE DANGEROUS.

Improper installation or use of the heater can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning.

Operation

This unvented fireplace requires no outside venting.This unvented fireplace is designed for vent-freeoperation with flue damper closed. State and local codes in some areas prohibit the use of unvented fireplace.

VF24FP3-1,Millivolt controls

The valve regulator controls the burner pressure which should be checked at the pressure test point. Turn captured screw counter clockwise 2 or 3 turns and then place tubing to pressure gauge over test point (Use test point “A” closest to control knob).After taking pressure reading, be sure and turn captured screw clockwise firmly to re-seal.Do not over torque. Check for gas leaks.

Millivolt System, VF24FP3-1

When you ignite the pilot, the thermocouple produces millivolts (electrical current) which energizes the magnet in the gas valve. After 30 seconds to 1 minute time period you can release the gas control knob and the pilot will stay ON. Allow your pilot flame to operateanadditionalone (1) totwo (2) minutesbeforeyou turnthe gas control knob from the PILOTposition to the ON position.This time period allows the millivolts (electrical current) to build-upto a sufficient level allowing the gas control to operate properly.

WARNING:Thisapplianceisequippedfor(naturalgasorpropane) gas. Field conversion is not permitted.

General Information

ThisseriesisdesigncertifiedinaccordancewithAmericanNational Standard Z21.11.2 by the Canadian Standards Association as an Unvented Room Heater and should be installed according to these

instructions.

Any alteration of the original design, installed other than as shown in these instructions oruse with a type of gas not shown on the rating plate is the responsibility of the person and company making the change.

Important

AllcorrespondenceshouldrefertocompleteModelNumber,Serial Number and type of gas.

Attention: During initial use of ceramic log you will detect an odorastheceramiclogiscured. Also,duringthecuringprocess the ceramic log will burn with a yellow flame.

Notice: During initialfiring of this unit, its paint will bake out, and smokewilloccur. Topreventtriggeringofsmokealarms,ventilate the room in which the unit is installed.

Installation on Rugs and Tile

If this appliance is installed directly on carpeting, tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.

The base referred to above does not mean the fire-proofbase as used on wood stoves. The protection is for rugs that are extremely thick and light colored tile.

Solid-fuelsshall not be burned in a masonry orUL 127 factorybuilt fireplace in which an unvented room heater is installed.

Qualified Installing Agency

Installation and replacement of gas piping, gas utilization equipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency. The term "qualified agency"meansanyindividual,firm,corporationorcompanywhich either in person or through a representative is engaged in and is responsible for (a) the installation or replacement of gas piping or

(b) the connection, installation, repair or servicing of equipment, who is experienced in such work, familiar with all precautions required and has complied with all the requirements of the authority having jurisdiction.

State of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts.

Sellers of unvented propane or natural gas-firedsupplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.

In the State of Massachusetts, unvented propane and natural gas-firedspace heaters shall be prohibited in bedrooms and bathrooms.

The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1.*

*Available from the American National Standards Institute, Inc. 1430 Broadway, New York, N.Y. 10018.

High Altitudes

Foraltitudes/elevationsabove2,000feet(610m),ratingsshouldbe reduced at the rate of 4 percent for each 1,000 feet (305m) above sea level. Contact the manufacturer or your gas company before changing spud/orifice size.

WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.

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Page 5

SPECIFICATIONS

Model

VF24FP3-1

VF24FP2-1

Input Maximum

20,000

20,000/10,000

Minimum

14,000

7,000/7,000

Fireplace Dimensions

 

 

Height

26 3/8"

26 3/8"

Depth

10 7/8"

10 7/8"

Front Width

22 5/8"

22 5/8"

Rear Width

17 1/4"

17 1/4"

Gas Inlet

3/8"

3/8"

Accessories

VFS-BK

Automatic Blower

EHL-24-1

Brick Liner

VPP1A-22

Aged Brick Liner

VPF24BR

Brass Trim Kit

VPF24SS

Stainless Steel Trim Kit

VPF24HP

Hammered Pewter Trim Kit

Accessories for VF24FP3-1Only

FRBC-1

Battery Operated Remote Control

FRBTC-1

Battery Operated Remote Control w/Thermostat

FREC-1

Electric Remote Control

FWS-1

Wall Switch

TMV

Wall Thermostat, Millivolt - Reed Switch

 

 

TRW

Wireless Remote Wall Thermostat

WATER VAPOR: A BY-PRODUCTOF UNVENTED ROOM HEATERS

Watervapor is a by-productof gas combustion. An unvented room heater produces approximately one (1) ounce (30ml) of water for every 1,000 BTU's (.3KW's) of gas input per hour. .

