Cub Cadet 24HP Tank, 28HP Tank, 53AB5FEZ150, 53BB5DAV150, 19HP Tank User Manual

...
0 (0)
Cub Cadet 24HP Tank, 28HP Tank, 53AB5FEZ150, 53BB5DAV150, 19HP Tank User Manual

Hydrostatic Zero-Turn

Commercial Riding Mower

Professional Turf Equipment

MODEL

19HP Tank, 53BB5DAV150 20HP Tank, 53AB5E6V150 23HP Tank, 53BB5DBW150 24HP Tank, 53AB5ETW150 25HP Tank, 53AB5D8X150 27HP Tank, 53AB5BDX150 28HP Tank, 53AB5FEZ150

OPERATOR’S AND SERVICE MANUAL

TABLE OF CONTENTS

Foreword. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

General Safety Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 A.Danger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

B. Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

C. Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

A. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

B. Related to Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 C. When Mowing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

A. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

B. Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 C. Initial Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 D. Zero Turn Break-In and Operating Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Maintenance and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 A. Mower Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 B. Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 C. Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 D. Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 E. Brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 F. Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 G.Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Performance Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 A. High Speed Tracking Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 B. Engine RPM Check and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 C. Deck Corner Ball Wheel Roller Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 D. Deck Center Anti-Scalp Roller Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 E Lap Bar Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

F Deck Leveling Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Warranty

This product may be covered by one or more of the following patents:

D409,208; 5,946,894; 6,070,690; Pending

2

FORWARD

The Tank Hydrostatic Zero-Turn Commercial Riding Mower provides superb maneuverability, mid-mount cutting capability for professional landscapers, commercial lawn service companies, professional turf managers and golf course superintendents. The machine incorporates many safety features that should be studied by all operators and maintenance personnel before use. The list of safety precautions should receive particular attention.

This manual presents all of the operating and maintenance instructions necessary to keep your mower at peak efficiency. If operated and maintained properly, your mower will give dependable service.

CAUTION:

Only thoroughly trained persons should operate and maintain this mower. This machine can cause serious injury to anyone who misuses it and does not understand its operation. For their personal safety, all operators and maintenance personnel are required to read this entire manual before operating the mower.

Hazard control and accident prevention are partially dependent upon the design and configuration of the equipment. Notwithstanding, these factors are also dependent upon the awareness, concern, prudence and proper training of the personnel involved in the operation, transport, maintenance and storage of the equipment.

3

GENERAL SAFETY

OPERATIONS

A.DANGER

1.Do not operate machine in confined areas where exhaust gases can accumulate.

2.Do not operate machine without mower chute deflector in place and operational.

3.Do not carry passengers.

B.WARNING

1.Do not operate machines under the influence of alcohol or drugs.

2.Do not operate machines without all guards and safety devices in place and functional.

3.Do not start machines if there are fuel or oil leaks or spillage — clean it up.

4.Do not operate machines near spilled or leaking fuels.

5.Do not stop or park machine over dry leaves, grass, debris, etc. that could be combustible.

6.Use extreme care when backing up.

7.Do not operate machine on slopes greater than 15 degrees (27%).

8.Do not operate machines on slopes when traction is reduced (wet grass, ice, soft ground, loose ground, leaves, pine needles, debris, etc.).

9.Avoid turning downhill if possible, go slowly and use extra care when turning downhill.

10.Do not operate machines during reduce visibility (low light, fog, rain, etc.).

11.Do not operate machines with non-approved attachments.

12.Do not operate machines that are damaged.....have machine repaired.

13.Do not operate machines that have not been properly maintained.

14.Use only replacement parts that are the same or equivalent to the original equipment.

15.Do not modify machines or any of their components, especially the engine governor!

16.Do not operate machine for more than 2 hours without hearing protection.

C.CAUTION

1.Use proper protective equipment when operating machine (gloves, boots, and hearing protection are recommended).

2.Read entire machine Operator’s Manual.

3.Make sure operators are fully trained in the safe use of the machine.

4.Follow all safety instructions when using the machine.

5.Keep all safety signs legible and properly installed.

6.Do not check for hydraulic leaks with any part of the body.

7.Do not add fuel to a machine when the engine is running and/or the exhaust system is hot.

