Electrolux 534074, 534077, 534075, 534076 User Manual

4 (1)

S

 

 

 

 

 

 

 

GB

 

 

INDEX

 

 

A

GENERAL INFORMATION ..............................................................................

Page

7

 

A1

Introduction......................................................................................................................

 

Page

7

 

A2

Definitions........................................................................................................................

 

Page

7

 

A3

Typographical conventions ..............................................................................................

Page

7

 

A4

Machine and Manufacturer’s identification data...............................................................

Page

8

 

A5

Equipment identification ..................................................................................................

Page

8

 

A6

Copyright .........................................................................................................................

 

Page

9

 

A7

Liability

.............................................................................................................................

 

Page

9

 

A8

Keeping .........................................................................................................the manual

Page

9

 

A9

Users of ........................................................................................................the manual

Page

9

B GENERAL DESCRIPTION .......................................................OF MACHINE

Page

10

 

B1

General .........................................................................................................description

Page

10

 

B2

Description .....................................................................................of machine modules

Page

10

 

 

B2.1 ...........................................................................................................

Wash zone

 

Page

11

 

 

B2.2 ...........................................................................................................

Rinse zone

 

Page

11

 

 

B2.3 ......................................................................................................

Prewash zone

Page

11

 

 

B2.4 ................................................................................View of module composition

Page

11

C

TECHNICAL ...........................................................................................DATA

 

Page

12

 

C1

Main technical ..........................................................................................characteristics

Page

12

 

C2 Characteristics .......................................................................................of power supply

Page

13

D TRANSPORT, ....................................................HANDLING AND STORAGE

Page

14

 

D1

Introduction......................................................................................................................

 

Page

14

 

 

D1.1 ...................................................................Transport: Instructions for the carrier

Page

14

 

D2

Handling ..........................................................................................................................

 

Page

15

 

 

D2.1 .....................................................................Procedures for handling operations

Page

15

 

 

D2.2 ...........................................................................................................

Translation

 

Page

15

 

 

D2.3 ...................................................................................................

Placing the load

Page

15

 

D3

Storage ............................................................................................................................

 

Page

15

E

INSTALLATION ...................................................................AND ASSEMBLY

Page

16

 

E1

Customer ................................................................................................responsibilities

Page

16

 

E2

Characteristics ..............................................................................of the site installation

Page

16

 

E3

Machine .......................................................................................................space limits

Page

16

 

E4

Positioning .......................................................................................................................

 

Page

16

 

E5

Disposal .........................................................................................................of packing

Page

16

 

E6

Plumbing .....................................................................................................connections

Page

16

 

 

E6.1 .................................................................................................

Plumbing circuits

Page

17

 

 

E6.2 ............................................................................................

Installation diagrams

Page

19

 

E7

Electrical ......................................................................................................connections

Page

25

 

E8

Installation ..................................................................of detergent/rinse aid dispensers

Page

26

 

 

E8.1 ......................................................................Arrangement for water connection

Page

26

 

 

...................................

E8.1.1 Detergent concentration measurement probe

Page

27

 

 

..............................................................

E8.1.2

Liquid detergent dispensers

Page

27

 

 

.........................................................................

E8.1.3

Rinse aid dispensers

Page

27

 

 

E8.2 .................................................................Arrangement for electrical connection

Page

27

ENGLISH

3

 

E9

Fitting curtains .................................................................................................................

 

Page

28

 

E10 Installation of rack handling systems ...............................................................................

Page

29

 

 

E10.1

Arrangement for mechanical connection .............................................................

Page

29

 

 

E10.2

Arrangement for electrical connection .................................................................

Page

29

 

 

E10.3

Positioning of emergency switches ......................................................................

Page

29

 

 

E10.4

Emergency stop reinstatement ............................................................................

Page

30

F

DESCRIPTION OF CONTROL PANEL ............................................................

Page

31

 

F1

Basic controls ..................................................................................................................

 

Page

31

 

F2 Accessory function selection controls..............................................................................

Page

31

G

STARTING

 

Page

32

 

G1 Preliminary ...................................................checks, adjustments and operational tests

Page

32

 

 

G1.1 ...........................................................................

Electrical and plumbing checks

Page

32

 

 

G1.2 ..........................................................

Check the positioning of tank components

Page

32

 

 

............................................

