Delta 36-714B User Manual

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10" (254 mm) Hybrid Saw

Scie hybride de 10 po (254 mm)

Sierra híbrida de 10 pulg (254 mm)

TO REDUCE THE RISK OF INJURY,

USER MUST READ INSTRUCTION MANUAL BEFORE OPERATING PRODUCT.

PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO

DEBE LEER EL MANUAL DE INSTRUCCIONES ANTES DE OPERAR EL PRODUCTO

AFIN DE RÉDUIRE LE RISQUE DE BLESSURES,

L’UTILISATEUR DOIT LIRE LE MODE D’EMPLOI AVANT D’UTILISER LE PRODUIT.

A23277 - 06-25-07

Copyright © 2005, 2006, 2007

Delta Machinery

36-714B

Instruction Manual

Manuel d’utilisation

Manual de instrucciones

FRANÇAIS (26)

ESPAÑOL (50)

 

 

www.deltaportercable.com

(800) 223-7278- US

(800) 463-3582- CANADA

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS ....................

2

TROUBLESHOOTING ................................................

24

SAFETY GUIDELINES - DEFINITIONS .....................

2

MAINTENANCE..........................................................

24

GENERAL SAFETY RULES .......................................

3

SERVICE.....................................................................

24

ADDITIONAL SPECIFIC SAFETY RULES ................

4

ACCESSORIES...........................................................

25

FUNCTIONAL DESCRIPTION ...................................

7

WARRANTY................................................................

25

CARTON CONTENTS ...............................................

7

FRANÇAIS ..................................................................

26

ASSEMBLY .................................................................

8

ESPAÑOL....................................................................

50

OPERATION ...............................................................

15

 

 

IMPORTANT SAFETY INSTRUCTIONS

Read and understand all warnings and operating instructions before using any tool or equipment. Always follow basic safety precautions to reduce the risk of personal injury. Improper operation, maintenance, or modification of tools or equipment could result in serious injury and property damage. Our tools and equipment are designed for certain applications. DO NOT modify and/or use this product for any application other than that for which it was designed.

If you have any questions relative to its application DO NOT use the product until you have written Delta Machinery and we have advised you. Contact us online at www.deltamachinery.com or by mail at Technical Service Manager, Delta Machinery, 4825 Highway 45 North, Jackson, TN 38305. In Canada,125 Mural St. Suite 300, Richmond Hill, ON, L4B 1M4)

Information regarding the safe and proper operation of this tool is available from the following sources:

Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH44115-2851oronline atwww.powertoolinstitute.org

National Safety Council, 1121 Spring Lake Drive, Itasca, IL60143-3201

American National Standards Institute, 25 West 43rd Street, 4 floor, New York, NY 10036www.ansi.org - ANSI 01.1 Safety Requirements for Woodworking Machines

U.S. Department of Labor regulations www.osha.gov

SAVE THESE INSTRUCTIONS!

SAFETY GUIDELINES - DEFINITIONS

It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information.

Indicates an imminently hazardous situation which, if not avoided, will result indeath or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result indeath or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result inminor or moderate injury.

Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result inproperty damage.

CALIFORNIA PROPOSITION 65

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some

examples of these chemicals are:

lead from lead-basedpaints,

crystalline silica from bricks and cement and other masonry products, and

arsenic and chromium from chemically-treatedlumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear NIOSH/OSHA approved, properly fitting face mask or respirator when using such tools.

2

GENERAL SAFETY RULES

Failure to follow these rules may result in serious personal injury.

1.FOR YOUR OWN SAFETY, READ THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learning the machine’s application, limitations, and specific hazards will greatly minimize the possibility of accidents and injury.

2.WEAR EYE AND HEARING PROTECTION. ALWAYS USE SAFETY GLASSES. Everyday eyeglasses are NOT safety glasses. USE CERTIFIED SAFETY EQUIPMENT. Eye protection equipment should comply with ANSI Z87.1 standards. Hearing equipment should comply with ANSI S3.19 standards.

3.WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip protective footwear is recommended. Wear protective hair covering to contain long hair.

