16½" Floor Model Drill Press
(Model DP400)
PART NO. 907453 - 04-13-04
Copyright © 2004 Delta Machinery
To learn more about DELTA MACHINERY |
ESPAÑOL: PÁGINA 21 |
visit our website at: www.deltamachinery.com. |
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For Parts, Service, Warranty or other Assistance, |
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please call 1-800-223-7278 (In Canada call 1-800-463-3582).
MANUAL INSTRUCTION
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols to the right. Please read the manual and pay attention to these sections.
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in property damage.
SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
·lead from lead-based paints,
·crystalline silica from bricks and cement and other masonry products, and
·arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using such tools.
GENERAL SAFETY RULES
READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock, fire, and/or serious personal injury or property damage.
IMPORTANT SAFETY INSTRUCTIONS
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards, goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop. If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your personal safety is your responsibility. For additional information please visit our website www.deltamachinery.com.
This machine was designed for certain applications only. Delta Machinery strongly recommends that this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or should be performed on the product.
Technical Service Manager
Delta Machinery
4825 Highway 45 North
Jackson, TN 38305
(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)
2
GENERAL SAFETY RULES
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY.
1.FOR YOUR OWN SAFETY, READ THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE.
Learning the machine’s application, limitations, and specific hazards will greatly minimize the possibility of accidents and injury.
2.WEAR EYE PROTECTION. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses are NOT safety glasses. USE CERTIFIED SAFETY EQUIPMENT. Eye protection equipment should comply with ANSI Z87.1 standards, hearing equipment should comply with ANSI S3.19 standards, and dust mask protection should comply with MSHA/NIOSH certified respirator standards. Splinters, air-borne debris, and dust can cause irritation, injury, and/or illness.
3.WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
4.DO NOT USE THE MACHINE IN A DANGEROUS ENVIRONMENT. The use of power tools in damp or wet locations or in rain can cause shock or electrocution. Keep your work area well-lit to prevent tripping or placing arms, hands, and fingers in danger.
5.MAINTAIN ALL TOOLS AND MACHINES IN PEAK CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. Poorly maintained tools and machines can further damage the tool or machine and/or cause injury.
6.CHECK FOR DAMAGED PARTS. Before using the machine, check for any damaged parts. Check for alignment of moving parts, binding of moving parts, breakage of parts, and any other conditions that may affect its operation. A guard or any other part that is damaged should be properly repaired or replaced.
Damaged parts can cause further damage to the machine and/or injury.
7.KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite accidents.
8.KEEP CHILDREN AND VISITORS AWAY. Your shop is a potentially dangerous environment. Children and visitors can be injured.
9.REDUCE THE RISK OF UNINTENTIONAL STARTING.
Make sure that the switch is in the “OFF” position before plugging in the power cord. In the event of a power failure, move the switch to the “OFF” position. An accidental start-up can cause injury.
10.USE THE GUARDS. Check to see that all guards are in place, secured, and working correctly to prevent injury.
11.REMOVE ADJUSTING KEYS AND WRENCHES BEFORE STARTING THE MACHINE. Tools, scrap pieces, and other debris can be thrown at high speed, causing injury.
12.USE THE RIGHT MACHINE. Don’t force a machine or
an attachment to do a job for which it was not designed. Damage to the machine and/or injury may result.
13.USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Delta may cause damage to the machine or injury to the user.
14.USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. See the Extension Cord Chart for the correct size depending on the cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
15.SECURE THE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. Loss of control of a workpiece can cause injury.
16.FEED THE WORKPIECE AGAINST THE DIRECTION OF THE ROTATION OF THE BLADE, CUTTER, OR ABRASIVE SURFACE. Feeding it from the other direction will cause the workpiece to be thrown out at high speed.
17.DON’T FORCE THE WORKPIECE ON THE MACHINE.
Damage to the machine and/or injury may result.
18.DON’T OVERREACH. Loss of balance can make you fall into a working machine, causing injury.
19.NEVER STAND ON THE MACHINE. Injury could occur if the tool tips, or if you accidentally contact the cutting tool.
20.NEVER LEAVE THE MACHINE RUNNING UNATTENDED. TURN THE POWER OFF. Don’t leave the machine until it comes to a complete stop. A child or visitor could be injured.
21.TURN THE MACHINE “OFF”, AND DISCONNECT THE MACHINE FROM THE POWER SOURCE before installing or removing accessories, before adjusting or changing set-ups, or when making repairs. An accidental start-up can cause injury.
22.MAKE YOUR WORKSHOP CHILDPROOF WITH PADLOCKS, MASTER SWITCHES, OR BY REMOVING STARTER KEYS. The accidental start-up of a machine by a child or visitor could cause injury.
23. STAY ALERT, WATCH WHAT YOU ARE DOING, AND
USE COMMON SENSE. DO NOT USE THE MACHINE WHEN YOU ARE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICATION. A moment of inattention while operating power tools may result in injury.
24.TAKE PRECAUTIONS AGAINST DUST INHALATION.
