Delta 20-950 User Manual

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20-950

20" Floor Model

Drill Press

La perceuse à colonne de 508 mm (20 po)

Prensa de taladro de 508 mm (20”), modelo de apoyo sobre el suelo

A20334_12-05-06

Copyright © 2006 Delta Machinery

Instruction Manual Manuel d’Utilisation Manual de Instrucciones

FRANÇAIS (21)

ESPAÑOL (39)

 

 

www.deltamachinery.com

(800) 223-7278- US

(800) 463-3582- CANADA

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS ....................

2

TROUBLESHOOTING ................................................

16

SAFETY GUIDELINES - DEFINITIONS .....................

3

MAINTENANCE..........................................................

16

GENERAL SAFETY RULES .......................................

4

SERVICE.....................................................................

16

ADDITIONAL SPECIFIC SAFETY RULES ................

5

ACCESSORIES...........................................................

17

FUNCTIONAL DESCRIPTION ...................................

6

WARRANTY................................................................

17

CARTON CONTENTS ...............................................

7

FRANÇAIS ..................................................................

18

ASSEMBLY .................................................................

8

ESPAÑOL....................................................................

34

OPERATION ...............................................................

12

 

 

IMPORTANT SAFETY INSTRUCTIONS

Read and understand all warnings and operating instructions before using any tool or equipment. Always follow basic safety precautions to reduce the risk of personal injury. Improper operation, maintenance, or modification of tools or equipment could result in serious injury and property damage. Our tools and equipment are designed for certain applications. DO NOT modify and/or use this product for any application other than that for which it was designed.

If you have any questions relative to its application DO NOT use the product until you have written Delta Machinery and we have advised you. Contact us online atwww.deltamachinery.com or by mail at Technical Service Manager, Delta Machinery, 4825 Highway 45 North, Jackson, TN 38305. In Canada,125 Mural St. Suite 300, Richmond Hill, ON, L4B 1M4)

Information regarding the safe and proper operation of this tool is available from the following sources:

Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH44115-2851oronline atwww.powertoolinstitute.org

National Safety Council, 1121 Spring Lake Drive, Itasca, IL60143-3201

American National Standards Institute, 25 West 43rd Street, 4 floor, New York, NY 10036www.ansi.org - ANSI 01.1 Safety Requirements for Woodworking Machines

U.S. Department of Labor regulations www.osha.gov

SAVE THESE INSTRUCTIONS!

SAFETY GUIDELINES - DEFINITIONS

It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information.

Indicates an imminently hazardous situation which, if not avoided, will result indeath or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result indeath or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result inminor or moderate injury.

Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result inproperty damage.

CALIFORNIA PROPOSITION 65

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some

examples of these chemicals are:

lead from lead-basedpaints,

crystalline silica from bricks and cement and other masonry products, and

arsenic and chromium from chemically-treatedlumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear NIOSH/OSHA approved, properly fitting face mask or respirator when using such tools.

2

GENERAL SAFETY RULES

Failure to follow these rules may result in serious personal injury.

1.FOR YOUR OWN SAFETY, READ THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learning the machine’s application, limitations, and specific hazards will greatly minimize the possibility of accidents and injury.

2.WEAR EYE AND HEARING PROTECTION. ALWAYS USE SAFETY GLASSES. Everyday eyeglasses are NOT safety glasses. USE CERTIFIED SAFETY EQUIPMENT. Eye protection equipment should comply with ANSI Z87.1 standards. Hearing equipment should comply with ANSI S3.19 standards.

3.WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip protective footwear is recommended. Wear protective hair covering to contain long hair.

4.DO NOT USE THE MACHINE IN A DANGEROUS ENVIRONMENT. The use of power tools in damp or wet locations or in rain can cause shock or electrocution. Keep your work area well-lit to prevent tripping or placing arms, hands, and fingers in danger.

5.MAINTAIN ALL TOOLS AND MACHINES IN PEAK CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. Poorly maintained tools and machines can further damage the tool or machine and/or cause injury.

