Elektra Beckum KGS 303 User Manual

4.7 (3)

KGS 303

Operating Instructions. . . . . . . . .. . . . . . . . .5

Instructions d'utilisation . . . . . . . . . . . . . . .23

Manual de uso . . . . . . . . . . . . . . . . . . . . . .43

115 170 8400 / 0105 - 1.2

Warranty Terms and Conditions

Dear Customer:

Thank you very much for selecting a product from METABO, the leading name in power tools. The name METABO has been known for decades for proven quality and first class service. We offer our customers a wide array of high performance products for the professional user as well as the hobbyist. Our quality control, constant innovation and extensive measures to assure quality at every step of the design and manufacturing processes, lead to the high quality and state of the art products that METABO is known for in many countries around the world.

We hope you will enjoy using this new product and will have much success with it.

Important! Please enter the model number and date of manufacture here right away.

Model number: ______________________

Date of manufacture: _________________

You will need this data and will have it immediately available in the future in the event you have any questions regarding your new METABO product or in case of a warranty claim. Model number and date of manufacture as well as other technical data of your new METABO product can be found on the label affixed to the product. For details please refer to chapter 3.4 of this manual.

Proof of purchase (legible copy of, or original sales receipt) is required for any warranty claim or any service under this warranty. Please keep your receipt in a safe place.

All METABO products are state of the art. They are designed and manufactured using the latest technologies and high quality materials. They are subject to strict quality control guidelines and the corresponding inspections in accordance with the applicable international quality standards. Nevertheless, if your METABO product ever fails, it is covered by

METABO’s

One (1) Year Limited Warranty

Warranty Terms and Conditions

NOTICE: THIS ONE (1) YEAR LIMITED WARRANTY GIVES YOU CERTAIN RIGHTS. PLEASE READ THE FOLLOWING CAREFULLY. ALL RIGHTS NOT EXPRESSLY GRANTED ARE RESERVED BY THE MANUFACTURER.

The manufacturer provides a limited warranty and warrants its products to be free from defects in material and workmanship from the date of original purchase from an authorized dealer in the United States for a period of one (1) year. This warranty is not transferable and only covers the initial original purchaser. Proof of purchase (ledgible copy of, or original sales receipt) is required for any warranty claim or any service under this warranty.

No warranty coverage can be provided without proof of purchase.

In the event of a defect in material or workmanship during this one (1) year period from the date of the original purchase, the manufacturer will, at the manufacturer’s sole discretion, repair or replace the product on the terms and conditions and with the limitations and exclusions as set forth below or refund the purchase price. The manufacturer’s decision in this respect is final.

This limited warranty does not cover any on-site repair. To obtain warranty service, defective products and/or defective parts must be shipped, properly packaged to protect against damage in shipping, and shipping or postage pre-paid, using a traceable method of shipping, to one of the manufacturer’s authorized service and repair facilities. For service locations please visit www.metabousa.com.

Before shipping any defective products or parts please call your nearest service center, found at www.metabousa.com or the number below for detailed return merchandise instructions and a RMA (Return Machine Authorization) number.

Metabo Corporation

P.O. Box 2287 1231 Wilson Drive

West Chester, PA 19380

Phone: 800-638-2264

Fax: 800-638-2261

2

Any repairs performed or payments made under this limited warranty do not extend the warranty period beyond the date of one (1) year from the original purchase.

This limited warranty shall be null and void in case of abuse, neglect, accident, disaster, misuse, mishandling, mispackaging for shipping, improper operation, unauthorized repair or modification, use of non-proprietary, after market or non-OEM spare parts, or failure to follow the manufacturer’s instructions with respect to the proper handling, operation, service and maintenance of the product as outlined in this manual.

This limited warranty is limited to replacement of the product or defective parts or a refund of the purchase price.

ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THIS PRODUCT IS LIMITED TO THE ONE (1) YEAR DURATION OF THIS WRITTEN WARRANTY. ALL WARRANTIES SET FORTH IN THIS WARRANTY ARE LIMITED TO ONE (1) YEAR FROM THE DATE OF THE ORIGINAL PURCHASE. NO WARRANTIES WHATSOEVER WILL COVER THE PRODUCT BEYOND THE ONE (1) YEAR PERIOD. *

HOWEVER, SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO IN SUCH STATES THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

IF THIS PRODUCT IS DEFECTIVE, YOUR ONLY REMEDY IS REPAIR OR REPLACEMENT OR A REFUND OF THE PURCHASE PRICE, AS DESCRIBED ABOVE. TO THE MAXIMUM EXTENT PERMITTED UNDER APPLICABLE LAW, IN NO EVENT AND UNDER NO CIRCUMSTANCES WILL THE MANUFACTURER, ITS DISTRIBUTORS, DEALERS OR AGENTS BE LIABLE FOR ANY SPECIAL, INCIDENTAL, INDIRECT, PUNITIVE OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO ANY LOST PROFITS, LOST COMPENSATION OF ANY KIND, BUSINESS INTERRUPTION, OR ANY OTHER DAMAGES CAUSED BY THE USE OF THIS PRODUCT OR INABILITY TO USE IT, EVEN IF THE MANUFACTURER, ITS DISTRIBUTORS, DEALERS OR AGENTS HAVE BEEN ADVISED OF SUCH LIABILITY CLAIMS OR OTHER CLAIMS OR THE POSSIBILITY OF SUCH CLAIMS OR OTHER CLAIMS.

SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

THIS WARRANTY GIVES YOU SPECIFIC RIGHTS, AND YOU MAY HAVE OTHER RIGHTS WHICH MAY VARY FROM STATE TO STATE.

In the event of a claim which is or may be covered by this one (1) year limited warranty, please contact your nearest service center, found at www.metabousa.com or the number below for detailed return merchandise instructions and a RMA (Return Machine Authorization) number.

Metabo Corporation P.O. Box 2287

1231 Wilson Drive

West Chester, PA 19380 Phone: 800-638-2264

Fax: 800-638-2261

METABO Authorized Customer Service

All METABO products are state of the art, designed and manufactured using the latest technologies and they are subject to strict quality control guidelines. Nevertheless, if your METABO product ever fails, or you have problems with its operation, before calling METABO directly at 800-638-2264 or your nearest authorized Customer Service Center, try to identify and solve the problem with help contained in chapter 14 of this manual, entitled “Trouble Shooting Guide” by reviewing other chapters of this manual which cover the area of the problem.

If the machine still does not function trouble free, Customer Service will be glad to help you. When you call Customer Service, please have the following information from the label on the machine handy:

ξThe model number of the defective machine

ξThe date of manufacture of the defective machine

ξThe purchase date of the defective machine and

ξA description of the malfunction, defect or problem

Thank you for buying a METABO product.

3

Elektra Beckum KGS 303 User Manual

4

ENGLISH

1. Components and Parts (base model; optional equipment not shown)

1

2

3

4

5

17

 

16

6

 

7

15

8

14

9

10

18

12 11

13

19

20

22

21

1Handle

2ON/OFF switch

3Holder for Allen wrench 6 mm

4Motor

5Track arm guide bars

6Track arm lock screw

7Transport lock

8Cutting depth limiter

9Sawhead tilt lock lever

10Hinged fence

11Rotating table

12 Table insert

13 Rotating table lock screw

14Saw base

15Fence

16Retractable blade guard

17Saw blade lock

18Sawhead assembly

19Flange guard

20Dust spout adapter

(for connection of dust collector)

21auxiliary fence

Tools

22Allen wrench 6 mm;

use metric tools only when adjusting, repairing or maintaining this machine

Machine documents

Operating Instructions (with Warranty Terms and Conditions)

Spare parts list

5

ENGLISH

Table of Contents

1.Components and Parts (base model; optional equipment not

 

shown)..........................................