The dust generated by certain woods and wood products can be injurious to your health. Always operate machinery in well-ventilated areas, and provide for proper dust removal. Use wood dust collection systems whenever possible.
3
ADDITIONAL SAFETY RULES FOR FOR DRILL PRESSES
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY.
1.DO NOT OPERATE THIS MACHINE until it is completely assembled and installed according to the instructions. A machine incorrectly assembled can cause serious injury.
2.OBTAIN ADVICE from your supervisor, instructor, or another qualified person if you are not thoroughly familiar with the operation of this machine. Knowledge is safety.
3.FOLLOW ALL WIRING CODES and recommended electrical connections to prevent shock or electrocution.
4.SECURE THE MACHINE TO A SUPPORTING SURFACE. Vibration can cause the machine to slide, walk, or tip over.
5.NEVER START THE MACHINE BEFORE CLEARING THE TABLE OF ALL OBJECTS (tools, scrap pieces, etc.). Debris can be thrown at high speed.
6. NEVER START THE MACHINE with the drill bit, cutting tool, or sanding drum against the workpiece. Loss of control of the workpiece can cause serious injury.
7.PROPERLY LOCK THE DRILL BIT, CUTTING TOOL, OR SANDING DRUM IN THE CHUCK before operating this machine.
8.REMOVE THE CHUCK KEY BEFORE STARTING THE MACHINE. The chuck key can be thrown out at a high speed.
9.TIGHTEN ALL LOCK HANDLES before starting the machine. Loss of control of the workpiece can cause serious injury.
10.USE ONLY DRILL BITS, CUTTING TOOLS, SANDING DRUMS, OR OTHER ACCESSORIES with shank size recommended in your instruction manual. The wrong size accessory can cause damage to the machine and/or serious injury.
11.USE ONLY DRILL BITS, CUTTING TOOLS, OR SANDING DRUMS that are not damaged. Damaged items can cause malfunctions that lead to injuries.
12. USE RECOMMENDED SPEEDS for all operations. Other speeds may cause the machine to malfunction causing damage to the machine and/or serious injury.
13.AVOID AWKWARD OPERATIONS AND HAND POSITIONS. A sudden slip could cause a hand to move into the bit.
14. KEEP ARMS, HANDS, AND FINGERS away from the bit. Serious injury to the hand can occur.
15.HOLD THE WORKPIECE FIRMLY AGAINST THE TABLE. Do not attempt to drill a workpiece that does not have a flat surface against the table, or that is not secured by a vise. Prevent the workpiece from rotating by clamping it to the table or by securing it against the drill press column. Loss of control of the workpiece can cause serious injury.
16.TURN THE MACHINE “OFF” AND WAIT FOR THE DRILL BIT, CUTTING TOOL, OR SANDING DRUM TO STOP TURNING prior to cleaning the work area, removing debris, removing or securing work-piece, or changing the angle of the table. A moving drill bit, cutting tool, or sanding drum can cause serious injury.
17.PROPERLY SUPPORT LONG OR WIDE workpieces. Loss of control of the workpiece can cause severe injury.
18.NEVER PERFORM LAYOUT, ASSEMBLY OR SET-UP WORK on the table/work area when the machine is running. Serious injury can result.
19.TURN THE MACHINE “OFF”, disconnect the machine from the power source, and clean the table/work area before leaving the machine. LOCK THE SWITCH IN THE “OFF” POSITION to prevent unauthorized use. Someone else might accidentally start the machine and cause serious injury to themselves.
20.ADDITIONAL INFORMATION regarding the safe and proper operation of power tools (i.e. a safety video) is available from the Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851 (www.powertoolinstitute.com). Information is also available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Please refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor OSHA 1910.213 Regulations.
SAVE THESE INSTRUCTIONS.
Refer to them often
and use them to instruct others.
4
POWER CONNECTIONS
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3- prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the machine to the power line, make sure the switch is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage will damage the machine.
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
MOTOR SPECIFICATIONS
Your machine is wired for 120 volt, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the “OFF” position.
GROUNDING INSTRUCTIONS
THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.
1. All grounded, cord-connected machines:
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with an electric cord having an equipmentgrounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipmentgrounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the machine is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding type plugs and matching 3-conductor receptacles that accept the machine’s plug, as shown in Fig. A.
Repair or replace damaged or worn cord immediately.
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
2. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating less than 150 volts:
If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. A, the machine will have a grounding plug that looks like the plug illustrated in Fig. A. A temporary adapter, which looks like the adapter illustrated in Fig. B, may be used to connect this plug to a matching 2-conductor receptacle as shown in Fig. B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Whenever the adapter is used, it must be held in place with a metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.