6.CHECK FOR DAMAGED PARTS. Before using the machine, check for any damaged parts. Check for alignment of moving parts, binding of moving parts, breakage of parts, and any other conditions that may affect its operation. A guard or any other part that is damagedshould be properly repaired or replaced with Delta or factory authorized replacement parts. Damaged parts can cause further damage to the machine and/or injury.

7.KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite accidents.

8.KEEP CHILDREN AND VISITORS AWAY. Your shop is a potentially dangerous environment. Children and visitors can be injured.

9.REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure that the switch is in the “OFF” position before plugging in the power cord. In the event of a power failure, move the switch to the “OFF” position. An accidental start-up can cause injury. Do not touch the plug’s metal prongs when unplugging or plugging in the cord.

10.USE THE GUARDS. Check to see that all guards are in place, secured, and working correctly to prevent injury.

11.REMOVE ADJUSTING KEYS AND WRENCHES BEFORE STARTING THE MACHINE. Tools, scrap pieces, and other debris can be thrown at high speed, causing injury.

12.USE THE RIGHT MACHINE. Don’t force a machine or an attachment to do a job for which it was not designed. Damage to the machine and/or injury may result.

13.USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Delta may cause damage to the machine or injury to the user.

14.USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. See the Extension Cord Chart for the correct size depending on the cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

15.SECURE THE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. Loss of control of a workpiece can cause injury.

16.FEED THE WORKPIECE AGAINST THE DIRECTION OF THE ROTATION OF THE BLADE, CUTTER, OR ABRASIVE SURFACE. Feeding it from the other direction will cause the workpiece to be thrown out at high speed.

17.DON’T FORCE THE WORKPIECE ON THE MACHINE.

Damage to the machine and/or injury may result.

18.DON’T OVERREACH. Loss of balance can make you fall into a working machine, causing injury.

19.NEVER STAND ON THE MACHINE. Injury could occur if the tool tips, or if you accidentally contact the cutting tool.

20.NEVER LEAVE THE MACHINE RUNNING UNATTENDED. TURN THE POWER OFF. Don’t leave the machine until it comes to a complete stop. A child or visitor could be injured.

21.TURN THE MACHINE “OFF”, AND DISCONNECT THE MACHINE FROM THE POWER SOURCE before installing or removing accessories, changing cutters, adjusting or changing set-ups. When making repairs, be sure to lock the start switch in the “OFF” position. An accidental start-up can cause injury.

22.MAKE YOUR WORKSHOP CHILDPROOF WITH PADLOCKS, MASTER SWITCHES, OR BY REMOVING STARTER KEYS. The accidental start-up of a machine by a child or visitor could cause injury.

23. STAY ALERT, WATCH WHAT YOU ARE DOING, AND USE

COMMON SENSE. DO NOT USE THE MACHINE WHEN YOU ARE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICATION. A moment of inattention while operating power tools may result in injury.

24. USE OF THIS TOOL CAN GENERATE

AND DISBURSE DUST OR OTHER AIRBORNE PARTICLES, INCLUDING WOOD DUST, CRYSTALLINE SILICA DUST AND ASBESTOS DUST. Direct particles away from face and body. Always operate tool in well ventilated area and provide for proper dust removal. Use dust collection system wherever possible. Exposure to the dust may cause serious and permanent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death. Avoid breathing the dust, and avoid prolonged contact with dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material. Always use properly fitting NIOSH/OSHA approved respiratory protection appropriate for the dust exposure, and wash exposed areas with soap and water.

3

ADDITIONAL SPECIFIC SAFETY RULES

RISK OF UNSAFE OPERATION. Failure to follow these rules may result in serious injury.

1.DO NOT OPERATE THIS MACHINE until it is completely assembled and installed according to the instructions. A machine incorrectly assembled can cause serious injury.

2.OBTAIN ADVICE from your supervisor, instructor, or another qualified person if you are not thoroughly familiar with the operation of this machine. Knowledge is safety.

3.FOLLOW ALL WIRING CODES and recommended electrical connections to prevent shock or electrocution.

4.SECURE THE MACHINE TO A SUPPORTING SURFACE.

