Dixon ZTR 4515B, ZTR 4516K User Manual

4.5 (2)

1999 Operator's Manual

4500 SERIES

IMPORTANT: READ CAREFULLY

The Dixon® ZTR® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe.

It is not a toy or a recreational vehicle.

Before you start to use the mower: read the operator's manual carefully, and become completely familiar with the controls.

The information in this operator's manual applies to all

Dixon® ZTR® 4500 Series Model Mowers.

Your Dixon dealer will gladly answer any questions.

See your dealer for warranty service, parts and repairs.

DIXONINDUSTRIES,INC.

A BLOUNTInternationalInc.Co. POBOX1569

COFFEYVILLEKS 673370945 316 251 2000

Page 2

INDEX

SAFETY .................................................................

Pages

2 - 7

WARRANTYPOLICY..............................................

Page

8

SPECIFICATIONS..................................................

Page

9

SEAT ADJUSTMENT .............................................

Page

10

CONTROLS ...........................................................

Pages 11 - 14

OPERATIONINSTRUCTIONS ................................

Pages 15 - 20

CARE AND MAINTENANCE ..................................

Pages 21 - 31

STANDARD PARTS LIST ......................................

Page

32

TROUBLESHOOTING ............................................

Pages 33 - 35

4500 Series

Part No. 5863-0798

Dixon ZTR 4515B, ZTR 4516K User Manual

SAFETY

RIDINGLAWNMOWERS,IFIMPROPERLYOPERATED, CANCAUSESERIOUSINJURYORDEATH

The most common causes of injury to the operator or bystander...

BLADECONTACT

TIP-OVER

BACK-OVER

...read and understand this manual to prevent injuries.

Page 4

SAFETY

SAFETY SYMBOLS

Safety Alert Symbol

When you see this symbol,

BE ALERT to the potential for injury.

Follow recommended safety precautions and safe operating practices.

Danger

indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Warning

indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Caution

indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

Page 5

SAFETY

This cutting mower is capable of amputating hands & feet, and throwing objects.

Failure to observe the following safety instructions could result in serious injury or death.

GENERAL OPERATION:

Read, understand, and follow all instructions in the manual and on the mower before starting.

Only allow responsible adults, who are familiar with the instructions, to operate the mower.

Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

Be sure the area is clear of other people before mowing. Stop mower if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the deflector in place.

Slow down before turning.

Never leave a running mower unattended. Always turn off blades, set parking brake, stop engine, and remove key before dismounting.

Turn off blades when not mowing.

Stop engine before removing grass catcher or unclogging chute.

Mow only in daylight or good artificial light.

Do not operate the mower while under the influence of alcohol or drugs.

Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unloading the mower into a trailer or truck.

Do not ride the mower when loading & unloading.

WARNING: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

Page 6

SAFETY

SLOPE OPERATION:

Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death.

All slopes require extra caution.

If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO

Mow across the slope with your Dixon ZTR - never up or down.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall grass can hide obstacles.

Use slow speed.

Use extra care with grass catchers or other attachments. These can change the stability of the mower.

Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly down the slope.

If front wheels lift off the ground, pull the levers back to stabilize the mower.

DO NOT

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

Do not mow on wet grass. Reduced traction could cause sliding.

Do not try to stabilize the mower by putting your foot on the ground.

Do not use grass catcher on steep slopes.

Page 7

SAFETY

CHILDREN:

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are attracted to lawn mowers and the mowing activity.

NEVER assume children will stay where they were last seen.

Be alert to avoid accidents.

Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn mower off if a child enters the area.

Before and during backing, look behind and DOWN for small children.

Never carry children. They may fall off and be seriously injured or interfere with safe mower operation.

Never allow children to operate the mower.

Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

Page 8

SAFETY

SERVICE:

Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

Never refuel the mower indoors.

Never store the mower or fuel container inside a building where there is an open flame.

Never run a mower inside a closed area. The exhaust fumes are toxic.

Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition.

Never tamper with safety devices. Check their proper operation regularly.

Keep mower free of grass, leaves, or other debris buildup. Clean up oil or fuel spillage. Allow mower to cool before storing.

Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

Never make adjustments or repairs with the engine running.

Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with original equipment parts, when necessary.

Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

Batteries contain sulfuric acid. To prevent burns avoid contact with skin, eyes and clothing. To prevent a fire or explosion keep sparks and open flames away from battery.

Before disconnecting the negative (-) ground cable, make sure all switches are OFF.

Check to assure that the drive chains are properly adjusted. A loose chain may come off causing loss of control.

Page 9

DIXON PROTECTION PLUS TWO YEAR LIMITED WARRANTY POLICY

This warranty policy applies to all ZTR 4500 Series mowers purchased on or after September 1, 1997.