Unvented room heaters are recommended as supplemental heat (a room) rather than a primary heat source (an entire house). In most supplemental heat applications, the water vapor does not create a problem. In most applications, the water vapor enhances the low humidity atmosphere experienced during cold weather.

The following steps will help insure that water vapor does not become a problem.

1.Besuretheheaterissizedproperlyfortheapplication,including ample combustion air and circulation air.

2.If high humidity is experienced, a dehumidifier may be used to help lower the water vapor content of the air.

3.Do not use an unvented room heater as the primary heat source.

PROVISIONS FOR ADEQUATE COMBUSTION & VENTILATION AIR

This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air.

The National Fuel Gas Code defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors, are considered a part of the unconfined space.

Unusually Tight Construction

The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.

Unusually tight construction is defined as construction where:

a.Walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of one perm or less with openings gasketed or sealed, and

b.Weatherstripping has been added on openable windows and doors, and

c.Caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and floors, between wall-ceilingjoints, between wall panels, at

penetrations for plumbing, electrical, and gas lines, and at other openings.

Ifyourhomemeetsallofthethreecriteriaabove,youmustprovide additional fresh air. See “Ventilation Air From Outdoors,” page 7.

Determining if You Have a Confined or Unconfined Space

Usethisworksheettodetermineifyouhaveaconfinedorunconfined space.

Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.

1. Determine the volume of the space (length x width x height). Length x Width x Height = cu. ft. (volume of space)

Example:Spacesize16ft.(length)x10ft.(width)x8ft.(ceiling height) = 1,280 cu. ft. (volume of space)

Ifadditionalventilationtoadjoiningroomissuppliedwithgrills or openings, add the volume of these rooms to the total volume of the space.

2.Divide the space volume by 50 cubic feet to determine the maximum BTU/Hr the space can support.

(volume of space) ÷ 50 cu. ft. = (maximum BTU/Hr the space can support)

Example: 1,280 cu. ft. (volume of space) ÷ 50 cu. ft. = 25.6 or 25,600 (maximum BTU/Hr the space can support)

Page 6

20248-2-0806

3. Add the BTU/Hr of all fuel burning appliances in the space.

Vent-freeheater

 

 

BTU/Hr

 

 

Gas water heater

 

 

BTU/Hr

Gas furnace

 

 

BTU/Hr

Vented gas heater

 

 

BTU/Hr

 

 

Gas fireplace logs

 

 

BTU/Hr

 

 

Other gas appliances*

+

 

BTU/Hr

Total

=

 

BTU/Hr

Example: Vented gas heater

 

20,000

BTU/Hr

Vent-freeheater

+

18,000

BTU/Hr

Total

=

38,000

BTU/Hr

*Do not include direct-ventgas appliances. Direct vent draws combustion air from the outdoors and vents to the outdoors.

4.Compare the maximum BTU/Hr the space can support with the actual amount of BTU/Hr used.

BTU/Hr (maximum the space can support) BTU/Hr (actual amount of BTU/Hr used)

Example:

25,600 BTU/Hr (maximum the space can support)

38,000 BTU/Hr (actual amount of BTU/Hr used)

Warning:Iftheareainwhichtheheatermaybeoperatedissmaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilationairbyoneofthemethodsdescribedintheNationalFuel Gas Code, ANSI Z223.1, Section 5.3 or applicable local codes.

The space in the above example is a confined space because the actualBTU/HrusedismorethanthemaximumBTU/HRthespace can support. You must provide additional fresh air. Your options are as follows:

A.Rework worksheet, adding the space of an adjoining room. If the extra space provides an unconfined space, remove door to adjoining room or add ventilation grills between rooms. See

Ventilation Air From Inside Building.