Vibration can cause the machine to slide, walk, or tip over.

5.NEVER START THE MACHINE BEFORE CLEARING THE TABLE OF ALL OBJECTS (tools, scrap pieces, etc.). Debris can be thrown at high speed.

6. NEVER START THE MACHINE with the drill bit, cutting tool, or sanding drum against the workpiece. Loss of control of the workpiece can cause serious injury.

7.PROPERLY LOCK THE DRILL BIT, CUTTING TOOL, OR SANDING DRUM IN THE CHUCK before operating this machine.

8.REMOVE THE CHUCK KEY BEFORE STARTING THE MACHINE. The chuck key can be thrown out at a high speed.

9.TIGHTEN ALL LOCK HANDLES before starting the machine.Loss of control of the workpiece can cause serious injury.

10.USE ONLY DRILL BITS, CUTTING TOOLS, SANDING DRUMS, OR OTHER ACCESSORIES with shank size recommended in your instruction manual. The wrong size accessory can cause damage to the machine and/or serious injury.

11.USE ONLY DRILL BITS, CUTTING TOOLS, OR SANDING DRUMS that are not damaged. Damaged items can cause malfunctions that lead to injuries.

12. USE RECOMMENDED SPEEDS for all operations. Other speeds may cause the machine to malfunction causing damage to the machine and/or serious injury.

13.AVOID AWKWARD OPERATIONS AND HAND POSITIONS. A sudden slip could cause a hand to move into the bit.

14. KEEP ARMS, HANDS, AND FINGERSaway from the bit. Serious injury to the hand can occur.

15.HOLD THE WORKPIECE FIRMLY AGAINST THE TABLE. Do not attempt to drill a workpiece that does not have a flat surface against the table, or that is not secured by a vise. Prevent the workpiece from rotating by clamping it to the table or by securing it against the drill press column. Loss of control of the workpiece can cause serious injury.

16.TURN THE MACHINE “OFF” AND WAIT FOR THE DRILL BIT, CUTTING TOOL, OR SANDING DRUM TO STOP TURNING prior to cleaning the work area, removing debris, removing or securing workpiece, or changing the angle of the table. A moving drill bit, cutting tool, or sanding drum can cause serious injury.

17.PROPERLY SUPPORT LONG OR WIDE work-pieces. Loss of control of the workpiece can cause severe injury.

18.NEVER PERFORM LAYOUT, ASSEMBLY OR SET-UPWORKon the table/work area when the machine is running. Serious injury can result.

19.TURN THE MACHINE “OFF”, disconnect the machine from the power source, and clean the table/work area before leaving the machine. LOCK THE SWITCH IN THE “OFF” POSITIONto prevent unauthorized use. Someone else might accidentally start the machine and cause serious injury to themselves.

20.ADDITIONAL INFORMATION regarding the safe and proper operation of power tools (i.e. a safety video) is available from the Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851 (www. powertoolinstitute.com). Information is also available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Please refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor OSHA 1910.213 Regulations.

SAVE THESE INSTRUCTIONS.

Refer to them often

and use them to instruct others.

4

POWER CONNECTIONS

A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wireextension cords which have3-pronggrounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the machine to the power line, make sure the switch (s) is in the“OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage will damage the machine.

Electrocution hazard. Do not expose the machine to rain or operate the machine in damp locations.

MOTOR SPECIFICATIONS

Your machine is wired for 120/240 Volts 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the “OFF” position.

GROUNDING INSTRUCTIONS

Electrocution hazard. This machine must be grounded while in use to protect the operator from electric shock.

1.All grounded, cord-connectedmachines:

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with an electric cord having an equipment-groundingconductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.

Improper connection of the equipment-groundingconductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is theequipment-groundingconductor. If repair or replacement of the electric cord or plug is necessary, do not connect theequipment-groundingconductor to a live terminal.

Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the machine is properly grounded.

Use only 3-wireextension cords that have3-pronggrounding type plugs and matching3-conductorreceptacles that accept the machine’s plug, as shown in Fig. A.

Repair or replace damaged or worn cord immediately.

