Delta ts200ls User Manual

Size:
2.76 Mb
Download

10" Motorized

Bench Saw

(Model TS200, Model TS200LS)

Model TS200LS

Shown

PART NO. A05738 - 05-19-05

Copyright © 2005 Delta Machinery

To learn more about DELTA MACHINERY

ESPAÑOL: PÁGINA 27

visit our website at: www.deltamachinery.com.

 

 

For Parts, Service, Warranty or other Assistance,

 

please call 1-800-223-7278(In Canada call 1-800-463-3582).

MANUAL INSTRUCTION

TABLE OF CONTENTS

 

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . .2

SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . .3

GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . .4

ADDITIONAL SPECIFIC SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . .5

FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . .7

CARTON CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . .7

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . .9

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . .15

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . .24

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . .25

SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . .25

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . .25

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . .25

SERVICE CENTER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

back cover

IMPORTANT SAFETY INSTRUCTIONS

Read and understand all warnings and operating instructions before using any tool or equipment. When using tools or equipment, basic safety precautions should always be followed to reduce the risk of personal injury. Improper operation, maintenance or modification of tools or equipment could result in serious injury and property damage. There are certain applications for which tools and equipment are designed. Delta Machinery strongly recommends that this product NOT be modified and/or used for any application other than for which it was designed.

If you have any questions relative to its application DO NOT use the product until you have written Delta Machinery and we have advised you.

Online contact form at www.deltamachinery.com

Postal Mail: Technical Service Manager

Delta Machinery

4825 Highway 45 North Jackson, TN 38305

(IN CANADA: 125 Mural St. Suite 300, Richmond Hill, ON, L4B 1M4)

Information regarding the safe and proper operation of this tool is available from the following sources:

Power Tool Institute

1300 Sumner Avenue, Cleveland, OH 44115-2851www.powertoolinstitute.org

National Safety Council

1121 Spring Lake Drive, Itasca, IL 60143-3201

American National Standards Institute, 25 West 43rd Street, 4 floor, New York, NY 10036 www.ansi.org ANSI 01.1Safety Requirements for Woodworking Machines, and

the U.S. Department of Labor regulations www.osha.gov

SAVE THESE INSTRUCTIONS!

2

SAFETY GUIDELINES - DEFINITIONS

It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information.

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in property damage.

CALIFORNIA PROPOSITION 65

SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER CONSTRUCTION ACTIVITIEScontains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

·lead from lead-basedpaints,

·crystalline silica from bricks and cement and other masonry products, and

·arsenic and chromium from chemically-treatedlumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear NIOSH/OSHA approved, properly fitting face mask or respirator when using such tools.

3

GENERAL SAFETY RULES

READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock, fire, and/or serious personal injury or property damage.

IMPORTANT SAFETY INSTRUCTIONS

1.FOR YOUR OWN SAFETY, READ THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE.

Learning the machine’s application, limitations, and specific hazards will greatly minimize the possibility of accidents and injury.

2.WEAR EYE AND HEARING PROTECTION. ALWAYS USE SAFETY GLASSES. Everyday eyeglasses are NOT safety glasses. USE CERTIFIED SAFETY EQUIPMENT. Eye protection equipment should comply with ANSI Z87.1 standards. Hearing equipment should comply with ANSI S3.19 standards.

3.WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.

4.DO NOT USE THE MACHINE IN A DANGEROUS ENVIRONMENT. The use of power tools in damp or wet locations or in rain can cause shock or electrocution. Keep your work area well-lit to prevent tripping or placing arms, hands, and fingers in danger.

5.MAINTAIN ALL TOOLS AND MACHINES IN PEAK CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. Poorly maintained tools and machines can further damage the tool or machine and/or cause injury.

6.CHECK FOR DAMAGED PARTS. Before using the machine, check for any damaged parts. Check for alignment of moving parts, binding of moving parts, breakage of parts, and any other conditions that may affect its operation. A guard or any other part that is damaged should be properly repaired or replaced.

Damaged parts can cause further damage to the machine and/or injury.

7.KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite accidents.

8.KEEP CHILDREN AND VISITORS AWAY. Your shop is a potentially dangerous environment. Children and visitors can be injured.

9.REDUCE THE RISK OF UNINTENTIONAL STARTING.

Make sure that the switch is in the “OFF” position before plugging in the power cord. In the event of a power failure, move the switch to the “OFF” position. An accidental start-upcan cause injury.

