Empire Comfort Systems CHBR-16-3 User Manual

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INSTALLATION INSTRUCTIONS

AND

OWNER'S MANUAL

OUTFITTERS SERIES

Indoor Chimenea

Installer: Leave this manual with the appliance.

Consumer:Retain this manual for future reference.

WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IFYOU SMELL GAS

Do not try to light any appliance.

Do not touch any electrical switch; do not use any phone in your building.

Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

If you cannot reach yourgas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

INDOOR UNVENTED

GAS FIREPLACE

MODEL

CHBR-16-3

EFFECTIVE DATE

AUGUST 2006

Thisappliancemaybeinstalledinanaftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicatedontheratingplate.Thisapplianceisnot convertible for use with other gases.

This is an unvented gas-firedheater. It uses air (oxygen) from the room in which it is installed. Provisionsforadequatecombustionandventilation air must be provided. Refer to page 7.

WARNING: If not installed, operated and maintainedinaccordancewiththemanufacturer's instructions, this product could expose you to substances in fuel orfrom fuel combustion which can cause death or serious illness.

WATER VAPOR: A BY-PRODUCTOF UNVENTED ROOM HEATERS

Watervaporisaby-productofgascombustion.Anunventedroomheaterproducesapproximatelyone

(1) ounce (30ml) of water for every 1,000 BTU's (.3KW's) of gas input per hour. Refer to page 6.

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Page 1

TABLE OF CONTENTS

 

Section

Page

Important Safety Information .........................................................................................................................

3

Safety Information for Users of LP Gas..........................................................................................................

4

Introduction .....................................................................................................................................................

5

Specifications...................................................................................................................................................

5

General Information ........................................................................................................................................

6

Water Vapor: By Product of Unvented Room Heaters ....................................................................................

6

Provisions for Adequate Combustion and Ventilation Air...............................................................................

7

Clearances........................................................................................................................................................

8

Gas Supply.......................................................................................................................................................

9

Set-UpInstructions........................................................................................................................................

10

Placement of Glowing Embers and Lava Rock.............................................................................................

11

Operation Instructions/Flame Appearance ....................................................................................................

12

Thermostat Operation....................................................................................................................................

12

CHBR-16Lighting Instructions ...................................................................................................................

13

Pilot Flame Characteristics............................................................................................................................

14

Cleaning and Servicing..................................................................................................................................

15

Wiring ...........................................................................................................................................................

16

Troubleshooting.............................................................................................................................................

17

Parts List........................................................................................................................................................

18

How to Order Repair Parts ............................................................................................................................

18

Parts View......................................................................................................................................................

19

Service Notes.................................................................................................................................................

20

Page 2

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IMPORTANT SAFETY INFORMATION

An unvented room heater having an input rating of more than 10,000 Btu per hour shall not be installed in a bedroom or bathroom.

An unvented room heater having an input rating of more than 6,000 Btu per hour shall not be installed in a bathroom.

Never burn solid fuels in a fireplace where a gas log set is installed.

Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.

Do not place clothing or other flammable material on or near the appliance.

Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.

Young children should be carefully supervised when they are in the same room as the appliance.

This unit complies with ANSI Z21.11.2 Unvented Heaters.

Correct installation of ceramic fiber logs, proper location of the heater and annual cleaning are necessary to avoid potential problems with sooting. Sooting, resulting from improper installation or operation, can settle on surfaces outside the fireplace.

Avoid any draft s that could alter burner flame patterns. Do not allow fans to blow directly into the fireplace. Do not place a blower inside of firebox. Ceiling fans may create drafts that alter burner flame patterns. Sooting and improper burning will occur as a result of drafts.

The installation must conform with local codes or, in the

absence of local codes, with the National Fuel Gas Code,ANSI Z223.1 (latest edition) and to the National Electrical Code, ANSI/NFPA70 (latest edition).

NOTE: Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting,beddingmaterial,etc.Itisimperativethatthecontrol compartment, burners and circulating air passageways of the appliance be kept clean.

Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance. Provide adequate combustion and ventilation air.

The flow of combustion and ventilation air MUST NOT be obstructed.