G1.2.1 Check the fitting of filters and overflows

Page

32

 

 

...............................................

G1.2.2 Check the fitting of arms and curtains

Page

32

 

G2

Starting ............................................................................................................................

 

Page

32

H

GENERAL .............................................................................SAFETY RULES

Page

33

 

H1

Introduction ......................................................................................................................

 

Page

33

 

 

H1.1 ........................................................

Protection devices installed on the machine

Page

33

 

 

H1.2 .......................................................

Safety signs to be displayed on the machine

Page

33

 

H2

Decommissioning ............................................................................................................

 

Page

34

 

H3 Instructions ..............................................................................for use and maintenance

Page

34

 

H4

Improper ....................................................................................................................use

 

Page

34

 

H5

Residual ..................................................................................................................risks

 

Page

35

I

NORMAL MACHINE .................................................................................USE

Page

36

 

I1

Correct ......................................................................................................................use

 

Page

36

 

I2

Characteristics ..........................................of personnel trained for normal machine use

Page

36

 

 

I2.1 ........................

Characteristics of personnel enabled to operate on the machine

Page

36

 

 

......................................................

Operator qualified for normal use

Page

36

 

I3

Daily activation ..............................................................................................of machine

Page

36

 

 

I3.1 .........................................................................................................

Wash phase

Page

36

 

 

I3.2 ......................................................................................................

Rack jamming

Page

37

 

 

I3.3 .................................................................................................

Wash phase stop

Page

37

 

 

I3.4 ............................................................................................

Temperature display

Page

37

 

 

I3.5 ......................................................................................

Loading dishes on racks

Page

38

 

 

I3.6 .............................................................................................

Accessory functions

Page

38

 

 

I3.7 ............................................................................................................

 

Page

39

 

 

I3.8 ...................................................................................................

Emergency stop

Page

39

 

 

I3.9 ......................................................................................................

General alarm

Page

39

 

I4

Machine .............................................................................................................cleaning

 

Page

41

 

 

I4.1 .........................................................................................

Daily internal cleaning

Page

41

 

 

I4.2 ..................................................................................................

Exterior cleaning

Page

41

 

I5

Long idle .............................................................................................................periods

 

Page

41

 

I6

Maintenance ....................................................................................................................

 

Page

42

 

 

I6.1 ......................................................................................

Preventive maintenance

Page

42

 

I7

Machine .............................................................................................................disposal

 

Page

42

 

I8

Troubleshooting ...............................................................................................................

 

Page

42

4

GB

INDEX OF FIGURES AND TABLES

 

 

INDEX OF FIGURES

 

 

Figure 1

Reproduction of the marking/dataplate on the machine.....................................................

Page

8

Figure 2

Position of marking (machine left)......................................................................................

Page

8

Figure 3

Position of marking (machine right)....................................................................................

Page

8

Figure 4

Technical data identification (Machine left) ........................................................................

Page

8

Figure 5

Example of document and edition identification data.........................................................

Page

9

Figure 6

View of different configurations of compact rack-type dishwashers...................................

Page

10

Figure 7

Feet adjustment .................................................................................................................

Page

16

Figure 8

Water connection ...............................................................................................................

Page

17

Figure 9

Installation diagram - Recommended table connection and fabrication.............................

Page

24

Figure 10

Electrical connections diagram ..........................................................................................

Page

25

Figure 11

Hole for detergent probe ....................................................................................................

Page

27

Figure 12

Arrangement for liquid detergent........................................................................................

Page

27

Figure 13

Rinse aid connection..........................................................................................................

Page

27

Figure 14

Diagram of curtain positioning on compact machines .......................................................

Page

28

Figure 15

Handling electrical connection system...............................................................................

Page

29

Figure 16

Detail of electrical connection ............................................................................................

Page

29

Figure 17

Examples of dishwasher and rack handling system couplings ..........................................

Page

30

Figure 18

Prewash module tank filters ...............................................................................................

Page

32

Figure 19

Wash/rinse module tank filters ...........................................................................................

Page

32

Figure 20

Prewash .............................................................................................................................

Page

32

Figure 21

Wash ..................................................................................................................................

Page

32

Figure 22

Rinse..................................................................................................................................

Page

32

Figure 23

Positioning of safety signs..................................................................................................

Page

34

Figure 24

Positioning dishes ..............................................................................................................

