BAS 316G DNB /
BAS 316G WNB
Betriebsanleitung . . . . . . . . . . . . . . . . . . . . .3
Operating Instruction . . . . . . . . . . . . . . . . .15
Instructions d'utilisation . . . . . . . . . . . . . . .27
Manuale d’istruzioni . . . . . . . . . . . . . . . . . .39
Manual de uso . . . . . . . . . . . . . . . . . . . . . .51
115 166 9103 / 4802 - 1.1
D DEUTSCH
KONFORMITÄTSERKLÄRUNG
Wir erklären in alleiniger Verantwortlichkeit, dass dieses Produkt mit den folgenden Normen übereinstimmt* gemäß den Bestimmungen der Richtlinien**
EG-Baumusterprüfung *** durchgeführt von ****
F FRANÇAIS
DECLARATION DE CONFORMITE
Nous déclarons, sous notre seule responsabilité, que ce produit est en conformité avec les normes ou documents normatifs suivants* en vertu des dispositions des directives **
Contrôle européen du modèle type *** effectué par ****
IT ITALIANO
DICHIARAZIONE DI CONFORMITÀ
Noi dichiariamo sotto la nostra esclusiva responsabilità che il presente prodotto è conforme alle seguenti norme* in conformità con le disposizioni delle normative ** Omologazione CE *** eseguita da ****
PT PORTUGUÊS
DECLARAÇÃO DE CONFORMIDADE
Declaramos sob nossa responsabilidade que este produto está de acordo com as seguintes normas* de acordo com as directrizes dos regulamentos ** controle de amostra de Construção da CE ***
efectuado por ****
FIN SUOMI
VAATIMUKSENMUKAISUUSVAKUUTUS
Vakuutamme, että tämä tuote vastaa seuraavia normeja* on direktiivien määräysten mukainen**
EY-tyyppitarkastustesti *** testin suorittaja: ****
DA DANSK
OVERENSSTEMMELSESATTEST
Hermed erklærer vi på eget ansvar, at dette produkt stemmer overens ed følgende standarder* iht bestemmelserne i direktiverne** EFtypekontrol *** gennemført af ****
EL ΕΛΛHNIKA
∆ΗΛΩΣΗ ΑΝΤΙΣΤΟΙΧΕΙΑΣ ∆ηλώνουµε µε ιδία ευθύνη ότι το προϊόν αυτό αντιστοιχεί στις ακόλουθες προδιαγραφές* σύµφωνα µε τις διατάξεις των οδηγιών**
Έλεγχος-ΕΟΚ δοµικού πρωτοτύπου*** πραγµατοποιούµενος από το****
ENG ENGLISH
DECLARATION OF CONFORMITY
We herewith declare in our sole repsonsibility that this product complies with the following standards*
in accordance with the regulations of the undermentioned Directives** EC type examination *** conducted by ****
NL NEDERLANDS
CONFORMITEITSVERKLARING
Wij verklaren als enige verantwoordelijke, dat dit product in overeenstemming is met de volgende normen*
conform de bepalingen van de richtlijnen** EG-typeonderzoek ***
uitgevoerd door ****
ES ESPAÑOL
DECLARACION DE CONFORMIDAD
Declaramos bajo nuestra exclusiva responsabilidad, que el presente producto cumple con las siguientes normas* de acuerdo a lo dispuesto en las directrices** Homologación de tipo CE *** llevada a cabo por ****
SV SVENSKA
FÖRSÄKRAN OM ÖVERENSSTÄMMELSE
Vi försäkrar på eget ansvar att denna produkt överensstämmer med följande standarder* enligt bestämmelserna i direktiven** EG-materialprovning *** genomfört av ****
NO NORGE
SAMSVARSERKLÆRING
Vi erklærer under eget ansvar at dette produkt samsvarer med følgende normer* henhold til bestemmelsene i direktiv** EU-typegodkjennelse *** utstilt av ****
POL POLSKI
OŚWIADCZENIE O ZGODNOŚCI
Oświadczamy z pełną odpowiedzialnością, że niniejszy produkt odpowiada wymogom następujących norm* według ustaleń wytycznych **Kontrola wzorców UE *** przeprowadzone przez ****
HU MAGYAR
MEGEGYEZŐSÉGI NYILATKOZAT
Kizárólagos felelősségünk tudatában ezennel igazoljuk, hogy ez a termék kielégíti az alábbi szabványokban lefektetett követelményeket* megfelel az alábbi irányelvek előírásainak**
által végzett vizsgálat szerint megegyezik az alábbi építési mintapéldánnyal *** a ****
BAS 316 G
*EN 61029, E DIN VDE 0740 - 504, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3, DIN EN 62079 ** 98/37/EG, 89/336/EWG, 73/23/EWG, 93/68/EWG
***BM 2010949
****TÜV-Rheinland, Am Grauen Stein, D-51105 Köln
Ing. grad. Hans-Joachim Schaller
Leitung Entwicklung und Konstruktion
Metabowerke GmbH
Business Unit Elektra Beckum
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Daimler Str. 1 |
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D - 49716 Meppen |
Meppen, 22.08.2002 |
1001095/ 02 |
2
ENGLISH
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Front |
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Rear |
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Upper housing door |
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Setting knob for blade tracking |
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Setting knob for band saw |
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adjustment |
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blade tension |
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Motor |
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Upper band saw wheel |
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Machine base |
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Setting knob for blade guard |
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Dust extraction port |
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Blade guard |
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Setting knob for drive belt |
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Band saw blade |
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Table insert |
7Saw table