5

2.

Please Read First! .......................

6

2.1

Symbols Used ...............................

6

3.

Safety ...........................................

6

3.1

Specified Conditions of Use ..........

6

3.2

General Safety Instructions...........

7

3.3

Specific Safety Instructions ...........

9

3.4

Labeling.......................................

11

3.5

Safety Devices ............................

11

4.

Installation and transport .........

12

5.

Special Product Features .........

12

6.

Machine Details .........................

12

7.

Initial Operation.........................

14

7.1

Connection of a Dust Collector ...

14

7.2

Mains Connection .......................

14

8.

Operation ...................................

14

8.1

Standard Crosscuts.....................

15

8.2

Miter Cuts....................................

15

8.3

Bevel cuts....................................

16

8.4

Compound Miter Cuts .................

16

8.5

Making Grooves ..........................

17

8.6

Auxiliary Fence............................

18

9.

Care and Maintenance ..............

18

9.1

Changing the Saw Blade.............

18

9.2

Drive Belt Tensioning ..................

19

9.3

Kerf Plate Replacement ..............

20

9.4

Adjustments ................................

20

9.5

Cleaning ......................................

21

9.6 Storage........................................

21

9.7

Maintenance................................

21

10.

Tips and Tricks..........................

21

11.

Available Accessories ..............

21

12.

Repairs .......................................

21

13.

Environmental Protection ........

21

14.

Trouble Shooting ......................

21

15.

Technical Specifications ..........

22

2. Please Read First!

These operating instructions have been written to make it easier for you, the user, to learn how to operate this machine and do so safely. These instructions should be used as follows:

Read these instructions before use. When reading these instructions, pay special attention to and always follow all safety instructions.

These operating instructions are intended for people with basic technical knowledge regarding the operation of a machine like this or similar

electrical power tools. Inexperienced persons are strongly advised to seek competent advice and guidance from an experienced person before operating this machine.

Keep all documents supplied with this machine for future reference. Retain proof of purchase in case of warranty claims. For details on warranty terms and conditions, refer to the chapter "Warranty Terms and Conditions" at the beginning of this manual.

This machine must not be sold or lent to someone else without being accompanied by these operating instructions.

The manufacturer, its agents and distributors assume no liability for any personal injury to operating personnel or bystanders, damage to property or damage to the machine itself caused entirely or in part by operational malfunction of the machine resulting from the nonobservance of any operating or safety instructions given in this manual.

2.1Symbols Used

A DANGER

THE DESIGNATION DANGER, THE GENERAL DANGER SIGN (SEE SIGN ABOVE) AND THE OTHER TRIANGULAR DANGER SIGNS USED IN THIS MANUAL INDICATE AN IMMINENTLY HAZARDOUS SITUATION. FAILURE TO ADHERE TO THE WARNING AND THE INSTRUCTIONS GIVEN MAY RESULT IN SEVERE PERSONAL INJURY OR DEATH OF OPERATING PERSONNEL.

OBSERVE THESE INSTRUCTIONS AT ALL TIMES AND BE EXTREMELY CAREFUL!

IN ADDITION, PAY ATTENTION TO ALL OTHER APPLICABLE SAFETY RULES AND REGULATIONS, REGULATIONS FOR ACCIDENT PREVENTION, OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION (OSHA) RULES AND REGULATIONS, ENVIRONMENTAL AND ALL OTHER FEDERAL, STATE AND LOCAL LAWS IN EFFECT AT THE OPERATION SITE.

A WARNING

THE DESIGNATION WARNING, THE GENERAL WARNING SIGN (SEE SIGN ABOVE) AND THE OTHER TRIANGU-

LAR WARNING SIGNS USED IN THIS MANUAL INDICATE A HAZARDOUS SITUATION. FAILURE TO ADHERE TO THE WARNING AND THE INSTRUCTIONS GIVEN MAY RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE.

OBSERVE THESE INSTRUCTIONS AT ALL TIMES.

A CAUTION

THE DESIGNATION CAUTION INDICATES A HAZARDOUS SITUATION AND ALERTS THAT FAILURE TO ADHERE TO THE WARNING AND THE INSTRUCTIONS GIVEN MAY RESULT IN PROPERTY DAMAGE AND/OR DAMAGE TO THE MACHINE.

OBSERVE THESE INSTRUCTIONS AT ALL TIMES.

Note:

This symbol indicates additional and useful information for the efficient and safe operation of the machine.

At times numbers are used in illustrations (1, 2, 3, ...). These numbers:

denote component parts;

are consecutively numbered;

relate to the corresponding number(s) in brackets (1), (2), (3) ...

in the neighboring text.

Numbered steps must be carried out in sequence.

Instructions which can be carried out in any order are indicated by a bullet point (•).

Lists are indicated by a dash (–).

3. Safety

3.1 Specified Conditions of

Use

This saw is intended for cross cuts, bevel cuts, miter cuts, and compound miter cuts of strips, framing lumber, profiles, moldings, etc. It is also possible to make grooves. Please refer to chapter 15, "Technical Specifications", for the proper saw blade(s) for the materials you want to cut!

Do not cut materials and work pieces unless they conform to the permissible dimensions. See chapter 15, "Technical Specifications", for more information

6

regarding the permissible dimensions of work pieces.

Do not cut pieces having an irregular cross section, such as firewood, because such pieces cannot be held securely during cutting and pose serious danger to the operator.

A suitable auxiliary fence must be used for firm support when cutting thin work pieces in an upright position, such as moldings.

Any use other than the use specified above, any alteration, modification, use of used spare parts, use of non-OEM spare or replacement parts, use of other parts and components not specifically approved by the manufacturer, may cause unforeseeable danger, may result in damage and/or personal injury. Any of the above will void the machine warranty.

The manufacturer, its agents, subsidiaries, distributors or dealers shall have no liability whatsoever for injuries or damage caused entirely or in part through use other than the use specified above, any alteration, modification, use of used spare parts, use of non-OEM spare or replacement parts, use of other parts and components not specifically approved by the manufacturer.

3.2 General Safety Instruc-

tions

A DANGER

ξAll power tools carry with them some degree of danger. Observe the following safety instructions to minimize this danger and to assure the safe and efficient operation of this machine.

ξDo net let convenience or familiarity with this machine (resulting from repeated use) lead to nonobservance of any safety rules. If you are careless or use this machine incorrectly you can suffer serious personal injuries.

General Danger

A DANGER

ξKeep bystanders, particularly children, at least 6 feet away from the machine at all times.

ξChildren must never be allowed in the work area. Do not let children handle the machine, any tools or the extension cord.

A WARNING

ξKeep your work area clean at all times. Always remove small wood chips and small pieces from the machine. A messy work area tends to lead to accidents.

YOU CAN PREVENT ACCIDENTS!

ξBe alert. Know what you are doing. Set out to work with reason.