Page

38

Figure 25

Positioning pans.................................................................................................................

Page

38

Figure 26

Positioning trays .................................................................................................................

Page

38

Figure 27

Remove and cleaning filters...............................................................................................

Page

41

Figure 28

Remove and cleaning arms ...............................................................................................

Page

41

INDEX OF TABLES

 

 

Table 1

Main technical characteristics, performance and consumption..........................................

Page

13

Table 2

Control panel......................................................................................................................

Page

31

Table 3

Residual risks.....................................................................................................................

Page

35

Table 4

Accessory functions ...........................................................................................................

Page

39

ENGLISH

5

Foreword

The instruction manual (hereinafter Manual) provides the operator with useful information for working correctly and safely, facilitating him in using the machine (hereinafter “machine”, “dishwasher” or “equipment”).

The following must not be considered a long and exacting list of warnings, but rather a set of instructions suitable for improving machine performance in every respect and, above all, preventing injury to persons and animals and damage to property due to improper operating procedures.

All persons involved in machine transport, installation, starting, use and maintenance, repair and dismantling must consult and carefully read this manual before performing the various operations, for the purpose of avoiding wrong and improper actions that could negatively affect the machine’s integrity or endanger persons.

The manual must always be available to operators and carefully kept in the place where the machine is used so that it is immediately at hand for consultation in case of doubts or whenever required.

If, after reading this manual, there are still doubts regarding machine use, do not hesitate to contact the Manufacturer, or the authorized assistance centre, to receive prompt and precise assistance for better operation and maximum efficiency of the machine.

During all phases of machine use, always respect the current regulations on safety, work hygiene and environmental protection. It is the user’s responsibility to make sure the machine is started and operated only in optimal safety conditions for persons, animals and property.

6

A GENERAL INFORMATION

A1 Introduction

This chapter describes the symbols used (that mark and identify the type of warning) and gives the definitions of terms used in the manual, responsibilities and copyright.

A2 Definitions

Listed below are the definitions of the main terms used in the Manual. Carefully read them before using the Manual.

Operator

an operator who carries out machine installation, adjustment, use, maintenance, cleaning, repair and transport.

Manufacturer

Electrolux Professional S.p.A. or any other assistance centre authorized by Electrolux Professional S.p.A..

Operator qualified for normal machine use

an operator who has been informed, instructed and trained regarding the tasks and hazards involved in normal machine use.

Specialized technician or Technical assistance

an operator instructed/trained by the Manufacturer and who, based on his professional and specific training, experience and knowledge of the accident-prevention regulations, is able to appraise the operations to be carried out on the machine and recognize and prevent possible risks. His professionalism covers the mechanical, electrotechnical and electronics fields.

Danger

source of possible injury or harm to health.

Hazardous situation

any situation where an operator is exposed to one or more hazards.

Risk

a combination of probabilities and risks of injury or harm to health in a hazardous situation.

Guards

safety measures consisting of the use of specific technical means (guards and safety devices) for protecting operators against dangers.

Guard

an element of a machine used specifically to provide protection by means of a physical barrier.

Safety device

a device (other than a guard) that eliminates or reduces the risk; it can be used alone or in combination with a guard.

Customer

the person who purchased the machine and/or who manages and uses it (e.g. company, entrepreneur, firm).

Emergency stop device

ENGLISH

a group of components intended for the emergency stop

 

function; the device is activated with a single action and

 

prevents or reduces damage to persons/machines/prop-

 

erty/animals.

 

 

Electrocution

 

an accidental discharge of electric current on a human

 

body.

 

A3 Typographical conventions

 

For best use of the manual, and therefore the machine, it

 

is advisable to have good knowledge of the terms and

 

typographical conventions used in the documentation.

 

The following symbols are used in the manual to mark

 

and identify the various types of hazards:

 

WARNING!

 

DANGER FOR THE HEALTH AND

 

SAFETY OF OPERATORS.

 

WARNING!

 

DANGER OF ELECTROCUTION - DAN-

 

GEROUS VOLTAGE.

 

Machine guards and protection devices marked with this

 

symbol must only be opened by qualified personnel,

 

after disconnecting the power to the machine.

 

WARNING!

 

DANGER OF DAMAGE TO THE

 

MACHINE.

 

IMPORTANT

Before servicing, disconnect the electrical service and place a red tag at the disconnect switch to indicate work is being done on that circuit.

