Delta Electronics DTC1000, DTC2000 User Manual

5 (2)
Delta Electronics DTC1000, DTC2000 User Manual

http://www.delta.com.tw/industrialautomation/

Temperature Controller

Instruction Sheet

Thank you very much for purchasing DELTA DTC1000/2000 Series Temperature Controller. Please read this instruction sheet before using your DTC1000/2000 series to ensure proper operation, and please keep this instruction sheet handy for quick reference.

Caution

DANGER! Caution! Electric Shock!

DTC1000/2000 series is an OPEN-TYPE device and therefore should be installed in an enclosure free of airborne dust, humidity, electric shock and vibration. The enclosure should prevent non-maintenance staff from operating the device (e.g. key or specific tools are required to open the enclosure) in case danger and damage on the device may occur.

WARNING!

1.Prevent dust or metallic debris from falling into the controller that will cause malfunction. DO NOT modify or disassemble the controller. DO NO use extra terminals.

2.Do not install and/or use the controller in places subject to:

dust or corrosive gases and liquid high humidity and high radiation vibration and shock

3.Switch off the power when wiring or changing input sensors.

4.Be sure to use compensating wires that match the thermocouple types when extending or connecting the thermocouple wires.

5.Shorten the wire when wiring a platinum resistance thermometer (RTD) to the controller, and separate power cable from load wires to prevent interference and conductive influence.

6.Make sure the power cable and signals device are installed correctly before switching on the power of DTC1000/2000; otherwise serious damage may occur.

7.DO NOT touch the terminals or repair the controller when the power is on to prevent electric shock.

8.Wait at least one minute after the power is off to allow the capacitor to discharge. DO NOT touch any internal circuit within this period.

9.DO NOT touch the internal terminals no matter the power is on or off.

10.DO NOT place other heating source (e.g. power supply) in parallel with DTC1000/2000 during the installation. Please keep proper space in between.

Model Name Explanation

 

 

 

 

 

DTC

1

 

2

 

3

 

4

 

5

 

 

 

 

 

 

 

 

 

 

 

Series name

DTC: Delta C series temperature controller

 

 

 

 

 

 

 

 

1: First controller

 

 

 

 

 

 

 

 

 

 

1

Controller position

 

 

 

 

 

 

 

 

 

 

2: Controller connected in parallel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0: standard, 2 outputs, no auxiliary output

 

 

 

 

2

Auxiliary output

 

 

 

 

1: 1 auxiliary output. Not available now.

 

 

 

 

 

 

groups

 

 

 

 

 

 

2: 2 auxiliary outputs. Not available now.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

00: Standard

 

 

 

 

 

 

 

 

 

 

3

 

4

Optional

01: CT input. Not available now.

 

 

 

 

 

 

 

 

 

 

 

02: EVENT input. Not available now.

 

 

 

 

 

 

 

 

 

R: Relay output SPST, 250VAC, 3A

 

 

 

 

 

 

 

 

 

V: Voltage pulse output 12V +10% ~ -20%

 

 

 

 

5

Main output type

 

 

 

 

C: Current output 4 ~ 20mA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L: Linear voltage output 0 ~ 10V

 

 

 

 

 

 

Enclosed functions: DC24V input, 2 outputs, relay output for output 2, RS-485 communication.

Function & Specification

 

 

Power supply

DC24V. Isolated switching power

 

 

Voltage range

Rated voltage: 90% ~ 110%

 

 

Power consumption

Rated 24 VDC, Max. 24 W combined, 3W + 3W x number of DTC2000 controllers (Max. 7)

 

 

 

Thermocouple: K, J, T, E, N, R, S, B, L, U, TXK

 

 

Input sensors

Platinum RTD: Pt100, JPt100

 

 

 

Linear DC input: 0 ~ 5V, 0 ~ 10V, 0 ~ 20mA, 4 ~ 20mA, 0 ~ 50mV

 

 

Sampling rate

Analog input: 0.15 sec. Thermocouple or platinum RTD: 0.4 sec.

 

 

Control method

PID , programmable PID, Manual, ON/OFF

 

 

 

Relay: SPST, Max. load 250VAC, 3A resistive load

 

 

Output types

Voltage pulse: 12VDC, Max. output current: 40mA

 

 

Current: DC 4 ~ 20mA (Load resistance: < 500Ω)

 

 

 

 

 

 

Analog voltage: 0 ~ 10V (Load resistance: > 1,000Ω)

 

 

Output function

Control output, alarm output, proportional output

 

 

Proportional output is available only when output 1 is linear voltage/current output.

