Delta ShopMaster CP201 User Manual

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Oil-Free

Air Compressor

(CP201)

PART NO. A05581 Rev. 0 6/04

Copyright © 2004 Delta Machinery

 

 

To learn more about DELTA MACHINERY

 

ESPAÑOL: PÁGINA 19

visit our website at: www.deltamachinery.com.

FRANÇAIS: PAGE 37

 

For Parts, Service, Warranty or other Assistance,

please call 1-866-422-4286.

MANUAL INSTRUCTION

SAFETY GUIDELINES - DEFINITIONS

This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and

PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these symbols.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indicates an

 

 

 

 

 

 

Indicates a

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

imminently hazardous

 

 

 

 

 

 

potentially hazardous

 

 

 

 

 

 

 

 

 

 

 

 

 

 

situation which, if not avoided, will

 

 

situation which, if not avoided, may

 

 

result in death or serious injury.

 

 

result in minor or moderate injury.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Used without the

 

 

 

 

 

Indicates a

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

potentially

 

 

 

 

 

 

 

safety alert symbol

 

 

 

 

 

 

 

 

 

 

 

 

 

hazardous situation which, if not

 

 

 

indicates a potentially hazardous

 

avoided, could result indeath or

 

 

 

situation which, if not avoided, may

 

serious injury.

 

 

 

result in property damage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IMPORTANT SAFETY INSTRUCTIONS

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals

known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some example of these chemicals are:

lead from lead-basedpaints

crystalline silica from bricks and cement and other masonry products

arsenic and chromium from chemically-treatedlumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using such tools.

When using air tools, basic safety precautions should always be followed to reduce the risk of of personal injury.

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IMPORTANT SAFETY INSTRUCTIONS

Save these instructions

Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment.

HAZARD

WARNING: Risk of explosion or fire

What Could Happen

It is normal for electrical contacts within the motor and pressure switch to spark.

If electricalsparks from compressorcome into contact with flammable vapors, they may ignite, causing fire or explosion.

Restricting any of the compressor ventilation openingswill cause serious overheating and could cause fire.

Unattended operation of this product could result in personal injury or property damage. To reduce the risk of fire, do not allow the compressor to operate unattended.

How To Prevent It

Always operate the compressor in awell ventilated area free of combustible materials, gasoline, or solvent vapors.

If spraying flammable materials, locate compressor at least 20 feet away from spray area. An additional length of hose may be required.

Store flammable materials in a secure location away from compressor.

Never place objects against or on top of compressor. Operate compressor in an open area at least 12 inches away fromany wall or obstructionthat would restrict the flow of fresh air to the ventilation openings.

Operate compressor in a clean, dry well ventilated area. Do not operate unit indoors or in any confined area.

Always remain in attendance with the product when it is operating.

Always disconnect electrical power by moving pressure switch lever to the off position and drain tank daily or after each use.

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HAZARD

WARNING: Risk of Bursting

Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury.

What Could Happen

How To Prevent It

1. Failure to properly drain

Drain tank daily or after each use. If

condensed water from tank,

tank develops a leak, replace it

causing rust and thinning of the

immediately with a new tank or replace

steel tank.

the entire compressor.

2. Modifications or attempted repairs

Never drill into, weld, ormake any

to the tank.

modifications to the tank or its

3. Unauthorized modifications to the

attachments.

 

unloader valve, safety valve, or any

 

other components which control

 

tank pressure.

 

4.Excessive vibration can weaken The tank is designed to withstand specific

the air tank and cause rupture or

operating pressures. Never make

explosion

adjustments or parts substitutions to

 

alter the factory set operating

 

pressures.

ATTACHMENTS & ACCESSORIES:

For essential control of air pressure, you

Exceeding the pressure rating of air

must install a pressure regulator and

tools, spray guns, air operated

pressure gauge to the air outlet (if not

accessories, tires, and other inflatables

equipped) of your compressor. Follow the

can cause them to explode or fly apart,

equipment manufacturers

and could result in serious injury.

recommendation and never exceed the

 

maximum allowable pressure rating of

 

attachments.

HAZARD

WARNING: Risk from Flying Objects

WHAT CAN HAPPEN

The compressed airstream can cause soft tissue damageto exposed skin and can propeldirt, chips, loose particles, and small objects at high speed, resulting in property damage or personal injury.

HOW TO PREVENT IT

Always wear ANSI Z87.1 approved safety glasses with side shieldswhen using the compressor.