Words and safety warnings further explaining the type of hazard are placed next to the symbols in the text. The warnings are intended to guarantee the safety of personnel and prevent damage to the machine or the product being worked.

The drawings and diagrams given in the manual are not in scale. They supplement the written information with an outline, but are not intended to be a detailed representation of the machine supplied.

The numerical values given in the machine installation diagrams refer to measurements expressed in mm (see par. E6.2 “Installation diagrams”).

7

Electrolux 534074, 534077, 534075, 534076 User Manual

Conventionally, the machines are depicted with the rack feed side on the right (RH); machines with left rack feed (LH) are depicted only if necessary, in which case the side will be expressly specified.

Due to its size, the machine is sometimes shown schematically divided into its functional modules in order to provide a complete view.

A4 Machine and Manufacturer’s identification data

A reproduction of the marking or dataplate on the machine is given below.

ELX

Made in EU

2008

F. Mod. WT44BR208

Comm. Model WT44BR208

 

PNC 9CGX 534071 00

Ser. Nr.

64500001

 

AC 208 V - 3ph

60 Hz 44.7 kW

 

Min. Supply Ampacity: 67A

3048424

CONFORMS TO ANSI/ UL 921 CONFORMS TO ANSI/ NSF 3 CONFORMS TO CSA C 22.2 No. 168

Electrolux Professional SpA - Viale Treviso, 15 - 33170 Pordenone (Italy)

Figure 1 Reproduction of the marking/dataplate on the machine.

The dataplate gives the product identification and technical data; the meaning of the information given on it is listed below.

F. Mod..................

factory description of the product

Comm. Model........

trade description

PNC:......................

production code number

Ser. No..................

serial number

AC 208V -3ph.......

power supply voltage

60 Hz....................

power supply frequency

44.7 kW.................

max. power absorbed

2008.....................

year of construction

Electrolux Professional S.p.A.

Viale Treviso, 15

 

33170 Pordenone

 

(Italy) ...................

Manufacturer

The marking plate is located on the left or right side panel of the equipment, depending on the feed side.

ELX

Made in EU

2008

F. Mod. WT44BR208

Comm. Model WT44BR208

 

PNC 534071 00 / 9CGX P63096

Ser. Nr.

64500001

 

AC 208 V - 3ph

60 Hz 44.7 kW

 

3048424

CONFORMS TO ANSI/ UL 921 CONFORMS TO ANSI/ NSF 3 CONFORMS TO CSA C 22.2 No. 168

Electrolux Professional SpA - Viale Treviso, 15 - 33170 Pordenone (Italy)

Figure 2 Position of marking (machine left)

ELX

Made in EU

2008

F. Mod. WT44BR208

Comm. Model WT44BR208

 

PNC 534071 00 / 9CGX P63096

Ser. Nr.

64500001

 

AC 208 V - 3ph

60 Hz 44.7 kW

 

3048424

CONFORMS TO ANSI/ UL 921 CONFORMS TO ANSI/ NSF 3 CONFORMS TO CSA C 22.2 No. 168

Electrolux Professional SpA - Viale Treviso, 15 - 33170 Pordenone (Italy)

Figure 3 Position of marking (machine right)

WARNING!

Do not remove, tamper with or make the machine “CE” marking illegible.

IMPORTANT!

Refer to the data given on the machine “CE” marking for relations with the Manufacturer (e.g. when ordering spare parts, etc.).

IMPORTANT!

When disposing of the machine the “CE” marking must be destroyed.

A5 Equipment identification

This manual refers to various rack-type dishwasher models. For further details regarding your model, refer to Table 1 “Main technical characteristics, performance and consumption”.

How to identify the technical data

To identify the technical data (Figure 4) read the factory description of the product (F.Mod.) on the dataplate, identify the main machine data and consult the Table 1 “Main technical characteristics, performance and consumption”.

C1 Main technical characteristics

 

 

MODEL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

44” (208V)

 

 

 

Power supply

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electric

 

 

 

Power supply

 

 

 

 

 

 

V

 

 

 

 

 

 

 

208 3ph

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Frequency

 

 

 

 

 

Hz

60

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 4 Technical data identification (Machine left)

8

How to interpret the factory description

The factory description on the dataplate has the following meaning:

(1)

 

(2)

 

(3)

 

(4)

 

(5)

(6)

WT

 

44

 

B

 

R

 

208

 

 

 

 

 

 

 

 

 

Description

Possible variables

 

 

(1)

 

Mark

WT ...