 

 

 

 

 

Alarm

12 alarm modes

 

 

Communication

RS-485 digital communication, 2,400bps ~ 38,400bps

 

 

Communication protocol

Modbus protocol, ASCII/RTU format

 

 

Internal connection

Internal terminals available to transmit 24V power supply and communication signals

 

 

Vibration resistance

10 ~ 55Hz, 10m/s2 for 10mins, each in X, Y and Z direction

 

 

Shock resistance

Max. 300m/s2, 3 times in each 3 axes, 6 directions

 

 

Ambient temperature

0 ~ 50°C

 

 

Storage temperature

-20 ~ +65°C

 

 

Altitude

< 2,000m

 

 

Ambient humidity

35% ~ 85% RH (non-condensing)

 

 

Pollution degree

2

Product Profile & Outline

 

 

 

 

 

 

 

 

 

 

DTC1000R/V/C/L

 

 

 

 

 

3.0

1

RUN/STOP switch

 

 

 

 

 

2

Wiring and Model name

 

 

6

 

 

 

 

4

 

 

 

3

DIN rail clip

 

 

 

 

 

1

5

7

11

 

 

4

I/O terminals

 

8

 

 

5

LED indicators

 

 

 

 

 

 

 

10

12

 

90.0

6

Mounting hole

 

 

 

 

7

Specification label

2

 

 

13

 

 

9

 

 

8

Extension port

 

 

 

 

 

3

 

3

 

 

 

9

Extension clip

 

 

 

 

 

10

DIN rail

 

 

 

 

 

 

 

 

 

 

 

 

11

RS-485 communication port

25.2

4.0

 

3.4

60.0

3.0

12

Extension clip

 

 

 

 

 

 

13

DC power input

 

 

 

 

 

3.0

DTC2000R/V/C/L

 

3

5

 

 

 

1

Wiring and Model name

 

 

 

 

 

2

DIN rail clip

 

4

6

10

 

 

 

 

 

 

3

I/O terminals

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

4

LED indicators

 

 

9

 

 

 

 

 

 

 

90.0

5

Mounting hole

1

 

 

 

 

6

Specification label

 

8

 

 

 

 

 

 

 

 

7

Extension port

 

 

2

 

 

 

2

 

 

 

 

8

Extension clip

 

 

 

 

 

 

9

DIN rail

25.2

4.0

 

3.4

60.0

3.0

10

Extension port

 

 

 

 

 

 

 

 

 

Input

DTC1000/2000 series supports the following input sensors:

Input Sensor

Register Value

 

Available Range

0 ~ 50mV linear voltage input

17

 

0 ~ 50mV

4 ~ 20mA linear current input

16

 

4 ~ 20mA

0 ~ 20mA linear current input

15

 

0 ~ 20mA

0 ~ 10V linear voltage input

14

 

0 ~ 10V

0 ~ 5V linear voltage input

13

 

0 ~ 5V

Platinum RTD (Pt100)

12

-200 ~ 600°C (-328 ~ 1,112°F)

Platinum RTD (JPt100)

11

-20 ~ 400°C (-4 ~ 752°F)

Thermocouple TXK type

10

-200 ~ 800°C (-328 ~ 1,472°F)

Thermocouple U type

9

-200 ~ 500°C (-328 ~ 932°F)

Thermocouple L type

8

-200 ~ 850oC (-328 ~ 1562°F)

Thermocouple B type

7

100

~ 1,800°C (212 ~ 3,272°F)

Thermocouple S type

6

0 ~ 1,700°C (32 ~ 3,092°F)

Thermocouple R type

5

0 ~ 1,700°C (32 ~ 3,092°F)

Thermocouple N type

4

-200

~ 1,300°C (-328 ~ 2,372°F)

Thermocouple E type

3

0 ~ 600°C (32 ~1,112°F)

Thermocouple T type

2

-200 ~ 400°C (-328 ~ 752°F)

Thermocouple J type

1

-100

~ 1,200°C (-148 ~ 2,192°F)

Thermocouple K type

0

-200

~ 1,300°C (-328 ~ 2,372°F)

Note 1: The current input is built-in with 249Ω precision resistor. See “How To Set up Current Input” section. Note 2: Default setting: Pt100 input.

The range of linear input and feedback value is adjustable. Range of input feedback: -999 ~ 9,999. Take 0 ~ 20mA input as example, -999 refers to 0mA input, and 9,999 refers to 20mA input. If we change the range to 0 ~ 2,000, 0 will refer to 0mA input, and 2,000 will refer to 20mA input. 1 display scale = 0.01mA.

Output

There are several output types available from DTC1000/2000 series: Control Output (heating/cooling), Alarm Output and Proportional Output.

y Control Output

DTC1000/2000 series offers 2 outputs for heating or cooling control. If you require dual loop output, the 2 outputs should be set to different actions (heating or cooling). If you require the 2 outputs are set to the same control action, only the control cycle of output 1 will be valid, and the 2 outputs will act at the same time.