10.USE THE GUARDS. Check to see that all guards are in place, secured, and working correctly to reduce the risk of injury.

11.REMOVE ADJUSTING KEYS AND WRENCHES BEFORE STARTING THE MACHINE. Tools, scrap pieces, and other debris can be thrown at high speed, causing injury.

12.USE THE RIGHT MACHINE. Don’t force a machine or an attachment to do a job for which it was not designed. Damage to the machine and/or injury may result.

13.USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by

Delta may cause damage to the machine or injury to the user.

14.USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. See the Extension Cord Chart for the correct size depending on the cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

15.SECURE THE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. Loss of control of a workpiece can cause injury.

16.FEED THE WORKPIECE AGAINST THE DIRECTION OF THE ROTATION OF THE BLADE, CUTTER, OR ABRASIVE SURFACE. Feeding it from the other direction will cause the workpiece to be thrown out at high speed.

17.DON’T FORCE THE WORKPIECE ON THE MACHINE.

Damage to the machine and/or injury may result.

18.DON’T OVERREACH. Loss of balance can make you fall into a working machine, causing injury.

19.NEVER STAND ON THE MACHINE. Injury could occur if the tool tips, or if you accidentally contact the cutting tool.

20.NEVER LEAVE THE MACHINE RUNNING UNATTENDED. TURN THE POWER OFF. Don’t leave the machine until it comes to a complete stop. A child or visitor could be injured.

21.TURN THE MACHINE “OFF”, AND DISCONNECT THE MACHINE FROM THE POWER SOURCE before installing or removing accessories, before adjusting or changing set-ups, or when making repairs. An accidental start-up can cause injury.

22.MAKE YOUR WORKSHOP CHILDPROOF WITH PADLOCKS, MASTER SWITCHES, OR BY REMOVING STARTER KEYS. The accidental start-up of a machine by a child or visitor could cause injury.

23. STAY ALERT, WATCH WHAT YOU ARE DOING, AND

USE COMMON SENSE. DO NOT USE THE MACHINE WHEN YOU ARE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICATION. A moment of inattention while operating power tools may result in injury.

24. USE OF THIS TOOL CAN GENERATE

AND DISBURSE DUST OR OTHER AIRBORNE PARTICLES, INCLUDING WOOD DUST, CRYSTALLINE SILICA DUST AND ASBESTOS DUST.

Direct particles away from face and body. Always operate tool in well ventilated area and provide for proper dust removal. Use dust collection system wherever possible. Exposure to the dust may cause serious and permanent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death. Avoid breathing the dust, and avoid prolonged contact with dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material. Always use properly fitting NIOSH/OSHA approved respiratory protection appropriate for the dust exposure, and wash exposed areas with soap and water.

4

ADDITIONAL SPECIFIC SAFETY RULES

FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY.

1. DO NOT OPERATE THIS MACHINEuntil it is assembledand installedaccording to the instructions.

2.OBTAIN ADVICE FROM YOUR SUPERVISOR, instructor, or another qualified person if you are not familiar with the operation of this machine.

3.FOLLOW ALL WIRING CODES and recommended electrical connections.

4.USE THE GUARDS WHENEVER POSSIBLE. Check to see that they are in place, secured, and working correctly.

5.KICKBACK IS THE NATURAL TENDENCY OF THE WORKPIECE TO BE THROWN BACK AT THE OPERATOR when the workpiece initially contacts the blade or if the workpiece pinches the blade. Kickback is dangerous and can result in serious injury.

AVOID KICKBACK by:

A.keeping blade sharp and free of rust and pitch.

B.keeping rip fence parallel to the saw blade.

C.using saw blade guard and spreader for every possible operation, including all through sawing.

D.pushing the workpiece past the saw blade prior to release.

E.never ripping a workpiece that is twisted or warped, or does not have a straight edge to guide along the fence.

F.using featherboards when the anti-kickbackdevice cannot be used.

G.never sawing a large workpiece that cannot be controlled.

H.never using the fence as a guide when crosscutting.

I.never sawing a workpiece with loose knots or other flaws.

6.ALWAYS USE GUARDS, SPLITTER, AND ANTIKICKBACK FINGERS whenever possible.

7.REMOVE CUT-OFFPIECES AND SCRAPSfrom the table before starting the saw. The vibration of the machine may cause them to move into the saw blade and be thrown out. After cutting, turn the machine off. After the blade has come to a complete stop, remove all debris.

8.NEVER START THE MACHINE with the workpiece against the blade.

