Delta 40-570 User Manual

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INSTRUCTION MANUAL
16" Variable Speed Scroll Saw
with Quickset II Blade
Changing Feature
(Model 40-570)
PART NO. 898602-0010
Copyright © 2000 Delta Machinery
To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance, please call
1-888-848-5175 (In Canada call 1-800-463-3582).
®
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SAFETY RULES
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards, goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop. If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your personal safety is your responsibility.
This machine was designed for certain applications only. Delta strongly recommends that this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or should be performed on the product.
Technical Service Manager Delta Machinery 4825 Highway 45 North Jackson, TN 38305
(IN CANADA: 505 Southgate Drive, Guelph, Ontario N1H 6M7)
WARNING: FAILURE TO FOLLOW THESE RULES
MAY RESULT IN SERIOUS PERSONAL INJURY
1. FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING THE TOOL. Learn the
tool’s application and limitations as well as the specific hazards peculiar to it.
2. KEEP GUARDS IN PLACE and in working order.
3. ALWAYS WEAR EYE PROTECTION.
4. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it “on.”
5. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
6. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well-lighted.
7. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe distance from work area.
8. MAKE WORKSHOP CHILDPROOF – with padlocks, master switches, or by removing starter keys.
9. DON’T FORCE TOOL. It will do the job better and be safer at the rate for which it was designed.
10. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.
11. WEAR PROPER APPAREL. No loose clothing, gloves, neckties, rings, bracelets, or other jewelry to get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.
12. ALWAYS USE SAFETY GLASSES. Wear safety glasses. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses. Also use face or dust mask if cutting operation is dusty. These safety glasses must conform to ANSI Z87.1 requirements. Note: Approved glasses have Z87 printed or stamped on them.
13. SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
14. DON’T OVERREACH. Keep proper footing and balance at all times.
15. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
16. DISCONNECT TOOLS before servicing and when changing accessories such as blades, bits, cutters, etc.
17. USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Delta may cause hazards or risk of injury to persons.
18. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in “OFF” position before plugging in power cord.
19. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
20. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
21. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
22.
NEVER LEAVE TOOL RUNNING UNATTENDED. TURN
POWER OFF
. Don’t leave tool until it comes to a complete stop.
23. DRUGS, ALCOHOL, MEDICATION. Do not operate tool while under the influence of drugs, alcohol or any medication.
24. MAKE SURE TOOL IS DISCONNECTED FROM POWER
SUPPLY
while motor is being mounted, connected or
reconnected.
25. THE DUST GENERATED by certain woods and wood products can be injurious to your health. Always operate machinery in well ventilated areas and provide for proper dust removal. Use wood dust collection systems whenever possible.
26. WHEN THE UNIT IS NOT IN USE the switch should be locked in the “OFF” position to prevent unauthorized use.
27. SOME DUST CREATED BY POWER SANDING,
SAWING, GRINDING, DRILLING, AND OTHER CONSTRUCTION ACTIVITIES contains chemicals known to
cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
SAVE THESE INSTRUCTIONS
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ADDITIONAL SAFETY RULES
FOR SCROLL SAWS
1. DO NOT operate your scroll saw until it is completely assembled and installed according to the instructions.
2. IF YOU ARE NOT thoroughly familiar with the operation of Scroll Saws, obtain advice from your supervisor, instructor or other qualified person.
3. YOUR SCROLL SAW MUST be securely fastened to a stand or workbench. If there is any tendency for the stand or workbench to move during operation, the stand or workbench MUST be fastened to the floor.
4. THIS SCROLL SAW is intended for indoor use only.
5. MAKE SURE blade is properly tensioned before operating saw.
6. TO AVOID blade breakage ALWAYS adjust blade tension correctly.
7. MAKE SURE the blade teeth point downward toward the table.
8. NEVER turn the saw “ON” before clearing the table of all objects (tools, scraps of wood, etc.).
9. DO NOT cut material that is too small to be safely supported.
10. AVOID awkward hand positions where a sudden slip could cause a hand to move into the blade.
11. ALWAYS keep hands and fingers away from blade.
12. ALWAYS adjust holddown foot for each new operation.
13. DO NOT USE dull or bent blades.
14. DO NOT attempt to saw material that does not have a flat surface, unless a suitable support is used.
15. MAKE “relief” cuts before cutting long curves.
16. NEVER attempt to cut a curve that is too tight for the blade being used.
17. WHEN backing a blade out of a workpiece, the blade may bind in the saw kerf. This is usually caused by sawdust in the kerf. If this happens, turn “OFF” the switch and remove plug from power source outlet. Wedge open the kerf and back blade out of the workpiece.
18. THE USE of attachments and accessories not recommended by Delta may result in the risk of injuries.
19. ALWAYS hold the work firmly against the table.
20. DO NOT feed the material too fast while cutting. Only feed the material fast enough so that the blade will cut.
21. NEVER start the Scroll Saw with the stock pressed against the blade.
22. WHEN cutting a large workpiece MAKE SURE the material is supported at table height.
23. USE CAUTION when cutting material which is irregular in cross section which could pinch the blade before the cut is completed. A piece of moulding for example must lay flat on the table and not be permitted to rock while being cut.