8.Keep machine clean and free of debris, grass, leaves, oil, grease, etc.

9.Place lap bars in neutral/start position, set park brake, disengage P.T.O., turn engine off, and remove ignition key before you dismount from machine.

10.Use machines laterally or diagonally across slopes, avoid going downhill when possible.

11.Go slowly and use extra care when descending slopes.

12.Disengage P.T.O. when crossing surfaces such as asphalt, concrete, loose ground, sand, gravel, etc.

13.Use extra care when loading and unloading machines from trucks or trailers.

SAFETY PRECAUTIONS

A.General

1.Read this Operator’s Manual before starting the mower. Study the controls and learn the proper sequence of operation.

2.Do not allow anyone to operate or maintain this machine who has not read this manual. Never permit children to operate this machine.

3.Never carry passengers.

4.Do not remove any shields, guards or safety devices. If a shield, guard or safety device is damaged or does not function, repair or replace it before operating the mower.

5.Always wear safety glasses and safety shoes when operating or maintaining this mower. Do not wear loose-fitting clothing.

6.Disconnect the spark plug wires and remove the key from the ignition to prevent the engine from accidentally starting before performing any maintenance on this mower.

7.Never run the engine indoors without adequate ventilation. Exhaust fumes are deadly.

8.To avoid serious burns, do not touch the engine, exhaust pipe or muffler while the engine is running or until it has cooled after it has been shut off.

9.The liquid in the battery is dilute sulfuric acid. Always wear safety glasses and rubber gloves when working on the battery. Do not overfill the battery.

10.Lead-acid batteries generate hydrogen and oxygen gases which form an explosive mixture. Keep sparks and flames away at all times.

4

11.When looking for oil leaks, never run your hand over hydraulic hoses, lines or fittings. Never tighten or adjust hydraulic hoses, lines or fittings while the system is under pressure. If high-pressure oil penetrates the skin, the oil must be removed within a few hours by a doctor familiar with this form of injury or serious complications may result.

B.Related to Fuel

1.Fuel is highly flammable and its vapors can explode if ignited. Please respect it.

2.Do not smoke or permit others to smoke while handling fuel.

3.Always use approved containers for fuel and fill slowly to decrease the chance of static electricity buildup and spillage.

4.Store fuel in well ventilated and unoccupied buildings away from sparks and flames.

5.When dispensing gasoline into approved containers, place the container on the ground when refueling to avoid a possible static electricity ignition of fuel vapors.

6.Do not fill containers while it is inside a vehicle, trunk, the bed of a pickup or floor of a trailer.

7.Always shut off the engine and permit it to cool before removing the fuel tank cap.

8.Always fill the fuel tank outdoors.

9.If the fuel container spout will not fit inside the fuel tank opening, use a funnel.

10.When filling the fuel tank, stop when the fuel reaches one inch from the top. This space is necessary for tank expansion. Do not overfill.

11.Wipe up any spilled fuel.

C.When Mowing

1.Keep adults, children and pets away from the area to be mowed.

2.When operating this mower in the forward direction, DO NOT allow the steering levers to return to the neutral position on their own. Always maintain a firm grip on the levers, operate them smoothly and avoid any sudden

movements of the levers when starting or stopping.

3.If the mower is equipped for side discharge, never use the mower without the discharge chute installed and placed in the down position.

4.Always remove debris and other objects from the area to be mowed.(Note: debris and loose grass will reduce traction.)

5.Mow only in daylight.

6.Watch for holes, sprinkler heads and other hidden hazards.

7.Avoid driving too close to trees, creeks, ditches, sand traps and other obstacles.

8.Before backing up, check behind you and watch where you’re going.

9.Always reduce speed when making a turn, and when grass is wet.

10.Always mow across slopes, never up and down the slope. Do not operate on steep slopes and slow down before turning.

11.Be careful when crossing gravel paths or roadways. Always turn off the blade clutch switch and wait until the blades stop rotating and raise the cutting deck to the transport position. Always allow other vehicles to have the right-of-way.

12.If you hit a solid object while mowing, turn off the blade clutch switch, place the left and right steering levers in the neutral, opened-out position, move the throttle to slow, set the parking brake, shut off the engine and take the key from the ignition switch. Inspect for damage. Repair any damage. Make sure the blades are in good condition and that the blade bolts are tight before restarting the engine.