ξDO NOT OPERATE THE MACHINE WHILE UNDER THE INFLUENCE OF ALCOHOL OR DRUGS, INCLUDING PRESCRIPTION DRUGS AND OVER-THE- COUNTER MEDICATION. SOME PRESCRIBED DRUGS AND SOME OVER-THE-COUNTER MEDICATION MAY IMPAIR YOUR ABILITY TO SAFELY OPERATE THIS MACHINE. CONSULT YOUR PHYSICIAN IF YOU TAKE ANY PRESCRIPTION DRUGS OR YOUR PHARMACIST IF YOU TAKE ANY OVER-THE-COUNTER MEDICATION.

ξAlways choose a body position with secure footing and proper balance which allows you to operate the machine without straining or reaching too far.

ξDo not operate the machine near inflammable liquids or gases.

ξDo not permit other persons to touch the machine or power cable while it is running.

ξDo not step on the machine.

ξFor every job there are power tools to do the job right and others that are not really appropriate.

ξUse this machine only in accordance with the Specified Conditions of Use. Please refer to chapter 3.1 for details.

ξAfter use, store the machine in a dry and safe place where it cannot be used or tampered with by any unauthorized person or by children.

ξNever store the machine outdoors, in unprotected areas or in damp locations.

A CAUTION

ξMake your work place safe. Only operate the machine in well lit places.

ENGLISH

A CAUTION

ξDo not overload the machine. For more information on the performance range and limitations of this machine, see chapter 15, "Technical Specifications".

ξProtect bystanders in your work area from injury by flying sparks or chips by keeping them at least 6 feet away from the machine.

ξRemove the transport locking pin before initial operation of the machine.

Electricity

A DANGER

ξDo not expose machine to rain.

Do not operate machine in damp or wet environment.

ξPosition power supply cable so it does not interfere with the work and is not damaged.

ξDo not operate machine with damaged power cord.

ξMake sure of sufficient lighting at the work place.

A WARNING

ξDo not use the power cable for purposes it is not intended for.

ξUse only suitable U.L. or CSA approved extension cords. Minimum gauge:

cord length up to 50 ft: AWG #12

cord length up to 100 ft: AWG #10

ξTo reduce the risk of electric shock, this equipment has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way.

7

ENGLISH

A WARNING

ξBefore plugging the machine in, check the voltage and cycle rating (120 V, 60 Hz) on the nameplate of the machine and make sure you have a proper power source with the same rating. If not, consult a qualified electrician for assistance.

ξBe careful not to kink, squeeze or pull the power cord and/or any extension cord, and make sure that you protect the cord(s) from damage caused by rolling over, heat, aggressive substances like acid, or other potential damage arising at the work site.

ξIf the power cord or an extension cord is damaged, never try to repair it, but have a qualified electrician or other authorized repair personnel replace the damaged cord.

A CAUTION

ξTo avoid electrical shock, ensure there is no contact with grounded objects such as radiators, pipes, ovens, refrigerators, etc. when operating this machine.

ξEnsure nobody can trip over or inadvertently pull on the power cord.

ξNever pull on the power cord to unplug the machine as this can damage the cord and lead to a hazard.

Risk of injury by moving parts

A DANGER

ξDo not operate the machine without installed guards.

ξMake sure the power cord is unplugged before servicing, troubleshooting or changing parts.

ξRemove all tools and loose parts from the machine before plugging in and operating the machine after service or troubleshooting.

ξAfter completing a cut, do not let go of the handle of the machine or your work piece until all moving parts of the machine have come to a full stop.

A WARNING

ξWhen the machine is not in use, switch it to OFF and unplug it.

A WARNING

ξMake sure your work pieces are secured in place during cutting so that they cannot move.

ξWork stock only in the direction intended for the machine.

ξDo not exert exessive force on the machine with the work piece.

ξNever have the machine running unattended. Turn power OFF. Don't leave the machine until it comes to a full stop.

Entanglement with the machine

A DANGER

Be careful that no part of your body or your clothing can be caught by and pulled into the machine.

ξDo not wear any loose clothing.

ξDo not wear any gloves.

ξLong hair has to be covered (for example by making a pony tail and then tucking the hair in under a cap or hat).

ξDangling jewelry, rings, bracelets, necklaces and other personal items which might get caught in the machine have to be removed before starting to work with this machine.

Insufficient personal protection gear

A WARNING

ξUse eye protection. Always wear ANSI approved impact safety goggles. If you are producing metal filings or wood chips, wear a full face shield.

ξUse ear protection. Always wear ANSI approved ear protection such as ear plugs or ear muffs.

ξUse respiratory protection when working around metal, wood, especially treated wood, chemical dusts or mists. Always wear an ANSI approved dust mask or respirator or other respiratory protection in accordance with current OSHA, MSHA and NIOSH regulations.

ξWear head protection if required by your type of work or by regulations applying to the job site.

ξWear protective, electrically nonconductive clothes and non-skid foot wear.

A CAUTION

ξWear suitable work clothes.

ξWhen working outdoors wearing of non-slip shoes is recommended.

ξEnsure a fire extinguisher is within reach.

Dust

A DANGER

ξDO NOT CUT ANY HAZARDOUS MATERIALS OR MATERIALS THAT CONTAIN HAZARDOUS SUBSTANCES OR HAVE BEEN TREATED WITH HAZARDOUS SUBSTANCES.

A WARNING

ξSome types of wood dust (e.g. maple, oak, cedar) may cause allergic reactions and other health problems such as skin rashes, etc. If possible, work with a suitable dust collector connected to the saw. The dust collector must comply with the data stated in chapter 15, entitled "Technical Specifications".

ξDust generated by sawing, sanding, drilling and similar work may contain substances that are known or suspected to cause cancer, damage to reproductive organs and/or the ability to procreate, and/ or may cause damage to fetuses and unborn children. Lead, lead paint, arsenic or chromium treated wood (often referred to as "green wood" or pressure-treated lumber) and quartz dust or silica from concrete are just some, but in no case an exclusive list of such substances. The actual health risk depends on the length of exposure to these substances, the circumstances as well as the degree of respiratory and other protection used.

8

A WARNING

ξMinimize the amount of wood dust escaping from the machine and the job site:

Remove dust deposits from the work area. DO NOT BLOW THE DUST AWAY WITH COMPRESSED AIR BECAUSE THIS WILL ONLY SPREAD THE DUST RATHER THAN REMOVING IT.

Make sure the dust collector is leak free and repair any leaks immediately.

Keep your work area well ventilated at all times.

Modification of the machine and use of non-OEM parts or parts not tested nor approved by the manufacturer

A DANGER

ξUnauthorized changes and/or modifications affect machine safety and are not allowed. The manufacturer disclaims any liability for any damage or injuries resulting from changes or modifications or from the use of non-OEM parts. The use of any parts not supplied or approved by the manufacturer voids the warranty of the machine.

A WARNING

ξFollow all instructions given in this manual strictly when you assemble and start up the machine.

Defects and malfunctions

A DANGER

ξKeep the machine and all accessories in good, clean and safe working condition. Strictly observe all maintenance instructions contained in this manual.

ξBefore every use of this machine check for possible damage. Every time you want to use the machine make sure that all safety devices and protective guards are undamaged and fully operational.

ξCheck that all moving parts operate smoothly and without jamming.

ξMake sure that all parts and accessories are properly installed and safely secured to ensure the safe and trouble-free operation of the machine.

A DANGER

ξAny damaged parts or protection devices must be replaced by fully qualified and factory authorized personnel only.

