Dixon TECHNICAL DATA BROCHURE ZTR 308-311 User Manual

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TECHNICAL DATA BROCHURE

ZTR 308-311

IMPORTANT - READ OPERATOR'S MANUAL BEFORE OPERATION.

Seat Adjustment

Loosen Bolts on sliding brackets under each side of seat, slide seat forward or rearward to desired position. Re -tightenbolts. Do not operate mower with bracket bolts in a loose condition.

Mower Blade Operation

To start mower b l a d e s , move l e v e r on floor s l o w l y to "ENGAGE" p o s i t i o n . To stop mower b l a d e s , move l e v e r on floor s l o w l y to "DISENGAGE" p o s i t i o n .

Body Removal

1.Disconnect throttle cable from engine.

2.Disconnect the rear wiring loom (P/N 4109) from the body by lightly squeezing the Econo-

 

Seal

plug. This is located at the left rear of the body.

3.

Note:

Loosen bolts that hold body switch ( P / N 4079) and slide switch away from engaging

 

rod.

Tighten one bolt just enough to hold s w i t c h in this position until body is

 

reassembled.

4.

Remove 4 control l e v e r bolts and remove upper control l e v e r s ( P / N 1501L-1501R).

5.

Remove engaging handle ( P / N 6089) by removing b o l t and nut under handle.

6.Remove the 2 attach nuts on floor of body and 2 sheet metal screws at the rear of body.

7.Place height adjustment lever in vertical position, engage parking brake and carefully l i f t body up and off c h a s s i s .

8.Reverse the above procedure for a s s e m b l y .

Safety Checks

With the mower deck in the engaged position slide the body s w i t c h (P/N 4079) toward the engaging rod (P/N 6087-1)until the switch leaf just makes contact with the s w i t c h button. Tighten both bolts in switch bracket.

With mower deck engaged, attempt to start engine in all cutting height positions. If engine starts in any cutting height position, re -adjustthe s w i t c h . Disengage the mower deck and start the engine in each cutting height position. If engine fails to start in any cutting height position,re-adjustswitch.

With operator in normal mowing/position, engage mower deck and remove w e i g h t from seat. The engine should stop. Repeat this procedure in each cutting height position. If engine does not stop when operator rises from seat in each cutting height position, return to an authorized Dixon dealer for adjustment f>r repairs.

Parking Brake Adjustment

Remove body as described above. Tighten nut on brake rod (P/N2533) (Located in front of the transaxle on each s i d e . ) , j u s t enough to prevent brake from slipping when engaged. CAUTION: Over tightening may cause premature wear on brake band (P/N 5 0 8 5 ) .

Mower Drive Belt Adjustment

Belt tension for mower drive belt (P/N 2412) is adjusted by loosening nut on the connecting arm a s s e m b l y ( P / N 2 1 7 1 -A) and turning bolt to a c h i e v e d e s i r e d tension . Re-tightennut. Tension should be checked with belt in engaged position.

Removing Mower Deck

1. Remove engaging handle (P/N 6089) by removing bolt and nut under handle.

2.Loosen belt keeper (P/N 2234) located under engine by loosening 2 rear engine mount bolts to a l l o w mower deck drive belt to come free of rear pulley.

Re -tightenbelt keeper,

(continued on back)

1

DIXON INDUSTRIES, INC. B OX 484, COFFEYVILLE, KANSAS 67337 (316) 251-2000

D.I. Form S -35( R e v . 6/83)

3

4

ART # NAME

PART # NAME

 

PART #

NAME

1015

Caster Weldment

2444

Battery Ground Cable

4122

Body Wiring Loom

1020

Caster Axle

2449

Caster Nipple

4124

Solenoid

1022

Caster Wheel & T1re

2452

Engaging Idler Bshg.