4.DO NOT USE THE MACHINE IN A DANGEROUS ENVIRONMENT. The use of power tools in damp or wet locations or in rain can cause shock or electrocution. Keep your work area well-lit to prevent tripping or placing arms, hands, and fingers in danger.

5.MAINTAIN ALL TOOLS AND MACHINES IN PEAK CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. Poorly maintained tools and machines can further damage the tool or machine and/or cause injury.

6.CHECK FOR DAMAGED PARTS. Before using the machine, check for any damaged parts. Check for alignment of moving parts, binding of moving parts, breakage of parts, and any other conditions that may affect its operation. A guard or any other part that is damagedshould be properly repaired or replaced with Delta or factory authorized replacement parts. Damaged parts can cause further damage to the machine and/or injury.

7.KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite accidents.

8.KEEP CHILDREN AND VISITORS AWAY. Your shop is a potentially dangerous environment. Children and visitors can be injured.

9.REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure that the switch is in the “OFF” position before plugging in the power cord. In the event of a power failure, move the switch to the “OFF” position. An accidental start-up can cause injury. Do not touch the plug’s metal prongs when unplugging or plugging in the cord.

10.USE THE GUARDS. Check to see that all guards are in place, secured, and working correctly to prevent injury.

11.REMOVE ADJUSTING KEYS AND WRENCHES BEFORE STARTING THE MACHINE. Tools, scrap pieces, and other debris can be thrown at high speed, causing injury.

12.USE THE RIGHT MACHINE. Don’t force a machine or an attachment to do a job for which it was not designed. Damage to the machine and/or injury may result.

13.USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Delta may cause damage to the machine or injury to the user.

14.USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. See the Extension Cord Chart for the correct size depending on the cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

15.SECURE THE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. Loss of control of a workpiece can cause injury.

16.FEED THE WORKPIECE AGAINST THE DIRECTION OF THE ROTATION OF THE BLADE, CUTTER, OR ABRASIVE SURFACE. Feeding it from the other direction will cause the workpiece to be thrown out at high speed.

17.DON’T FORCE THE WORKPIECE ON THE MACHINE.

Damage to the machine and/or injury may result.

18.DON’T OVERREACH. Loss of balance can make you fall into a working machine, causing injury.

19.NEVER STAND ON THE MACHINE. Injury could occur if the tool tips, or if you accidentally contact the cutting tool.

20.NEVER LEAVE THE MACHINE RUNNING UNATTENDED. TURN THE POWER OFF. Don’t leave the machine until it comes to a complete stop. A child or visitor could be injured.

21.TURN THE MACHINE “OFF”, AND DISCONNECT THE MACHINE FROM THE POWER SOURCE before installing or removing accessories, changing cutters, adjusting or changing set-ups. When making repairs, be sure to lock the start switch in the “OFF” position. An accidental start-up can cause injury.

22.MAKE YOUR WORKSHOP CHILDPROOF WITH PADLOCKS, MASTER SWITCHES, OR BY REMOVING STARTER KEYS. The accidental start-up of a machine by a child or visitor could cause injury.

23. STAY ALERT, WATCH WHAT YOU ARE DOING, AND USE

COMMON SENSE. DO NOT USE THE MACHINE WHEN YOU ARE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICATION. A moment of inattention while operating power tools may result in injury.

24.

USE OF THIS TOOL CAN GENERATE AND DISBURSE DUST OR OTHER AIRBORNE PARTICLES, INCLUDING WOOD DUST, CRYSTALLINE SILICA DUST AND ASBESTOS DUST. Direct particles away from face and body. Always operate tool in well ventilated area and provide for proper dust removal. Use dust collection system wherever possible. Exposure to the dust may cause serious and permanent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death. Avoid breathing the dust, and avoid prolonged contact with dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material. Always use properly fitting NIOSH/OSHA approved respiratory protection appropriate for the dust exposure, and wash exposed areas with soap and water.

3

ADDITIONAL SPECIFIC SAFETY RULES

FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.

1. DO NOT OPERATE THIS MACHINEuntil it is assembledand installedaccording to the instructions.

2.OBTAIN ADVICE FROM YOUR SUPERVISOR, instructor, or another qualified person if you are not familiar with the operation of this machine.

3.FOLLOW ALL WIRING CODES and recommended electrical connections.

