Cub Cadet M46E, M466, M467 User Manual

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Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty

Operators Manual

4 x 4 Utility Vehicle — Models M466, M467, & M46E

WARNING

READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL

BEFORE ATTEMPTING TO OPERATE THIS MACHINE.

FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.

CUB CADET LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019

Printed In USA

Form No. 769-04153A

 

(September 9, 2008)

To The Owner

Thank You

Thank you for purchasing a Utility Vehicle manufactured by Cub Cadet LLC. It was carefully engineered to provide excellent performance when properly operated and maintained.

Please read this entire manual prior to operating the equipment.

It instructs you how to safely and easily set up, operate and maintain your machine. Please be sure that you, and any other persons who will operate the machine, carefully follow the recommended safety practices at all times. Failure to do so could result in personal injury or property damage.

All information in this manual is relative to the most recent product information available at the time of printing. Review this manual frequently to familiarize yourself with the machine, its features and operation. Please be aware that this Operator’s

Manual may cover a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. Cub Cadet LLC reserves the right to change product specifications, designs and equipment without notice and without incurring obligation.

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If you have any problems or questions concerning the machine, phone your local Cub Cadet dealer or contact us directly. Cub

Cadet’s Customer Support telephone numbers, website address and mailing address can be found on this page. We want to ensure your complete satisfaction at all times.

Throughout this manual, all references to right and left side of the machine are observed from the operating position.

The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications, warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s Manual, packed separately with your machine, for more information.

Table of Contents

Safe Operation Practices.........................................

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Maintenance Chart................................................

20

Controls & Features.................................................

8

Accessories...............................................................

21

Operation................................................................

11

Specifications.........................................................

22

Maintenance & Adjustment..................................

14

Troubleshooting.....................................................

23

Service......................................................................

18

Warranty.................................................................

28

Record Product Information

Model Number

 

 

 

 

 

 

 

 

Before setting up and operating your new equipment, please

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

locate the model plate on the equipment and record the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

information in the provided area to the right. You can locate the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

model plate under the operator’s seat. Flip the seat forward to

Serial Number

 

 

 

 

 

 

 

 

view the model plate. This information will be necessary, should

 

 

 

 

 

 

 

 

you seek technical support via our web site or with your local

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cub Cadet dealer.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Customer Support

If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of this machine, you can seek help from the experts. Choose from the options below:

Visit us on the web at www.cubcadet.com

Locate your nearest Cub Cadet Dealer at (877) 282-8684

Write us at Cub Cadet LLC • P.O. Box 361131 • Cleveland, OH • 44136-0019

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Important Safe Operation Practices

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WARNING: This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury.

When you see this symbol. HEED ITS WARNING!

California Proposition 65

WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm.

WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling

DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. Failure to observe the following safety instructions could result in serious injury or death.

Operation

General Operation

1.Read, understand, and follow all instructions on the vehicle and in the manual before attempting to operate or service. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.

2.This is an off-road utility vehicle and it should not be operated on public highways. Know and comply with all laws and regulations governing the use of off-highway vehicles in your area.

3.This vehicle handles and maneuvers differently than a normal passenger car. Sharp high speed turns and

abrupt maneuvers can cause vehicle to roll over or go out of control. Slow down when turning and avoid abrupt maneuvers.

4.Handling and maneuvering characteristics of vehicle change depending upon cargo load. Heavy loads affect steering, braking, stability, and overall handling of vehicle.

5.Be familiar with all instructions and controls and their proper operation before starting vehicle.

6.Never allow adults to operate this vehicle without proper instruction.

7.Never allow children under 16 years old to operate this vehicle. Children 16 years old and over should read and understand the operation instructions and safety rules in

this manual and should be trained and supervised by a parent.

8.Watch for traffic when operating near or crossing roadways. This vehicle is not intended for use on any public roadway.

9.Do not operate this vehicle while under the influence of alcohol or drugs.

10.Never carry more than one passenger. This vehicle is designed to carry the driver and one passenger only. No riders are allowed in cargo box or anywhere else on vehicle.

