Owner’s Manual
AIR COMPRESSOR
7-galIon
1 HP
Oil Lubricated
Model No. 921.166390
CAUTION:
Before using this product, read this manual and follow all its Safety Rules and Op>erating Instructions.
•Safety Instructions
•installation & Operation
•Maintenance & Storage
•Troubleshooting Guide
•Parts List
•Español, p. 10
Sears, Roebuck and Co., Hoffman Estates, ÍL 60179 U.S.A.
www.sears.com
5/iQ'2005
Pari No. E10W34
TABLE OF CONTENTS |
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Waranty..................................................................................................................... |
See Below |
Safety Symbols............................................................................................................... |
1 |
important Safety Instructions & Guidelines...................................................................... |
1 |
Specifications................................................................................................................... |
2 |
Glossary............................................................................................................................ |
2 |
Duty Cycle........................................................................................................................ |
2 |
Parts & Features............................................................................................................... |
3 |
Instaliation & Assembly..................................................................................................... |
4 |
Operating Procedures....................................................................................................... |
5 |
Maintenance..................................................................................................................... |
S |
Storage ............................................................................................................................. |
6 |
Troubleshooting Guide...................................................................................................... |
7 |
Exploded View.................................................................................................................. |
8 |
Parts List........................................................................................................................... |
9 |
Español........................................................................................................................... |
10 |
ONE YEAR FULL WARRANTY ON CRAFTSMAN AIR COMPRESSOR
If this Craftsman Air Compressor fails due to a defect in material or workmanship within one year from the date of purchase, RETURN IT TO ANY SEARS STORE OR PARTS AND REPAIR CENTER OR OTHER CRAFTSMAN OUTLET IN THE UNITED STATES FOR FREE REPAIR.
If this Craftsman Air Compressor is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase. This warranty gives you specific legal rights and you may also have other rights which vary from state to state,
Sears, Roebuck and Co., Dept. 817WA,
Hoffman Estates, IL 60179
The information listed belovii should be read and understood by the operator. This information is given to protect the user Vi'hile operating and storing the air compressor, Ws utilize the symbols below to allow the reader to recognize liTiDortant information about their safety.
A DANGER |
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A CAUTION |
Indicates an imminently hazardous situation which, if not avoided, wii! result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
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CAUTION |
A WARNING |
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indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
V^hen used without the safety alert symbol indicates a potentially hazardous situation which, it not avoided, may result in property damage,
• Save alt instructions
AWRNING
Improper operation or m.aintenance of this product could result in serious injury and/or property damage. Read and understand all of the warnings and safety instructions provided before using this equipment.
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The air compressor should be operated on a dedicated 15 amp circuit. If the circuit |
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does not have 15 free amps available, a larger circuit must be used. Always use |
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t^MITION |
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more air hose before utilizing extension cords. All extension cords used must be 12 |
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gauge with a maximum length of 25 ft. The circuit fuse type must be a time delay. Low |
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voltaae could cause damaoe to the motor. |
Risk of Moving Parts |
If the air compressor is in operation, all guards and covers should be attached or |
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installed correctly, if any guard or cover has been damaged, do not operate the |
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equipment until the proper personnel has correctly repaired the equipment. The power |
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cord should be tree of any moving parts, twisting and./or crimping while in use and |
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while in storage. |
Risk of Burns
Risk of Falling
Risk from Flying Objects
There are surfaces on your air compressor that while in operation and thereafter can cause serious burns if touched. The equipment should be allowed time to cool before any maintenance is attempted. Items such as the compressor pump and the outlet tube are normally hot during and after operation.
Operation of the air compressor should always be in a position that is stable. Never use the air compressor on a rooftop or elevated position that could allow the unit to fall or be tipped over. Use additional air hose for elevated jobs.
Always wear ANSI Z87.1 approved safety glasses with side shields when the air compressor is in use. Turn off the air compressor and drain the air tank before performing any type of maintenance or disassembly of the hoses or fittings. Never point any nozzle or sprayer toward any part of the body or at other people or animals.