ξDamaged switches may only be replaced at a factory authorized service center. For information on the service center nearest you, refer to the information contained in "Warranty Terms and Conditions" at the beginning of this manual.

ξNEVER OPERATE THE MACHINE IF THE ON/OFF SWITCH IS DAMAGED!

ξIf the machine is not working properly, mark or tag it accordingly and then move it to a safe place where it cannot be used inadvertently, or by unauthorized persons or any children.

Noise

A WARNING

ξPrevent hearing loss! Use ear protection. Always wear ANSI approved ear protection such as ear plugs or ear muffs.

Contamination upon contact

A WARNING

ξThe insulation of power cords may contain substances that are known or suspected to cause cancer, damage to reproductive organs and/or the ability to procreate, and/ or may cause damage to fetuses and unborn children.

Wash your hands thoroughly with soap and water every time after touching the power cord.

Grounding and insulation

A DANGER

ξFully insulated machines have a special plug. Consult an electrician if you do not have a matching outlet.

ξDo not tamper with the plug or the outlet yourself. Consult a qualified electrician for assistance.

ENGLISH

3.3 Specific Safety Instruc-

tions

A DANGER

ξWhen using this machine, observe the following safety instructions to avoid the risk of personal injury or property damage.

Lack of experience and expertise with compound miter saws

A WARNING

ξPAY ATTENTION TO AND FOLLOW, WHERE APPLICABLE, ALL SAFETY RULES AND REGULATIONS, REGULATIONS FOR ACCIDENT PREVENTION, OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION (OSHA) RULES AND REGULATIONS, ENVIRONMENTAL AND ALL OTHER FEDERAL, STATE AND LOCAL LAWS IN EFFECT AT THE OPERATION SITE, AS THEY APPLY TO MITER SAWS.

ξThis machine shall only be operated by persons familiar with miter saws, their operation and the specific risks associated with the operation of miter saws.

ξContact your supervisor, instructor or any other qualified individual in case you lack substantial experience and expertise regarding the operation of miter saws.

Personal injury inflicted by track arm holder and sawhead assembly

A WARNING

ξHold the handle firmly when you start the cutting operation. The risk of the sawhead being kicked up is particularly high at the moment when the saw blade makes its first contact with the work piece.

ξIf you tilt the sawhead assembly to the side, hold it at the handle and keep your fingers away from the track arm holder and out of its tilting range.

ξAvoid lateral pressure on the sawhead when making grooves. Use clamps to firmly position your work piece and secure it against accidental movement.

9

ENGLISH

A CAUTION

ξHold the handle of the sawhead firmly because the momentum generated by the motor may cause the sawhead to move slightly up or down at start-up.

ξTransport the machine only if it is locked securely in transport position. To lock the machine for transport, lower the sawhead and push in the transport locking pin.

ξDo not carry the machine by the handle; the handle is not designed to bear the weight of the machine. When carrying the machine, hold it on both sides of the base.

ξBe careful to avoid the risk of contusion. Fingers may be squeezed and in extreme cases crushed between the sawhead tilt lock lever and the track arm holder. Always position the tilt lock lever (by pulling it out and turning) so that there is sufficient space between the lock lever and the track arm holder.

Accessories and consumables

A DANGER

ξUse only parts approved by the manufacturer. This applies in particular to saw blades and safety devices listed in chapter 15, "Technical Specifications".

A WARNING

ξNever use grinding or cut-off wheels instead of saw blades.

Insufficient care

A WARNING

ξKeep the machine clean and in good working condition at all times. In particular, keep all handles and adjustment knobs, etc., free of grease and oil.

Hot saw blade

A WARNING

ξCutting causes friction and generates heat. Immediately after cutting, the saw blade may be very hot and pose a fire hazard.

ξAlways let the saw blade cool down, especially before touching it.

ξDo not clean a hot saw blade with combustible liquids.

Personal injury by damaged saw blades

A DANGER

ξDo not use blunt, damaged or warped saw blades.

ξNever attempt to cut any work pieces which contain

ropes,

strings,

cords,

cables,

wires, or work pieces to which any of the above are attached.

ξWhere applicable or when in doubt, always check the work piece for screws, nails or any other matter which may be embedded.

A WARNING

ξDo not use any cleaning agents that contain acids or caustic or corrosive substances which would tend to corrode the light metal components of the machine. The stability and safety of the machine could be compromised if such substances were used for removing resin residue.

ξIf resin residue is to be removed, use a clean cloth.

Work piece kickback

A WARNING

ξMake sure the saw blade is suitable for the material of the work piece you are cutting.

ξCut thin or thin-walled work pieces only with fine-toothed saw blades.

ξMake sure thin or thin-walled work pieces are supported over their entire length.

ξEnsure proper feeding of work pieces:

Place work piece on turntable only when the sawhead assembly is fully raised.

Always hold the work piece against the fence when cutting.

ξAlways use sharp saw blades. Replace blunt saw blades immediately. When a blunt, dull or otherwise damaged saw blade it used, the risk that a blunt tooth is caught by the work piece’s surface, rather than cutting through it, increases, and so does the risk of work piece kickback, which poses a great danger of injury to the operator of the machine.

A WARNING

ξCut only work pieces that have dimensions which allow them to be safely and securely held (or clamped) during cutting.

ξLong work pieces require support.

ξDo not cut bundles or more than one work piece at a time. When bundles or more than one work piece are cut at the same time, the individual pieces cannot be properly secured and controlled and once they then come in contact with the saw blade serious personal injury may occur.

ξDo not jam work pieces.

ξRelease the ON/OFF switch immediately if the saw blade jams. Unplug the machine. Carefully remove the jam. Plug the machine in again. Continue sawing.

ξMake sure that when starting up the machine the saw blade does not have any contact with the work piece because otherwise dangerous kickback may result.

ξNever try to slow the saw blade down or stop it by pushing the work piece against the saw blade from the side.

Cuts and cut-off limbs

A DANGER

ξBe very careful at all times.

ξAlways keep sufficient distance to the saw blade.

ξAlways keep sufficient distance to all moving or driven components.

A WARNING

ξMake sure that the saw blade has come to a complete standstill before changing any settings or moving the work piece.

ξAlways remove small wood chips and small pieces from the machine. Messy work areas can lead to accidents. To remove small wood chips and small pieces, wait until the saw blade has come to a complete standstill. Unplug the machine.

ξCarefully remove the small pieces. Plug the machine in again. Continue with the work.

ξNever fix the ON/OFF switch in the pressed in (= ON) position. The switch is supposed to snap back into the OFF position after being released.

10

A WARNING

ξMake sure all adjustment and setting devices are securely tightened before starting the machine.

ξMake sure that the machine is on a level and solid surface to prevent tipping over. All four feet must be securely on the surface before you can use the machine.

ξIf something goes wrong, e.g. a jam occurs, make sure that all safety devices are put in place again after the problem is resolved or the jam is elimated, etc., and that all safety devices are fully operational again before you start up the machine.

Incorrectly installed saw blade

A WARNING

ξMake sure the inner blade flange is correctly fitted. Otherwise the saw may jam or the saw blade may work itself loose!

ξDo not use loose-fitting reducing rings; the saw blade could work loose.

ξMake sure the saw blade is installed correctly. Saw blades must be installed so that they do not wobble, that they run balanced and that they do not work themselves loose.

Cuts and scratches from non-moving saw bladel

A WARNING

Even when standing still, the saw blade is a source of potential injury, especially when the blade needs to be changed.