Never point any nozzle or sprayer towardany part of the body or at other people or animals.

Always turn the compressor off and bleed pressurefrom the air hose and tank before attempting maintenance, attaching tools or accessories.

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HAZARD

WARNING: Risk of Electrical Shock

WHAT CAN HAPPEN

Your air compressor is powered by electricity.Like any other electrically powered device, If it is not used properly it may cause electric shock.

Repairs attempted by unqualified personnel can result in serious injury or death by electrocution.

Electrical Grounding: Failure to provide adequate grounding to this product could result in serious injury or death from electrocution.

See grounding instructions.

HOW TO PREVENT IT

Never operate the compressor outdoors when it is raining or in wet conditions.

Never operate compressor with protective covers removed or damaged.

Any electrical wiring or repairsrequired on this product should be performed by authorized service center personnelin accordance with national and local electrical codes.

Make certain that the electrical circuit to which the compressor is connected provides proper electrical grounding, correct voltage and adequate fuse protection.

HAZARD

WARNING: Risk to Breathing

WHAT CAN HAPPEN

The compressed air directly from your compressoris not safe for breathing. Theair stream may contain carbon monoxide, toxic vapors, or solid particles from the tank.Breathing thesecontaminants can cause serious injury or death.

Sprayed materials such as paint, paint solvents, paint remover, insecticides, weed killers, maycontain harmful vapors and poisons.

HOW TO PREVENT IT

Air obtained directly from the compressorshould never be used to supply air for human consumption. In order to use air produced by this compressor for breathing, suitablefilters and in-linesafety equipment must be properly installed. In-linefilters and safety equipment used in conjunction with the compressormust be capable of treating air to all applicable local and federal codes prior to human consumption.

Work in an area with good cross ventilation. Read and follow the safety instructionsprovided on the label or safety data sheets for the materials you are spraying. Use a NIOSH/ MSHA approved respiratordesigned for use with your specific application.

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HAZARD

WARNING: RISK OF BURNS

WHAT CAN HAPPEN

Touching exposed metal such as the compressor head or outlet tubes, can result in serious burns.

HOW TO PREVENT IT

Never touch any exposed metal parts on compressor during or immediately after operation. Compressor will remain hotfor several minutes after operation.

Do not reach around protective shrouds orattempt maintenance until unit has been allowed to cool.

HAZARD

WARNING: RISK FROM MOVING PARTS

WHAT CAN HAPPEN

HOW TO PREVENT IT

Moving parts such as the pulley, flywheel,

Never operate the compressor with

and belt can cause serious injuryif they

guards or covers which aredamaged or

com into contact with you or your

removed.

clothing.

 

 

 

Attempting to operate compressor with

Any repairs required on this product

damaged or missing parts or attempting

should be performed by authorized

to repair compressor with protective

service center personnel.

shrouds removed can expose you to

 

moving parts and can result in serious

 

injury.

 

HAZARD

WARNING: RISK OF FALLING

WHAT CAN HAPPEN

A portable compressor can fallfrom a table, workbench, or roof causing damage to the compressor and could result in serious injury or death to the operator.

HOW TO PREVENT IT

Always operate compressor in a stable secure positionto prevent accidental movement of the unit. Never operate compressor on a roof or other elevated position. Use additional air hose to reach high locations.

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HAZARD

WARNING: RISK OF UNSAFE OPERATION

WHAT CAN HAPPEN

Unsafe operation of your air compressor could lead to serious injury or death to you or others.

HOW TO PREVENT IT

Review and understand all instructions and warningsin this manual.

Become familiar with the operation and controls of the air compressor.

Keep operating area clear of all persons, pets, and obstacles.

Keep children away from the air compressor at all times.

Do not operate the product when fatigued or under the influence of alcohol or drugs. Stay alert at all times.

Never defeat the safety features of this product.

Equip area of operation with a fire extinguisher.

Do not operate machine with missing, broken, or unauthorized parts.

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GLOSSARY

Become familiar with these terms before operating the unit. CFM: Cubic feet per minute.

SCFM: Standard cubic feet per minute; a unit of measure of air delivery.PSIG: Pounds per square inch gauge; a unit of measure of pressure.Code Certification: Products that bear one or more of the following marks: UL, CUL, ETL, CETL,CSA/US have been evaluated by OSHA certified independent safety laboratories and meet the applicable Underwriters Laboratories Standards for Safety.