Provide adequate clearances around air openings into the combustion chamber and adequate accessibility clearance for servicing and proper operation. NEVER obstruct the front opening of the appliance.

A fireplace screen must be in place when the appliance is operating and, unless other provisions for combustion air are provided, the screen shall have an opening(s) for introduction of combustion air.

WARNING: Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns.

WARNING:Donotuseablowerinsert,heatexchangerinsert or other accessory not approved for use with heater.

WARNING

When used without adequate combustion and ventilation air, heater may give off CARBON MONOXIDE, an odorless, poisonous gas.

Do not install heater until all necessary provisions are made for combustion and ventilation air. Consult the written instructions provided with the heater for information concerning combustion and ventilation air. In the absence of instructions, refer to the National Fuel Gas Code, ANSI Z223.1, Section 5.3 or applicable local codes.

This heater is equipped with a PILOT LIGHT SAFETY SYSTEM designed to turn off the heater if not enough fresh air is available.

DO NOT TAMPER WITH PILOT LIGHT SAFETY SYSTEM!

If heater shuts off, do not relight until you provide fresh air.

If heater keeps shutting off, have it serviced. Keep burner and control compartment clean.

CARBON MONOXIDE POISONING MAY LEAD TO DEATH.

Early signs of carbon monoxide poisoning resemble the flu, with headache, dizziness and/or nausea. If you have these signs, heater may not be working properly. Get fresh air at once! Have heater serviced.

Some people – pregnant women, persons with heart or lung disease,anemia,thoseundertheinfluenceofalcohol,thoseathigh altitudes – are more affected by carbon monoxide than others.

The pilot light safety system senses the depletion of oxygen at its location. If this heater is installed in a structure having a high vertical dimension, the possibility exists that the oxygen supply at the higher levels will be less than that at the heater. In this type of application, a fan to circulate the structure air will minimize this effect. The use of this fan will also improve the comfort level in the structure. When a fan is used to circulate air, it should be located so that the air flow is not directed at the burner.

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SAFETY INFORMATION FOR USERS OF LP-GAS

Propane (LP-Gas)is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point

bypointwiththemembersofyourhousehold.Somedaywhen theremaynotbeaminutetolose,everyone'ssafetywilldepend on knowing exactly what to do. If, after reading the following information, you feel you still need more information, please contact your gas supplier.

LP-GASWARNING ODOR

If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.That's your signal to go into immediate action!

Do not operate electric switches, light matches, use your phone. Do not do anything that could ignite the gas.

Get everyone out of the building, vehicle, trailer, or area. Do that IMMEDIATELY.

Close all gas tank or cylinder supply valves.

LP-Gasis heavier than air and may settle in low areas such as basements. When you have reason to suspect a gas leak, keep out of basements and other low areas. Stay out until firefighters declare them to be safe.

Use your neighbor's phone and call a trained LP-Gasservice person and the fire department. Even though you may not continue to smell gas, do not turn on the gas again. Do notre-enterthe building, vehicle, trailer, or area.

Finally,lettheservicemanandfirefighterscheckforescaped gas. Have them air out the area before you return. Properly trainedLP-Gasservice people should repair the leak, then check and relight the gas appliance for you.

NO ODOR DETECTED - ODOR FADE

Some people cannot smell well. Some people cannot smell the odor of the chemical put into the gas. You must find out if you can smell the odorant in propane. Smoking can decrease your ability to smell. Being around an odor for a time can affect your sensitivity or ability to detect that odor. Sometimes other odors in the area mask the gas odor. People may not smell the gas odor or their minds are on something else. Thinking about smelling a gas odor can make it easier to smell.

The odorant in LP-gasis colorless, and it can fade under some circumstances. For example, if there is an underground leak, the movement of the gas through soil can filter the odorant. Odorants

in LP-Gasalso are subject to oxidation. This fading can occur if there is rust inside the storage tank or in iron gas pipes.

Theodorantinescapedgascanadsorborabsorbontoorintowalls, masonry and other materials and fabrics in a room. That will take some of the odorant out of the gas, reducing its odor intensity.