2.Grounded, cord-connectedmachines intended for use on a supply circuit having a nominal rating less than 150 volts:

If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. A, the machine will have a grounding plug that looks like the plug illustrated in Fig. A. A temporary adapter which looks like the adapter illustrated in Fig. B may be used to connect this plug to a matching2-conductorreceptacle as shown in Fig. B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. Thegreen-coloredrigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Whenever the adapter is used, it must be held in place with a metal screw.

NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.

Electrocution hazard. In all cases, make certain that the receptacle in question is properly grounded. If you are not sure, have a qualified electrician check the receptacle.

 

GROUNDED OUTLET BOX

GROUNDED OUTLET BOX

 

 

 

CURRENT

GROUNDING MEANS

 

 

 

CARRYING

 

 

 

 

ADAPTER

 

PRONGS

 

 

 

 

 

 

 

 

 

GROUNDING BLADE

IS LONGEST OF THE 3 BLADES

Fig. A

Fig. B

5

3. 240 VOLT SINGLE PHASE OPERATION

The motor supplied with your machine is a dual voltage, 120/240 volt motor. It is shipped ready-to-runfor 120 volt operation. However, it can be converted for 240 volt operation.

A qualified electrician should do the conversion, or the machine can be taken to an Authorized Delta Service Center. When completed, the machine must conform to the National Electric Code and all local codes and ordinances.

The machine is converted by re-wiringthe motor for 240 volts, installing a 240 volt plug on the power supply cord and replacing the switch (if necessary) with one that is rated for 240 volt operation.

Be sure the 240 volt plug is only used in an outlet having the same configuration as the plug illustrated in Fig. C. No adapter should be used with the 240 volt plug.

EXTENSION CORDS

GROUNDED OUTLET BOX

CURRENT

CARRYING

PRONGS

GROUNDING BLADE

IS LONGEST OF THE 3 BLADES

Fig. C

In all cases, make certain that the receptacle in question is properly grounded. If you are not sure, have a qualified electrician check the receptacle.

Use proper extension cords. Make sure your extension cord is in good condition and is a3-wireextension cord which has a3-pronggrounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig.D-1orD-2,shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

MINIMUM GAUGE EXTENSION CORD

RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES

Ampere

 

Total Length

Gauge of

Rating

Volts

of Cord in Feet

Extension Cord

0-6

120

up to 25

18 AWG

0-6

120

25-50

16 AWG

0-6

120

50-100

16 AWG

0-6

120

100-150

14 AWG

6-10

120

up to 25

18 AWG

6-10

120

25-50

16 AWG

6-10

120

50-100

14 AWG

6-10

120

100-150

12 AWG

10-12

120

up to 25

16 AWG

10-12

120

25-50

16 AWG

10-12

120

50-100

14 AWG

10-12

120

100-150

12 AWG

 

 

 

 

12-16

120

up to 25

14 AWG

12-16

120

25-50

12 AWG

12-16

120

GREATER THAN 50 FEET NOT RECOMMENDED

 

 

 

 

Fig. D-1

MINIMUM GAUGE EXTENSION CORD

RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES

Ampere

 

Total Length

Gauge of

Rating

Volts

of Cord in Feet

Extension Cord

0-6

240

up to 50

18 AWG

0-6

240

50-100

16 AWG

0-6

240

100-200

16 AWG

0-6

240

200-300

14 AWG

6-10

240

up to 50

18 AWG

6-10

240

50-100

16 AWG

6-10

240

100-200

14 AWG

6-10

240

200-300

12 AWG

10-12

240

up to 50

16 AWG

10-12

240

50-100

16 AWG

10-12

240

100-200

14 AWG

10-12

240

200-300

12 AWG

 

 

 

 

12-16

240

up to 50

14 AWG

12-16

240

50-100

12 AWG

12-16

240

GREATER THAN 100 FEET NOT RECOMMENDED

 

 

 

 

Fig. D-2

FUNCTIONAL DESCRIPTION

FOREWORD

The Delta 20-950drill press is a 20" drill press. Thisheavy-dutymachine has a 1 HP, 120/240V induction motor, 5/8" capacity chuck and key, cast iron table, rack and pinion elevation mechanism, and an external depth stop. The20-950has a tilting table for angle drilling. Side edges and parallel slots are provided for fast workpiece clamping.