GROUNDED OUTLET BOX
GROUNDING
MEANS
ADAPTER
GROUNDING BLADE
IS LONGEST OF THE 3 BLADES
Fig. A |
Fig. B |
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5 |
3. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating between 150 - 250 volts, inclusive:
If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. C, the machine will have a grounding plug that looks like the plug illustrated in Fig. C. Make sure the machine is connected to an outlet having the same configuration as the plug. No adapter is available or should be used with this machine. If the machine must be re-connected for use on a different type of electric circuit, the reconnection should be made by qualified service personnel; and after re-connection, the machine should comply with all local codes and ordinances.
IN ALL CASES, MAKE CERTAIN THE R E C E P TA C L E I N Q U E S T I O N I S P R O P E R LY GROUNDED. IF YOU ARE NOT SURE HAVE A Q U A L I F I E D E L E C T R I C I A N C H E C K T H E RECEPTACLE.
CURRENT |
GROUNDED OUTLET BOX |
CARRYING |
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PRONGS |
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GROUNDING BLADE
IS LONGEST OF THE 3 BLADES
Fig. C
EXTENSION CORDS
Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. D-1 or D-2, shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere |
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Total Length |
Gauge of |
Rating |
Volts |
of Cord in Feet |
Extension Cord |
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0-6 |
120 |
up to 25 |
18 AWG |
0-6 |
120 |
25-50 |
16 AWG |
0-6 |
120 |
50-100 |
16 AWG |
0-6 |
120 |
100-150 |
14 AWG |
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6-10 |
120 |
up to 25 |
18 AWG |
6-10 |
120 |
25-50 |
16 AWG |
6-10 |
120 |
50-100 |
14 AWG |
6-10 |
120 |
100-150 |
12 AWG |
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10-12 |
120 |
up to 25 |
16 AWG |
10-12 |
120 |
25-50 |
16 AWG |
10-12 |
120 |
50-100 |
14 AWG |
10-12 |
120 |
100-150 |
12 AWG |
12-16 |
120 |
up to 25 |
14 AWG |
12-16 |
120 |
25-50 |
12 AWG |
12-16 |
120 |
GREATER THAN 50 FEET NOT RECOMMENDED |
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Fig. D-1
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere |
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Total Length |
Gauge of |
Rating |
Volts |
of Cord in Feet |
Extension Cord |
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|
0-6 |
240 |
up to 50 |
18 AWG |
0-6 |
240 |
50-100 |
16 AWG |
0-6 |
240 |
100-200 |
16 AWG |
0-6 |
240 |
200-300 |
14 AWG |
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6-10 |
240 |
up to 50 |
18 AWG |
6-10 |
240 |
50-100 |
16 AWG |
6-10 |
240 |
100-200 |
14 AWG |
6-10 |
240 |
200-300 |
12 AWG |
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10-12 |
240 |
up to 50 |
16 AWG |
10-12 |
240 |
50-100 |
16 AWG |
10-12 |
240 |
100-200 |
14 AWG |
10-12 |
240 |
200-300 |
12 AWG |
12-16 |
240 |
up to 50 |
14 AWG |
12-16 |
240 |
50-100 |
12 AWG |
12-16 |
240 |
GREATER THAN 100 FEET NOT RECOMMENDED |
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Fig. D-2
FUNCTIONAL DESCRIPTION
FOREWORD
Delta ShopMaster DP400 is a 16½" drill press with a 120/240 V, 3/4 H.P. induction motor, a flexible work lamp and a tilting table with c-clamp edges and diagonal slots. The Delta ShopMaster Model DP400 has a 5/8” capacity chuck and a 3 3/8” stroke. There are 12 speed options, ranging from 250 rpm to 3000 rpm for optimum drilling performance in a variety of materials.
6
UNPACKING AND CLEANING
Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household floor paste wax.
NOTICE: THE MANUAL COVER PHOTO ILLUSTRATES THE CURRENT PRODUCTION MODEL. ALL OTHER ILLUSTRATIONS ARE REPRESENTATIVE ONLY AND MAY NOT DEPICT THE ACTUAL COLOR, LABELING OR ACCESSORIES AND MAY BE INTENDED TO ILLUSTRATE TECHNIQUE ONLY.
DRILL PRESS PARTS
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1 |
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Fig. 2 |
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1. |
Drill Press Head |
13. |
Table Raising and Lowering Lock Lever |
2. |
Table |
14. |
Table Lock Lever |
3. |
Table Bracket and Column |
15. |
Chuck Key |
4. |
Light |
16. |
M8x1.25x125mm carriage head screw, flat washer, |
5. |
Base |
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lockwasher, and hex nut (2 ea.) (for fastening drill |
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press to a supporting surface) |
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6. |
Chuck |
17. |
M10x1.5x40mm Hex Head Screws (4) |
7. |
Handle (3) |
18. |
M6x1x12mm Hex Cap Head Screw (2) |
8. |
Spindle Adapter |
19. |
1/4" Washer |
9. |
Spindle Adapter Remover |
20. |
Cord Strain Relief |
10. |
5mm Hex Wrench |
21. |
Cord Clamp (2) |
11. |
3mm Hex Wrench |
22. |
Cord Bushing |
12. |
Table Raising and Lowering Handle |
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7
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