Hydrostatic Zero-Turn
Commercial Riding Mower
Professional Turf Equipment
72" Fabricated Deck
ILLUSTRATED PARTS LIST
TABLE OF CONTENTS
Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 72" Fabricated Cutter Deck. . . . . . . . . . . . . . . . . . . . . . . . . 4 and 5 72" Spindle Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 and 7 Hydro Hose and Pump Assembly. . . . . . . . . . . . . . . . . . . .8 and 9 Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 and 11 Fuel Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Rear Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Front Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 14 and 15 Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 and 17 Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Seat/Floor Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 37 HP Kawasaki Engine Assembly. . . . . . . . . . . . . . . . . 20 and 21 Electrical Assembly Kawasaki . . . . . . . . . . . . . . . . . . . . 22 and 23 Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 and 25 FXT00V 37HP Engine Breakdown . . . . . . . . . . . . . . . . . . . . 26-37 Right and Left Hand Wheel Motor Breakdown . . . . . . . . 38 and 39 Right Hand BDP-12 Hydraulic Pump Breakdown. . . . . . 40 and 41 Left Hand BDP-12 Hdraulic Pump Breakdown . . . . . . . . 42 and 43 Decal Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
MODELS LISTED IN THIS MANUAL
37HP Tank 53AI8CT8050
2
Frame Assembly- Figure 1 and Parts List
GD: 02005313-12/20/07
Ref. |
|
|
|
No. |
Part No. |
Description |
Qty. |
1 |
00012152 |
Lock Nut w/Nylon Insert |
2 |
2 |
00022560 |
Hex Nut, 3/8-16 Flange Lock |
10 |
3 |
01000372 |
Carriage Bolt, 3/8-16 x .75 Long |
7 |
4 |
01000643 |
Carriage Bolt, 3/8-16 x 1 |
2 |
5 |
01001170 |
Rubber Bumper, .62 OD x .22 Thick |
6 |
6 |
01001776 |
Clevis Pin, .500 Dia. x 2.50 Lg. |
1 |
7 |
01002511 |
Nut, 3/8-16, Jam |
1 |
8 |
01003282 |
Clevis Pin, .625 Dia x 4.375 Long |
2 |
9 |
01003993 |
Linch Pin, 3/16 Dia. |
2 |
10 |
02005101 |
Lift Index Bracket |
1 |
11 |
01005810 |
Hex Cap Screw 3/8-16 x 2.00 |
1 |
12 |
01007776 |
Bracket Assembly, Frame, Front |
1 |
13 |
01008225 |
Push Retainer, 3/8 |
4 |
14 |
01010119 |
Nut, 1/2-13, Flangelock |
1 |
15 |
02002655 |
Spacer, .51 ID x .75 OD x 1.40 |
1 |
16 |
02003074 |
HitchPin, .120 Dia. x 3.0 |
1 |
17 |
02003505 |
Flat Head Cap Screw, 1/4-20 x .75 |
2 |
18 |
02003536 |
Frame Assembly |
1 |
19 |
02003563 |
Carriage Bolt, 1/2-13 x 3.00 |
1 |
20 |
02003749 |
Wear Plate, 1.25 x 5.00 |
1 |
3
72" Fabricated Cutter Deck - Figure 2
GD: 02004857-01/24/08
4
72" Fabricated Cutter Deck - Parts List for Figure 2
Ref. |
|
|
|
No. |
Part No. |
Description |
Qty. |
1 |
00011925 |