LP-Gasmay stratify in a closed area, and the odor intensity could vary at different levels. Since it is heavier than air, there may be more odor at lower levels.Always be sensitive to the slightest gas odor. If you detect any odor, treat it as a serious leak. Immediately go into action as instructed earlier.

SOME POINTS TO REMEMBER

Learn to recognize the odor of LP-gas.Your localLP-GasDealer can give you a "Scratch and Sniff" pamphlet. Use it to find out what the propane odor smells like. If you suspect that yourLP-Gashas a weak or abnormal odor, call yourLP-GasDealer.

If you are not qualified, do not light pilot lights, perform service, or make adjustments to appliances on the LP-Gassystem.Ifyouarequalified,consciouslythinkabouttheodor ofLP-Gasprior to and while lighting pilot lights or performing service or making adjustments.

Sometimes a basement or a closed-uphouse has a musty smell that can cover up theLP-Gasodor. Do not try to light pilot lights, perform service, or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak ofLP-Gas.

Odor fade, due to oxidation by rust or adsorption on walls of new cylinders and tanks, is possible. Therefore, people should be particularly alert and careful when new tanks or cylinders are placed in service. Odor fade can occur in new tanks, or reinstalled old tanks, if they are filled and allowed

to set too long before refilling. Cylinders and tanks which have been out of service for a time may develop internal rust which will cause odor fade. If such conditions are suspected to exist, a periodic sniff test of the gas is advisable. If you haveanyquestionaboutthegasodor,callyourLP-gasdealer.A periodic sniff test of theLP-gasis a good safety measure under any condition.

If, at any time, you do not smell the LP-Gasodorant and you thinkyoushould,assumeyouhavealeak.Thentakethesame immediateactionrecommendedabovefortheoccasionwhen you do detect the odorizedLP-Gas.

If you experience a complete "gas out," (the container is under no vapor pressure), turn the tank valve off immediately. If the container valve is left on, the container may draw in some air through openings such as pilot light orifices. If this occurs, some new internal rusting could occur. If the valve is left open, then treat the container as a new tank. Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it refilled before it is completely empty.

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16934-3-0806

INTRODUCTION

IMPORTANT: Read all instructions carefully before starting installation. Failure to follow these installation instructions may result in a possible fire hazard and will void the warranty.

Save this manual for future reference.

Please read this manual before installing and using the appliance.

Instructions to Installer

1.Installer must leave instruction manual with owner after installation.

2.Installermusthaveownerfilloutandmailwarrantycardsupplied with unvented room heater.

3.Installer should show owner how to start and operate unvented room heater.

Always consult your local Building Department regarding regulations, codes or ordinances which apply to the installation of an unvented room heater.

This appliance may be installed in an aftermarket* manufactured (mobile) home, where not prohibited by state or local codes.

*Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.

Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on the ratingplateistheresponsibilityofthepersonandcompanymaking the change.

Qualified Installing Agency

Installationandreplacementofgaspiping,gasutilizationequipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency.The term "qualified agency" means any individual, firm, corporation, or company that either in person or through a representative is engaged in and is responsible for(a)theinstallation,testing,orreplacementofgaspipingor(b)the connection, installation, testing, repair, or servicing of equipment; thatisexperiencedinsuchwork;thatisfamiliarwithallprecautions required, and that has complied with all the requirements of the authority having jurisdiction.

State of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts.

Sellers of unvented propane or natural gas-firedsupplemental roomheatersshallprovidetoeachpurchaseracopyof527CMR 30 upon sale of the unit.

In the State of Massachusetts the CHBR-16must be secured to the floor.

The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1.*

*Available from the American National Standards Institute, Inc. 11 West 42nd St., New York, N.Y. 10018.

Manifold Pressure

Natural Gas

 

Propan Gas

 

Regulator pressure setting

3.5" W.C.

Regulator pressure setting

10.0" W.C.

Gas inlet pressure

Max. 10.5" W.C.

Gas inlet pressure

Max 13.0" W.C.

 

Min. 5.0" W.C.

 

Min. 11.0" W.C.