Lnp-ortani Safety Inst-uctíons S¡ Guidelines
Risk of Breathing
Risk of
Eiectrical Shock
Risk of Explosion or Fire
Risk of Bursting
Avoid using the air compressor in confined areas. Always have adequate space
(12 inches) on all sides of the air compressor. Also keep children, pets, and others out of the area of operation. This air compressor doss not provide breathable air for anyone or any auxiliary breathing device. Spraying material will always need to be in another area away from the air compressor to not allow intake air to damage the air compressor filter,
Never utilize the air compressor in the rain or wet conditions. Any electrical issues or repairs should be performed by authorized personnel such as an electrician and should comply with all national and local electrical codes. The air compressor should also have the proper three prong groundirig plug, correct voltage, and adequate fuse protection.
Never operate the compressor near combustible materials, gasoline or solvent vapors. If spraying flammable materials, locate the air compressor at least 20 feet away from the spray area. Never operate the air compressor indoors or in a confined area.
Always drain the air compressor tank daily or after each use. If the tank develops a leak, then replace the air compressor. Never use the air compressor after a leak has been found or try to make any modifications to the tank. Never modify the air compressor's factory settings which control the tank pressure or any other function.
Pump................................................. |
Oil-lube direct drive |
Air Tank Capacity |
..............................................7 Gallons |
Motor.................................................... |
1.0 HP (Induction) |
Cut-in Pressure....................................................... |
95 PSI |
Bore........................................................................... |
1.65" |
Cut-out Pressure................................................... |
125 PSt |
Stroke......................................................................... |
1,26" |
SCFM @ 90 PSi........................................................... |
2,4 |
Voltage Single Phase.......................................... |
120 VAC |
Oil Capacity............................................... |
90 ml or 3 oz. |
Minimum Circuit Requirement |
15 Amps Oil Type............................................... |
SAE 30 Non-detergent |
CFM: Cubic feet per minute.
SCFM: Standard cubic feet per minute; a unit of measure for air delivery.
PSIG: Pounds per square inch gauge; a unit of measure for pressure.
ASME: American Society of Mechanical Engineers. California Code: Unit may comply with California Code
462 (I) (2)/ (M) (2).
Cut-in Pressure: The air compressor will automatically
start to refill the tank when the pressure drops below the prescribed minimum.
Cut-Out Pressure: The point at which the motor stops wCen the tank has reached maximum air pressure.
Code Certification: Products that bear one or more of the following marks: UL, ULc, ETL, CSA, have been evaluated by OSHA-certified independent safety laboratories and meet the applicable Undenvriters Laboratories Standards for Safety.
This is a 50% duty cycle air compressor. Do not run the air compressor more than 30 minutes of one hour. Doing so could damage the air compressor. ■
Parts & Features
See figures below tor reference.
Air Intake Filter
Provides dean air to the pump and must always be kept free ot debris. Check on a daily basis or before each use,
Regulator Gauge
Indicates the outgoing air pressure to the tool and is controlied by the regulator.
Tank Pressure Gauge
Indicates the reserve air pressure in the tank.
Pressure Switch
This controls the power to the motor and also the cut-in/cut-out pressure settings, This switch serves as the Auto-On/Off positions for the unit.
Pressure Relief Valve
The pressure relief valve, located on the side of the pressure switch, is designed to automatically release compressed air when the air compressor reaches cuPout pressure. The released air should only escape momentarily and the valve should then close.
Tank Drain Valve
Used to drain condensation from the air tank, Located at bottom of tank.
Tank Safety Valve
Used to allow excess tank pressure to escape into the.atmosphere. This valve should only open when the tank pressure is above the maximum rated pressure.
Regulator
The air pressure coming from the air tank is controlled by the regulator. To increase the pressure, turn the knob clockwise and to decrease the pressure turn the knob counterclockwise.
Quick Connect
Offers a quick release feature for attaching and removing the air hose.
Check Valve
When the pump is not in operation, the valve closes to retain air pressure inside the tank. An interna! component.