To avoid injury:

Do not use excessive force when tightening the arbor nut.

Do not extend your wrench to get more leverage.

Do not hit your wrench with a hammer to tighten the arbor bolt.

A CAUTION

ξAlways wear protective gloves when you change the saw blade.

ξStore the saw blade(s) in a safe place and in such a manner that nobody can get hurt, e.g. put the saw blade(s) in protective cardboard sleeves.

Electricity

A WARNING

ξMake sure the power cord does not come in contact with the running saw blade.

3.4 Labeling

All warning labels affixed to the machine are listed at the end of these instructions. Contact the manufacturer if labels are missing or illegible.

Symbols on the machine

Danger!

Non-observance of the following warnings may cause serious personal injury or property damage.

Read instructions.

Do not reach into the running saw blade.

Wear safety goggles and ear protection.

Do not operate the machine in a damp or wet environment.

Do not carry the machine by the handle; the handle is not designed to bear the weight of the machine.

Information on the nameplate:

23

24

25

26

27

28

29

(23) Manufacturer

(24)Serial number

(25)Model number

(26)Motor specifications (see also "Technical specifications")

(27)Date of manufacture

ENGLISH

(28)UL Mark with UL - number– machines cfarrying this symbol meet the safety requirements of Underwriters’ Laboratories, Inc.

UL number of this machine: E250735

(29)Dimensions of permissible saw blades

3.5 Safety Devices

Retractable blade guard

The retractable blade guard (30) protects against accidental contact with the saw blade and from chips flying about.

The retractable blade guard must always return automatically into its starting position when the sawhead is lifted. The entire saw blade must be covered.

NEVER DISABLE THE AUTOMATIC RETRACTING MECHANISM!

30

Flange guard

The flange guard (31) protects against accidental contact with the outer blade flange.

31

Padlock hole

A hole (32) in the ON/OFF switch enables the blocking of the switch by a padlock.

11

ENGLISH

32

4. Installation and transport

A CAUTION

Do not carry the machine by the handle; the handle is not designed to bear the weight of the entire machine. When carrying the machine, hold it on both sides of the base.

Installation

1.The machine is heavy. Carefully lift it out of its shipping carton with the help of another person.

(The manufacturer recommends that you keep the shipping carton and all packing materials in case the machine needs to be shipped for service or repair. If you discard the packing materials, do so in observance of and in compliance with all environmental laws, rules and regulations regarding disposal and recycling that apply at your site.)

3 Note:

Do not install rubber feet if the machine is going to be mounted on the optional machine stand. The machine stand is not included in standard delivery, but can be purchased separately. For more information, see chapter 11.

2.Turn the machine over to install the rubber feet:

The feet must be accessible from all directions.

Before proceeding, be sure that the machine is standing firmly in place even while tipped over.

3.Fit the nut (36) into the hole on the bottom of the rubber foot.

4.Insert the Allen head screw (33) into the machine’s foot from the top. Fit the washer (34) on the screw (33) and attach the rubber foot (35) with the previously inserted nut (36) to the screw (33) by hand and start to tighten.

5.To do so hold the screw (33) with the 6mm Allen wrench.

6. Hand tighten only!

33

34

35

36

7.Place the machine on a flat and sturdy surface, large enough to allow for all necessary movements and adjustments.

All four feet must firmly rest on the base.

The ideal height for the base is 32 inches.

The machine must remain stable, in particular when cutting work pieces which could cause it to tip.

8.Push the sawhead assembly slightly down and pull the transport locking pin (37) out.

37

38

Transport

1.The transport locking pin (37) must be inserted for transport.

2.Depending on what kinds of cuts were made previosuly, it may be necessary to adjust the limit screw (38) for the adjustment of the cutting depth. This allows the saw head to be fully lowered, after which the transport locking pin (37) can then be inserted.

5.Special Product Features

96θ cutting angle range for bevel cuts (48θ left through 48θ right) with five preset stops.

110θ cutting angle range for miter cuts (50θ left through 60θ right) with ten preset stops.

Soft start.

Cutting depth adjustment for making grooves with integrated limit screw.

Easy mobility due to lightweight construction.

Precise and sturdy die-cast aluminium construction.

TCT saw blade.

Easy saw blade change. The saw blade can be held with the saw blade lock. No disassembly of the protective devices required.

Maximum cutting depth 3 3/16".

Maximum cutting width 11 1/4".

Ergonomic and easy for both lefthanded and right-handed operation.

Installation of auxiliary fence possible.

6. Machine Details

3 Note:In this chapter the essential oper- ating elements of the machine are introduced.

The proper use of the machine is described in chapter 8, "Operation". Read this chapter in its entirety before using the saw for the first time.

ON/OFF switch

ξTo turn the motor on, press and hold the ON/OFF switch (39) in the handle. To stop the motor, release the

ON/OFF switch.

12

39

Rotating table

To make miter cuts, loosen the rotating table lock screw (41) and turn the rotating table (40) to the desired position.

The turning range is 50° to the left and 60° to the right.

40 41

The rotating table engages at preset stops and engages at the 0°, 15°, 22.5°, 30°, 45°, and 60° positions.

After selecting the desired angle, TIGHTEN THE ROTATING TABLE LOCK SCREW (41) before you start to cut.

A WARNING

Ensure all setting devices are fully tightened before making a cut.

To prevent the miter angle from changing while cutting, the rotating table lock screw must be securely tightened even if you are using one of the preset stops

( 0°, 15°, 22.5°, 30°, 45°, or 60°).

Push/pull action

The track arm permits the cutting of work pieces having a larger cross section. The track can be used for all type of cuts (standard cross cuts, miter cuts, bevel cuts, compound miter cuts).

42

When making smaller cuts not requiring the track am, lock the track arm in position with the track arm lock screw (42).

Adjusting the cutting depth

The cutting depth can be adjusted at the limit screw (43).

After adjusting the cutting depth, make sure that the limit screw is securely fastened before you proceed with your work.

If you want to make grooves, adjust the cutting depth at the limit screw (43), secure the limit screw adjustment, loosen the track arm lock screw and make your grooves as desired.

43

ENGLISH

Hinged fence

The hinged fence (44) permits the sawhead assembly to tilt up to 48° to the right for bevel cuts.

44

45

A WARNING

Secure the work piece against slipping off while being worked.

To provide firm support for the work piece (as much supporting area as possible), the hinged fence is to be used as follows:

ξWhenever possible, for example for straight cuts, it should be up and be firmly secured in place with the Phillips head screw (45).

ξIf the sawhead assembly is tilted between 22.5° and 48° to the right, the hinged fence might be in the way. In this case, loosen the Phillips head screw (45) and swing the hinged fence to the rear.

ξIf the sawhead assembly is tilted between 0° and 22.5° to the right OR between 0° and 48° to the left, the hinged fence does not interfere with operation: loosen the Phillips head screw (45), swing the hinged fence up and then tighten the Phillips head screw (45).

13

ENGLISH

Bevel tilt setting

After loosening the tilt lock lever (46) at the rear, the sawhead assembly can be tilted continuously to any setting between vertical (0°) up to 48° from vertical, both to the left and the right sides.

46

A CAUTION

There is a risk of crushing your fingers between the tilt lock lever and the track arm holder. Always position the tilt lock lever (by pulling it out and turning) so that there is sufficient space between the lock lever and the track arm holder.

The track arm holder has preset stops and engages at the 0°, 22.5°, and 45° positions.