4.ALWAYS USE GUARDS, SPLITTER, AND ANTI-KICKBACKPAWLSwhenever possible, including through sawing. Check to see that they are in place, secured and working correctly. Test the anti-kickback pawl action before ripping by pushing the wood under the anti-kickback teeth. The teeth must prevent the wood from being thrown toward the front of the saw.

5.CUTTING THE WORKPIECE WITHOUT THE USE OF A FENCE OR MITER GAUGE IS KNOWN AS “FREEHAND” CUTTING. NEVER perform “free-hand” operations. Use either the fence or miter gauge to position and guide the workpiece.

6.HOLD THE WORKPIECE FIRMLY against the miter gauge or fence.

7.CUTTING COMPLETELY THROUGH THE WORK-PIECEIS KNOWN AS“THROUGH-SAWING”.Ripping and crosscutting are through-sawing operations. Cutting with the grain is ripping. Use a fence or fence system for ripping. NEVER use a miter gauge for ripping. Use push sticks for ripping a narrow workpiece. Cutting across the grain is crosscutting. Never use a fence or fence system for cross-cutting. Instead, use a miter gauge.

8.KICKBACK IS THE NATURAL TENDENCY OF THE WORKPIECE TO BE THROWN BACK AT THE OPERATOR when the workpiece initially contacts the blade or if the workpiece pinches the blade. Kickback is dangerous and can result in serious injury.

AVOID KICKBACK by:

A.keeping blade sharp and free of rust and pitch.

B.keeping rip fence parallel to the saw blade.

C.using saw blade guard and splitter for every possible operation, including all through sawing.

D.keeping splitter aligned with sawblade.

E.keeping the anti-kickbackpawls in place and sharpened.

F.pushing the workpiece past the saw blade prior to release.

G.never ripping a workpiece that is twisted or warped, or does not have a straight edge to guide along the fence.

H.using featherboards when the anti-kickbackdevice or the guard and splitter cannot be used.

I.never sawing a large workpiece that cannot be controlled.

J.never using the fence as a guide when crosscutting.

K.never sawing a workpiece with loose knots, flaws, nails or other foreign objects.

L.never ripping a workpiece shorter than 10”.

SOME MATERIALS ARE TOO HARD AND SLIPPERY FOR THEANTI-KICKBACKPAWLS TO BE EFFECTIVE.Plastic and compositions (like hardboard) may be cut on your saw, but be especially attentive to following proper set-up and cutting procedures to prevent any kickbacks when cutting these materials.

9.USE THE CORRECT SAWBLADE FOR THE INTENDED OPERATION. The blade must rotate toward the front of the saw. Always tighten the blade arbor nut securely. Before use, inspect the blade for cracks or missing teeth. Do not use a damaged blade.

10.NEVER USE ABRASIVE WHEELS on this saw.

11.DO NOT CUT METAL WITH THIS SAW.

12.REMOVE CUT-OFFPIECES AND SCRAPSfrom the table before starting the saw. The vibration of the machine may cause them to move into the saw blade and be thrown out.

13.CUT-OFFPIECES CAN BE THROWN BACK AT THE OPERATOR.For large cut-off pieces, use a push stick to push the piece past the blade and off the back of the saw table. Do not reach across sawblade. Be careful that small pieces do not contact the blade.

14.NEVER ATTEMPT TO FREE A STALLED SAW BLADE WITHOUT FIRST TURNING THE MACHINE OFF. If a workpiece or cut-off piece becomes trapped inside the guard, turn saw off and wait for blade to stop before lifting the guard and removing the piece.

15.NEVER START THE MACHINE with the workpiece against the blade.

16.NEVER run the workpiece between the fence and a moulding cutterhead.

17.KEEP ARMS, HANDS, AND FINGERS away from the blade. Use a push stick to push small workpieces through the saw. A push stick is a small wooden stick, usually homemade, that should be used whenever the size or shape of the workpiece would cause you to place your hands within six inches of the blade. See “CONSTRUCTING A PUSH STICK”in the back of this manual for guidance on making your own.

18.AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause a hand to move into the blade.

19.NEVER have any part of your body in line with the path of the saw blade.