8Fence guide extrusion, graduated
9Lower band saw wheel
10Chip case
11Rip fence
12Lower housing door
13On/Off switch with emergency stop
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ENGLISH
Table of Contents
1.Parts identification
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(standard delivery) .................... |
15 |
2. |
Please read first! ....................... |
16 |
3. |
Safety ......................................... |
16 |
3.1 |
Specified conditions of use ......... |
16 |
3.2 |
General safety information .......... |
16 |
3.3 |
Safety devices............................. |
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4. |
Special product features .......... |
18 |
5. |
Transporting the saw................ |
18 |
6. |
Machine details ........................ |
18 |
7. |
Initial operation ......................... |
19 |
7.1 |
Mounting ..................................... |
19 |
7.2 |
Saw table installation .................. |
19 |
7.3 |
Saw table alignment.................... |
19 |
7.4 |
Fence guide extrusion |
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installation ................................... |
20 |
7.5 |
Rip fence installation ................... |
20 |
7.6 |
Dust collector connection ............ |
20 |
7.7 |
Band saw blade tensioning ......... |
20 |
7.8 |
Installation of the |
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combination switch/plug .............. |
20 |
7.9 |
Mains connection ........................ |
20 |
8. |
Operation ................................... |
21 |
8.1 |
Sawing ........................................ |
22 |
9. |
Care and Maintenance .............. |
22 |
9.1 |
Band saw blade change.............. |
22 |
9.2 |
Band saw blade alignment .......... |
22 |
9.3 |
Upper blade guide alignment ...... |
22 |
9.4 |
Lower blade guide alignment ...... |
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9.5 |
Band saw tyre replacement......... |
24 |
9.6 |
Table insert replacement............. |
24 |
9.7 |
Saw Cleaning .............................. |
24 |
9.8 |
Saw storage ................................ |
24 |
10. |
Tips and tricks........................... |
24 |
11. |
Available accessories.......... |
24/63 |
12. |
Repairs ....................................... |
25 |
13. |
Environmental protection......... |
25 |
14. |
Trouble shooting....................... |
25 |
15. |
Technical specifications........... |
25 |
15.1 |
Available band saw blades.......... |
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2. |
Please read first! |
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These instructions have been written in a way which facilitates learning of how to safely operate your saw. Here is a guide on how you should read these instructions:
−Read these instructions before use. Pay special attention to the safety information.
−These instructions are intended for persons having a basic technical knowledge of the operation of machines such as the one described herein. If you have no
experience whatsoever, we strongly recommend to seek the advise of an experienced person.
−Keep all documents supplied with this machine for future reference. Retain proof of purchase in case of warranty claims.
−If you lend or sell this machine be sure to have all machine documents supplied go with it.
−The equipment manufacturer is not liable for any damage resulting from neglect of these operating instructions.
Information in these instructions is denoted as under:
Danger!
Risk of personal injury or environmental damage.
Risk of electric shock! Risk of personal injury by electric shock.
Drawing-in/trapping hazard!
Risk of personal injury by body parts or clothing being caught.
Caution!
Risk of material damage.
Note:
Additional information.
−Numbers in illustrations (1, 2, 3, ...)
−indicate component parts;
−are consecutively numbered;
−relate to the corresponding number(s) in brackets (1), (2), (3)
... in the neighbouring text.
−Instructions to be carried out in a certain sequence are numbered.
−Instructions which can be carried out in any sequence are marked by a bullet (•).
−Listings are marked by an En dash
(–).
This bandsaw is suitable for cutting wood, plastics, metals (no hard metal or hardened metal).
Do not cut round stock transverse to its longitudinal axis without suitable jigs or fixtures. The rotating saw blade could turn the workpiece.
When sawing thin stock layed on edge, a suitable guide must be used for firm support.
Any other use is not as specified. The manufacturer is not liable for any damage caused by unspecified use.
Modification of the machine or use of parts not approved by the equipment manufacturer can cause unforeseeable damage!
•When using this tool observe the following safety instructions, to exclude the risk of personal injury or material damage.
•Please also observe the special safety instructions in the respective chapters.
•Where applicable, follow the legal directives or regulations for the prevention of accidents pertaining to the use of band saws.
AGeneral hazards!
•Keep your work area tidy – a messy work area invites accidents.
•Be alert. Know what you are doing. Set out to work with reason. Do not operate tool while under the influence of drugs, alcohol or medication.