CSA: Electrical products sold in Canada are required to be certified to the applicable CSA standard (s). Canadian Standards Association (CSA) is a standards writing and safety testing organization. Products that are CSA certified have been evaluated and tested and found to meet or exceed the applicable CSA standard (s) for safety and electrical performance.

Cut-In Pressure: While the motor is off, air tank pressure drops as you continue to use your accessory. When the tank pressure drops to a certain low level the motor will restart automatically. The low pressure at which the motor automatically restarts is called“cut-in”pressure.

Cut-Out Pressure: When an air compressor is turned on and begins to run, air pressure in the air tank begins to build. It builds to a certain high pressure before the motor automatically shuts off - protecting your air tank from pressure higher than its capacity. The high pressure at which the motor shuts off is called“cut-out”pressure.

Branch Circuit: Circuit carrying electricity from electrical panel to outlet.

SPECIFICATIONS

Model No.

CP201

Voltage/Hertz/ Phase

120V/60/1

Minimum Branch Circuit Requirement

15 amps

*Fuse Type

Time Delay

Air Tank Capacity

2 Gallons

Approximate Cut-inPressure

75 PSI

Approximate Cut-outPressure

100 PSI

* A circuit breaker is preferred. Use only a fuse or circuit breaker that is the same rating as the branch circuit on which the air compressor is operated. If compressor is connected to a circuit protected by fuses, use only time delay fuses. Time delay fuses should be marked “D” in Canada and “T” in the US.

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INSTALLATION

HOW TO SET UP YOUR UNIT

Location of the Air Compressor

Locate the air compressor in a clean, dry and well ventilated area. The air compressor should be located at least 12" away from the wall or other obstructions that will interfere with the flow of air. The air compressor pump and shroud are designed to allow for proper cooling. The ventilation openings on the compressor are necessary to maintain proper operating temperature. Do not place rags or other containers on or near these openings.

GROUNDING INSTRUCTIONS

RISK OF ELECTRICAL SHOCK. In the event of a short circuit, grounding reduces the risk of shock by providing

an escape wire for the electric current. This air compressor must be properly grounded.

The portable air compressor is equipped with a cord having a grounding wire with an appropriate grounding plug (see illustrations). The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances.

1.The cord set and plug with this unit contains a grounding pin. This plug MUST be used with a grounded outlet.

Grounding Pin

120 Volt U.S.A. Plug

IMPORTANT: The outlet being used must be installed and grounded in accordance with all local codes and ordinances.

2.Make sure the outlet being used has the same configuration as the grounded plug. DO NOT USE AN ADAPTER.

When used outside of the United States of America a conversion kit may be required for local use.

3.Inspect the plug and cord before each use. Do not use if there are signs of damage.

4.If these grounding instructions are not completely understood, or if in doubt as to whether the compressor is properly grounded, have the installation checked by a qualified electrician.

IMPROPER GROUNDING CAN RESULT IN ELECTRICAL SHOCK.

Do not modify the plug provided. If it does not fit the available outlet, a correct outlet should be installed by a qualified electrician.

Repairs to the cord set or plug MUST be made by a qualified electrician.

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Extension Cords

Using extension cords is not recommended. The use of extension cords will cause voltage to drop resulting in power loss to the motor and overheating. Instead of using an extension cord, increase the working reach of the air hose by attaching another length of hose to its end. Attach additional lengths of hose as needed.

If an extension cord must be used, be sure it is:

a 3-wireextension cord that has a3-bladegrounding plug, and a3-slotreceptacle that will accept the plug on the product

in good condition

no longer than 50 feet

14 gauge (AWG) or larger. (Wire size increases as gauge number decreases. 12 AWG, 10 AWG, and 8 AWG may also be used. DO NOT USE 16 OR 18 AWG.)

Voltage and Circuit Protection

Refer to the Parts Manual for the voltage and minimum branch circuit requirements.

Certain air compressors can be operated on a 15 amp circuit if the following conditions are met.

1.Voltage supply is 108V-132VAC at the outlet.

2.Circuit is not used to supply any other electrical needs (lights, appliances, etc.).

3.Circuit is equipped with a 15 amp circuit breaker minimum or 15 amp time delay fuse. NOTE: If compressor is connected to a circuit protected by fuses, use only time delay fuses marked “D” for Canada and "T" for US.

4.Extension cords comply with specifications.

If any of the above conditions cannot be met, or if operation of the compressor repeatedly causes interruption of the power, it may be necessary to operate it from a 20 amp circuit. It is not necessary to change the cord set.

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