20.NEVER REACH AROUND or over the saw blade.

21.PROPERLY SUPPORT LONG (3 feet or longer) OR WIDE (36” or wider) WORKPIECES. If extension tables wider than 24” are attached to the saw, bolt the saw stand to the floor, or use a sturdy outrigger support to prevent tipping.

22.PREVENT MOTION OF THE SAW WHILE IN USE. If the mobility kit is installed, lower the foot pedal and level the feet so the saw does not rock, walk, slide or tip. If necessary, secure the stand to the floor.

23.NEVER PERFORM LAYOUT, assembly orset-upwork on the table/work area when the machine is running.

24.TURN THE MACHINE “OFF” AND DISCONNECT THE MACHINE from the power source before installing or removing accessories, changing the sawblade, or adjusting or changing set-ups. Lock switch in the “OFF” position when making repairs.

25.CLEAN THE TABLE/WORK AREA BEFORE LEAVING THE MACHINE. Lock the switch in the “OFF” position to prevent unauthorized use.

26.ADDITIONAL INFORMATION regarding the safe and proper operation of power tools (i.e. a safety video) is available from the Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH44115-2851(www.powertoolinstitute.com). Information is also available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL60143-3201.Please refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor OSHA 1910.213 Regulations.

SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others.

4

POWER CONNECTIONS

A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wireextension cords which have3-pronggrounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the machine to the power line, make sure the switch (s) is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage will damage the machine.

Do not expose the machine to rain or operate the machine in damp locations.

MOTOR SPECIFICATIONS

Your machine is wired for 115/230 Volt,60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the “OFF” position.

GROUNDING INSTRUCTIONS

This machine must be grounded while in use to protect the operator from electric shock.

1.All grounded, cord-connectedmachines:

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with an electric cord having an equipment-groundingconductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.

Improper connection of the equipment-groundingconductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is theequipment-groundingconductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipmentgrounding conductor to a live terminal.

Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the machine is properly grounded.

Use only 3-wireextension cords that have3-pronggrounding type plugs and matching3-conductorreceptacles that accept the machine’s plug, as shown in Fig. A.

Repair or replace damaged or worn cord immediately.

2.Grounded, cord-connectedmachines intended for use on a supply circuit having a nominal rating less than 150 volts:

If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. A, the machine will have a grounding plug that looks like the plug illustrated in Fig. A. A temporary adapter, which looks like the adapter illustrated in Fig. B, may be used to connect this plug to a matching2-conductorreceptacle as shown in Fig. B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. Thegreen-coloredrigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Whenever the adapter is used, it must be held in place with a metal screw.

NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.

In all cases, make certain that the receptacle in question is properly grounded. If you are not sure, have a qualified electrician check the receptacle.

 

GROUNDED OUTLET BOX

GROUNDED OUTLET BOX

 

 

 

CURRENT

GROUNDING MEANS

CARRYING

 

 

 

PRONGS

 

 

 

 

ADAPTER

 

 

 

 

GROUNDING BLADE

IS LONGEST OF THE 3 BLADES

Fig. A

Fig. B

5

3. 240 VOLT SINGLE PHASE OPERATION

The motor supplied with your machine is a dual voltage, 120/240 volt motor. It is shipped ready-to-runfor 120 volt operation. However, it can be converted for 240 volt operation.

A qualified electrician should do the conversion, or the machine can be taken to an Authorized Delta Service Center. When completed, the machine must conform to the National Electric Code and all local codes and ordinances.

The machine is converted by re-wiringthe motor for 240 volts and installing a 240 volt plug on the power supply cord.

Be sure the 240 volt plug is only used in an outlet having the same configuration as the plug illustrated in Fig. C. No adapter should be used with the 240 volt plug.

GROUNDED OUTLET BOX

CURRENT

CARRYING

PRONGS

GROUNDING BLADE

IS LONGEST OF THE 3 BLADES

Fig. C

In all cases, make certain that the receptacle in question is properly grounded. If you are not sure, have a qualified electrician check the receptacle.