A WARNING

Ensure all setting devices are fully tightened before making a cut.

Once you have found your desired tilt angle, TIGHTEN THE TILT LOCK LEVER (46) before starting to cut, so that the angle setting does not change, even if you are using one of the preset stops at 0°, 22.5 °, or 45°.

7. Initial Operation

7.1Connection of a Dust Collector

A WARNING

Some types of wood dust (e.g. maple, oak, cedar) may cause allergic reactions and other health problems, including but not limited to skin rashes and other skin problems. If possible, work with a suitable dust collector connected to the saw. The dust collector must comply with the data stated in chapter 15, entitled "Technical Specifications".

Dust spout adapter installation

ξBefore a dust collector can be connected, the dust spout adapter (47), which comes with the machine, must be installed on the machine by pushing it into its holder as illustrated.

47

7.2Mains Connection

A DANGER

ξDo not expose machine to rain. Do not operate the machine in a damp or wet environment.

ξMake sure that the power cord is out of the way, so that it does not interfere with the work and does not pose a tripping hazard.

A WARNING

ξBefore plugging the machine in, check the voltage and cycle rating (120 V, 60 Hz) on the nameplate of the machine and make sure you have a proper power source with the same rating. Only operate the machine if you have the correct power source!

ξConnect to properly installed und grounded outlets only.

ξBe careful not to kink, squeeze or pull the power cord and/or any extension cord.

Protect the cord(s) from damage caused by objects rolling over them, heat, aggressive substances such as acid, or other potential damage arising at the work site.

ξUse only suitable U.L. or CSA approved extension cords. Minimum gauge:

cord length up to 50 ft: AWG #12

cord length up to 100 ft: AWG #10

ξDo not pull on the power cord to unplug the machine. This can damage the cord and lead to a hazard.

8. Operation

A DANGER

ξBefore using the machine always check for possible damage. Every time you want to use the machine make sure that all safety devices and protective guards are undamaged and fully operational.

ξAny damaged parts or protection devices must be replaced by fully qualified and factory authorized personnel BEFORE THE MACHINE CAN BE USED.

14

A WARNING

ξUse eye protection. Always wear ANSI approved impact safety goggles. If you are producing metal filings or wood chips, wear a full face shield.

ξUse ear protection. Always wear ANSI approved ear protection such as ear plugs or ear muffs.

ξUse respiratory protection when working around metal, wood, especially treated wood, chemical dusts or mists. Always wear an ANSI approved dust mask or respirator or other respiratory protection in accordance with current OSHA, MSHA and NIOSH regulations.

ξWear head protection if required by your type of work or by regulations applying to the job site.

ξWear protective, electrically nonconductive clothes and non-skid foot wear.

ξSafeguard your work piece and secure it against unintended movement and slipping during cutting. Use support for long work pieces which would otherwise fall off the machine’s rotating table after the cut. Use the auxiliary fence for cutting small pieces.

ξIf possible, work with a suitable dust collector connected to the saw. The dust collector must comply with the data stated in chapter 15, entitled "Technical Specifications".

ξCut only work pieces that have dimensions which allow them to be safely and securely held (or clamped) during cutting.

ξDo not jam work pieces.

ξNever try to slow the saw blade down or stop it by pushing the work piece against the saw blade from the side.

ξAvoid strained body positions and over-reaching. Assume proper operating position:

in front of the machine with body positioned for normal operation;

directly in front of the saw;

to the side of the machine.

A WARNING

ξWhen tilting the sawhead assembly to the side, hold the sawhead by the handle and keep your fingers away from the track arm holder and out of its tilting range.

ξDo not reach under the rotating table when adjusting the miter angle.

ξAfter each cutting operation return the track arm to its rear starting position.

8.1Standard Crosscuts

For standard crosscuts the maximum dimension (inches) of the work pieces are:

Width approx.

11 7/32

 

 

Height approx.

3 3/16

 

 

Starting position:

Transport locking pin pulled out.

Sawhead assembly fully raised.

Cutting depth limit screw set to maximum depth. Limit screw is securely tightened.

Rotating table in 0° position, the lock screw of the rotating table is securely tightened.

Sawhead assembly is in vertical (0°) position, bevel tilt lock lever tightened.

Hinged fence on top of the fence and secured.

Track arm not extended.

Lock screw of the track arm loosened (only if required, such as when cutting a wide work piece).

Cutting the work piece:

1.Hold the work piece against the fence.

2.Press and hold the ON/OFF switch .

3.Slowly swing the sawhead assembly all the way down, holding the handle firmly. When sawing exert only moderate pressure. This keeps the motor speed from dropping.

4.For wider work pieces pull sawhead assembly forward (towards the operator).

5.Cut work piece in a single pass.

ENGLISH

6. Release the ON/OFF switch and let the sawhead slowly return to its upper starting position.

8.2Miter Cuts

3 Note:A miter cut cuts the work piece at an angle to the fence.

The maximum work piece dimensions for miter cut angles are shown in inches in the table below:

 

 

Width

Height

 

 

approx.

approx.

 

 

 

 

 

15°

10 13/16

3 3/16

 

 

 

 

position

22.5°

10 1/4

3 3/16

 

 

 

30°

9 5/8

3 3/16

 

 

 

ble

45°

7 7/8

3 3/16

 

 

 

ta

50°

7 1/16

3 3/16

g

 

 

 

Rotatin

 

 

 

60 °

5 1/2

3 3/16

right

 

 

 

 

 

 

 

 

 

Starting position:

Sawhead assembly fully raised.

Cutting depth limit screw set to maximum depth. Limit screw is securely tightened.

Sawhead assembly is in vertical (0°) position, bevel tilt lock lever tightened.

Hinged fence on top of the fence and secured.

Track arm not extended.

15

ENGLISH

Lock screw of the track arm loosened.

Cutting the work piece:

1.Loosen the lock screw (49) of the rotating table (48).

48 49

2.Turn the rotating table (48) to either the right or left to desired angle.

3 Note:

The rotating table has preset stops and engages at the 0°, 15°, 22.5°, 30°, 45°, and 60° positions.

3.Once you have found your desired angle, TIGHTEN THE ROTATING TABLE LOCK SCREW (49), before starting to cut, even if you are using one of the preset stops (0°, 15°, 22.5°, 30°, 45°, or 60°).

4.Hold the work piece against the fence.

5.Press and hold the ON/OFF switch .

6. Slowly swing the sawhead assembly all the way down, holding the handle firmly. When sawing exert only moderate pressure. This keeps the motor speed from dropping.

7.For wider work pieces pull sawhead assembly forward (towards the operator).

8.Cut work piece in a single pass.

9. Release the ON/OFF switch and let the sawhead slowly return to its upper starting position.

8.3 Bevel cuts

3 Note:A bevel cut cuts the work piece at an angle other than 90°.

16

Maximum work piece cross section (dimensions in inches):

 

 

Width

Height

 

 

approx.

approx.

 

 

 

 

 

 

 

22.5°

11 7/32

2 3/4

 

left

 

 

 

 

 

 

 

22.5°

11 7/32

2 9/16

 

right

 

 

y

 

 

 

45 °

11 7/32

2 1/8

assembl

left

 

 

 

 

 

 

 

 

 

ead

45 °

11 7/32

1

right

 

 

 

 

 

sawh

 

 

 

48 °

11 7/32

1 3/4

 

of

left

 

 

 

 

 

gAnle

48 °

11 7/32

13/16

 

 

right

 

 

 

 

 

 

Starting position:

 

Sawhead assembly fully raised.