 

 

 

 

(2)

 

Machine dimension

44 = 44” 66 = 66”

 

 

(3)

 

Functional level

B = Atmospheric plumbing circuit with boiler,

 

 

 

 

 

without CU

 

 

 

 

 

 

 

 

 

C= Atmospheric plumbing circuit without

 

 

 

 

 

boiler, without CU

 

 

(4)

 

Rack loading

L = from left to right

 

 

 

 

 

 

 

R = from right to left

 

 

(5)

 

Power supply

208 = 208V 240= 240V

 

 

 

 

voltage

 

 

 

 

 

 

(6)

 

 

 

 

 

 

 

 

 

 

A6 Copyright

This manual is intended for consultation only by the operator and can be given to third parties only with the written permission of Electrolux Professional S.p.A..

A7 Liability

The instructions supplied with the machine take into account the Electrolux Professional S.p.A. experience and knowledge acquired to date. The instructions are updated to the month and year given in the box located at the bottom right of the cover. The edition corresponds to the manual revision number. Every new edition replaces and cancels the previous ones.

DOC. NO.

5956.583.01

 

 

01.2008

Number

 

 

Document

 

 

Edition

Month

Year

Figure 5 Example of document and edition identification data.

The Manufacturer declines any liability for damage and malfunctioning caused by:

non-compliance with the instructions contained in this manual;

repairs not carried out in a workmanlike fashion, and replacements using spare parts different from those specified in this manual (the fitting and use of nonoriginal spare parts and accessories can negatively affect machine operation);

operations by non-specialized technicians;

unauthorized modifications or operations;

inadequate maintenance;

improper machine use;

unexpected extraordinary events;

use of the machine by uninformed and untrained personnel;

non-application of the current provisions in the country of use, concerning safety, hygiene and health in the workplace.

The Manufacturer declines any liability for damage caused by arbitrary modifications and conversions carried out by the user or the Customer.

The employer or workplace manager is responsible for identifying and choosing adequate and suitable personal protection equipment to be worn by operators, in compliance with current regulations in the country of use.

Electrolux Professional S.p.A. declines any liability for possible inaccuracies contained in the manual, if due to printing or translation errors.

Any supplements to the instruction manual the Customer receives from the Manufacturer must be kept together with the manual, of which they will form an integral part.

A8 Keeping the manual

The manual must be carefully kept for the entire life of the machine until decommissioning.

The manual must stay with the machine in case of transfer, sale, hire, granting of use or leasing.

A9 Users of the manual

This manual is intended for:

the carrier and handling personnel;

installation and start-up personnel;

the employer of machine users and the workplace manager;

operators in charge of normal machine use;

specialized technicians - technical assistance (see wiring diagram and service manual).

ENGLISH

9

B

GENERAL DESCRIPTION OF MACHINE

B1 General description

The rack-type dishwasher is suitable for washing dishes, glasses, cups, cutlery, trays, containers and receptacles in plastic and/or steel used for preparing, cooking and serving; as well as various cooking utensils in ceramic and/or metal. The machine is designed for the above-mentioned applications. Under no circumstances may the machine be used for other applications or ways not provided for in this manual.

This equipment has been produced to meet the needs for a better work environment and economical efficiency. These dishwashers are used in restaurants, cafeterias, cooking centres and large institutions.

The special dish racks, that can be equipped with various inserts, offer practical and easy use for obtaining excellent washing results. Rack handling inside the machine occurs automatically. The electronic system enables complete supervision of the washing process. The control panel also has a display that shows the operating parameters and signals any anomalies.

In this type of machine the rack is taken from the loading point to the unloading point, through the various washing functions. Systems for scraping and wetting the dishes (e.g. manual prewash spray) and areas for sorting and arranging them in the racks must be arranged ahead of the dishwasher.