EXTENSION CORDS

Use proper extension cords. Make sure your extension cord is in good condition and is a 3- wire extension cord which has a3-pronggrounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig.D-1orD-2shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

MINIMUM GAUGE EXTENSION CORD

RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES

Ampere

 

Total Length

Gauge of

Rating

Volts

of Cord in Feet

Extension Cord

 

 

 

 

0-6

120

up to 25

18 AWG

0-6

120

25-50

16 AWG

0-6

120

50-100

16 AWG

0-6

120

100-150

14 AWG

 

 

 

 

6-10

120

up to 25

18 AWG

6-10

120

25-50

16 AWG

6-10

120

50-100

14 AWG

6-10

120

100-150

12 AWG

 

 

 

 

10-12

120

up to 25

16 AWG

10-12

120

25-50

16 AWG

10-12

120

50-100

14 AWG

10-12

120

100-150

12 AWG

12-16

120

up to 25

14 AWG

12-16

120

25-50

12 AWG

12-16

120

GREATER THAN 50 FEET NOT RECOMMENDED

 

 

 

 

Fig. D-1

MINIMUM GAUGE EXTENSION CORD

RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES

Ampere

 

Total Length

Gauge of

Rating

Volts

of Cord in Feet

Extension Cord

 

 

 

 

0-6

240

up to 50

18 AWG

0-6

240

50-100

16 AWG

0-6

240

100-200

16 AWG

0-6

240

200-300

14 AWG

 

 

 

 

6-10

240

up to 50

18 AWG

6-10

240

50-100

16 AWG

6-10

240

100-200

14 AWG

6-10

240

200-300

12 AWG

 

 

 

 

10-12

240

up to 50

16 AWG

10-12

240

50-100

16 AWG

10-12

240

100-200

14 AWG

10-12

240

200-300

12 AWG

12-16

240

up to 50

14 AWG

12-16

240

50-100

12 AWG

12-16

240

GREATER THAN 100 FEET NOT RECOMMENDED

 

 

 

 

Fig. D-2

6

FUNCTIONAL DESCRIPTION

FOREWORD

The Delta 10" Hybrid saw (36-714B)has a powerful1-3/4HP induction motor that can handle tough cutting operations. This table saw has a maximum depth of cut of3-1/8"(79mm) at 90° and2-1/8"(54mm) at 45°. The maximum dado width with this saw is 13/16" (21mm). The saw comes with twocast-ironextension wings, one of three fence systems,see-throughblade guard and splitter, table insert, equipment mounting hooks, a 10" diameter blade, dust port for 4" hose, and miter gauge.

NOTICE: The illustration on the manual cover illustrates the current production model. All other illustrations contained in the manual are representative only and may not depict the actual labeling or accessories included. These are intended to illustrate technique only.

 

 

 

CARTON CONTENTS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

1.

Cast Iron Extension Wings (2)

 

 

 

 

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

 

14

 

 

2.

Fence Holder Brackets (2)

 

 

 

 

 

 

 

 

 

 

 

3.10” Carbide-TippedBlade

4.Blade Wrenches (2)

5.

4mm Hex Wrench

 

 

 

 

10

 

 

 

 

 

 

 

 

6.

Dust Port

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7.

Locking Knobs (2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8.

Handwheel (2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9.

Miter Gage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10.

Splitter/Guard Assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

11.

Switch Assembly

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12.

Drive Belt

 

 

 

 

 

 

 

 

 

 

7

 

 

13.

Splitter Mounting Bracket

 

 

 

 

 

 

 

 

 

 

 

 

 

14.

Wrench Hook

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

4

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. 7/16"-20x1-1/4"Hex Head Screw (6)

2

 

3

 

4

 

5

 

 

 

 

 

 

 

2.7/16" Flat Washer (6)

3.7/16" Lock Washer (6)

4. M4 x 8mm Round Head Screw (2)

5.1/4"-20x 3/8"Self-TappingScrew (8)

6.5/16" External Tooth Washer

7.Nylon Washer (2)

8.5/16"-18x 5/8 Carriage Head Screw (1)

9.5/16" hex nut (1)

10.5/16" flat washer (1

11.1/4" Lock Washer (2)

12.1/4" Flat Washer (2)

13. 1/4"-20x 3/4" Hex Head Screw (2)

6

 

7

 

8

 

9

 

10

 

11

12

 

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

UNPACKING AND CLEANING

Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household floor paste wax.