24. USE CAUTION when cutting round material such as dowel rods or tubing. They have a tendency to roll while being cut causing the blade to “bite.” Use a V­block to control the piece.
25. ALWAYS release blade tension before removing the blade from the upper or lower blade holders.
26. MAKE CERTAIN table tilting lock is tightened before starting the machine.
27. NEVER reach under the table while the machine is running.
28. NEVER perform layout, assembly or set-up work on the table while the saw is operating.
29. ALWAYS STOP the saw before removing scrap pieces from the table.
30. WHEN THE TOOL IS NOT IN USE, the switch should be locked in the “OFF” position to prevent unauthorized use.
31. SHOULD any part of your Scroll Saw be missing, damaged or fail in any way, or any electrical component fail to perform properly, shut off switch and remove plug from power supply outlet. Replace missing, damaged or failed parts before resuming operation.
32. ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201, in the Accident Prevention Manual for Industrial Operations and also in the Safety Data Sheets provided by the NSC. Please also refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machinery and the U.S. Department of Labor OSHA 1910.213 Regulations.
33. SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others.
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FOREWORD
Delta Model 40-570 16" Scroll Saw is designed to give high quality, smooth cutting performance with capacity to cut up to 16" wide by 2" thick woodworking materials and has a 3/4" stroke. Delta Model 40-570 comes equipped with; basic machine, integral dust port, variable speed 600-1650 spm, lock-out switch, cast iron table for minimal vibration, Quickset II®Blade Chuck System for ergonomic “wrench-free” blade changing, threading and tensioning, accepts wide variety of 5" flat end blades, 45° left tilting for bevel cuts, adjustable dust blower to keep cutting line free of dust.
UNPACKING AND CLEANING
Your new scroll saw is shipped completely assembled in the carton. Carefully unpack the saw and all loose items. Remove the protective coating from the saw table surface. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover the table surface with a good quality paste wax. Buff out the wax thoroughly to prevent it from rubbing into your workpieces.
CONNECTING SCROLL SAW TO POWER SOURCE
POWER CONNECTIONS
A separate electrical circuit should be used for your tools. This circuit should be protected with a fuse or circuit breaker. Have a certified electrician replace or repair a worn cord immediately. Before connecting power, make sure the switch is in the “LOCKED OFF” position and the electric current is of the same characteristics as stamped on the nameplate. Running on low voltage will damage the motor.
WARNING: DO NOT EXPOSE THE TOOL TO RAIN OR OPERATE THE TOOL IN DAMP LOCATIONS.
MOTOR SPECIFICATIONS
Your scroll saw is wired for 110-120 volt, 60 HZ current. Before connecting the saw to the power source, make sure the switch is in the “OFF” position.
0-6 0-6 0-6 0-6
120 120 120 120
up to 25 25-50 50-100 100-150
18 AWG 16 AWG 16 AWG 14 AWG
Ampere
Rating
Volts
Total Length of
Cord in Feet
Gage of
Extension Cord
6-10 6-10 6-10 6-10
120 120 120 120
up to 25 25-50 50-100 100-150
18 AWG 16 AWG 14 AWG 12 AWG
10-12 10-12 10-12 10-12
120 120 120 120
up to 25 25-50 50-100 100-150
16 AWG 16 AWG 14 AWG 12 AWG
12-16 12-16 12-16
120 120 120
up to 25 25-50
14 AWG 12 AWG
GREATER THAN 50’ NOT RECOMMENDED
0-6 0-6 0-6 0-6 6-10 6-10 6-10 6-10
10-12 10-12 10-12 10-12
12-16 12-16 12-16
240 240 240 240 240 240 240 240
240 240 240 240
240 240 240
up to 50 50-100 100-200 200-300
up to 50 50-100 100-200
200-300 up to 50 50-100 100-200 200-300
up to 50
50-100
18 AWG 16 AWG 16 AWG 14 AWG
18 AWG 16 AWG 14 AWG 12 AWG
16 AWG 16 AWG 14 AWG 12 AWG
14 AWG 12 AWG
GREATER THAN 100’ NOT RECOMMENDED
MINIMUM GAUGE EXTENSION CORD
EXTENSION CORDS
Use proper extension cord. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Fig. 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
Fig. 1
GROUNDING INSTRUCTIONS
WARNING: THIS TOOL MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.
1. All grounded, cord-connected tools:
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding type plugs and 3-pole receptacles that accept the tool’s plug.
Repair or replace damaged or worn cord immediately.
2. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating less than 150 volts:
This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. 2. The tool has a grounding plug that looks like the plug illustrated in Fig. 2. A temporary adapter, which looks like the adapter illustrated in Fig. 3, may be used to connect this plug to a 2-pole receptacle as shown in Fig. 3 if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box.
WARNING: IN ALL CASES, MAKE SURE THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. NEVER REMOVE GROUNDING PRONG FROM POWER PLUG.
NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.
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Fig. 2
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE IS LONGEST OF THE 3 BLADES
Fig. 3
GROUNDED OUTLET BOX
GROUNDING
MEANS
ADAPTER
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