The possible configurations of compact rack-type dishwashers, classified according to the maximum number of racks washed in one hour, are as follows:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

44”

 

 

 

 

 

 

 

 

 

 

 

 

 

66”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 6 View of different configurations of compact rack-type dishwashers

B2 Description of machine modules

Rack-type dishwasher - 44”

Rack-type dishwasher - 66”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wash + Rinse

Prewash

Wash + Rinse

10

The machine consists of the following zones:

wash zone

rinse zone

and can be integrated with the following units:

prewash zone

B2.1 Wash zone

Water with the addition of detergent is sprayed on the dishes in the wash zone through an upper and lower wash arm system. The purpose of this function is to remove all residuals of food from the dishes. Washing is carried out with water circulating at a temperature of 71-78 °C / 160-172 °F.

B2.2 Rinse zone

Water with the addition of rinse aid is sprayed on the dishes in the rinse zone through a system of arms equipped with special nozzles. The purpose of this function is to remove all residuals of detergent deriving from the previous wash phase.

Rinsing is carried out with clean water coming from the water system, heated to a max. temperature of 82-90 °C / 180194°F.

The high temperature ensures satisfactory drying and careful neutralization of bacteria. The addition of rinse aid allows the water to easily run off the dishes, thus favouring the drying process.

B2.3 Prewash zone

Water is sprayed on the dishes in the prewash zone through an upper and lower prewash arm system. The purpose of this function is to remove the larger food residuals, preparing the dishes for the subsequent wash phase.

Prewash is carried out with water circulating at a max. temperature of 40°C / 104°F in order to prevent food residuals (in particular proteins) from sticking to the dishes.

B2.4 View of module composition

In rack-type dishwashers the various zones just described are thus applied to the various previously defined configurations.

ENGLISH

11

C

 

TECHNICAL DATA

 

 

 

C1

Main technical characteristics

 

 

 

 

 

 

 

 

 

 

 

 

 

MODEL

 

44” (208V)

44”

(240V)

66” (208V)

66” (240V)

 

Power supply

 

Electric

Electric

Electric

Electric

 

Power supply voltage

V

208 3PH

240 3PH

208 3PH

240 3PH

 

Frequency

Hz

60

60

 

60

60

 

Max. power. absorbed with boiler

kW

44.7

44.7

 

45.0

45.0

 

( rise 56 °C / 100 °F)

 

 

 

 

 

 

 

Max. power. absorbed with boiler

kW

38.7

38.7

 

39.0

39.0

 

( rise 39 °C / 70 °F)

 

 

 

 

 

 

 

Max. power. absorbed with boiler

kW

32.7

32.7

 

33.0

33.0

 

( rise 22 °C / 40 °F)

 

 

 

 

 

 

 

Max. power. absorbed without boiler

kW

20.7

20.7

 

21.0

21.0

 

Max. current. absorbed with boiler

A

128.3

112.7

130.6

115.2

 

( rise 56 °C / 100 °F)

 

 

 

 

 

 

 

Max. current. absorbed with boiler

A

111.6

98.3

 

113.9

100.8

 

( rise 39 °C / 70 °F)

 

 

 

 

 

 

 

Max. current. absorbed with boiler

A

95.0

83.9

 

97.3

86.4

 

( rise 22 °C / 40 °F)

 

 

 

 

 

 

 

Max. current. absorbed without boiler

A

61.7

55.0

 

64.0

57.5

 

Supply water pressure

kPa/bar/PSI

150..700 / 1.5..7 /

150..700 / 1.5..7 /

150..700 / 1.5..7 /

150..700 / 1.5..7 /

 

 

 

22..102

22..102

22..102

22..102

DATA

Hot water supply temp. with boiler **

°C/°F

27 / 80

27 / 80

27 / 80

27 / 80

( rise 56 °C / 100 °F)

 

 

 

 

 

 

Hot water supply temp. with boiler

°C/°F

44 / 110

44 / 110

44 / 110

44 / 110

 

TECHNICAL

( rise 39 °C / 70 °F)

 

 

 

 

 

 

Hot water supply temp. with boiler

°C/°F

60 / 140

60 / 140

60 / 140

60 / 140

 

 

( rise 22 °C / 40 °F)

 

 

 

 

 

 

 

Hot water supply temp. without boiler

°C/°F

90 / 194

90 / 194

90 / 194

90 / 194

MAIN

Concentration of chlorides in water

ppm

< 20

< 20

 

< 20

< 20

Supply water hardness

°fH /°dH/

14 / 8 / 140

14 / 8 / 140

14 / 8 / 140

14 / 8 / 140

 

Electric conductivity of water

μS/cm

< 400

< 400

< 400

< 400

 