The control methods include: PID control, ON/OFF control, Manual control and programmable PID control.

y Single Output Control

Heating hysteresis

Cooling hysteresis

ON

 

Heating

Cooling

OFF

PV

Set Point

Set Point

Figure1: ON/OFF Control

 

Output

 

 

 

 

 

 

Output

 

 

 

 

 

 

 

100%

 

 

 

 

 

 

 

 

 

100%

 

 

 

 

 

 

 

 

 

 

 

 

Cooling

 

 

 

 

 

 

 

 

 

 

 

 

 

Heating

0

 

 

 

 

 

PV

0

 

 

 

 

 

 

 

PV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Set Point

 

 

 

 

 

 

 

 

 

 

 

 

 

Set Point

 

Figure 2: PID Control, Cooling) Control

 

 

 

 

 

 

Figure 3: PID Control, Heating Control

y Dual Output Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Deadband

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Heating hysteresis

 

 

 

 

 

 

 

 

Cooling hysteresis

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Heating

 

 

 

 

 

 

Cooling

 

 

 

 

 

 

 

 

 

 

 

 

OFF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PV

 

 

 

 

 

 

 

Set Point

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 4: ON/OFF Control

 

 

 

 

 

 

 

 

 

 

 

Deadband: Dead

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Deadband: Dead

Output

 

 

Bandwidth: Positive

 

 

 

 

 

 

Output

 

 

 

Bandwidth: Negative

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Heating

 

 

 

Cooling

 

 

 

 

 

 

 

Heating

 

 

 

Cooling

0

 

 

 

 

 

 

PV

0

 

 

 

 

 

 

 

 

 

PV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Set Point

 

 

 

 

 

 

 

 

 

 

 

Set Point

 

Figure 5: PID control

 

 

 

 

 

 

 

 

 

Figure 6: PID Control

y Programmable PID Control & Parameters Setting

The programmable PID control includes 8 patterns (Pattern 0 ~ 7). Each pattern contains 8 steps (Step 0 ~ 7) and parameters: “link pattern”, “cycle” and “the number of steps”.

Start Pattern: The user can set up which pattern is the start pattern for the programmable control.

Steps: Includes the settings of the two parameters, set point X and execution time T, indicating that the set point (SV) has to rise to temperature X after the period of execution time T. If the result of the set point X is the same as that of the previous setting, the process is called “Soak”; otherwise, it is called “Ramp”. Therefore, the programmable control is also known as Ramp/Soak control. The default setting of the first step is Soak control. The temperature will first rise to the set point X and remain at X. The total execution time is T.

Link Pattern: The pattern to be executed following the current pattern. If the setting is not 0 ~ 7, the set point will remain at the last pattern.

Cycle: The additional number of cycles for a pattern. For example, if the parameter is set to 2, it refers to the pattern has to execute additional twice, totaling the execution to 3 times including the original one.

The Number of Steps: The number of steps in each pattern (range: 0 ~ 7). For example, if the parameter is set to 2, it refers to the pattern will execute Step 0 ~ Step 2, and other steps will not be executed.

The Execution: Available settings include “run”, “program hold”, “program stop” or “stop”.

1.When this parameter is set to “run”, the program will start its execution from step 0 of the start pattern.

2.When this parameter is set to “program hold”, the program will stop and the temperature will stop at the SV before the program stops. If the user sets to “run” again, the program will resume the step before the program stops and execute by the remaining time.

3.When this parameter is set to “program stop”, the program will stop and the temperature will stop at the SV before the program stops. If the user sets to “run” again, the program will execute again from Step 0 of the start pattern.

4.When this parameter is set to “stop”, the program will stop, and the control output will be disabled.

Proportional Output:

If Output 1 of this DTC1000/2000 series is linear voltage or current, the user can set it to “Proportional Output”. Proportional output refers to the output varies with the input. For example, if the input range is set to 0 ~ 1,000, and when the input value is 0, the output will be 0mA or 0V. When the input value is 1,000, the output will be 20mA or 10V.

Output

 

 

Output

 

 

10V or 20mA

 

 

10V or 20mA

Positive output slope

Negative

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

output slope

 

 

 

 

0V or 4mA

 

 

PV

0V or 4mA

 

 

PV

PV Low

 

 

 

 

PV High

 

PV Low

PV High

Figure 7: Proportional Output

y Alarm Output

DTC1000/2000 series offers 12 alarm modes. When the PV exceeds or falls below SV, the alarm output will be enabled. See the table below for the 12 modes.

Mode

 

Alarm Type

Alarm Output Operation

0

 

No alarm

 

 

 

OFF

 

 

Alarm output will be enabled when the temperature reaches upper and lower

ON

 

 

 

 

 

1

 

limits.

 

 

 

 

 

OFF

 

 

 

 

 

 

 

y Alarm will be enabled when the PV exceeds SV + AL-H or falls below SV –

 

AL-L SV AL-H

 

 

 

 

 

 

AL-L.

 

 

 

 

 

 

 

 

 

 

 

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