11.Keep all body parts (i.e. head, arms, hands, legs, feet) inside vehicle when vehicle is in motion.

12.Always remain seated and keep both hands on the steering wheel when driving the vehicle.

13.Sit on the center of the seat and keep both feet within the foot platform perimeter. Clean foot platform if dirty and remove any debris from around foot controls, e.g. brake pedal.

14.Do not misuse the utility vehicle. It is an utility vehicle, not a recreation vehicle or toy. Recreational riding can lead to accidents, severe bodily injury or death.

15.Inspect area around vehicle before moving, especially in reverse. Back up slowly. Always look down and behind before and while backing to avoid a back-over accident. Keep bystanders out of area.

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16.Avoid driving through water, since loss of control may occur. Drive belt may slip if exposed to water thus reducing vehicle pulling power and stopping vehicle entirely.

17.Always use vehicle lights while operating in low light situations.

18.Do not mount or leave vehicle while it is in motion or in actual operation.

19.Avoid sudden starts, stops, or turns and always use a level turn-around area.

20.Never leave vehicle unattended with the key in the ignition.

Always turn key to the “Stop” position, set the parking brake and remove key.

21.Check overhead clearances carefully before driving under low hanging tree branches, wires, power lines, bridges, before entering or leaving buildings, or in any other situation where the operator and/or operator protective structure (OPS) may be struck, which could result in serious injury.

22.Use the operator protective structure (OPS) and seat belt for safe operation. Overturning the utility vehicle without a operator protective structure (OPS), or with a operator protective structure (OPS) and the seat belt unfastened, can result in death or injury.

23.Always use the seat belt, except if the operator protective structure (OPS) has been removed.

24.Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle performance or personal injury.

25.Engine must be stopped when cleaning, servicing, adjusting, repairing, or installing attachments on utility vehicle.

26.After striking foreign objects, stop the unit and shut off the engine. Inspect for damage and repair the damage before restarting and operating equipment.

27.Do not start or operate vehicle in an inside area, unless it is adequately ventilated. Engine exhaust contains carbon monoxide fumes, which are very poisonous and can be deadly.

28.Do not change engine governor setting or over speed the engine. The governor is set at the factory for safe operating speed.

29.Assure safety interlock switch is adjusted correctly so engine cannot be started unless gearshift is in the neutral position.

30.Do not touch engine or muffler while engine is running or soon after it is stopped. They will be hot and can cause a burn.

31.Always inspect your vehicle each time you use it to make sure it is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this manual.

32.If situations occur which are not covered in this manual, use care and good judgement. Contact your local service center or call toll free 1-877-282-8684 for the name of your nearest service center.

Slope Operation

Slopes are a major factor related to loss of control and rollover accidents, which can result in severe injury or death. If a slope is steeper than a 15° incline, do not operate this unit on that area.

Exercise extreme caution while operating on slopes.

Do:

1.Travel straight up and down slopes, not across. Exercise extreme caution when changing direction on slopes.

2.Travel slowly while on a slope. Always keep the forward speed limited when going down slopes to take advantage of the motor braking action.

3.Keep all movement on the slopes slow and gradual. Avoid starting or stopping on a slope.

4.Avoid slopes with slippery, loose, or bumpy surfaces as they are especially hazardous.

5.Use extra care while carrying cargo. It may affect the stability of the vehicle. Spread the load evenly or tie down.

Do Not:

1.Do not travel near drop-offs, ditches or embankments. The vehicle could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in.

2.Do not stop or start suddenly when going uphill or downhill. Be especially cautious when changing direction on slopes.

3.Do not turn sideways to the hill. The vehicle may roll over. If you must turn, go slow and do so carefully and gradually.

4.Do not carry cargo on steep slopes or tow loads.

Towing

1.Always use an approved hitch and hitch point provided on the utility vehicle.

2.Do not tow more than 1400 lbs. rolling weight (i.e. trailer plus cargo).

3.Never load more than 140 lbs. tongue weight on tow bracket provided.