 

ppm CaCO3

 

 

 

 

 

 

Rack loading/feed

RH machine

From right to left

From right to left

From right to left

From right to left

 

 

LH machine

From left to right

From left to right

From left to right

From left to right

 

No. speeds

 

2

2

 

2

2

 

Capacity speed 1

racks/h

100

100

 

100

100

 

Capacity speed 2

racks/h

200

200

 

200

200

 

Water consumption

l/h - gal/h

300 - 79.3

300 - 79.3

315 - 83.2

315 - 83.2

 

Equivalent sound pressure level Leq

dB(A)

< 70

< 70

 

< 70

< 70

 

(1)

 

 

 

 

 

 

 

Minimum Supply - Circuit Ampacity

A

67

58

 

67

58

 

Supply Terminal box ( Boiler ) (2)

 

 

 

 

 

 

 

Minimum Supply - Circuit Ampacity

A

66

60

 

66

60

 

Supply Terminal box ( Machine ) (2)

 

 

 

 

 

 

 

Maximum overcurrent protective device

A

80

70

 

80

70

 

Supply Terminal box ( Machine ) (2)

 

 

 

 

 

 

 

Net weight

lb/kg

1012 / 459

1012 / 459

1268 / 575

1268 / 575

 

Shipping weight

lb/kg

-

-

 

-

-

 

Shipping width

lb/kg

-

-

 

-

-

 

Shipping height

lb/kg

-

-

 

-

-

 

Shipping depth

lb/kg

-

-

 

-

-

PREWASH

tank capacity

l/gal

-

-

 

45/ 11.9

45/ 11.9

current absorbed by pump

A

-

-

 

2.5

2.5

 

temperature

°C/°F

-

-

 

max 40 / 104

max 40 / 104

 

pump delivery

l/min - gal/min

-

-

 

180 - 57.5

180 - 57.5

 

pump power

kW

-

-

 

0.37

0.37

 

tank heating element

kW

-

-

 

-

-

 

tank capacity

l/gal

100/ 26.4

100/ 26.4

100/ 26.4

100/ 26.4

WASH

temperature

°C/°F

71..78 / 160..172

71..78 / 160..172

71..78 / 160..172

71..78/160..172

pump delivery

l/min - gal/min

450 - 118.9

450 - 118.9

450 - 118.9

450 - 118.9

 

 

pump power

kW

1.9

1.9

 

1.9

1.9

 

current absorbed by pumps

A

6.2

6.2

 

6.2

6.2

 

tank heating element

kW

9.0 + 9.0

9.0 + 9.0

9.0 + 9.0

9.0 + 9.0

12

RINSE

 

 

44” (208V)

44”

(240V)

66” (208V)

66” (240V)

 

ENGLISH

MODEL

 

 

 

 

temperature

°C/°F

82..90 / 180..194

82..90 / 180..194

82..90 / 180..194

82..90/180..194

 

 

 

delivery

l/min - gal/min

5 - 1.32

 

5 - 1.32

 

5 - 1.32

 

5 - 1.32

 

 

 

 

pump power

kW

0.32

 

0.32

 

 

0.32

 

0.32

 

 

 

 

current absorbed by pump

A

1.5

 

1.5

 

 

1.5

 

1.5

 

 

 

 

boiler heating elements (with boiler

kW

6.0 + 6.0

+ 6.0 + 6.0

6.0 + 6.0

+ 6.0 + 6.0

6.0 + 6.0

+ 6.0 + 6.0

6.0 + 6.0

+ 6.0 + 6.0

 

 

 

 

 

rise 100)

 

 

 

 

 

 

 

 

 

 

 

 

 

boiler heating elements (with boiler

kW

6.0 + 6.0

+ 6.0

6.0 + 6.0

+ 6.0

6.0 + 6.0

+ 6.0

6.0 + 6.0

+ 6.0

 

 

 

rise 70)

 

 

 

 

 

 

 

 

 

 

 

 

 

boiler heating elements (with boiler

kW

6.0 + 6.0

 

6.0 + 6.0

 

6.0 + 6.0

 

6.0 + 6.0

 

 

 

 

rise 40)

 

 

 

 

 

 

 

 

 

 

 

 

 

boiler capacity

l/ gal

12+12 /

3.17+ 3.17

12+12 /

3.17+ 3.17

12+12 /

3.17+ 3.17

12+12 /

3.17+ 3.17

 

 

Table 1 Main technical characteristics, performance and consumption

** If the water supply temperature is lower than the value indicated, the machine could not comply with NSF/ ANSI 3 2003.