•Consider environmental conditions: keep work area well lighted.
•Prevent adverse body positions. Ensure firm footing and keep your balance at all times.
•When working long stock use suitable supports.
•Do not operate tool near inflammable liquids or gases.
•The machine shall only be started and operated by persons familiar with bandsaws and who are at any time aware of the dangers associated with the operation of such tool. Persons under 18 years of age shall use this tool only in the course of their vocational training, under the supervision of an instructor.
•Keep bystanders, particularly children, out of the danger zone. Do not permit other persons to touch the tool or power cable while it is running.
•Do not overload tool – use it only within the performance range it was designed for (see “Technical specifications”).
BDanger! Risk of electric shock!
•Do not expose tool to rain.
Do not operate tool in damp or wet environment.
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Prevent body contact with earthed objects such as radiators, pipes, cooking stoves, refrigerators when operating this tool.
•Do not use the power cable for any purpose it is not intended for.
ARisk of injury by moving parts!
•Do not operate the tool without installed guards.
•Always keep sufficient distance to the band saw blade. Use suitable feeding aids, if necessary. Keep sufficient distance to driven components when operating this tool.
•Wait for the band saw blade to come to a complete stop before removing cutoffs, scrap, etc. from the work area.
•Cut only stock of dimensions that allow for safe and secure holding while cutting.
•Do not attempt to stop the band saw blade by pushing the workpiece against its side.
•Ensure tool is disconnected from power supply before servicing.
•Ensure that when switching on (e.g. after servicing) no tools or loose parts are left on or in the tool.
•Unplug if the tool is not used.
ACutting hazard, even with the cutting tool at standstill!
•Wear gloves when changing cutting tools.
•Store band saw blades in such manner that nobody will get hurt.
ARisk of kickback (workpiece is caught by the band saw blade and thrown against the operator)!
•Do not jam workpieces.
•Cut thin or thin-walled workpieces only with fine-toothed band saw blades. Always use sharp band saw blades.
•If in doubt, check workpiece for inclusion of foreign matter (e.g. nails or screws).
•Cut only stock of dimensions that allow for safe and secure holding while cutting.
•Never cut several workpieces at the same time – and also no bundles containing several individual pieces. Risk of personal injury if individual pieces are caught by the band saw blade uncontrolled.
•When cutting round stock, use a suitable jig to prevent the workpiece from turning.
cDrawing-in/trapping hazard!
•Ensure that no parts of the body or clothing can be caught and drawn in by rotating components (no neckties, no gloves, no loose-fitting clothes; contain long hair with hairnet).
•Never saw workpieces containing the following materials:
−ropes
−strings
−cords
−cables
−wires.
AHazard generated by insufficient personal protection gear!
•Wear hearing protection.
•Wear safety glasses.
•Wear dust mask.
•Wear suitable work clothes.
•When working outdoors wearing of non-slip shoes is recommended.
ARiskdust!of injury by inhaled wood
•Dust of certain timber species (e.g. oak, beech, ash) can cause cancer when inhaled: work only with a suitable dust collector connected to the saw. The dust collector must comply with the data stated in the technical specifications.
•See to it that only as little as possible wood dust will get into the environment:
−Remove wood dust deposit in the work area (do not blow away!);
−fix any leakages on the dust collector;
−ensure good ventilation.
AHazard generated by modification of the machine, or use of parts not tested and approved by the equipment manufacturer!
•Assemble tool in strict accordance with these instructions.
•Use only parts approved by the equipment manufacturer. This applies especially for:
−band saw blades (see “Technical specifications” for stock nos.);
−safety devices (see “Technical specifications” for stock nos.).
•Do not change any parts.
AHazarddefects! generated by tool
•Keep tool and accessories in good repair. Observe the maintenance instructions.
•Before any use check tool for possible damage: before operating the tool all safety devices, protective
ENGLISH
guards or slightly damaged parts need to be checked for proper function as specified. Check to see that all moving parts work properly and do not jam. All parts must be correctly installed and meet all conditions necessary for the proper operation of the tool.
•Damaged protection devices or parts must be repaired or replaced by a qualified specialist. Have damaged switches replaced by a service centre. Do not operate tool if the switch can not be turned ON or OFF.
•Keep handles free of oil and grease.
Upper blade guard
The upper blade guard (20) protects against unintentional contact with the saw blade and from chips flying about.
In order for the upper blade guard to provide adequate protection against contact with the band saw blade, it must always be set as close as possible against the workpiece (max. distance 3 mm).
20
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Lower blade guard
The lower blade guard (21) protects against inadvertent contact with the band saw blade. When closing the lower housing door, the lower blade guard swings over the band saw blade.
The lower blade guard must always be installed during operation.
Housing doors
The housing doors (22) protect against contact with the rotating parts inside the machine.
To lock or unlock the housing doors, turn the locks a quarter turn with a suitable slotted bit screwdriver.
The lower housing door is equipped with a door catch (23). The door catch prevents the closing of the lower housing door without the chip case (24) being in place.
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