9.NEVER run the workpiece between the fence and a moulding cutterhead.

10.CUTTING THE WORKPIECE WITHOUT THE USE OF A FENCE OR MITER GAUGE IS KNOWN AS “FREEHAND” CUTTING. NEVER perform “free-hand” operations. Use either the fence or miter gauge to position and guide the workpiece.

11.HOLD THE WORKPIECE FIRMLY against the miter gauge or fence.

12.CUTTING COMPLETELY THROUGH THE WORKPIECE IS KNOWN AS “THROUGH-SAWING”.

Ripping and cross-cuttingarethrough-sawingoperations. Cutting with the grain (or down the length of the workpiece) is ripping. Cutting across the grain (or across the workpiece) iscross-cutting.Use a fence or fence system for ripping. DO NOT use a fence or fence system forcross-cutting.Instead, use a miter gauge.USE PUSH STICK(S) for ripping a narrow workpiece.

13.AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause a hand to move into the blade.

14.KEEP ARMS, HANDS, AND FINGERS away from the blade.

15.NEVER have any part of your body in line with the path of the saw blade.

16.NEVER REACH AROUND or over the saw blade.

17.NEVER attempt to free a stalled saw blade without first turning the machine “OFF”.

18.PROPERLY SUPPORT LONG OR WIDE workpieces.

19.NEVER PERFORM LAYOUT, assembly orset-upwork on the table/work area when the machine is running.

20.TURN THE MACHINE “OFF” AND DISCONNECT THE MACHINE from the power source before installing or removing accessories, before adjusting or changing set-ups, or when making repairs.

21.TURN THE MACHINE “OFF”, disconnect the machine from the power source, and clean the table/work area before leaving the machine. LOCK THE SWITCH IN THE “OFF” POSITION to prevent unauthorized use.

22.ADDITIONAL INFORMATION regarding the safe and proper operation of power tools (i.e. a safety video) is available from the Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851 (www.powertoolinstitute.com). Information is also available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Please refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor OSHA 1910.213 Regulations.

SAVE THESE INSTRUCTIONS. Refer to them often

and use them to instruct others.

5

POWER CONNECTIONS

A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wireextension cords which have 3- prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the machine to the power line, make sure the switch (s) is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage will damage the machine.

DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.

MOTOR SPECIFICATIONS

Your machine is wired for 120 volt, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the “OFF” position.

GROUNDING INSTRUCTIONS

THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.

1. All grounded, cord-connectedmachines:

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with an electric cord having an equipmentgrounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.

Improper connection of the equipment-groundingconductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipmentgrounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect theequipment-groundingconductor to a live terminal.

Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the machine is properly grounded.

Use only 3-wireextension cords that have3-pronggrounding type plugs and matching3-conductorreceptacles that accept the machine’s plug, as shown in Fig. A.

Repair or replace damaged or worn cord immediately.

GROUNDED OUTLET BOX

CURRENT

CARRYING

PRONGS

2. Grounded, cord-connectedmachines intended for use on a supply circuit having a nominal rating less than 150 volts:

If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. A, the machine will have a grounding plug that looks like the plug illustrated in Fig. A. A temporary adapter, which looks like the adapter illustrated in Fig. B, may be used to connect this plug to a matching2-conductorreceptacle as shown in Fig. B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. Thegreen-coloredrigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Whenever the adapter is used, it must be held in place with a metal screw.

NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.

IN ALL CASES, MAKE CERTAIN THE R E C E P TA C L E I N Q U E S T I O N I S P R O P E R LY GROUNDED. IF YOU ARE NOT SURE HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.

GROUNDED OUTLET BOX

GROUNDING

MEANS

ADAPTER

GROUNDING BLADE

IS LONGEST OF THE 3 BLADES

Fig. A

Fig. B

 

6

EXTENSION CORDS

Use proper extension cords. Make sure your extension cord is in good condition and is a3-wireextension cord which has a3-pronggrounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig.D-1orD-2,shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

MINIMUM GAUGE EXTENSION CORD

RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES

Ampere

 

Total Length

Gauge of

Rating

Volts

of Cord in Feet

Extension Cord

 

 

 

 

0-6

120

up to 25

18 AWG

0-6

120

25-50

16 AWG

0-6

120

50-100

16 AWG

0-6

120

100-150

14 AWG

6-10

120

up to 25

18 AWG

6-10

120

25-50

16 AWG

6-10

120

50-100

14 AWG

6-10

120

100-150

12 AWG

 