Cutting depth limit screw set to maximum depth. Limit screw is securely tightened.

Rotating table in 0° position, the lock screw of the rotating table is securely tightened.

Track arm not extended.

Lock screw of the track arm loosened.

Cutting the work piece:

1.If the sawhead assembly is tilted between 22.5° and 48° to the right: loosen the Phillips head screw and swing the hinged fence to the rear.

2.Loosen the sawhead assembly tilt lock lever (50) at the rear of the machine so that the sawhead assembly can be tilted to the side.

50

3.Grip the handle and slowly tilt the sawhead assembly to the desired position.

3 ThNote:e track arm holder has preset stops and engages at the 0°, 22.5°, and 45° positions.

4.Once you have found your desired angle, TIGHTEN THE SAWHEAD TILT LOCK LEVER (50)before starting to cut, even if you are using one of the preset stops (0°, 22.5° or 45°).

5.Hold the work piece against the fence.

6. Press and hold the ON/OFF switch .

7.Slowly swing the sawhead assembly all the way down, holding the handle firmly. When sawing exert only moderate pressure. This keeps the motor speed from dropping.

8.For wider work pieces pull sawhead assembly forward (towards the operator).

9. Cut work piece in a single pass.

10.Release the ON/OFF switch and let the sawhead slowly return to its upper starting position.

8.4Compound Miter Cuts

3 Note:

A compound miter cut is a combination of the miter and bevel cuts. This means that in a single pass the work

piece is cut at an angle other than 90° to the fence and material surface.

A DANGER

When making compound miter cuts the saw blade is much more exposed than during normal cuts and so the risk of injury increases. Always stay a sufficiently safe distance away from the saw blade.

For compound miter cuts the maximum dimensions of the work pieces depends on both cutting angles - the angle of the rotating table and the tilt angle of the sawhead. These are shown in the table below.

Work piece width (in.) with sawhead assembly tilted approximately

 

 

 

22.5°

 

48 °

 

 

 

 

left and right

 

left and right

 

 

 

 

 

 

 

 

 

 

15°

10 13/16

 

10 13/16

 

osition

 

 

 

 

 

 

 

 

30°

9 5/8

 

9

5/8

 

 

 

22.5°

10 1/4

 

10 1/4

 

p

 

 

 

 

 

 

 

 

 

btale

 

45°

7 7/8

 

7

7/8

 

 

 

 

 

 

 

 

 

 

 

 

otating

 

50°

7 1/16

 

7 1/16

 

 

 

 

 

 

 

 

 

 

 

60 °

5 1/2

 

5

1/2

 

 

 

 

 

R

 

right

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Work piece width (in.) with sawhead

 

 

assembly tilted approximately

 

 

 

 

22.5°

 

48 °

 

48 °

 

 

 

 

22.5°

 

 

 

 

 

 

left

right

 

left

 

right

 

 

 

 

 

 

 

 

 

 

 

 

15°

2 3/4

2 9/16

 

1 3/4

 

13/16

 

ositionp

 

 

 

 

 

 

 

 

 

 

22.5°

2 3/4

2 9/16

 

1 3/4

 

13/16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30°

2 3/4

2 9/16

 

1 3/4

 

13/16

 

le

 

 

 

 

 

 

 

 

 

 

45°

2 3/4

2 9/16

 

1 3/4

 

13/16

 

tab

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50°

2 3/4

2 9/16

 

1 3/4

 

13/16

 

g

 

 

 

 

 

 

 

 

 

 

 

 

 

otatinR

 

 

 

 

 

 

 

 

 

 

60 °

2 3/4

2 9/16

 

1 3/4

 

13/16

 

 

 

 

 

 

 

 

right

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Starting position:

Sawhead assembly fully raised.

Cutting depth limit screw set to maximum depth. Limit screw is securely tightened.

Rotating table locked in desired position.

Sawhead tilted to desired angle against the work piece's surface and locked.

If the sawhead assembly is tilted between 22.5° and 48° to the right: loosen the Phillips head screw and swing the hinged fence to the rear.

Lock screw of the track arm loosened.

Track arm not extended.

Cutting the work piece:

1.Hold the work piece against the fence.

2.Press and hold the ON/OFF switch .

3.Slowly swing the sawhead assembly all the way down, holding the handle firmly. When sawing exert only moderate pressure. This keeps the motor speed from dropping.

4.For wider work pieces pull sawhead assembly forward (towards the operator).

5.Cut work piece in a single pass.

6. Release the ON/OFF switch and let the sawhead slowly return to its upper starting position.

3 Note:Crown moulding can be cut with the back on the saw table and the top edge against the fence.

For cutting crown moulding the following settings apply:

 

 

Sawhead

Miter angle

 

 

tilt

 

 

 

 

 

corner

Left

33.9°

31.6°

 

 

side

left

right

Inside

 

 

 

Right

33.9°

31.6°

 

 

side

right

left

 

 

 

 

corner

Left

33.9°

31.6°

 

 

side

right

left

utsideO

 

 

 

Right

33.9°

31.6°

 

 

side

left

right

 

 

 

 

8.5Making Grooves

3 Note:During groove cutting only a par- tial cut, up to a certain depth, is made in the work piece. This operation is made possible by use of the track arm, which allows the sawhead assembly to move horizontally over the work piece and the limit screw, which allows for adjustment of a given cutting depth.

ENGLISH

A WARNING

During the groove cutting operation it is especially important no lateral pressure is applied to the saw blade. Otherwise the sawhead may be kicked up abruptly! Always use a clamp to hold the work piece in place when making grooves. Avoid lateral pressure on the sawhead. Make sure that the work piece lies flat and does not jam.

Starting position:

Sawhead assembly fully raised.

Sawhead tilted to desired angle against the work piece's surface and locked.

Rotating table locked in desired position.

Lock screw of the track arm loosened.

Track arm not extended.

Cutting the work piece:

1.Adjust the cutting depth limit screw

(51)to the desired depth for the groove and then tighten it securely.

51

2.Hold the work piece against the fence.

3 Note:For the groove to be cut at the desired depth across the whole work piece width, a suitable spacer strip needs to be placed between the work piece and the fence.

3.Press and hold the ON/OFF switch .

4.Slowly swing the sawhead assembly fully down, holding the handle firmly. When sawing exert only moderate pressure, to prevent the motor speed to drop too much.

5.When sawing, pull sawhead assembly forward (towards the operator).

17

ENGLISH

6. Cut the groove in a single pass.

7.Release the ON/OFF switch and let the sawhead slowly return to its upper starting position.

8.6Auxiliary Fence

3 Note:Use the auxiliary fence for verti- cal cuts of work pieces which are higher than the fence of the machine. Bevel cuts are only possible without the auxiliary fence in place.

Installing the auxiliary fence:

1.Fit the washers (52) on the carriage bolts.

2.Slide the carriage bolts (52) into fence extrusions.

52

3.Loosen Phillips head screw (53) one turn.

53

4.Set the fence extrusions against the fence and guide the carriage bolts from the top into the slots (54) in the fence for proper positioning.

56

55

54

5.Fit the sleeves (55) on the carriage bolts.

6. Going clockwise, screw the star knobs (56) on the carriage bolts and hand tighten while still allowing the fence extrusions to be shifted for adjustment.