13.Never leave the mower unattended without: turning off the blade clutch switch; placing the left and right steering levers in the neutral opened-out position; moving the throttle to slow; setting the parking brake; shutting off the engine and taking the key from the ignition switch.

14.Never walk or stand on the discharge side of a mower with the engine running. Turn off the blade clutch switch if another person approaches while you are operating the mower.

15.Never attempt to operate the traction unit without the mowing deck attached.

16.Keep the mower and especially the engine and hydraulic components clean and free of grease, grass and leaves to reduce the chance of fire and to permit proper cooling.

5

SAFETY DECALS AND LABELS

WARNING

SHIELD MISSING

DO NOT OPERATE

Part Number: 00030635

Part Number: 01003858

DANGER

ROTATING BLADE

Do not put hands or feet under or into mower when engine is running.

Part Number: 01003449

Part Number: 00030633

Part Number: 01003450

Part Number: 01003859

Part Number: 01002166

T O R ED U CE T H E RI SK O F I N J U RY,

D O N O T O P E R AT E M O W E R U N L E S S

DISCHARGE CHUTE COVER OR GRASS

C AT C H E R I S I N I T S P RO PE R P L AC E .

DANGER

KEEP HANDS and FEET AWAY

Part Number: 01003857

Part Number: 01003451

Part Number: 01003452

6

SPECIFICATIONS

Engine:

19HP Kawasaki, 20HP Honda, 24HP Honda, 23HP Kawasaki,

 

25HP Kawasaki, 27HP Kohler, 28HP Generac

 

 

Type:

Vertical air cooled V-Twin

Air Cleaner:

Paper Element

 

 

Lube System:

Pressurized with oil filter

 

 

Starter:

12-volt electric

Traction Drive:

Engine to two variable-speed hydraulic wheel motors on each

 

drive wheel

 

 

Hydraulic Tank:

10 quart capacity, One quart filter

 

 

Cutter Deck;Drive:

48", 54", 60", & 72” Belt Driven

 

 

Clutch:

Electric

Deck Lift:

Hand lever w/pin lock for height adjustment

 

 

Cutting Height:

1-1/2" to 5"

 

 

No. of Blades

3, belt-driven, power take-off from engine

Controls:

Engine ignition and start switch; throttle; choke; left and right

 

steering levers; electric blade clutch switch; parking brake; mower

 

deck lift

 

 

Parking Brake:

Mechanical linkage attached to the brake handle

Front Caster Wheels:

13 x 6.50 x 6

 

 

Tire Pressure:

8-10 psi Rear, 20-25 psi front caster

 

 

Drive Wheels:

60" deck & 72” deck, 24x12 - 12

Frame:

2" Steel square tube and plate, all welded construction

 

 

Seat:

Adjustable seat with armrests. 5" Adjustment

 

 

Fuel Tank:

Two 6.5 gallon w/individual shutoff valves

Ground Speed:

0-10 + MPH forward. 0-4 MPH reverse

 

 

Instrumentation

Hour meter, Tachometer, Maintenance-minder

 

 

Net Weight:

950 lbs w/48" deck, 980 lbs. w/54" deck, 1070 lbs. w/60" deck,

 

1330 lbs w/72” deck

 

 

7

OPERATING INSTRUCTIONS

Figure. 1

 

 

 

 

 

 

 

 

Electric Blade

Tach and

Clutch Switch

Hour Meter

 

 

 

 

Ignition Switch

A.General

1.When Mowing:

a.Keep adults, children, and pets away from the area to be mowed.

b.When operating this mower, in the forward direction, do not allow the steering levers to return to Neutral on their own. Always maintain a firm grip on the levers, operate them smoothly and avoid any sudden movements of the levers when starting and stopping.

c.If the mower is equipped for side discharge, never use the mower without the discharge chute installed and placed in the down position.

d.Always remove debris and other objects from the area to be mowed (Note: debris and loose grass will reduce traction).

e.Mow only in daylight.

f.Watch for holes, sprinkler heads, and other hidden hazards.

g.Avoid driving too close to trees, creeks, ditches, sand traps, and other obstacles.

h.Before backing up, check behind and watch where you are going.

i.Always reduce speed when making a turn, and when grass is wet.

j.Always mow across slopes, never up and down the slope. Do not operate on steep slopes and slow down before turning.

