Emerson 00825-0100-4593 User Manual

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Quick Installation Guide

00825-0100-4593, Rev BA

July 2009

Rosemount 1151

Rosemount 1151 Pressure Transmitter with 4-20 mA HART Protocol

Start

Step 1: Mount the Transmitter

Step 2: Consider Housing Rotation

Step 3: Connect the Wiring and Power Up

Step 4: Set Switches

Step 5: Configuration

Step 6: Trim the Transmitter

Product Certifications

End

www.rosemount.com

¢00825-0100-4360N¤

Quick Installation Guide

Rosemount 1151

00825-0100-4593, Rev BA

July 2009

WARNING

Explosions could result in death or serious injury:

Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Please review the approvals section of the 1151 reference manual for any restrictions associated with a safe installation.

Before connecting a HART-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

In an Explosion-Proof/Flame-Proof installation, do not remove the transmitter covers when power is applied to the unit.

Process leaks may cause harm or result in death.

To avoid process leaks, only use the o-ring designed to seal with the corresponding flange adapter.

Electrical shock can result in death or serious injury.

Avoid contact with the leads and the terminals. High voltage that may be present on leads can cause electrical shock.

IMPORTANT NOTICE

This installation guide provides basic guidelines for Rosemount 1151 transmitters. It does not provide instructions for configuration, diagnostics, maintenance, service, troubleshooting, Explosion-Proof, Flame-Proof, or intrinsically safe (I.S.) installations. Refer to the Rosemount 1151 reference manual (document number 00809-0100-4360) for more instruction. This manual is also available electronically on www.emersonprocess.com/rosemount.

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Quick Installation Guide

00825-0100-4593, Rev BA

July 2009

Rosemount 1151

STEP 1: MOUNT THE TRANSMITTER

A. Applications

Liquid Flow Applications

1. Place taps to the side of the line.

2. Mount beside or below the taps.

Flow

Gas Flow Applications

1. Place taps in the top or side of the line. 2. Mount beside or above the taps.

Flow

Steam Flow Applications

1. Place taps to the side of the line.

2. Mount beside or below the taps.

3. Fill impulse lines with water.

Flow

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Emerson 00825-0100-4593 User Manual

Quick Installation Guide

Rosemount 1151

00825-0100-4593, Rev BA

July 2009

STEP 1 CONTINUED...

B. Optional Mounting Brackets

When installing the transmitter to one of the optional mounting brackets, torque the bracket bolts to 125 in.-lbs. (0,9 N-m).

Pipe Mount

Panel Mount(1)

Flat Mount

(1)Panel bolts are customer supplied.

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Quick Installation Guide

00825-0100-4593, Rev BA

July 2009

Rosemount 1151

STEP 1 CONTINUED...

C. O-rings with Flange Adapters

WARNING

Failure to install proper flange adapter O-rings may cause process leaks, which can result in death or serious injury. The two flange adapters are distinguished by unique O-ring grooves. Only use the O-ring that is designed for its specific flange adapter, as shown below.

Rosemount 3051S / 3051 / 2051 / 3001 / 3095

Flange Adapter

O-ring

PTFE Based

Elastomer

Rosemount 1151

Flange Adapter

O-ring

PTFE

Elastomer

Whenever the flanges or adapters are removed, visually inspect the o-rings. Replace them if there are any signs of damage, such as nicks or cuts. If you replace the o-rings, re-torque the flange bolts and alignment screws after installation to compensate for seating of the PTFE o-ring.

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Quick Installation Guide

Rosemount 1151

00825-0100-4593, Rev BA

July 2009

STEP 2: CONSIDER HOUSING ROTATION

To improve field access or to better view the optional LCD display:

1.Loosen the housing lock nut.

2.Rotate the housing clockwise to the desired position – up to 90° from its original position. Over rotating will damage the transmitter.

3.If the desired position is attained, tighten the housing lock nut.

4.If the desired position cannot be reached because the housing will not rotate further, rotate the housing counterclockwise until in the desired position (up to 90° from its original position).

5.Tighten the housing lock nut to 420-in/lb. Use a sealing compound

(Loctite 222 – Small Screw Threadlocker) on the threads to ensure a watertight seal on the housing.

NOTE

If the desired position cannot be attained within the 90° limit, the transmitter will need to be disassembled. See the Rosemount 1151 reference manual (document number 00809-0100-4360) for further instruction.

Housing Lock Nut

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Quick Installation Guide

00825-0100-4593, Rev BA

July 2009

Rosemount 1151

STEP 3: CONNECT THE WIRING AND POWER UP

Use the following steps to wire the transmitter:

1.Remove the housing cover on the side marked TERMINALS on the nameplate.

2.Connect the positive lead to the “+” terminal and the negative lead to the “–” terminal.

Figure 1. Field Wiring Diagram

Power

Supply

Current

Meter

Optional

RL 250

Indicator

Installation of the transient protection terminal block does not provide transient protection unless the 1151 case is properly grounded.

3.Ensure proper grounding. It is important that the instrument cable shield:

be trimmed close and insulated from touching the transmitter housing

be connected to the next shield if cable is routed through a junction box

be connected to a good earth ground at the power supply end

NOTE

Do not connect the powered signal wiring to the test terminals. Power could damage the test diode in the test connection. Twisted pair cable should be used for best results. In high EMI/RFI environments, use either transient terminal block or shielded signal wiring. Use 12 to 24 AWG wire and do not exceed 5,000 feet (1500 meters).

4.Plug and seal unused conduit connections.

5.If applicable, install wiring with a drip loop. Arrange the drip loop so the bottom is lower than the conduit connections and the transmitter housing.

6.Replace the housing cover.

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