Do not use highly volatile solvents such as gasoline, naphtha, acetone or lacquer thinner for cleaning your machine.

After cleaning, cover the unpainted surfaces with a good quality household floor paste wax.

ASSEMBLY

ASSEMBLY TOOLS REQUIRED

Phillips-headscrew driver (not supplied)

12mm, 13mm, and 18mm open-endwrenches (not supplied)

Other wrenches and a drill with a 1/4" bit may be required, depending on the fence or table you choose.

ASSEMBLY TIME ESTIMATE

Assembly for this machine takes approximately two to three hours.

For your own safety, do not connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual.

HOW TO SECURE THE SAW TO A PERMANENT LOCATION

Disconnect the machine from the power source!

1.Remove the six screws that secure the dust chute inside the saw cabinet, four of which are shown at (A) Fig. 1.

2.Remove the side panel below the motor cover by loosening all six screws (B).

3.Find the holes (C) Fig. 1 in the bottom of the saw and mark their position on the floor where you want to place the saw.

4.Drill pilot holes in these spots and attach the machine to the floor using the appropriate hardware.

5.Reattach the dust chute.

HOW TO ATTACH THE BLADE-ADJUSTINGHANDWHEELS

Disconnect the machine from the power source!

1.Place the blade-tiltinghandwheel (A) Fig. 3 on the shaft (B) on the left side of the saw cabinet. Engage the slot (C) in the handwheel with the roll pin (D) on the shaft.

2.Place a nylon washer (E) Fig. 4 on the shaft. Thread the locking knob (F) Fig. 4 on the shaft (G). Tighten securely.

3.Attach the blade-raisinghandwheel in the same manner.

 

A

B

Fig. 1

C

Fig. 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

 

 

 

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

Fig. 4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HOW TO INSTALL THE DRIVE BELT

Disconnect the machine from the power source!

1.Lift the motor to remove the foam packing block.

2.While lifting the motor (A) Fig. 5, place a 10" - 12" long piece of 2x4 under the motor (B) Fig. 8 to prop up the motor.

3.Place the grooved belt (C) Fig. 6 on the grooved pulley located behind the motor (Fig. 7) and the pulley directly above, located on the opposite end of the blade arbor.

Ensure that the grooves of the belt completely make contact with the grooves in these pulleys.

4.Carefully lift the motor and remove the block of wood. The weight of the motor will provide the correct tension on the belt.

5.The belt (D) Fig. 8 is shown installed correctly as seen through the open door in the side of the saw.

A

B

Fig. 5

C

Fig. 6

Fig. 7

D

Fig. 8

9

HOW TO ATTACH THE EXTENSION WINGS

Disconnect the machine from the power source!

Align the three holes in the left extension wing with the three holes

(A)Fig. 9 in the side of the saw table. Place a 7/16" lockwasher and a 7/16" flat washer on a 7/16-20x1-1/4”hex head screw

(B)Fig. 9. Insert the screw through the hole in the extension wing and thread the screw into the tapped hole in the side of the table. Repeat this process for the two remaining holes in the extension wing and saw table.

Use a straight edge (E) Fig. 11 to level the extension wing with the saw table before tightening the three bolts (B) Fig. 10. Use an 18mm open-endwrench and start with a bolt on one side. Align the table and wing and tighten that bolt. Move to the middle bolt and follow the same procedure. Finish with the bolt on the other end.

B

A

Fig. 9

NOTE: Ensure that the front edge of the wing is flush with or slightly behind the front edge of the table.

Place the right extension wing on the other side of the saw in the same manner.

Do not operate the saw without right table wing installed.

B

E

A

 

Fig. 10

Fig. 11

HOW TO INSTALL THE SWITCH

Disconnect the machine from the power source!

Attach the switch behind the table edge with the hardware

A

 

 

 

B

(supplied with the fence). The screw that fastens the front

 

 

 

 

 

 

 

 

fence rail will secure the switch by going though the hole (A)

 

 

 

Fig. 12 in the table edge and the hole (B) in the switch.

 

 

 

Fig. 12

Fig. 12

10