12²Portable Planer
(Model 22-540)
PART NO. 901606 (013)
Copyright © 2001 Delta Machinery
To learn more about DELTA MACHINERY |
ESPAÑOL: PÁGINA 17 |
visit our website at: www.deltamachinery.com. |
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For Parts, Service, Warranty or other Assistance, |
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please call 1-800-223-7278 (In Canada call 1-800-463-3582).
MANUAL INSTRUCTION
SAFETY RULES
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards, goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop. If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your personal safety is your responsibility.
This machine was designed for certain applications only. Delta Machinery strongly recommends that this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or should be performed on the product.
Technical Service Manager
Delta Machinery
4825 Highway 45 North
Jackson, TN 38305
(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY
1.FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING THE TOOL. Learn the tool’s application and limitations as well as the specific hazards peculiar to it.
2.KEEP GUARDS IN PLACE and in working order.
3.ALWAYS WEAR EYE PROTECTION.
4.REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it “on”.
5.KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
6.DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well-lighted.
7.KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe distance from work area.
8.MAKE WORKSHOP CHILDPROOF – with padlocks, master switches, or by removing starter keys.
9.DON’T FORCE TOOL. It will do the job better and be safer at the rate for which it was designed.
10.USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.
11.WEAR PROPER APPAREL. No loose clothing, gloves, neckties, rings, bracelets, or other jewelry to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
12.ALWAYS USE SAFETY GLASSES. Wear safety glasses. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses. Also use face or dust mask if cutting operation is dusty. These safety glasses must conform to ANSI Z87.1 requirements. Note: Approved glasses have Z87 printed or stamped on them.
13.SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
14.DON’T OVERREACH. Keep proper footing and balance at all times.
15.MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
16.DISCONNECT TOOLS before servicing and when changing accessories such as blades, bits, cutters, etc.
17.USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Delta may cause hazards or risk of injury to persons.
18.R E D U C E T H E R I S K O F U N I N T E N T I O N A L STARTING. Make sure switch is in “OFF” position before plugging in power cord.
19.NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
20.CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
21.DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
22.NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.
23.DRUGS, ALCOHOL, MEDICATION. Do not operate tool while under the influence of drugs, alcohol or any medication.
24.MAKE SURE TOOL IS DISCONNECTED FROM POWER SUPPLY while motor is being mounted, connected or re-connected.
25.THE DUST GENERATED by certain woods and wood products can be injurious to your health. Always operate machinery in well ventilated areas and provide for proper dust removal. Use wood dust collection systems whenever possible.
26.
WARNING: SOME DUST CREATED BY
POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
·lead from lead-based paints,
·crystalline silica from bricks and cement and other masonry products, and
·arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
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SAVE THESE INSTRUCTIONS. Refer to them |
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frequently and use them to instruct other users. |
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ADDITIONAL SAFETY RULES
FOR PLANERS
1.DO NOT operate the tool until it is completely assembled and installed according to the instructions.
2.IF YOU ARE NOT thoroughly familiar with the operation of planers, obtain advice from your supervisor, instructor or other qualified person.
3.MAKE SURE wiring codes and recommended electrical connection instructions are followed, and that the machine is properly grounded.
4.MAKE all adjustments with the power off.
5.DISCONNECT machine from power source when making repairs.
6.NEVER turn the planer “ON” before clearing the table of all objects (tools, scraps of wood, etc.).
7.KEEP knives sharp and free of all rust and pitch.
8.NEVER perform any planing operation with guard removed.
9.KEEP fingers and hands away from cutting area.
10.NEVER reach under the cutterhead while the machine is running.
11.KEEP fingers and hands away from chip exhaust opening. The cutterhead rotates at extremely high speeds.
12.NEVER feed the work into the outfeed end of machine.
13.ADEQUATELY support the workpiece at all times.
14.WHEN planing extra long workpieces, MAKE SURE the material is supported at the infeed and outfeed end at table height.
15.NEVER start the machine with the workpiece in contact with the cutterhead.
16.MAKE SURE the workpiece is free from nails and other foreign objects which could cause injury or damage to the blades.
17.MAKE SURE the blades are properly secured in the cutterhead, as explained in the instruction manual, before turning on power.
18.ALWAYS allow the cutterhead to reach full speed before using.
19.IF DURING OPERATION there is any tendency for the tool to tip over, slide or walk on the supporting surface, MAKE SURE TOOL IS SECURED TO THE SUPPORTING SURFACE.
20.DO NOT perform planing operations on material shorter than 10 inches, narrower than 3/4 inches, wider than 12 inches, or thinner than 3/16 inches.
21.BEFORE LEAVING the machine, make sure the work area is clean.
22.SHOULD any part of your planer be missing, damaged or fail in any way, or any electrical component fail to perform properly, shut off switch and remove plug from power supply outlet. Replace missing, damaged or failed parts before resuming operation.
23.IMPORTANT: When the tool is not in use, the switch should be locked in the “OFF” position to prevent unauthorized use.
24.ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201 in the Accident Prevention Manual for Industrial Operation and also in the Safety Data Sheets provided by the NSC. Please also refer to the American National Standards Institute ANSI 01.1
Safety Requirements for Woodworking Machinery and the U.S. Department of Labor OSHA 1910.213 Regulations.