7.Move the auxiliary fence halves against the kerf plate.

8.Tighten the star knobs.

9. Press the auxiliary fence against the fence and tighten Phillips head screw (53) again.

9. Care and Maintenance

A DANGER

Make sure the machine is unplugged before you do any servicing, maintenance, repair or troubleshooting.

Any repair and maintenance work not described in this section must be performed only by trained and factory authorized personnel.

All defective or worn parts, especially all defective safety devices, must only be replaced with OEM parts! Non-OEM parts and/or parts not specifically approved by the manufacturer may lead to unforeseen damage and possibly result in personal injuries.

Check that all safety devices are operational again after each service.

9.1Changing the Saw Blade

A WARNING

Cutting creates friction, which in turn generates heat. Right after cutting, the saw blade may be very hot. Be extremely careful. Burning hazard!

Wear protective gloves when changing the saw blade, whether the saw blade is hot or not. Let a hot saw blade cool down. Do not clean a hot saw blade with combustible liquids.

Even after coming to a complete standstill, the saw blade is dangerous and a potential source of serious injury.

Never handle the saw blade without protective gloves. When loosening or tightening the arbor bolt the retractable blade guard must be pushed back and the flange guard swung up in order to expose the saw blade. It is NOT necessary to remove the retractable blade guard!

1.Loosen screw (57) and swing flange guard (58) up.

18

57

58

2.To keep the saw blade from turning, pull the saw blade lock (59) forward, towards the front of the machine. At the same time slowly turn the saw blade by hand, until the saw blade lock engages.

59

3.Remove the arbor bolt (60) from the saw spindle (left-handed thread – turn clockwise to remove).

60

61

62

63

4.Swing the retractable blade guard up.

5.Remove the following parts from the saw spindle:

arbor bolt (60),

outer blade flange (61),

saw blade (62),

inner blade flange (63).

6. Clean clamping surfaces of:

saw spindle,

inner blade flange,

saw blade,

outer blade flange,

arbor nut.

A WARNING

If resin residue is to be removed or for any other cleaning, do NOT use any cleaning agents that contain acids or caustic or corrosive substances which would tend to corrode the light metal components of the machine if splashing occurs. The stability and safety of the machine could be compromised if such substances were used for cleaning and are inadvertently splashed onto the machine.

7.Put the inner blade flange (63) on the saw spindle.

A WARNING

Make sure the inner blade flange is correctly fitted. Otherwise the saw may jam or the saw blade may work itself loose! The inner blade flange (63) is correctly installed when the bevelled collar (65) points to the right and the groove for the safety ring (64) points to the left.

64

65

8.Mount the new saw blade (62) and pay attention to the direction. The arrow on the saw blade must point in the same direction as the arrow on the blade cover (66).

66

A DANGER

Do not use blunt, damaged or warped saw blades.

ENGLISH

A WARNING

ξNever use grinding or cut-off wheels instead of saw blades.

ξUse only saw blades approved by the manufacturer. Do not use super-speed steel (HSS) saw blades.

ξDo not use loose-fitting reduction rings; the saw blade could work itself loose.

ξBe sure that the saw blade is properly fitted. Make sure the blade it is firmly secured, does not wobble, runs balanced and cannot work itself loose.

9. Install the outer blade flange (61) and be sure that the flat surfaces are properly aligned and match.

10.Insert the arbor bolt (60), turn it counterclockwise (left-hand thread) and hand tighten with a metric Allen wrench while keeping saw blade in place with the saw blade lock (59).

A WARNING

ξDo not use excessive force when tightening the arbor bolt:

Do not extend your wrench to get more leverage.

Do not hit your wrench with a hammer to tighten the arbor bolt.

ξWhen tilting the sawhead assembly, keep your hands out of the track arm holder's tilting range!

11.Swing flange guard (58) down and tighten screw (57).

12.Check function. To do so, lower the sawhead assembly:

The retractable blade guard must open without touching the saw blade or any other parts.

When returning the sawhead assembly to its starting position the retractable blade guard must return automatically so that the entire saw blade is covered.

Check the saw blade lock – the saw blade must turn freely.

9.2Drive Belt Tensioning

The drive belt, running on the right-hand side of the sawhead assembly behind a plastic cover, needs to be tightened if it has more than a 1/8" of play if pressed in the middle between the two pulleys.

To check, tighten and/or change the drive belt:

1.Loosen and remove the Phillips head screw (68), unhook the cover (hook at the rear) and remove it.

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ENGLISH

67

68

2.Check the drive belt with your thumb. If the drive belt needs to be tightened (more than 1/8" play) or if it needs to be replaced because of visible wear, tear or cracking:

Loosen the four metric Allen head screws by turning each screw about one turn counterclockwise.

Replace the belt if necessary or just tighten it by sliding the motor to the rear until the belt is tight.

Hold the motor in its position and tighten all four screws by turning them clockwise until they are securely tightened.

3.Replace the plastic cover (67) and secure with the Phillips head screw

(68).

9.3 Kerf Plate Replacement

A DANGER

If the kerf plate is damaged, small parts may become stuck between kerf plate and the saw blade and cause the saw blade to jam. Check the machine for possible damage before every use. Replace a damaged kerf plate immediately! Use only OEM parts! Non-OEM parts and/ or parts not specifically approved by the manufacturer may lead to unforeseen damage and possibly result in personal injuries.

To replace the kerf plate:

1.Swing the hinged fence down (69).

2.Take the fence (70) off.

3.Loosen the kerf plate (71) by prying it loose with a screwdriver and then remove it.

3 Note:

This will destroy the kerf plate (71). Once removed from the machine, a kerf plate must never be re-used.

69

7170

4.Insert the new kerf plate, making sure it snaps into place.

5.Install the fence (70) and adjust it.

6. Swing the hinged fence (69) up and secure it.

9.4Adjustments

Fence adjustment

1.Swing the hinged fence down.

2.Loosen the fastening screws (72) of the fence.

72

3.Adjust the fence position with a contractor's square or another appropriate right angle until it is exactly perpendicular (90°) to the saw blade with the rotating table locked in the 0° position.

4.Tighten the metric Allen head set screws on the the fence and then use the square to check your adjustment. If necessary, repeat the adjustment procedure.

5.Swing the hinged fence up and secure it.

Miter angle indicator adjustment

1.Turn the rotating table to one of the preset stops at the °0, 15°, 22.5°, 30°, 45°, or 60°positions.

2.Loosen the metric Allen head screw

(73).

3.Adjust the position of the indicator

(74)until it points exactly to the corresponding angle value.

4.Tighten the metric Allen head screw

(73).

73 74

Bevel tilt positive stop adjustment

1.Lock the track arm holder (75) in the 0° position.

75

76

2.Loosen the two metric Allen head screws (76) at the back of the machine by turning them about one turn counterclockwise.

3.Use a contractor’s square or another appropriate right angle and adjust the track arm holder until the saw blade is exactly perpendicular (90°) to the the rotating table.

4.Tighten the two metric Allen head screws (76) at the back of the machine by turning the screws (76) clockwise until the angle setting is secured. Check your adjustment with the square. If necessary, repeat the adjustment procedure.

Miter angle indicator adjustment

1.Loosen the Phillips head screw (78).

2.Adjust the position of the indicator

(77)until it points exactly to the corresponding angle value, e.g. 0°.

3.Tighten the Phillips head screw (78).

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