NOTICE: The photo on the manual cover illustrates the current production model. All other illustrations contained in the manual are representative only and may not depict the actual labeling or accessories included. These are intended to illustrate technique only.

6

CARTON CONTENTS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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21

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24

 

 

 

25

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.

Drill Press Head

15.

(3) M8x1.25x125mm carriage head screws, (4) flat

2.

Table

 

 

 

 

washers, (2) lockwashers,

and (2) hex

nuts (for

3.

Table Bracket and Column

 

 

 

 

fastening drill press to a supporting surface)

4.

Light

16.

M10x1.5x40mm Hex Head Screws (4)

 

 

 

 

5.

Base

17.

M6x1x12mm Hex Cap Head Screw (2)

 

 

 

 

6.

Chuck

18.

1/4" Washer

 

 

 

 

 

 

 

 

 

 

7.

Handle (3)

19.

Cord Strain Relief

 

 

 

 

 

 

 

 

 

 

8.

Spindle Adapter

20.

Cord Clamp (2)

 

 

 

 

 

 

 

 

 

 

9.

Drift Key

21.

Cord Bushing

 

 

 

 

 

 

 

 

 

 

10.

5mm Hex Wrench

22.

12mm Hex Head Bolt

 

 

 

 

 

 

 

 

 

 

11.

3mm Hex Wrench

23.

Belleville Washer

 

 

 

 

 

 

 

 

 

 

12.

Table Raising and Lowering Handle

24.

Screws (2)

 

 

 

 

 

 

 

 

 

 

13.

Table Clamp Handle

25.

Springs (2)

 

 

 

 

 

 

 

 

 

 

14.

Chuck Key

26.

Forward tilt levers

 

 

 

 

 

 

 

 

 

 

UNPACKING AND CLEANING

Carefully unpack the machine and all loose items from the shipping container(s). Remove the rust-preventativeoil from unpainted surfaces using a soft cloth moistened with mineral spirits, paint thinner or denatured alcohol.

FIRE HAZARD. Do not use highly volatile solvents such as gasoline, naphtha, acetone or lacquer thinner for cleaning your machine. Such materials can easily catch fire. After cleaning, cover the unpainted surfaces with a good quality household floor paste wax.

7

ASSEMBLY

RISK OF UNSAFE OPERATION. For your own safety, do not connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual.

ASSEMBLY TOOLS REQUIRED

3mm and 5mm hex wrench (supplied)

10mm, 17mm, 24mm open end or socket wrenches (not supplied)

ASSEMBLY TIME ESTIMATE

Assembly for this machine takes approximately 30 minutes to 1 hour.

1.If you plan to use your drill press in a permanent location, you must secure the drill press base to the supporting surface with fasteners through the three mounting holes (A) Fig. 1 in the drill press base.

RISK OF UNSAFE OPERATION. If you do not fasten your drill press in a permanent manner, you must fasten the drill press to a plywood mounting board to prevent the drill press from tipping over during normal use.

RISK OF UNSAFE OPERATION. Use a good grade of plywood with a minimum 3/4" thickness. Do not make the mounting board from particle board since particle board breaks easily.

2.Use a plywood board base with the minimum dimensions as shown in Fig. 2 for mounting the drill press base to a supporting surface.

3.Place the drill press base (D) Fig. 3 centered on the supporting surface (E).

RISK OF UNSAFE OPERATION. Make sure that the plywood extends a minimum of 3" on all four sides of the base as shown in Fig. 5.

4.Drill three 3/8" diameter holes through the holes (A) Fig. 1 in the drill press base, and in the supporting surface (E) Fig. 3.

NOTE: Place a piece of scrap wood underneath the supporting surface when drilling the through holes so that the drill bit will not damage the material beneath the supporting surface.