4.Go slow and use extra care when towing a trailer. Allow for increased braking distance. Load trailer properly.

5.Do not tow heavy loads on slopes greater than 5° incline.

When going downhill or turning, the extra weight tends to push the tow vehicle and may cause you to loose control (i.e. braking and steering ability are reduced, towed equipment may jack-knife and cause utility vehicle to overturn).

Cargo Box Loading/Operation

1.Do not exceed vehicle’s Total Load Capacity rating of 1,400 lbs. This includes operator, passenger, accessories, and cargo.

2.Do not exceed 1000 lbs. load in cargo box.

3.Spread load evenly and secure to prevent movement.

4.Do not load above height of cargo box front panel. Load could shift forward and injure driver or passenger.

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Section 2 — Important Safe Operation Practices

 

 

 

 

5.Avoid loads which exceed the physical dimensions of cargo box.

6.Go slow. Heavy loads will affect steering, braking, stability, and overall handling of the vehicle. Limit loads to those that can be safely controlled.

7.Avoid sudden starts, stops, and turns which could cause load to shift.

Cargo Box Lift

1.Stop vehicle on level ground and set Parking Brake before raising cargo box.

2.On manual lift units, unload cargo box before raising cargo box.

3.Do not operate vehicle with cargo box in raised position.

4.Do not operate vehicle with cargo box latch unlatched. Always re-latch upon manually lowering cargo box.

When using optional electric lift:

a.Stay in driver’s seat.

b.Keep body parts away from cargo box and keep all bystanders away.

c.Do not allow rear wheels to hang over the edge of a drop-off when raising cargo box. The load in the cargo box may shift causing the vehicle to tip over backwards.

Safety Frame (OPS)

1.Your vehicle is equipped with a operator protective structure (OPS) which must be maintained in a fully functional condition. Use care when driving through doorways or spaces with a low overhead.

a.Never modify the OPS in any way.

b.Never attempt to straighten or reweld any part of the main frame or retaining brackets that have been damaged. Doing so may weaken the structure and endanger your safety.

c.Never secure any parts other than Cub Cadet approved accessories on the main frame or attach the safety frame with anything other than the special fasteners specified.

d.Never attach ropes, chains, or cables to the OPS for pulling purposes.

e.Although the OPS, when used with a properly secured seat belt, provides a crush-protective environment in the event of a tip-over or rollover, never take unnecessary risks.

Children

1.Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the vehicle. They do not understand the dangers. Never assume that children will remain where you last saw them. Avoid run over accidents.

a.Keep children out of the immediate area of the vehicle and in watchful care of a responsible adult other than the operator.

b.Be alert and turn the vehicle off if a child enters the area.

c.Before and while backing, look behind and down for small children.

d.Never carry small children, they may fall off and be seriously injured or interfere with safe vehicle operation.

e.Use extreme care while approaching blind corners, doorways, shrubs, trees or other objects that may block your vision of a child who may run into the path of the vehicle.

f.Remove key when vehicle is unattended to prevent unauthorized operation.

2.Never allow children under 16 years old to operate this vehicle. Children 16 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.

3.Do not let children ride in the cargo box, in the driver’s or passenger’s lap or anywhere other than the passenger seat.

Never give small children a ride; not even in the passenger seat. They may fall off.

Service

Safe Handling Of Fuel (Gasoline/ Diesel):

1.To avoid personal injury or property damage use extreme care in handling fuel. Fuel is extremely flammable and the vapors are explosive. Serious personal injury can occur when it is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.

a.Use only an approved fuel container.

b.Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.

c.When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a fuel dispenser nozzle.

d.Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

e.Extinguish all cigarettes, cigars, pipes and other sources of ignition.

f.Never fuel machine indoors.

g.Never remove fuel cap or add fuel while the engine is hot or running. Allow engine to cool at least two minutes before refueling.