4148

Seat Angle

1022A

Caster Wheel Bearing

2456

Model Decal-ZTR308

5005

Discup

I030

Upper Lift Link-Rear

2460

Parking Brake Decal

5007

Cone Frame

I039

Lower Lift Link

2463

Seat

 

5009R

Cradle

1108

Tire - Front Wheel

2465

Rear Tire(16x6.5-8)

5009L

Cradle

1109

Inner Tube - Front Wheel

2466

Rear Rim (16x6.5-8)

5012

Cradle Shaft

1501R

Upper Control Lever

2468

Double Engine Pulley

5013

Cone Frame Shaft

ISOIL

Upper Control Lever

2469

V-Belt

 

5015

24T Sprocket

1507

Wheel/Deck Hub Bearing

2470

Transaxle Pulley

5016

Molded Cone

1536

Chain Connecting Link

2501

Rear Tube' Weldment

5018

9T Sprocket-Narrow

1540

Engine Shaft Key

2504

Front Tube

 

5019

Transaxle Chain

543

Lift Knob

2507

Support L

 

5021

9T Sprocket-Wide

544

Bellcrank

2508

Support R

 

5024-1

Cradle Spring

560-1

Battery Splash Guard

2509

Support Shaft

5028

Transaxle Bearing

574

Brake Pivot Weldment

2514

Torque Rod Stiffener R

5036

Pivot Spring

606

Brake Mount Weldment

2515

Torque Rod Stiffener L

5046

Positive Neutral R

647

Control Pin

2524

Transaxle

 

5047

Positive Neutral S

654

Transaxle Idler Weld.

2600-3

Mower Deck Assy.

5053

Brake Arm Retainer

655

Transaxle Idler Pulley

2601-2

Mower Deck Weldment

6059

Flat Idler Pulley

657

Transaxle Idler Spring

2612

Engaging Idler Weld.

6089

Engaging Handle

2000-2

Frame Weldment

2620-1

Engaging Rod

6107

Deck Pin

2077

Walking Beam Weldment

2626

Deflector Sheet

6136-2

Engaging Cam Weld.

2100

Bumper Weldment

2640

Mower Deck Hub Assy.

6159

Stabilizer Arm Wel

2105

Bumper Pad

2641

Mower Deck Hub Sub-Assy.

 

 

2154

Hub Pulley Spacer

2642

Mower Deck Hub

 

 

2155

Hub Bearing Spacer

2645

Blade Shaft Weldment

 

 

2159

Engaging Idler Spacer

2647

Blade Washer

 

 

2164

Support Sprocket Spacer

2648

Deck Hub Key

 

 

2165-1

Torque Rod

2668

Stiffener

 

 

 

2166

Pivot Bolt

2823

Oil Drain Assy.

 

 

2171A

Connecting Arm Assy.

3029

Front Grommet

 

 

2171-1

Connecting Arm Weldment

3120

Nylon Shoulder Bshg.

 

 

2172

Swivel Fitting

3123

Control Pin

 

 

2176

Body

3129

Plastic Tube Closure

 

 

2179

Switch Bracket-Body

3502

Hand Grip

 

 

 

2180

Switch Bracket-Sw.Sect.

3504

Double Ball Joint

 

 

2204

Wheel Hub

3507

Floor Pad

-Long

 

 

2214R

Brake Arm Weldment R

3508

Floor Pad

-Short

 

 

2214L

Brake Arm Weldment L

3511

Adhesive Bumper Pad

 

 

2221

Transaxle Shim 16ga

3521

Engaging Cam Mount Bshg.

 

 

2222

Transaxle Shim 22ga

3531

Decal-OperatingInst.

 

 

2225

Battery Box Weldment

3532

Decal-BladeDrive

 

 

2231

Lower Control Lever Assy

3533

Decal-CuttingHeight

 

 

2234

Belt Keeper

3536

Warning Label-Danger

 

 

2237

Tie Bar Assy.

4005B

Throttle Cable

 

 

2238

Tie Bar

4006-2

Solenoid-StarterCable

 

 

2240

Short Brake Rod Assy.

4006-8

Solenoid-BatteryCable

 

 

2402

Rear Wheel & Tire

4007-1

Battery-12V

 

 

406

30" Mower Blade

4009

Wire Clip(not shown)

 

 

408

Drive Chain Assy.

4013

Wire Tie (not shown)

 

 

411

Mower Deck V-Pulley

4047

Seat Switch

 

 

412

Deck Drive Belt

4067

Ignition Switch

 

 

413

V-IdlerPulley

4067A

Switch Key (for 4067)

 

 

414

Engaging Idler Tension Sprg

4075

10 AMP Fuse

 

 

417

Control Rod Assy

4079

Body Switch

 

 

418

Long Brake Rod Assy

4092

Fuse Holder

 

 

422

Name Decal

4109

Rear Wiring Loom

 

 

436

Switch Decal

4115

Wiring Kit