5.Fasten the drill press base to the mounting board using the carriage bolts, flat washers, lockwashers, and hex nuts (C) Fig. 2 furnished with your drill press. Countersink the holes for the carriage bolt heads and flat washers under the board so that the bolt heads are flush with or below the bottom surface of the board. Use a flat washer, lock washer, and hex nut above the drill press base.

A

Fig. 1

28"

 

 

MINIMUM

 

 

 

C

21"

MINIMUM

 

 

Fig. 2

 

 

3" MINIMUM

3" MINIMUM

D

3" MINIMUM

3" MINIMUM

E

Fig. 3

8

RISK OF UNSAFE OPERATION. You must secure the plywood base to the floor or supporting surface if the drill press has any tendency to vibrate, slide, or walk during normal operation.

6.Attach the column (A) Fig. 4 to the base (B) using the four M10x40mm hex head screws (C), three of which are shown.

7.Attach the table adjusting handle (D) Fig. 5 to the worm gear shaft (E). Tighten the screw (F) against the flat on the shaft with the 3mm wrench supplied.

8.Thread the table clamp handle (G) Fig. 6 in the hole in rear of table bracket.

A

C

F

C

 

 

 

 

D

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig.4

 

 

 

Fig. 5

 

 

 

 

 

Fig.6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9.Attach the levers to the underside of the table by turning the screw in the lever clockwise (Fig. 7).

10.Remove both entire lever assemblies (A) Fig. 7 by turning them counter-clockwise.Remove the washers.

11.Lift the table support (B) Fig. 8 from the table (C).

12.Place the belleville washer (D) Fig. 9 with the raised side against the 12mm bolt (E).

13.Insert the bolt into the table support, then into the hole in the knuckle (G) Fig. 10. Tighten securely.

14.Align the bolts (H) in the trunnion (J) with the holes in the table support (K).

15.Replace the washers and lever assemblies that were removed in STEP 10. Tighten securely.

NOTE: The bolts in the trunnion are moveable. To make the replacing of the levers easier, insert a flathead screwdriver

(L) Fig. 12 in the opening of the trunnion against the bolts to steady them.

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

 

D

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig.7

 

 

 

 

 

 

Fig. 8

 

 

 

 

 

 

 

 

 

 

 

Fig.9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J

 

 

 

 

 

 

 

 

 

 

 

K

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

H

 

 

 

 

 

 

 

 

 

 

Fig. 10

 

Fig. 11

 

 

 

 

 

Fig. 12

 

 

 

 

 

 

 

 

 

 

 

9

ATTACHING THE HEADSTOCK TO THE COLUMN

RISK OF PERSONAL INJURY -The headsttock is very heavy. Use two or more people to place the headstock on the column.

Place the drill press head (K) Fig. 15 on the column as far as it will go. Align the head (K) Fig. 15 with the table (L) and the base (M). Tighten the two head-lockingscrews (N) Fig.

16 with the 5mm wrench supplied.

N

Fig. 16

INSTALLING THE CHUCK

IMPORTANT: Make certain that the tapered hole in the bottom of spindle (T) Fig. 17, and the taper on the spindle adapter (U) are clean and free of grease, lacquer, or rustpreventive coatings.

NOTE: Household oven cleaner can effectively remove these coatings from the spindle and spindle adapter. However, carefully follow the manufacturer’s safety rules regarding its use.

Push the spindle adapter (U) Fig. 17 into the spindle (T). making certain that the tang (V) engages the mating slot inside the spindle (T).

RISK OF PROPERTY DAMAGE. To avoid damage to the laser, prevent the cleaning solution from coming in contact with the laser pod. You can clean the laser pod with a dry cotton cloth.

IMPORTANT: Make certain the spindle taper (O) Fig. 18, and tapered hole in chuck (P) are clean and free of any grease, lacquer, or rust preventive coatings.

NOTE: Household oven cleaner can effectively remove any substance from the chuck. However, carefully follow the manufacturer's safety rules concerning its use.

IMPORTANT: Open the chuck jaws as wide as possible, making sure that the chuck jaws are inside the chuck.

K

L

M

Fig. 15

T

V

U

Fig. 17

 

 

O

P

 

 

Fig. 18

10