SPECIFICATIONS

Model

CHBR-16

Input Maximum Btu/Hr

20,000

Minimum Btu/Hr

14,000

Height

49"

Width

23"

Gas Inlet

3/8"

 

ACCESSORIES

Product

Description

No.

 

CHG-VF

Antique Green Chimenea

CHR-VF

Terra Cotta Red Chimenea

FRBC-1

Battery Operated Remote Control

FRBTC-1

Battery Operated Remote Control with Thermo-

 

stat

FREC-1

Electri Remote Control

FWS-1

Wall Switch

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GENERAL INFORMATION

This is an unvented gas-firedheater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided.

Keep room area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

Unvented gas heaters are a supplemental zone heater.They are not intended to be a primary heating appliance.Water vapor produced by an unvented heater can create moisture problems in a home when operated for extended periods of time.

During manufacturing, fabricating and shipping, various components of this appliance are treated with certain oils, films or bondingagents.Thesechemicalsarenotharmfulbutmayproduce annoyingsmokeandsmellsastheyareburnedoffduringtheinitial operation of the appliance; possibly causing headaches or eye or lung irritation. This is a normal and temporary occurrence.

Theinitialbreak-inoperationshouldlast2-3hourswiththeburnerat the highest setting. Provide maximum ventilation by opening windowsordoorstoallowodorstodissipate.Anyodorsremaining after this initialbreak-inperiod will be slight and will disappear with continued use.

Do not use this room heater if any part has been under water. Immediately call a qualified service technician to inspect the room heater and replace any part of the control system and any gas control which has been under water.

Before you get started

Carefullyinspectthecontentsforshippingdamage.Ifanypartsare missing or damaged, immediately inform the dealer from whom you purchased the appliance. Do not attempt to install any part of the appliance unless you have all parts in good condition.

Installation on Rugs and Tile

If this appliance is to be installed directly on carpeting, tile, or othercombustiblematerial,otherthanwoodflooring,theappliance shallbeinstalledonametalorwoodpanelextendingthefullwidth and depth of the appliance.

The base referred to above does not mean the fire-proofbase as usedonwoodstoves.Theprotectionisprimarilyforrugsthatmay be extremely thick andlight-colortile that can discolor.

Make sure you have received all parts:

Check your packing list to verify that all listed parts have been received. You should have the following:

Gas log grate/burner assembly.

Five (5) ceramic fiber logs.

Plastic bag containing glowing embers (rock wool) for burner coverage.

Plastic bag containing lava rock.

Millivolt controlled heater designed to be operated with optional devices for ON/OFF functions.

Wall switch or thermostat with wire.

Hand held remote control with ON/OFF switch or thermostat.

Handle the gas log burner assembly by the grate and legs only. Do not pick the unit up by the burner.

Gloves are recommended when handling ceramic fiber logs to prevent skin irritation from loose fibers. Logs are fragile - Handle with care.

Important

All correspondence should refer to complete Model Number, Serial Number and type of gas.

Attention: During initial use of ceramic log you will detect an odor as the ceramic log is cured.

Notice: During initial firing of this unit, its paint will bake out, and smoke will occur. To prevent triggering of smoke alarms, ventilate the room in which the unit is installed.

WARNING:Any modification to this unvented gas heater or its controls can be dangerous. Improper installation or use of the heater can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning.

Well Head Gas Installations

Some natural gas utilitiesuse "well head" gas.This may affect the Btu output of the unit. Contact the gas company for the heating value. Contact the manufacturer or your gas company before changing spud/orifice size.

WARNING: This appliance is equipped for (natural gas or propane) gas. Field conversion is not permitted.

High Altitudes: For altitudes/elevation above 2,000 feet ratings shouldbereducedattherateof4percentforeach1,000feetabove sea level. Contact the manufacturer.

WATER VAPOR: A BY-PRODUCTOF UNVENTED ROOM HEATERS

Watervaporisaby-productofgascombustion.Anunventedroomheater produces approximately one (1) ounce (30ml) of water for every 1,000 BTU’s (.3KW’s) of gas input per hour.