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CONNECTING TOOL TO POWER SOURCE
POWER CONNECTIONS
A separate electrical circuit should be used for your tools. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3- prong grounding type plugs and 3-hole receptacles which accept the tool’s plug. Before connecting the motor to the power line, make sure the switch is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the tool. All line connections should make good contact. Running on low voltage will damage the motor.
MOTOR SPECIFICATIONS
Your tool is wired for 120 volt, 60 HZ alternating current. Before connecting the tool to the power source, make sure the switch is in the “OFF” position. The no-load speed of the motor is 8000 RPM.
GROUNDING INSTRUCTIONS
WARNING: THIS TOOL MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.
1 . A l l g r o u n d e d , c o r d - c o n n e c t e d t o o l s : In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipmentgrounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding type plugs and 3-hole receptacles that accept the tool’s plug, as shown in Fig. AA.
Repair or replace damaged or worn cord immediately.
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
2. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating less than 150 volts:
This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. AA. The tool has a grounding plug that looks like the plug illustrated in Fig. AA. A temporary adapter, which looks like the adapter illustrated in Fig. BB, may be used to connect this plug a 2-hole receptacle as shown in Fig. BB if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Whenever the adapter is used, it must be held in place with a metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.
WARNING: IN ALL CASES, MAKE CERTAIN RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE HAVE A Q U A L I F I E D E L E C T R I C I A N C H E C K T H E
RECEPTACLE.
HOLES
GROUNDED OUTLET BOX
GROUNDING
MEANS
ADAPTER
GROUNDING BLADE
IS LONGEST OF THE 3 BLADES
HOLES
Fig. AA |
Fig. BB |
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EXTENSION CORDS
Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and a 3-hole receptacle which will accept the tool’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the saw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. DD, shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC TOOLS
Ampere |
Volts |
Total Length of |
Gauge of |
Rating |
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Cord in Feet |
Extension Cord |
0-6 |
120 |
up to 25 |
18 AWG |
0-6 |
120 |
25-50 |
16 AWG |
0-6 |
120 |
50-100 |
16 AWG |
0-6 |
120 |
100-150 |
14 AWG |
6-10 |
120 |
up to 25 |
18 AWG |
6-10 |
120 |
25-50 |
16 AWG |
6-10 |
120 |
50-100 |
14 AWG |
6-10 |
120 |
100-150 |
12 AWG |
10-12 |
120 |
up to 25 |
16 AWG |
10-12 |
120 |
25-50 |
16 AWG |
10-12 |
120 |
50-100 |
14 AWG |
10-12 |
120 |
100-150 |
12 AWG |
12-16 |
120 |
up to 25 |
14 AWG |
12-16 |
120 |
25-50 |
12 AWG |
12-16 |
120 |
GREATER THAN 50 FEET NOT RECOMMENDED |
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Fig. DD
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC TOOLS
Ampere |
Volts |
Total Length of |
Gauge of |
Rating |
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Cord in Feet |
Extension Cord |
0-6 |
240 |
up to 50 |
18 AWG |
0-6 |
240 |
50-100 |
16 AWG |
0-6 |
240 |
100-200 |
16 AWG |
0-6 |
240 |
200-300 |
14 AWG |
6-10 |
240 |
up to 50 |
18 AWG |
6-10 |
240 |
50-100 |
16 AWG |
6-10 |
240 |
100-200 |
14 AWG |
6-10 |
240 |
200-300 |
12 AWG |
10-12 |
240 |
up to 50 |
16 AWG |
10-12 |
240 |
50-100 |
16 AWG |
10-12 |
240 |
100-200 |
14 AWG |
10-12 |
240 |
200-300 |
12 AWG |
12-16 |
240 |
up to 50 |
14 AWG |
12-16 |
240 |
50-100 |
12 AWG |
12-16 |
240 |
GREATER THAN 100 FEET NOT RECOMMENDED |
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Fig. DD
OPERATING INSTRUCTIONS
FOREWORD
Delta Model 22-540 is a 12" (305mm) Portable Planer with adjustable feed rate for optimum planing under load. It has the following cutting capacity; 12" (305mm) width , 6" (152mm) thickness and 3/16" (5mm) depth of cut. Features include; basic machine with powerful 15 amp, 120 volt motor, dust chute, two-knife cutterhead with an extra set of high-speed steel, double-edged reversible knives; knife-setting gage and wrench, polyurethane feed rolls and adjustable-folding table extensions.
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UNPACKING AND CLEANING
Carefully unpack the tool and all loose items from the shipping container(s). Peel protective film from the table surface. Remove and clean the protective coating from the cutterhead. Remove the protective coating from all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted sufaces with a good quality paste wax.
CAUTION: CARE MUST BE TAKEN WHEN CLEANING THE CUTTERHEAD AS THE KNIVES ARE SHIPPED IN THE CUTTERHEAD AND THEY ARE VERY SHARP. Figs. 2 and 3, ILLUSTRATE THE PLANER AND ALL LOOSE ITEMS SUPPLIED WITH THE MACHINE.
1
1 - 12 Planer
2 - Chip Deflector
2 
Fig. 2
3
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3 |
- Knife Setting Gage |
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4 |
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4 |
- 8mm and 10mm |
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Open-End Wrench |
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5 |
- M5 x 20mm Hex |
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Socket Head Screw |
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5 |
6 |
6 |
- M5 |
Wing Nut (2) |
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7 |
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7 |
- M5 |
Flat Washer (2) |
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8 |
- Elevating Handle |
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8
Fig. 3
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