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Getting Started-Location of the Air Compressor |
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The air compressor should be turned off, unplugged from |
The air compressor should always be located in a clean, |
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dry, and well ventilated environment. The unit should have |
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the power source, the air bled from the tank and the unit |
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at minimum, 12 inches of space on each side. The air intake |
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allowed time to cool before any maintenance is performed. |
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Personal injuries could occur trom moving parts, electrical |
filter should be free of any debris or obstructions. Check |
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sources, compressed air or hot surfaces. The quick |
the air filter on a daily basis to be sure it is clean and in |
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working order. |
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connect assembly must be attached before use. Failure |
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Grounding Instructions |
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to assemble correctly could result in leaks and possible |
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This product must be grounded. In the event of an electrical |
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injury. If unsure of assembly instructions or you experience |
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difficulty in the assembly please call our toll free number |
short circuit, grounding reduces the risk of electric shock |
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by providing an escape route lor the electric current. |
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for assistance. |
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This product is equipped with a cord having a grounding |
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A WARNING |
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wire with an appropriate grounding plug. (See the figure |
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tnstailmg Wheels |
below.) The plug must be plugged into an outlet that is |
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property installed and grounded in accordance with all |
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The wheels and handle do not provide adequate clearance |
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stability or support for pulling the unit up and down stairs |
local codes and ordinances. Check with a qualified |
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electrician or service personnel if these instructions are |
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or steps. The unit must be lifted or pushed up a ramp. * • |
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not completely understood or if in doubt as to whether the |
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tool is properly grounded. |
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It may be necessary to brace or support one end of the |
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air compressor when attaching the wheels, because it will |
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have a tendency to tip, |
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Grounded |
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XiLitlet |
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Grounding Pin k. |
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A WARNING |
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Improper installation |
of the grounding plug will result in a |
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risk of electric shock. If repair or replacement of the cord |
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Items Needed For Assembly |
or plug is necessary, do not connect the grounding wire to |
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either flat blade terminals. Check with a qualified electrician |
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• 19mm or adjustable w'rench for shoulder bolt |
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• 17mm or adjustable wrench for nylon lock nut |
or serviceman if the grounding instructions are not |
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completely understood, or if in doubt as to whether the |
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install one shoulder bolt, washer, and one nut for each |
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product is properly grounded. Do not modify the plug |
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wheel using bolt holes provided in the wheel bracket. The |
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provided; if it will not fit the outlet, have the proper outlet |
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shoulder bolt will install from the outside of the wheel |
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installed by a qualified electrician. |
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through the top bole in the wheel bracket. Tighten securely |
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This product is for use on a circuit having a nominal rating |
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with the washer and nut positioned on the inside of the wheel |
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bracket, |
of 120 volts and is factory-equipped with a specific electric |
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cord and plug to permit connection to a proper electric |
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Assembly |
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circuit. Make sure that the product is connected to an |
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1. Remove air compressor, manual, air filter assembly, |
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outlet having the same configuration as the plug. No |
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and accessories from packaging, |
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adapter should be used with this product. If the product |
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2. Remove the plastic plug from the compressor intake |
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port, (see diagram below) |
must be reconnected for use on a different type of electric |
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circuit, qualified service personnel should make the |
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3. Install the fitter in the compressor intake port. |
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reconnection. |
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(see diagram below) |
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Extension Cords |
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4. Remove the oil fill cap from the crankcase and fill until |
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Use only a 3-wire extension cord that has a 3-blade |
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the oii reaches the fop of the red dot in the sight glass. |
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grounding plug, and a 3-slot receptacle that will accept |
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Oil capacity is 3 oz. {see below) Use SAE-30 non-detergent |
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the plug on the product. Make sure your extension cord |
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(API CG/CD heavy duty motor oii). Under extreme cold |
is in good condition. When using an extension cord, be |
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weather conditions use SAE-1Q weight oil. |
sure to use one heavy enough to carry the current your |
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5. Replace the oil cap. |
product will draw. Cords must not exceed 25 feet and |
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No. 12 AWG size must be used. An undersized cord wit! |
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cause a drop in line voltage resulting in loss of power and |
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overheating. |
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Break In Procedures |
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No break in procedure is required by the user. This |
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Estimated Assembly Time: Approximately 5 minutes |
product is factory tested to ensure proper operation and |
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performance. |
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