B.Vent room directly to the outdoors. See VentilationAir From

Outdoors.

C.Install a lower BTU/Hr heater, if lower BTU/Hr size makes room unconfined.

If the actual BTU/Hr used is less than the maximum BTU/Hr the space can support, the space is an unconfined space.You will need no additional fresh air ventilation.

WARNING: You must provide additional ventilation air in a confined space.

VENTILATION AIR Ventilation Air From Inside Building

This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 1). You can also remove door into adjoining room (see option 3, Figure 1). Each ventilation grill or opening shall have a minimum free area of one square inch per 1,000 BTU/HR of the total input rating of the gas equipment in the confined space.

Figure 1

WARNING: Rework worksheet, adding the space of the adjoiningunconfinedspace.Thecombinedspacesmusthave enough fresh air to supply all appliances in both spaces.

Ventilation Air From Outdoors

Provideextrafreshairbyusingventilationgrillsorducts.Youmust provide two permanent openings: one within 12" of the ceiling and one with 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. In most cases for direct communication with the outdoors or direct communication through a vertical duct a free area opening of one square inch per 4,000 BTU/HR of heater input rating for each grill. If a horizontal duct is used, a grill free area or duct opening shall have a free area opening of one square inch per 2,000 BTU/HR for each grill. Follow the National Fuel Code NFPA 54/ANSI Z223.1, Section 5.3 Air for Combustion and Ventilation for required size of ventilation grills or ducts.

IMPORTANT: Do not provide openings for inlet or outlet air into attic if attic has athermostat-controlledpower vent. Heated air entering the attic will activate the power vent.

Figure 2

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Page 7

GAS SUPPLY

Check all local codes for requirements, especially for the size and type of gas supply line required.

Recommended Gas Pipe Diameter

Pipe Length

Schedule 40 Pipe

Tubing, Type L

 

Inside Diameter

Outside Diameter

 

Nat.

L.P.

Nat.

L.P.

0-10feet

1/2”

3/8”

1/2”

3/8”

0-3meters

12.7mm

9.5mm

12.7mm

9.5mm

10-40feet

1/2”

1/2”

5/8”

1/2”

4-12meters

12.7mm

12.7mm

15.9mm

12.7mm

40-100feet

1/2”

1/2”

3/4”

1/2”

13-30meters

12.7mm

12.7mm

19mm

12.7mm

100-150feet

3/4”

1/2”

7/8”

3/4”

31-46meters

19mm

12.7mm

22.2mm

19mm

Note: Never use plastic pipe. Check to confirm whether your local codes allow copper tubing or galvanized.

Note: Since some municipalities have additional local codes, it is always best to consult your local authority and installation code.

Installing a New Main Gas Cock

Each appliance should have its own manual gas cock.

Amanualmaingascockshouldbelocatedinthevicinityoftheunit.Where none exists, or where its size or locationis not adequate,contactyour local authorized installer for installation or relocation.

Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases. The gas lines must be checked for leaks by the installer. This should be done with a soap solution watching for bubbles on all exposed connections, and if unexposed, a pressure test should be made.

Never use an exposed flame to check for leaks. Appliance must be disconnected from piping at inlet of control valve and pipe capped or pluggedforpressuretest.Neverpressuretestwithapplianceconnected; control valve will sustain damage!

Agasvalveandgroundjointunionshouldbeinstalledinthegaslineupstream ofthegascontroltoaidinservicing.ItisrequiredbytheNationalFuelGas Code that a drip line be installed near the gas inlet. This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign particles may collect.

The use of the following gas connectors is recommended:

ANS Z21.24Appliance Connectors of Corrugated Metal Tubing and Fittings

ANS Z21.45 Assembled Flexible Appliance Connectors of Other

Than All-MetalConstruction

The above connectors may be used if acceptable by the authority having jurisdiction. The state of Massachusetts requires that a flexible appliance connector cannot exceed three feet in length.

Pressure Testing of the Gas Supply System

1.To check the inlet pressure to the gas valve, a 1/8" (3mm) N.P.T. plugged tapping, accessible for test gauge connection, must be placed immediately upstream of the gas supply connection to the appliance.