Unvented room heaters must be used as supplemental heat (a room) rather than a primary heat source (an entire house). In most supplemental heat applications, the water vapor does not create a problem. In most applications, the water vapor enhances the low humidity atmosphere experienced during cold weather.

The following steps will help insure that water vapor does not become a problem.

1.Besuretheheaterissizedproperlyfortheapplication,including ample combustion air and circulation air.

2.If high humidity is experienced, a dehumidifier may be used to help lower the water vapor content of the air.

3.Donotuseanunventedroomheaterastheprimaryheatsource (an entire house).

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16934-3-0806

PROVISIONS FOR ADEQUATE COMBUSTION & VENTILATION AIR

Provisions for Adequate Combustion and Ventilation Air

This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air.

The National Fuel Gas Code, ANSI Z223.1 defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8m3 per kw) of the aggregate input rating of all appliancesinstalledinthatspace.Roomscommunicatingdirectly with the space in which the appliances are installed, through openings not furnished with doors, are considered a part of the unconfined space.

The following example is for determining the volume of a typical area in which the CHBR-16may be located and for determining if this area fits the definition of an unconfined space.

The maximum6 input of the CHBR-16is 20,000 Btu per hour. Based on the 50 cubic feet per 1,000 Btu per hour formula, the minimum area that is an unconfined space for installation of theCHBR-16is1,000cubicfeet,50cubicfeetx20=1,000cubicfeet.To determine the cubic feet of the area in which theCHBR-16is to be installed, measure the length, width and height of the area. Example: The area measures 16 feet in length, 12 feet in width and 8 feet in height, the area is 1,536 cubic feet. TheCHBR-16can be installed in this unconfined space with no requirement to provide additional combustion and ventilation air.

Warning:Iftheareainwhichtheheatermaybeoperatedissmaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilationairbyoneofthemethodsdescribedintheNationalFuel Gas Code, ANSI Z223.1, Section 5.3 or applicable local codes.

Unusually Tight Construction

The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.

Unusually tight construction is defined as construction where:

a.Walls and ceilings exposed to the outside atmosphere have acontinuouswatervaporretarderwitharatingofoneperm or less with openings gasketed or sealed, and

b.Weatherstripping has been added on openable windows and doors, and

c.Caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and floors, between wall-ceilingjoints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings.

If theheaterisinstalledinabuildingofunusuallytightconstruction, adequate air for combustion, ventilation and dilution of flue gases shall be provided in accordance with ANSI Z223.1/NFPA54.

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CLEARANCES
Minimum Clearances From Combustible Construction (Figures 2 and 3)
Side 2"
Rear 2"
Top 24"
Floor Combustible
Figure 2

CLEARANCES

Figure 1

Page 8

16934-3-0806

GAS SUPPLY

Check all local codes for requirements, especially for the size and type of gas supply line required.

Recommended Gas Pipe Diameter

Pipe Length

Schedule 40 Pipe

Tubing, Type L

 

Inside Diameter

Outside Diameter

 

Nat.

L.P.

Nat.

L.P.

0-10feet

1/2”

3/8”

1/2”

3/8”

0-3meters

12.7mm

9.5mm

12.7mm

9.5mm

10-40feet

1/2”

1/2”

5/8”

1/2”

4-12meters

12.7mm

12.7mm

15.9mm

12.7mm

40-100feet

1/2”

1/2”

3/4”

1/2”

13-30meters

12.7mm

12.7mm

19mm

12.7mm

100-150feet

3/4”

1/2”

7/8”

3/4”

31-46meters

19mm

12.7mm

22.2mm

19mm

Note: Never use plastic pipe. Check to confirm whether your local codes allow copper tubing or galvanized.

Note: Since some municipalities have additional local codes, it is always best to consult your local authority and installation code.

Installing a New Main Gas Cock

Each appliance should have its own manual gas cock.

A manual main gas cock should be located in the vicinity of the unit. Where none exists, or where its size or location is not adequate, contact your local authorized installer for installation or relocation.

Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases. The gas lines must be checked for leaks by the installer. This should be done with a soap solution watching for bubbles on all exposed connections, and if unexposed, a pressure test should be made.

Never use an exposed flame to check for leaks.Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test. Never pressure test with appliance connected; control valve will sustain damage!

A gas valve and ground joint union should be installed in the gas line upstream of the gas control to aid in servicing. It is required by the National Fuel Gas Code that a drip line be installed near the gas inlet. This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign particles may collect.

Figure 3

The use of the following gas connectors is recommended:

ANSZ21.24ApplianceConnectorsofCorrugatedMetalTubing and Fittings

ANS Z21.45 Assembled Flexible Appliance Connectors of Other Than All-MetalConstruction

The above connectors may be used if acceptable by the authority havingjurisdiction.ThestateofMassachusettsrequiresthataflexible appliance connector cannot exceed three feet in length.

Pressure Testing of the Gas Supply System

1.To check the inlet pressure to the gas valve, a 1/8" (3.175mm) N.P.T. plugged tapping, accessible for test gauge connection, must be placed immediately upstream of the gas supply connection to the appliance.

2.The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).

3.The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).

Attention! If one of the procedures results in pressures in excess of 1/2 psig (14" w.c.) (3.5 kPa) on the appliance gas valve, it will result in a hazardous condition.

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Page 9

SET-UPINSTRUCTIONS

Attention: Two people are required to assemble indoor chimenea.

1.Remove packing material from top of box.

2.Lift stack casting section out and set aside.

3.Remove remaining items and packing from inside body casting.

4.Liftbodycastingoutofboxandsitonflatsurfaceneardesired final location. Leave adequate room around body casting to work. Locking ring for stack casting should be facing down. Two people are required to remove casting from shipping carton.

5.Removewashersandnutsfromthreelegs.Installthethreelegs usingthebolts,washersandnutsprovided.Reachthroughthe opening in the body casting to tighten the leg bolts securely. See Figure 4.

Figure 4

6.Remove the bottom block off plate from stack casting. The bottom block off plate is a half-moonshaped, 11 inch length, black metal plate located within the stack casting.

7.Place bottom block off plate onto exterior, bottom of body casting. Align clearance holes in bottom block off plate with bolt holes in body casting.

8.Place a lock washer followed by a flat washer onto 3/8 inch bolt. You will need to use three (3) 3/8 inch bolts to attach bottom block off plate to body casting.

Attention: Start each bolt partially into body casting in order toproperlyalignboltsforattachmentofbottomblockoffplate to body casting.

9.Invert the body casting to sit on its legs.

10. Holding the burner support plate securely with two hands, tip the burner assembly to a position where it will fit through the front door opening. Guide the gas valve through the large hole in the bottom of the body casting. The burner support plate will come to rest on the three flat mounting tabs that protrude from the body casting wall and the gas valve should be approximately centered between the left leg and the right leg.

11. Align clearance hole on burner support plate with threaded hole in front of flat mounting tab.Attach burner support plate to mounting tab with one (1) 1/4-20x 3/8" screw. Install (2)3-1/2"bolts through burner support bottom, casting bottom and block off plate and secure with (2) nuts.

12. One (1) keyhole will be adjacent to front side (opening) on

body casting. Two (2) keyholes will be adjacent to back side

Page 10

(rear) on body casting. Attention: If the keyhole positions are reversed on body casting DO NOT attempt to operate the indoorchimenea.Anunsafeoverheatingconditionofthewall could occur. Contact your qualified serviceman or dealer for

replacement parts. See Figure 5.

Figure 5

13.Located on bottom of stack casting are three securing bolts. Unscrewsecuringboltsapproximately1/2".Attention:Donot remove securing bolts from bottom of stack casting. Place the stack casting on top of the body casting aligning the three securing bolts on the stack casting with the large end of the "keyhole" slots on the securing ring. Once the stack casting is in place, twist to lock it down. See Figure 6.

14. To install door screen, hook top of door screen onto body casting. Raise door screen upward. Pivot bottom of door screen inward to hook bottom of door screen, and then lower screen. Do not operate without screen properly installed.

Figure 6

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