 

 

 

10-12

120

up to 25

16 AWG

10-12

120

25-50

16 AWG

10-12

120

50-100

14 AWG

10-12

120

100-150

12 AWG

 

 

 

 

12-16

120

up to 25

14 AWG

12-16

120

25-50

12 AWG

12-16

120

GREATER THAN 50 FEET NOT RECOMMENDED

 

 

 

 

Fig. D-1

FUNCTIONAL DESCRIPTION

FOREWORD

Delta ShopMaster Model TS200LS is a 10" Table Saw designed to give high quality performance with depth of cut capacity up to 3" (76mm) at 90° and 2" (51mm) at 45° for clean cutting of standard stock sizes. Delta ShopMaster Model TS200LS includes the saw with a 13 amp 120V motor, a metal stand, rip fence, miter gage, see-throughblade guard with splitter andanti-kickbackfingers, a 10”carbide-tippedsaw blade, table insert and blade wrenches. The TS200 is the same saw without the stand.

NOTICE: THE PHOTO ON THE MANUAL COVER ILLUSTRATES THE CURRENT PRODUCTION MODEL. ALL OTHER ILLUSTRATIONS CONTAINED IN THE MANUAL ARE REPRESENTATIVE ONLY AND MAY NOT DEPICT THE ACTUAL COLOR, LABELING OR ACCESSORIES AND ARE INTENDED TO ILLUSTRATE TECHNIQUE ONLY.

CARTON CONTENTS

MOTORIZED BENCH SAW PARTS

Fig. 1 illustrates the saw removed from the container. Figs. 2 and Fig. 3 illustrate the loose items packed with the saw. Fig. 4 illustrates the loose items packed for the stand for model TS-200LSONLY.

Fig. 1

7

2

5

11

1

 

6

 

 

 

 

 

 

 

 

9

 

4

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

 

3

 

8

 

Fig. 2

Fig. 2 Parts

1.Rip Fence

2.Splitter and Guard Assembly

3.Lock Handle for Rip Fence

4.Blade Raising and Lowering Handwheel

5.Miter Gage

6.Splitter Support Bracket

7.Splitter Bracket

8.Handle for Blade Raising and Lowering Handwheel

9.Miter Gage Holder

10.Spring Clip for Miter Gage Holder

11.Blade Wrench

1

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

11

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

9

 

 

 

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

14

10

 

 

5

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

Fig. 3

Fig. 3 Hardware

1.M6x1x55mm Pan Head Screw (1)

2.1/4-20x2½"Hex Head Screw (1)

3.M6x1x20mm Hex Head Screw (1)

4.1/4-20x1/2"Hex Head Screw (2)

5.M6x1x12mm Flat Head Screw (1)

6.M4x.7x10mm Pan Head Screw (1)

7.M4x.2x10mm Pan Head Screw (4)

8.M8x1.25 Hex Nut (1)

9.M6x1 Wing Nut (1)

10.M4.7 Hex Nut (1)

11.M6.4 Flat Washer (3)

12.1/4" Internal Tooth Lockwasher (1)

13.1/4" External Tooth Lockwasher (5)

14.3/16" Flat Washer (4)

15.3/16" External Tooth Flat Washer (1)

STAND FOR MODEL

 

1

TS200LS ONLY (Fig. 4)

10

7

8 9

1. Leg (4)

2.3/8” Flat Washer for Mounting Saw to Stand & for Assembling Stand (24)

3.Foot (4)

4.M8x1.25 Hex Nut for Mounting Saw to Stand & for Assembling Stand (20)

5.M8x1.25x40mm Hex Screw for Mounting Saw to Stand (4)

6.M8x1.25x20mm Carriage Head Bolts for Assembling Stand (16)

7.18-1/2”Top Front and Rear Brackets (2)

8.17” Top Side Brackets (2)

9.22” Bottom Front and Rear Brackets (2)

10.20-3/8”Bottom Side Brackets (2)

 

3

5

6

4

2

 

 

Fig. 4

8

UNPACKING AND CLEANING

Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household floor paste wax.