Avoid turning downhill if possible, start at the bottom and work up to the top. Use extra care and go slowly when turning downhill.

k.Be careful when crossing gravel paths or roadways. Always turn off the blade clutch switch and wait until the blades stop rotat-

Figure. 2

Engine throttle

Choke Lever

ing and raise the cutting deck to the transport position. Always allow other vehicles to have the right of way.

l.If you hit a solid object while mowing, turn off the blade clutch switch, place the steering levers in the neutral, opened-out position, move the throttle to slow, set the parking brake, shut off the engine, and take the key from the ignition switch. Inspect for damage. Repair the damage. Make sure the blades are in good condition and that the blade bolts are tight before restarting the engine.

m.Never leave the mower unattended without observing the following: turn off the blade clutch switch, placing the steering levers in the neutral open-out position, moving the throttle to slow, setting the parking brake, shutting off the engine and taking the key from the ignition switch.

n.Never walk or stand on the discharge side of the mower when the engine is running. Turn off the blade clutch switch if another person approaches while you are operating the mower.

o.Never attempt to operate the traction unit without having the mowing deck attached.

p.Keep the mower and especially the engine and hydraulic components clean and free of grease, grass, and leaves to reduce the chance of fire and permit proper cooling.

2.Safety Awareness when Mowing

a.Do not operate on steep slopes, those above 15 degrees (27% slope).

b.Avoid turning downhill if possible, if not use extra care and go slowly.

8

c.Avoid turning when going downhill, traction is at a minimum going downhill.

d.Do not operate with discharge side of the mower toward streets, buildings, playgrounds, parking lots, other machines, animals, and other people.

e.Avoid operation or use extreme care if the traction surface is wet, unstable, or slippery.

f.Use extra care when grass clippings, leaves, pine needles, or debris are present as traction can be reduced.

g.Slow-down before turning and come to a complete stop before any zero turn maneuver.

h.Do not stop machine or park machine over combustible materials such as dry grass, leaves, debris, etc.

3.To Mow Grass and Produce a Striped Pattern

a.Pick a point on the opposite side of the area to be mowed (post, tree, shrub, etc.).

b.If on an hillside, start at the bottom so that the turns are uphill rather than downhill.

c.Align the mower so as to head directly toward the object on the far side.

d.Slowly increase the speed of the machine to match cutting conditions, terrain, and operator familiarity with the controls and keep the machine headed directly toward the alignment object. Do not go fast as to reduce cut quality or to be uncomfortable in controlling the speed and direction of the machine.

e.When approaching the other end of a strip, slow down or stop before turning. A U-turn is recommended unless a zero turn is required. The speed of a U-turn that will allow for machine controllability and minimal turf defacement will be dependent on several factors including: the speed of the turn, the radius of the turn, the tire tread pattern, the traction coefficient of the tire to the traction surface, the slope of the traction surface.

f.Remember, a zero turn requires that the forward or reverse travel of the machine be stopped prior to the initiation of the turn or severe turf defacement can occur.

g.To prevent rutting or grooving of the turf, change the direction that the strips are mowed by approximately 45 degrees the next and each subsequent time that the area is mowed.

B.Controls

1.Engine Ignition and Start Switch: (See Figure 1.) Located on the instrument housing below the right side of the operator’s seat. When the key is inserted and turned clockwise, 45 degrees, the ignition circuit is closed. Turning the switch further against spring pressure starts the engine. The engine will only start if the blade clutch switch is in the “off” position, the parking brake is engaged and the left and right steering levers are in the neutral, opened-out position. The key should always be removed from the switch if the operator leaves the mower’s seat.

2.Engine Throttle Control: (See Figure 2.) Located on the left side of the mower next to the operator’s seat. Moving the throttle control from the rear to the front will increase the engine speed from slow to fast.