Hex Cap Screw, 3/8-16, 4.00 |
2 |
2 |
00012158 |
Flat Washer, 3/8 |
2 |
3 |
00012428 |
Lock Nut, Nylon Insert, 1/2-13 |
5 |
4 |
00014608 |
Lock Nut, Nylon Insert, #10-32 |
16 |
5 |
00017778 |
Phillips Head Screw, #10-32 x 1/2 |
16 |
6 |
00022560 |
Flange Lock Hex Nut, 3/8-16 |
54 |
7 |
01000343 |
Complete Wheel, 5.00 Dia. |
6 |
8 |
01000372 |
Carriage Bolt, 3/8-16 x .75 Lg. |
35 |
9 |
01000385 |
Front Roller |
4 |
10 |
01000398 |
Wheel Spacer |
4 |
11 |
01000643 |
Carriage Bolt, 3/8-16 x 1 |
6 |
12 |
01001169 |
Grass Catcher Roller |
2 |
13 |
01001745 |
Pin, 5/8 Dia. x 1.2 Lg. |
4 |
14 |
01002010 |
Carriage Screw, 3/8-16 x 1.25 |
7 |
15 |
01003253 |
Torsion Spring, 0.4ID x 2.16Lg |
1 |
16 |
01004304 |
Hex Index Washer Screw, 3/8-16, .5 |
8 |
17 |
01004684 |
Belt Cover Support |
2 |
18 |
01004707 |
Deck Roller Mount Bracket |
3 |
19 |
01005438 |
Outer Belt Cover Support Assembly |
2 |
20 |
01005869 |
T-Handle Latch Draw |
4 |
21 |
01008526 |
Finger Guard |
1 |
22 |
01009102 |
Pin, .375 x 14.06 |
1 |
23 |
01009705 |
Chute Deflector |
1 |
24 |
01009842 |
Discharge Baffle Weldment |
1 |
25 |
01010119 |
Nut, 1/2-13, Flangelock |
2 |
26 |
02000109 |
Pillow Block, Steel |
3 |
27 |
02000110 |
Pillow Block, Steel |
1 |
28 |
02002800 |
J-Hook w/ Threaded Roller |
1 |
29 |
02004410 |
Right Hand Deck Belt Cover |
1 |
30 |
02004403 |
Left Hand Deck Belt Cover |
1 |
31 |
02002911 |
Right Hand Deck Lift Bracket |
1 |
32 |
02002912 |
Left Hand Deck Lift Bracket |
1 |
33 |
02004833 |
Shoulder Bolt, .625 x 3.00 x 3/8-16 |
2 |
34 |
02005696 |
Baffle, 72" Adjustment |
1 |
35 |
02004868 |
Right Hand Front Adjustment Skirt |
1 |
36 |
02004869 |
Left Hand Front Adjustment Skirt |
1 |
37 |
02004872 |
72" Deck Assembly |
1 |
38 |
02004874 |
Chute Deflector Bracket |
1 |
39 |
02005195 |
Chute Baffle |
1 |
40 |
01008049 |
Carriage Bolt, 3/8-16 x 4.00 |
2 |
41 |
712_0641 |
Hex Nut, M16-1.5 |
2 |
42 |
721_04041 |
Water Nozzle Adaptor |
1 |
43 |
736_0760 |
Lock Washer, 17 x 23.8 x 1.95 |
2 |
44 |
737_04003C |
Deck Water Nozzle |
2 |
5
72" Fabricated Deck Spindle Assembly - Figure 3
GD: 02004950-12/20/07
6
72" Fabricated Deck Spindle Assembly - Parts List for Figure 3
Ref. |
|
|
|
No. |
Part No. |
Description |
Qty. |
1 |
00005763 |
Hex Nut, 7/16-14 |
1 |
2 |
00008495 |
Hex Cap Screw, 3/8-16 x 1-3/4 |
1 |
3 |
00011438 |
Hex Cap Screw, 3/8-16 x 1-1/2 |
12 |
4 |
00011861 |
Hex Cap Screw, #/8-16 x 2-1/2 |
1 |
5 |
00011925 |
Hex Cap Screw, 3/8-16, 4.00 |
1 |
6 |
00012158 |
Flat Washer, 3/8 |
12 |
7 |
00022560 |
Flange Lock Hex Nut, 3/8-16 |
20 |
8 |
00060078 |
Grease Fitting, 1/4-28 x 3/16 |
2 |
9 |
00083192 |
Idler Washer |
1 |
10 |
01000302 |
Shoulder Screw, 7/16-14 |
1 |
11 |
01000364 |