 

ASSEMBLY

ASSEMBLY TOOLS REQUIRED

* 13mm wrench for stand bolts

(None supplied)

* 10mm wrench for splitter assembly bolts

* Phillips head screw driver

* Straight edge and/or framing square for adjustments

ASSEMBLY TIME ESTIMATE - 1 hour

ELEVATING AND SUPPORTING SURFACES FOR A SAW WITH NO STAND

THE SAW MUST BE PROPERLY SECURED TO A SUPPORTING SURFACE. ALSO, FAILURE TO PROVIDE A SAWDUSTFALL-THROUGHAND REMOVAL HOLE WILL ALLOW SAWDUST TO BUILD UP AROUND THE MOTOR, CAUSING A POSSIBLE FIRE HAZARD AND/OR MOTOR DAMAGE.

DISCONNECT MACHINE FROM POWER SOURCE.

The saw must be elevated enough for sawdust to fall through the bottom of the saw and not build up around the motor.

Position the four mounting holes located on the base of the saw cabinet (two of which are shown at (A) Fig. 4A) over whatever proper support you are using. Then securely fasten the saw to the supports. The saw can be secured by fastening the stand through the mounting holes with suitable hardware (not supplied).

THE SAW SUPPORT MUST BE STABLE AND ABLE TO SUPPORT 300 POUNDS.

You can also construct a simple elevated support, as shown in Fig. 4B.

USE A GOOD GRADE OF PLYWOOD WITH A MINIMUM 3/4" THICKNESS. DO NOT MAKE THE MOUNTING BOARD FROM PARTICLE BOARD SINCE PARTICLE BOARD BREAKS EASILY.

A HOLE MUST BE PROVIDED IN THIS SUPPORT TO ALLOW SAWDUST TO FALL THROUGH.

Square the saw on the supporting surface and mark the location for four 5/16 inch holes to be drilled (Fig. 4B).

MAKE SURE THERE IS AT LEAST 3"

ON ALL FOUR SIDES OF THE BASE.

Set the saw aside and then drill holes in these marks. Locate and mark an 11" or 12" square centered between the four mounting holes. Cut out and remove the square (Fig. 4B).

To elevate the supporting surface, measure two 2x4s

(A) Fig. 4B to the width of two opposite sides of the supporting surface. Attach the supporting surface to the narrow edges of the 2X4s (as shown in Fig. 4B) using wood screws (not provided) in at least three spots (B) Fig. 4B on each side.

A

Fig. 4A

SAW PLACEMENT

 

5/16" PILOT

B

 

HOLES

 

MARKS

 

 

 

 

 

 

 

3"

MINIMUM

 

 

 

 

 

 

 

 

 

11"

 

MINIMUM

 

 

 

 

 

 

 

 

SQUARE

 

 

 

 

 

CUTOUT

MINIMUM

 

 

 

 

 

 

3"

MINIMUM

 

 

 

 

 

 

B

 

 

 

 

A

 

 

 

 

 

Fig. 4B

Fasten the saw to the surface by inserting suitable hardware (not supplied) through the mounting holes on the saw and into the previously drilled holes. While using the saw, periodically remove the sawdust buildup from below the saw.

9

ASSEMBLING STAND FOR MODEL TS200LS

1.Assemble the stand as shown in Fig. 4C, using 16 M8x1.25x20mm carriage head bolts, 3/8" flat washers and M8x1.25 hex nuts. Align the holes in the stand legs (F) with the holes in the brackets. Insert the carriage head bolt through the hole in the leg and the hole in the bracket, place a flat washer on the carriage head bolt and thread a hex nut onto the carriage head bolt. Repeat this process for the 15 remaining holes in the legs and brackets.

NOTE: Loosely tighten the hardware for further adjustment.

Letters are on the stand brackets to ease assembly: A - Top front and rear brackets

B - Top side brackets

C - Bottom side brackets

D - Bottom front and rear brackets

2.Attach the rubber feet (E) Fig. 4C to the bottom of each leg (F).

NOTE: Each rubber foot is provided with holes for mounting the stand to the floor surface if required.

A B

F

C

E

D

Fig. 4C

SAW TO STAND - TS200LS ONLY

1.Turn saw table face down on a piece of cardboard to protect the table surface. Place stand upside down onto saw and align the four holes in the stand with the mounting holes in the saw.

2.Place a 3/8" flat washer on a M8x1.25x40mm hex head screw. Insert the hex head screw through the mounting hole in the saw and the mounting hole in the stand. Place another 3/8" flat washer on the hex head screw and thread a M8x1.25 hex nut on the screw and loosely tighten. Complete this process for the other three holes.

3.Stand the saw upright, as shown in Fig. 4D (Saw is shown fully assembled here).

4.Push down on top of the saw so that the legs of the stand adjust to the surface of the floor. Tighten all hardware securely.

Fig. 4D

10