Section 2 — Important Safe Operation Practices

 

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h.Never over fill fuel tank. Fill tank to no more than ½ inch below bottom of filler neck to allow space for fuel expansion.

i.Replace fuel cap and tighten securely.

j.If fuel is spilled, wipe it off the engine and equipment. Move unit to another area. Wait 5 minutes before starting the engine.

k.To reduce fire hazards, keep engine compartment and exhaust system free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked debris.

l.Never store the machine or fuel container inside where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances.

General Service

1.Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless, and deadly gas.

2.Before cleaning, repairing, or inspecting, make certain all moving parts have stopped. Disconnect the spark plug wires and ground against the engine to prevent unintended starting.

3.Check brake operation frequently as it is subjected to wear during normal operation. Adjust and service as required.

4.If equipped, the cooling system is under pressure. Never remove the radiator cap when the system is hot. Slowly turn the cap the to the first stop to release pressure before removing the cap.

5.Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.

6.Never tamper with the safety interlock system or other safety devices. Check their proper operation regularly.

7.Never attempt to make adjustments or repairs to the machine while the engine is running.

8.Do not change the engine governor settings or over-speed the engine. The governor controls the maximum safe operating speed of the engine.

9.Maintain or replace safety and instruction labels, as necessary.

10.According to the Consumer Products Safety Commission (CPSC) and the U.S. Environmental Protection Agency (EPA), Utility Vehicles have an Average Useful Life of seven

(7) years, or 390 hours of operation. At the end of the

Average Useful Life, have the unit inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively. Failure to do so can result in accidents, injuries or death.

11.Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.

12.Prior to disposal, determine the proper method to dispose of waste from your local Environmental Protection Agency.

Recycling centers are established to properly dispose of materials in an environmentally safe fashion.

13.Use proper containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them. Properly dispose of the containers immediately following the draining of fluids.

14.If applicable, escaping hydraulic fluid under pressure can penetrate the skin. If fluid is injected into the skin, seek immediate medical attention. Do not use your hand to check for leaks. Use a piece of cardboard or paper.

15.DO NOT pour oil or other fluids into the ground, down a drain or into a stream, pond, lake or other body of water.

Observe Environmental Protection Agency regulations when disposing of oil, fuel, coolant, brake fluid, filters, batteries, tires and other harmful waste.

16.We do not recommend the use of a pressure washer or garden hose to clean your unit. They may cause damage to electrical components; spindles; pulleys; bearings; or the engine. The use of water will result in shortened life and reduce serviceability.

Do not modify engine

To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with factory setting of engine governor.

Notice Regarding Emissions

Engines which are certified to comply with California and federal

EPA emission regulations for SORE (Small Off Road Equipment) are certified to operate on regular unleaded gasoline, and may include the following emission control systems: Engine

Modification (EM), Oxidizing Catalyst (OC), Secondary Air Injection (SAI) and Three Way Catalyst (TWC) if so equipped.

Spark Arrestor

Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).

If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.

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Section 2 — Important Safe Operation Practices

 

 

 

 

Safety Symbols

This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate.

Symbol

Description

READ THE OPERATOR’S MANUAL(S)

Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate

WARNING— HOT SURFACE

Hot Surface - Do not touch.

WARNING — FUEL CONTAINER

Avoid injury from explosion. Do not place fuel container in cargo box when fueling.

WARNING— RIDERS MUST BE IN SEATS

No riders in cargo box or anywhere other than seats.

WARNING— SLOPES

Do not operate on slopes greater than 15°.

MAX 15º

WARNING— SEAT BELTS

Always wear the seat belt when operating the utility vehicle equipped with an OPS .

However, if the OPS is not present or has been removed, the seat belt must not be used.

WARNING— ONE RIDER PER SEAT

Only one person in each seat.

WARNING— ROLL OVER

Falling off or rollover may cause serious injury or death.

WARNING — RIDERS FALLING

Riders can fall off and be seriously injured or killed.

warning: Your Responsibility—Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.

SAVE THESE INSTRUCTIONS!