Hex Carriage Screw, 3/8-16, 1.75 |
1 |
12 |
01000380 |
Flange Hex Nut, 3/4-16 |
3 |
13 |
01000387 |
Torsion Idler Spring |
1 |
14 |
01000389 |
Lock Washer, 7/16 |
1 |
15 |
01000392 |
Flat Washer, .781 ID 2.00 OD, .105 |
1 |
16 |
01000393 |
Flat Washer, .469 ID, .875 OD, .105 |
1 |
17 |
01000643 |
Carriage Bolt, 3/8-16 x 1 |
3 |
18 |
01000723 |
Flat Washer, .406 ID, 1.0 OD, .105 |
6 |
19 |
01002751 |
Spacer, .39 ID x .63 OD x 1.75 |
1 |
20 |
01002771 |
Cotter Pin, .072 x 1.12 Long |
2 |
21 |
01003123 |
Spacer .812 ID x .268 LG |
2 |
22 |
01003245 |
Spacer, .39 ID x .625 OD x 2.75 |
1 |
23 |
01004478 |
Aluminum Spindle Support Plate |
3 |
24 |
01007499 |
V-Pulley, 5.75 OD |
3 |
25 |
01007786 |
Idler Arm Assembly includes: |
1 |
|
01000308 |
Bearing Sleeve |
2 |
26 |
01007937 |
V-Belt, B Section x 124.0 Lg |
1 |
27 |
01008018 |
Spacer, .760 ID x 2.00 OD x .330 |
3 |
28 |
01008222 |
Tension Idler U-Bracket |
1 |
29 |
01008247 |
Handle Tension Weldment |
1 |
30 |
01008270 |
Tension Idler Handle Grip |
1 |
31 |
01008542 |
Hex Cap Screw, 3/4-16, 7.50 |
2 |
32 |
01008543 |
Hex Cap Screw, 3/4-16, 9.50 |
1 |
33 |
01010014 |
Spacer, .76 ID x 2.0 OD x .790 |
1 |
34 |
02000568 |
Bahia Blade, 25.0, .756 ID |
3 |
35 |
02000920 |
Aluminum Spindle Assembly |
3 |
36 |
02001574 |
Spring Tension Rod |
1 |
37 |
02003489 |
Idler Arm Assembly includes: |
1 |
|
01000308 |
Bearing Sleeve |
2 |
38 |
02004063 |
Adaptor Plate |
1 |
39 |
02004069 |
Extension Spring, .94 OD x 7.72 Lg |
1 |
40 |
02004377 |
V-Belt, B Section x 107.0 |
1 |
41 |
02004379 |
V-Pulley, 7.450 OD x .750 Bore, Cast |
1 |
42 |
02004447 |
Idler Pulley, 4.06 OD |
1 |
43 |
02005077 |
Idler Pulley, 4.06 Dia. |
1 |
44 |
02005079 |
Idler Pulley, 5.06 Dia. |
1 |
45 |
00002528 |
Hex Cap Screw, 3/8-16 x 2.00 |
1 |
7
Hydro Hose and Pump Assembly - Figure 4
Pump & Motor Systems
Motor Mount Systems
3/4" Hose
11.0" LG.
3/4" Hose
12.0" LG.
|
3/4" Hose |
3/4" Hose |
12.0" LG. |
16.0" LG. |
|
3/4" Hose |
|
12.0" LG. |
|
|
3/4" Hose |
|
16.0" LG. |
Pilot &Drain Systems |
GD: 02004445-01/10/08 |
8
Hydro Hose and Pump Assembly- Parts List for Figure 4
Ref. |
|
|
|
No. |
Part No. |
Description |
Qty. |
1 |
02002392 |
Hose Clamp, 1/2 |
12 |
2 |
00012428 |
Washer lock 3/8 zinc |
8 |
3 |
00020628 |
Key, 3/16" x 7/8" |
2 |
4 |
00022560 |
Flange Lock Hex Nut, 3/8-16 |
22 |
5 |
00030261 |
Cap, Hydro Oil Tank |
1 |
6 |
01002539 |
Hex Cap Screw 3/8-16 x 4.50 |
2 |
7 |
01000369 |
Hex Cap Screw, 3/8 -16 x 1.25 |
2 |
8 |
01000372 |
Carriage Bolt, 3/8-16 x .75 LG. |
6 |
9 |
01009906 |
Carriage Bolt, 3/8-16 x 5.00 |
2 |
10 |
01000643 |
Carriage Bolt, 3/8-16 x 1 |
4 |
11 |
01002010 |
Carriage Screw, 3/8-16 x 1.25 |
4 |
12 |
01002593 |
Strut Frame |
2 |
13 |