2.The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that

Page 8

system at test pressures in excess of 1/2 psig (3.5 kPa).

3.The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).

Figure 3

Attention! If one of the above procedures results in pressures in excess of 1/2 psig (14" w.c.) (3.5 kPa) on the appliance gas valve, it will result in a hazardous condition.

Checking Manifold Pressure

VF24FP3-1 Natural gas will have a manifold pressure of approximately 3.5"w.c.(.871kPa)formaximuminputor1.7"w.c.(.423kPa)forminimum input at the pressure regulator outlet with the inlet pressure to the pressure regulator from a minimum of 5.0" w.c. (1.120kPa) for the purpose of input adjustment to a maximum of 10.5" w.c. (2.614kPa).VF24FP2-1 Natural gas will have a manifold pressure of approximately 6.0" w.c. (1.49kPa) at thepressureregulatoroutletwiththeinletpressuretothepressureregulator fromaminimumof7.0"w.c.(1.74kPa)forthepurposeofinputadjustment to a maximum of 10.5" w.c. (2.615kPa).

VF24FP3-1 Propane gas will have a manifold pressure approximately 10.0"w.c.(2.49kPa)formaximuminputor6.3"w.c.(1.568kPa)forminimum input at the pressure regulator outlet with the inlet pressure to the pressure regulatorfromaminimumof11.0"w.c.(2.739kPa)forthepurposeofinput adjustment to a maximum of 13.0"w.c. (3.237kPa).VF24FP2-1 Propane gaswillhaveamanifoldpressureapproximately10.0"w.c.(2.49kPa)atthe pressure regulator outlet with the inlet pressure to the pressure regulator fromaminimumof11.0"w.c.(2.739kPa)forthepurposeofinputadjustment to a maximum of 13.0"w.c. (3.237kPa).

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CLEARANCES

MinimumWallandCeilingClearances

Mantel Clearances for Built-inInstallation

30”(762mm)

4”(101mm)

Figure 4

 

This fireplace can be installed with zero (0") clearance to

 

combustible material.

 

When facing the front of the appliance the minimum clearances to

 

combustible construction (material) are the following:

 

1. Clearances from the right side or left side of the fireplace

 

opening to any combustible wall or material should not be

Figure 5

less than 4 inches.

2. Clearances from the top of the fireplace opening to the ceiling

 

should not be less than 30 inches.

 

COMBUSTIBLE MATERIAL

Do not attach combustible material to the mantel of your fireplace. This is a fire hazard.

No greeting cards, stockings or ornamentation of any type should beplacedonorattachedtothefireplace.Thisisaheatingappliance. The flow of heat can ignite combustibles.

Figure 6

Figure 7

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Page 9

INSTALLATION OF FIREPLACE INTO MANTEL

1.Position base approximately 5" from wall surface.

2.Attach nailing flange to fireplace top with two (2) 10 x 1/2" screws.

3.Place fireplace on top of base.

4.Gas line connections must be made at this time. When facing the fireplace the gas supply will enter on right-handside. See "Gas Supply" Page 8.

5.Placerightmantelsideagainstbase.Insertdowelsinbreastboard into right mantel side. Breastboard will rest on fireplace top and in front of nailing flange.

Attention: Placing the breastboard in front of nailing flange will secure the fireplace.

6.Placeleftmantelsideagainstbase.Insertdowelsinbreastboard into left mantel side.

7.Use four (4) pre-drilledscrew holes on back of breastboard to secure breastboard to mantel sides with four (4) Phillips wood screws.

8.Place mantel top onto mantel.

9.Installation of fireplace into mantel is completed.

Installation of Trim

1.Lower bottom louver.

2.Remove screen from fireplace.

3.Remove top louver from fireplace [two (2) Phillips screws].

4.Attach right and lift trim to fireplace. Use two (2) Phillips screws for each side.

5.Attach trim top to fireplace with two (2) Phillips screws.

6.Reattach top louver to fireplace using two (2) Phillips screws.

7.Reattach screen to fireplace.

8.Raise bottom louver.

Installing Fireplace in Mantel

Figure 9

Figure 8

Page 10

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