Section 2 — Important Safe Operation Practices

 

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Cub Cadet M46E, M466, M467 User Manual

Controls and Features

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A F B G

H

I

C

J D

E K

L

M

N

 

 

Figure 4-1

 

A

Check Engine Light

H

4x4 Switch

B

Ignition Switch

I

12 Volt Power Outlet

C

Brake Pedal

J

Accelerator Pedal

D

Differential Lock Lever

K

Shift Lever

E

Parking Brake Lever

L

Cup Holders

F

Warning Light Cluster

M

Seat Belts

G

Engine Over-Temp Light

N

Fuel Tank

Read this operator’s manual, safety labels, and operating instructions on the vehicle before operating. Compare the illustrations in this manual with your unit to familiarize yourself with the location of various controls and adjustments. Reference to the right or left hand side of unit is observed from the operating position. Save this manual for future reference.

IMPORTANT: Read the Kohler Engine operator’s manual before operating this vehicle to familiarize yourself with the engine controls and adjustments.

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Accelerator Pedal

The accelerator pedal is located on the right side of the floor beneath the dash panel. Depressing the accelerator pedal will move the vehicle in the direction selected on the gearshift. As the pedal is depressed, speed will increase to the maximum selected range. Releasing the pedal reduces the speed, but does not stop the vehicle. The brake must be applied to stop vehicle.

See Fig. 4-1.

Brake Pedal

The brake pedal is located on the left side of the floor beneath the dash panel. Remove foot from accelerator pedal apply pressure to the brake pedal evenly until vehicle slows down and stops. See Fig. 4-1.

Parking Brake Lever

The parking lever is located to the left of the driver’s seat. It holds the brake in the engaged position for parking. See Fig. 4-1.

To engage the parking lever, pull up on the parking brake lever, and parking brake light on dash will come on to indicate parking brake is engaged.

To release parking brake, push down on brake pedal, depress button on top of park brake lever, and move lever to off position.

NOTE: The engine will stall when the parking brake is engaged and the unit is not in Neutral.

Shift Lever

The shift lever is located in the center console between the seats and has four positions, FORWARD, LOW, NEUTRAL,

and REVERSE. The brake pedal must be depressed and the utility vehicle must not be in motion when the moving shift lever.

NOTE: To shift into LOW, move the shift lever from the neutral position towards the passenger seat and then forward.

IMPORTANT: Never force the shift lever. Doing so may result in serious damage to the utility vehicle’s transmission.

Differential Lock Lever

The differential lock lever is located in the center console between the seats. When engaged, the differential lever locks the rear differential so both rear wheels will pull equally. See Fig. 4-1.

Check Engine Light

The check engine light (green) is located on the dash panel on the left side of the warning light cluster. See Fig. 4-1. When lit, take unit to your Cub Cadet dealer for a diagnostic test.

Engine Over-Temp Light

The engine over-temp light (red) is located on the dash panel on the right side of the warning light cluster. When lit, this indicates that the engine is running too hot, and MUST be immediately shut off and allowed to cool.

Ignition Switch

WARNING: Never leave a running machine unattended. Always set parking brake, stop engine and remove key to prevent unintended starting.

The ignition switch is located to the right of the steering wheel on the left side of the dash panel. To start the engine, insert the key into the ignition switch and turn clockwise to the START position. Release the key into the Run position once engine has fired. See Fig. 4-1.

Refer to Starting The Engine in the Operation Section of this manual for detailed starting instructions.

Warning Light Cluster

The warning light cluster is located in the middle of the dash panel. See Fig. 4-2. There are four warning lights: battery, parking brake light, engine oil pressure light, and low fuel light.

BATT. OIL

HOURS 1/10

FUEL PARK

BRAKE

Figure 4-2

The engine oil pressure light activates when engine has low oil pressure. The battery light will indicate that the battery is low on power. The low fuel light activates when fuel is low in the tank. The parking light indicates that the parking brake is engaged.

Hour Meter

The hour meter is located in the center of the warning light cluster. It reads the elapsed time key is in the Run or Accy. position. See Fig. 4-2.

Section 4 — Controls and Features

 

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