01004192 |
Oil Pan Drain Plug w/ Seal |
1 |
14 |
01006948 |
Hydro Wheel Motor Backup Plate |
2 |
15 |
01007309 |
Hex Nut, 3/8-24 |
2 |
16 |
01008449 |
Socket Head Capscrew, 1/2-13; 6-1/2 |
8 |
17 |
02000296 |
Grommet Fitting, .54 ID x .78 OD |
1 |
18 |
02000401 |
Spring Extension, .740 OD x 2.656 |
2 |
19 |
02000841 |
Socket Low Head Cap Screw, 1/4-20 x 0.75 |
2 |
20 |
02000905 |
Hydro Pump, BDP-12, RH |
1 |
|
01009631 |
Kit, Fan |
1 |
21 |
02000906 |
Hydro Pump, BDP-12, LH |
1 |
|
01009631 |
Kit, Fan |
1 |
22 |
02001151 |
Fitting Elbow Spur, 5/8 x 1/2 |
1 |
23 |
02001160 |
Fitting Elbow, 9/16 x 1/2 |
4 |
24 |
02001169 |
Fan Pump Shroud |
2 |
25 |
02001172 |
Hydro Pump Pulley |
2 |
26 |
02001178 |
Short Pressure Hose Assembly |
2 |
27 |
02001179 |
Long Pressure Hose Assembly |
2 |
28 |
02004648 |
Hydro Motor Frame Assembly |
1 |
29 |
02001715 |
Adaptor Fitting, 8 x 10 |
4 |
30 |
02002003 |
Adaptor, 8 x 8 |
4 |
31 |
02002257 |
Hydraulic In-Tank Filter includes: |
1 |
|
02002258 |
Replacement Filter |
1 |
32 |
02002557 |
Fitting, 3/4 ORB x 1/2 Tube |
1 |
33 |
02002701 |
Hydraulic Tank Assembly |
1 |
34 |
02002899 |
Rear Cable Mounting Bracket |
2 |
35 |
02004442 |
Hydro Motor, Left Hand Assembly w/ Brake & Drum |
1 |
36 |
02004441 |
Hydro Motor, Right Hand Assembly w/ Brake & Drum |
1 |
37 |
00083192 |
Idler Washer |
2 |
38 |
-- |
Fuel Hose, .50 ID x .75 OD (in inches) |
79 |
39 |
02001175 |
Tee Fitting, 1/2 |
2 |
40 |
00006168 |
Flat Washer, 3/8 |
2 |
NOTE: Lubricant, 02002058 Quarts, 2.00
9
Brake Assembly - Figure 5
GD: 02002926-10/31/07
10
Brake Assembly - Parts List for Figure 5
Ref. |
|
|
|
No. |
Part No. |
Description |
Qty. |
1 |
00012577 |
Washer, 1/2 Zinc |
1 |
2 |
01000643 |
Carriage Bolt, 3/8-16, 1.00 |
1 |
3 |
00011450 |
Shoulder Bolt, 1/2 x 1/2 |
1 |
4 |
00014608 |
Lock Nut, Nylon Insert, 10-32 |
3 |
5 |
00022560 |
Flange Lock Hex Nut, 3/8-16 |
6 |
6 |
00030906 |
Phillips Head Machine Screw, 10-32 x 5/8 |
3 |
7 |
01000372 |
Carriage Bolt, 3/8-16 x .75 |
2 |
8 |
01000443 |
Screw Button Head, 1/4-20 x .5 |
18 |
9 |
01000628 |
Screw, TT, 1/4-20, 0.5, Hex Index Washer |
10 |
10 |
01000930 |
Washer, .508 ID x 1.0 OD x .020 |
4 |
11 |
02003841 |
Centering Bracket |
1 |
12 |
01008198 |
Left Hand Brake Cable |
1 |
13 |
01008225 |
Push Retainer, 3/8 |
2 |
14 |
01008531 |
Screw, #10-32 x 0.500 |
2 |
15 |
01008539 |
U-Nut, 1/4-20 |
18 |
16 |
02000362 |
Bag, Debris Storage |
1 |
17 |
02002785 |
Lower Panel, LH |
1 |
18 |
02002786 |
Lower Panel, RH |
1 |
19 |
02002806 |
Control Panel Cover, LH |
1 |
20 |
02002852 |
Control Panel Cover, RH |
1 |
21 |
02002864 |
Brake Cable Mounting Bracket |
2 |
22 |
02002874 |
Cup Holder |
1 |
23 |
02002969 |
Control Panel, LH |