WARRANTY:TheDixonProtectionPlusWarrantytermisforaperiodoftwo(2)yearsfromdateofpurchase.DIXON ZTRMOWERSAREWARRANTEDAGAINSTDEFECTSINMATERIALSANDWORKMANSHIPANDPROVIDESFOR REPLACEMENTORREPAIROFPARTSINCLUDINGLABORCOSTS.THISWARRANTYISSUBJECTTOTHE FOLLOWINGCONDITIONSANDLIMITATIONS:

1.Warranty applies only to original retail purchaser of new and unused mowers and accessories.

2.All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon warranty policy and allowances. All warranty claims must be approved by Dixon Industries, Inc.

3.Mowers or accessories used for commercial applications are warranted for 90 days from date of purchase. Commercial application is any use other than, or in addition to, mowing at owner's primary place of residence.

4.Battery warranty: Limited to 90 days from date of purchase.

5.Accessories Warranty (Grass Catchers, Snow Blades, Covers, etc.): Limited to 90 days from date of purchase.

6.Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or alteration. The use of parts or components other than those supplied by Dixon Industries, Inc. VOIDSALLWARRANTY.

7.The following items are not covered by this warranty policy:

(a)Pick up and delivery charges for transportation of mower to and from an Authorized Dixon Dealer's place of business.

(b)Routine maintenance or adjustments.

(c)Belts / chains / sprockets / cutting blades.

(d)Engines -- All engines used on Dixon ZTR mowers are warranted by each individual engine manufacturer.

(e)Any costs or expense of providing substitute equipment while repair work is being performed on a warranted mower.

8.There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to the same duration of the express warranty, and to the extent permitted by law any and all implied warranties are excluded. Liabilities for consequential damages under any and all warranties are excluded.

WARRANTYVALIDATION:Atthetimeofsale,sellingdealermustrevieweachportionofthiswarrantydocument,completethe

informationsectionbelow,securecustomer'ssignatureandsendcopytoDixonIndustries,Inc.

DMDATEOFPURCHASE_______________________________Model____________________ S/N______________________

(Owner'sName)

(Dealership)

 

 

 

(Address)

(Address)

 

 

 

 

 

 

(Owner'sSignature)

(Dealer'sSignature)

Page 10

SPECIFICATIONS

Models ZTR 4515B and 4516K

CHASSIS:

Twin 12 gauge side frames and 7 gauge transmission and engine base plate.

BODY:

All body parts are made of high density polyethylene. Dent and corrosion

 

resistant. Front body contains access panel for battery service.

MOWER DECKS:

36" Deck:

11 GA Laser Cut Fabricated - 36" Cut Width

 

42" Deck:

13 GA Stamped Steel Construction - 42" Cut Width

 

50" Deck

11 GA Fabricated Construction/Reinforcement Ribs - 50" Cut Width

 

Cut height approximately 1" to 4" via 7 position lift handle.

BLADE DRIVE:

Electric clutch.

 

TRANSMISSION:

Each rear wheel is independently driven by a HydroGear IZT hydrostatic drive.

ENGINE:

 

 

 

Model 4515B:

15HP Vanguard Briggs & Stratton, 4-Cycle, Single Cylinder, Overhead

 

Valve, Air-Cooled, Gasoline, Vertical Shaft With Cast Iron Cylinder

 

Sleeve, Oil Pump With Integral Oil Filter.

Model 4516K:

16 HP Kohler Command 16, 4-Cycle, Single Cylinder, Overhead Valve,

 

Air-Cooled, Gasoline, Pressure Lubricated, With Oil Filter, Vertical Shaft,

 

Aluminum Head and Block with Cast-Iron Cylinder Liner. Smart Spark

 

Ignition.

 

 

STARTING SYSTEM:

Electric by key switch operation with safety interlock blade drive.

TIRES:

Front

11 X 4.00 X 5 ribbed tread.

 

Rear

18 X 8.50 X 8 Multi-Trac

RECOMMENDED

 

 

 

TIRE PRESSURE:

Front

16-21 lbs.

 

 

Rear

8-14 lbs.

 

CAPACITIES:

Fuel

2.7 gallons total.

 

Engine

Briggs & Stratton - 1.50 quarts oil.

 

 

Kohler - 2 quarts oil with filter.

DIMENSIONS:

Width

44" Maximum Track Width

 

Height

42" to top edge of seat.

 

Length

72" hitch tab to front bumper.

 

Weight

Power Unit:

463 lbs.

 

 

w/36" Deck:

544 lbs.

 

 

w/42" Deck:

541 lbs.

NOTE:

Additional information provided in service instructions under the individual component.

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

Page 11

SEAT ADJUSTMENT INSTRUCTIONS

1.Place parking brake in ON position. (Pull brake lever up)

2.Raise and push seat assembly forward.

3.Loosen five nuts, P/N 3205, and slide seat forward or backward to desired position. Retighten nuts, P/N 3205.

DO NOT operate mower without seat adjustments properly tightened.

4 Raise and push seat assembly and upper body rearward to closed position.

Page 12

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