(1)The value could increase depending on the work station where measured.

(2)See Figure 10 ( Electrical connections diagram ).

C2 Characteristics of power supply

The AC power supply to the machine must meet the following conditions:

max. voltage variation ± 6% continuous ± 10% for a short period.

max. frequency variation ± 1% continuous ± 2% for a short period.

Harmonic distorsion, unbalanced three-phase supply voltage, voltage pulses, interruption, dips and the other electric characteristics must respect the provisions of point 4.3.2 of Standard EN 60204-1 (IEC 60204-1).

IMPORTANT!

The machine’s power supply must be protected against overcurrents (short circuits and overloads) by fuses or suitable thermal magnetic circuit breakers.

IMPORTANT!

The dishwasher shall be installed in accordance with local codes, or in the absence of local codes, installed in accordance with the applicable requirements in the National Electrical Code, NFPA 70, Canadian Electrical Code (CEC), Part 1, CSA C22.1, and Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96.

IMPORTANT!

Customers are requested to follow these instructions, otherwise the Manufacturer does not guarantee the machine for continuous operation and/or against faults.

13

D

TRANSPORT, HANDLING AND STORAGE

D1 Introduction

Transport (i.e. transfer of the machine from one place to another) and handling (i.e. transfer inside workplaces) must occur with the use of special equipment of adequate capacity.

The machine can be transported by road, rail, sea or air. Except for transport by road, the machine is placed inside a container in which there are also other machines. The machines can be positioned inside the container by the Manufacturer or by the carrier.

IMPORTANT!

Due to its size, during transport one machine cannot be stacked on top of another, therefore possible risks of load overturning are excluded.

The Manufacturer declines any liability for possible damage to the packing and the machine.

On receiving the machine, check that the packing and components are not damaged. In case of damage, immediately notify the carrier and the Manufacturer.

If the equipment received has visible or hidden damage, a claim can be made with the carrier.

Visible losses or damage must be reported in the transport document at the time of delivery. The transport document must be signed by the carrier’s representative (e.g. the driver). If the transport document is not signed, the carrier can reject the claim.

The request for inspection must be submitted to the carrier within 15 days in case of non-visible damage or losses detected only after unpacking the equipment. The carrier shall arrange an inspection. Keep all the packing material and contents. Under no circumstances may a damaged appliance be returned to the manufacturer without prior notice and written permission.

The machine must only be transported, handled and stored by qualified personnel, who must have:

-specific technical training and experience;

-knowledge of the safety regulations and applicable laws in the relevant sectors;

-knowledge of the general safety provisions;

-the ability to recognize and avoid any possible hazard.

The Manufacturer declines any liability whenever transport is undertaken by carriers chosen by the Customer.

IMPORTANT!

Machine transport, handling and storage personnel must receive adequate instruction and training on the use of lifting systems and the use of personal protection equipment suitable for the type of operation performed (e.g. overalls, safety shoes, gloves and helmet).

D1.1 Transport: Instructions for the carrier

During the journey the tightness of the fixing systems must be checked several times, and in particular:

just a few km after the start of the journey;

in case of sudden temperature changes;

in case of intense cold;

in case of particularly rough roads.

When removing the anchoring systems, make sure the stability of the machine parts does not depend on the anchoring and, therefore, that this operation does not cause the load to fall off the vehicle.

WARNING!

Do not stand under suspended loads during the loading/unloading phases. Unauthorized personnel must not access the work zone.

IMPORTANT!

The machine’s weight alone is not sufficient to keep it steady.

The transported load can shift:

-when braking;

-when accelerating;

-in corners;

-on particularly rough roads.

If slings in synthetic fibre are used to anchor the machines, protect them from friction, abrasion and damage caused by possible sharp edges of the load. If there are sharp edges that can damage the sling, use suitable corner protectors or sliding tubes.

CAUTION!

When removing the anchoring systems, make sure the stability of the machine parts does not depend on the anchoring and, therefore, that this operation does not cause the load to fall off the vehicle. Before unloading the machine components make sure all the anchoring systems are removed.

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