1 |
24 |
02002970 |
Control Panel, RH |
1 |
25 |
02003010 |
Parking Brake Grip |
1 |
26 |
02003603 |
Shoulder Bolt, 1/2 x 1.00, 3/8-16 |
2 |
27 |
02003725 |
Washer, 3/16 |
2 |
28 |
02003770 |
Brake Cable, LH |
1 |
29 |
02003774 |
Brake Cable, RH |
1 |
30 |
02003776 |
Brake Cable Bracket |
1 |
31 |
02005151 |
Brake Lever |
1 |
32 |
00013131 |
Screw, Hex, Cap, 1/4-20 x .75 |
1 |
33 |
01002766 |
Lock Nut, 1/4-20 |
1 |
11
Fuel Tank Assembly - Figure 6 and Parts List
GD: 02001910-12/11/07
Ref. |
|
|
|
No. |
Part No. |
Description |
Qty. |
1 |
00012470 |
Cable Tie |
2 |
2 |
01000215 |
Hose Clamp, SAE #4: 1/4-5/8, SS |
1 |
3 |
01000600 |
Flat Washer, 1.4 x .630 x .0515 |
1 |
4 |
01007425 |
Fuel Fitting |
2 |
5 |
02001908 |
Fuel Hose Assembly includes: |
1 |
|
-- |
Hose, 1/4" Fuel Line (in inches) |
88 |
|
00012235 |
Clamp, Union |
5 |
|
01003473 |
Tee Fitting, Fuel |
1 |
6 |
02002253 |
Grommet, Fuel Tank |
2 |
7 |
02003842 |
Fuel Tank |
2 |
8 |
02005013 |
Hex Cap Screw, 3/8-16 x .500 |
8 |
9 |
751-3124D |
Fuel Cap, 3.5 |
2 |
12
Rear Bumper - Figure 7 and Parts List
GD: 02005021-11/19/07
Ref. |
|
|
|
No. |
Part No. |
Description |
Qty. |
1 |
00011459 |
Flat Washer, 1/2 |
2 |
2 |
00012428 |
Hex Nut, 1/2-13, Insert Lock |
2 |
3 |
00022560 |
Nut, Hex 3/8-16 Flange Lock |
2 |
4 |
00030046 |
HHCS, 1/2-13, 3.00 |
2 |
5 |
01000643 |
Carriage Bolt, 3/8-16 x 1.00 |
2 |
6 |
02004118 |
Bumper Assembly |
1 |
7 |
02004120 |
Hitch Bracket |
1 |
13
Front Caster Assembly - Figure 8
GD: 02005312-10/11/07
14
Front Caster Assembly - Parts List for Figure 8
Ref. |
|
|
|
No. |
Part No. |
Description |
Qty. |
1 |
00012577 |
Washer, 1/2 x 1 Shim |
2 |
2 |
00023287 |
Nut, 1/2-20, Center Lock |
2 |
3 |
00060078 |
Grease Fitting |
3 |
4 |
01000678 |
Nut, Jam, 1.0-14, Insert Lock |
1 |
5 |
01002620 |
Cup Bearing |
4 |
6 |
01002621 |
Bearing Cone |
4 |
7 |
01002622 |
Seal |
2 |
8 |
01002624 |
Ring Seal |
4 |
9 |
01002626 |
Slotted Nut, 3/4-16 |
2 |
10 |
01002627 |
Cotter Pin, 5/32, 1.25 |
2 |
11 |
01003123 |
Spacer, .812 ID x .218LG |
4 |
12 |
01006294 |
Bell Washer, 1.25 ID x 2.5 OD x .180 |
2 |
13 |
01006309 |
Hex Cap Screw, 1-14 x 5.0 |
1 |
14 |
01006347 |
Grease Cap, 1.986 OD |
2 |
15 |
01006912 |
Wheel Spacer |
2 |
16 |
01006961 |
HHCS, 1/2-20, 7.50 |
2 |
17 |
01007342 |
Yoke, Caster Wheel |
2 |
18 |
01009997 |
Retainer Extension, Self Locking |
1 |
19 |
02000588 |
Flat Washer, 1.00 ID x 2.00 OD x .075 |
2 |
20 |
02000589 |
Spacer, 1.005 ID x 1.25 OD x 3.6 |
1 |
21 |
02002821 |
Wheel, 13 x 6.50 x 6.0, Beige, includes |
2 |
|
02002108 |
Tire |
1 |
|
02002106 |
Roller Bearings (per tire) |
2 |
|
02002107 |
Retainer Bushings (per tire) |
2 |
22 |
02005308 |
Front Axle Assembly |
1 |
15