3.Left and Right Steering Levers: (See Figure 3.) These hinged levers open out to the side in the neutral position to permit the operator to be seated or to leave the mower’s seat. The operator, when seated, can pull the levers up to the operating position, a comfortable forearm’s length away. These levers control all of the movements of the mower. Pushing both levers forward causes the mower to move forward. Pulling both levers back causes the mower to move backward. Pushing one lever ahead of the other lever causes the traction wheel on the side where the lever is ahead to rotate faster than the other traction wheel, making the mower turn toward the side where the lever is behind. When one lever is pushed forward and the other lever pulled back the same amount, one traction wheel will turn in reverse and the mower will turn within its own length.

In order to start the engine, both steering levers must be opened out to the side in the neutral position; the parking brake must be engaged; and the blade clutch switch must be “off”. However, once the engine starts, the parking brake must be released before the operator places the steering levers into the operating position or the engine will automatically shut off.

Note: The Steering Lever will return toward neutral when released, but they should be placed in neutral by the driver. If the Drive Handles are not placed in neutral, the tractor may creep.

9

Steering Levers

Deck Lift Handle

Brake

Figure. 3

4.Electric Blade Clutch Switch: (See Figure 1.) Located on the right side of the mower beside the ignition switch. This is an “on/off” push pull switch that controls the electric blade clutch which supplies power to the cutting blades through the PTO. The switch must be turned off to start the engine and should be turned off for safety any time another person approaches the mower or the mowing deck is raised to the transport position. Power to the electric clutch will also be cut off if the operator leaves the operator’s seat.

5.Parking Brake: (See Figure 3.) Located on the left side of the traction unit. The handle is an overcenter lever which applies the drumtype brake on each drive wheel when the handle is pulled to the rear. The brake must be engaged in order to start the engine.

6.Deck Lift Handle and Foot Pedal Lift Assist: (See Figure 3.) Located on the right front corner of the mowing deck. Raise the mowing deck to the transport position, by pulling the lever to the rear and moving it inward into the stop for transport. To lower the mowing deck, pull the deck lift handle and move it outward. This lower’s the deck to the cutting position.The foot pedal lift assist (not pictured above) can provide “lift assist” to the hand lever or with “foot effort only”. To provide assistance to the lift handle: remove the detent pin from the pedal assembly. Fold the pedal down to the horizontal position so the hole in the pedal aligns with the hole in the lever. Re-install the detent pin. Pull on the Lift handle and depress the foot pedal to raise the deck. Lifting with “foot effort only” depress the foot pedal (the hand lever will lock into transport position if fully depressed). To release the lift mechanism depress the foot pedal, move the hand lever outward and slowly reduce foot pedal effort to lower the mechanism. To service the unit: Remove the detent pin from the

Note: The 19hp and 23hp use the 5 gallon fuel tank.

Figure. 4 Fuel Shutoff Valve

pedal assembly. Fold the pedal up to vertical position so the hole in the pedal aligns with the hole in the lever. Reinstall the detent pin. This is the required position for the foot pedal for the foot platform to tilt forward and to access some of the machines components.

7.Fuel Shutoff Valve: (See Figure 4.) Located on top of the fuel tank(s). When turned in a clockwise direction until it stops, it will shut off the flow of fuel to the engine. When turned in a counterclockwise direction it will open and allow fuel to flow to the engine. Close this valve if you are not going to run the mower for a period of 30 minutes or more to prevent flooding the engine.

8.Seat Adjustment Lever: The Seat Adjustment Lever is located beneath the seat. The Seat Adjustment Lever is used to move the seat forward and backward. To place the seat in the desired position pull the seat adjustment lever to the left then push the seat forward or back to the desired position. Release the lever so the seat will lock in place.

9.Digital Tachometer and Hour Meter: (See Figure 1) Located on the right side of the mower in front of the ignition switch. When the machine is running the tachometer displays engine rpm. When the machine is off the tachometer displays running time.

10.Choke Lever: (See Figure 2) The Choke Lever is located on the left instrument panel next to the seat. The Choke Lever is operated manually. Having the Choke Lever in the ON position helps the engine to start during initial start-up. During normal operation the Choke Lever should be in the OFF position.

Note: There will be a flashing “LUBE” for each recommended lubrication interval. There is a flashing “OIL” at each recommended engine oil and filter change.

10

Loading...
+ 22 hidden pages